Upper Provided With Sponge Member in Heel Part
An upper includes an inner skin placed on a wear's skin side, and an outer skin placed on an opposite side from the inner skin, wherein a sponge member is housed between the inner skin and the outer skin in a heel portion; the sponge member includes a medial side portion covering a medial side of a calcaneal bone, and a lateral side portion covering a lateral side of the calcaneal bone; and in a developed view where the sponge member is unfolded into a planar shape, a height of a lateral first centroid of a portion corresponding to the lateral side portion is set to be higher than a height of a medial first centroid of a portion corresponding to the medial side portion.
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The present invention relates to an upper having a sponge member in a heel portion.
BACKGROUND ARTShoes having a sponge member in the heel portion in order to improve the fit of the heel portion of the upper are well known in the art.
CITATION LIST Patent LiteratureFirst Patent Document: JP2011-041590 A (abstract)
Second Patent Document: JP2010-022791 A (abstract)
SUMMARY OF INVENTIONThere have been no researches in the prior art on the sponge member conducted while sufficiently taking into consideration the change in the shape of the foot. Therefore, in the prior art, the conformity of the upper to the foot (the fitting property) has not been satisfactory.
It is therefore an object of the present invention to provide an upper having a sponge member in a heel portion, with which it is possible to improve the fitting property of the upper.
Principle of the InventionPrior to the description of the configuration of the present invention, the principle of the present invention will be presented through experiments and discussions done by the present inventors.
Referring to
Then, the subject ran as shown in
First, looking at
On the other hand, looking at
Looking at
Then, the present inventors verified the hypothesis by the following method.
First, three different prototypes were provided, which had the same shoe structure with their arrangements of the sponge plate being different from one another. That is, there were provided Type 1 shown in
Next, while the subject ran, the amount of vertical slippage between the shoe and the foot over the tread period was measured, obtaining a measurement result indicating that Type 2 had a smaller amount of vertical slippage than Type 1 and Type 3. It is believed that this result agrees with the hypothesis, and that the hypothesis is probably right.
As the thickness of the sponge plate Sp was varied from 5 mm to 10 mm to 15 mm with Type 2, the amount of slippage was particularly small when a 10 mm or 15 mm sponge plate Sp was installed.
An upper 1 of the present invention includes an inner skin 11 placed on a wear's skin side (a side to face a wear's skin), and an outer skin 12 placed on an opposite side from the inner skin 11, wherein a sponge member 3 is housed between the inner skin 11 and the outer skin 12 in the heel portion 10;
the sponge member 3 includes a medial side portion 34 covering a medial side of a calcaneal bone Ca, and a lateral side portion covering a lateral side of the calcaneal bone Ca; and in a developed view where the sponge member 3 is unfolded into a planar shape (plane figure), a level of a lateral first centroid O10 of a portion corresponding to the lateral side portion is set to be higher than a level of a medial first centroid O11 of a portion corresponding to the medial side portion 34.
In this case, the level of the lateral first centroid O10 is higher than the level of the medial first centroid O11. Therefore, the sponge member 3 is placed in an area where the shape of the foot is hollowed and does not change substantially, i.e., in the lower portion directly below the medial ankle of the foot and in an area immediately below the lateral ankle of the foot, and the fit will therefore improve.
In the present invention, a sponge member refers to a member of a foamed synthetic resin or a foamed rubber that easily deforms under a load of an external force and that generally restores its original shape upon removal of the external force. A sponge member may be a member that is cut off or cut out from a sponge plate of a predetermined thickness, or may be obtained by subjecting such a member to secondary molding in a mold. Moreover, a sponge member may be a member individually foamed and molded in a mold.
Note that in the present invention, the centroid means the center of a shape.
Preferably, the medial side portion 34 covers at least a portion of a lower edge Ce of the calcaneal bone Ca directly below a talus Ta, and the lateral side portion 35 covers an area of the calcaneal bone Ca directly above a point O, wherein the point O bisects a distance between a lowermost end point Ae of a lateral ankle A0 and the lower edge Ce of the calcaneal bone Ca.
In this case, the medial side portion 34 of the sponge member 3 fills the narrowed portion directly below the talus Ta. On the other hand, the lateral side portion 35 of the sponge member 3 fills the narrowed portion directly and immediately below the lateral ankle A0. Therefore, narrowed portions on the medial side and the lateral side of the heel will be filled, and the upper 1 will better fit the heel.
More preferably, the sponge member 3 includes a thin portion 3a having a small thickness, and a thick portion 3b thicker than the thin portion 3a, and wherein with the sponge member 3 unfolded, a perimeter of the thick portion 3b is surrounded by the thin portion 3a.
In this case, the thick portion 3b protrudes with respect to the thin portion 3a, and the triangular narrowed portions on the medial side and the lateral side of the heel will likely be filled by the protruding area.
More preferably, in a developed view where the thick portion 3b is unfolded into a planar shape,
a level of a lateral second centroid O20 of a portion of the thick portion 3b corresponding to the lateral side portion is set to be higher than a level of a medial second centroid O21 of a portion of the thick portion 3b corresponding to the medial side portion 34.
The level of the lateral second centroid O20 of the thick portion 3b is higher than the medial second centroid O21 of the thick portion 3b. Therefore, the thick portion 3b is placed in an area where the shape of the foot is hollowed or narrowed and does not change substantially, i.e., in the lower portion directly below the medial ankle of the foot and in an area directly (nearly immediately) below the lateral ankle of the foot, and the fitting property will therefore further improve.
Preferably, a lower edge line 3bL of the thick portion 3b extends, while being upwardly slanted, from a medial side of the heel portion 10 to a lateral side thereof via a back side thereof.
In this case, the thick portion 3b will likely fill the gap in the lower portion of the heel portion 10 on the medial side of the heel portion 10, fill the gap behind the calcaneal tuberosity Cp on the back side of the heel portion 10, and fill the gap in the upper portion of the heel portion 10 on the lateral side of the heel portion 10.
Preferably, a lower edge line 3L of the sponge member 3 extends, while being upwardly slanted, from a medial side of the heel portion 10 to a lateral side thereof via a back side thereof.
In this case, the sponge member 3 will likely fill the gap in the lower portion of the heel portion 10 on the medial side of the heel portion 10, fill the gap behind the calcaneal tuberosity Cp of the heel portion 10 on the back side of the heel portion 10, and fill the gap in the upper portion of the heel portion 10 on the lateral side of the heel portion 10.
Preferably, the sponge member 3 includes:
a first sponge plate 31 extending along a medial side of a heel coming from a back side of the heel and also extending along a lateral side of the heel coming from the back side of the heel; and
a second sponge plate 32 laid on a foot skin side of the first sponge plate 31, the second sponge plate 32 having a smaller area than the first sponge plate 31, wherein:
the second sponge plate 32 is laid on a portion of the first sponge plate 31 while being bonded, glued or welded to the first sponge plate 31;
the thin portion 3a is formed by a portion of the first sponge plate 31 on which the second sponge plate 32 is not laid; and
the thick portion 3b is formed by a portion where the second sponge plate 32 is laid on the first sponge plate 31.
In this example, the manufacturing cost will be significantly lower as compared with a case where the sponge member 3 is molded in a mold in a secondary molding process, or the like. Moreover, the sponge member 3 will not have locally dense portions.
Preferably, the second sponge plate 32 is formed by a material having a lower resilience than the first sponge plate 31.
Since the low-resilience second sponge plate 32 placed on the foot skin side maintains, with a small pressure, the shape in conformity with the surface of the foot, it is possible to achieve a desirable foot conformity. On the other hand, when the shape of the heel substantially changes instantaneously, the high-resilience first sponge plate 31 will likely follow such changes. Therefore, the fitting property of the upper will further improve.
In the present invention, “low resilience” means that the speed at which the original shape is restored upon removal of a load of an external force is low. Therefore, when a load of an external force is applied to both of the sponge plates 31 and 32, the high-resilience first sponge plate 31 will deform quickly, and the deformation of the low-resilience second sponge plate 32 will lag behind. Upon removal of the load of the external force off both of the sponge plates 31 and 32, the first sponge plate 31 will quickly restore its original shape, and the restoration of the second sponge plate 32 will lag behind the first sponge plate 31.
Preferably, the second sponge plate 32 is formed by a material having a lower hardness than the first sponge plate 31.
In this case, the low-hardness second sponge plate 32 placed on the foot skin side will softly contact the skin surface of the heel. Therefore, the wearer will unlikely feel compressed.
More preferably, the second sponge plate 32 is formed by a material having a lower resilience and a lower hardness than the first sponge plate 31.
In this case, the fit will further improve, and one will unlikely feel compressed.
In the present invention, the material of the first sponge plate 31 having a high hardness and a high resilience may be, for example, an urethane foam, a silicone foam, or the like, whereas a material having a low hardness and a low resilience may be, for example, an urethane foam, a silicone foam, or the like. Although the material of the high-resilience first sponge plate 31 has a lower resilience than the sponge material used in an ordinary midsole or a sock liner (sock lining), it has a relatively higher resilience than the material of the low-resilience second sponge plate 32.
The hardness of the first sponge plate 31 is preferably 40 to 90 degrees, more preferably 55 to 90 degrees, particularly preferably 70 to 90 degrees, and most preferably 75 to 85 degrees, in terms of the F hardness.
On the other hand, the hardness of the second sponge plate 32 is preferably 10 to 80 degrees, more preferably 10 to 50 degrees, particularly preferably 10 to 30 degrees, and most preferably 15 to 25 degrees, in terms of the F hardness.
The above F hardness is a value obtained through measurement using the Asker rubber hardness meter F-type (from Kobunshi Keiki Co., Ltd.). Note that the hardness of the first sponge plate 31 and the hardness of the second sponge plate 32 will be substantially zero degree if measured by using a JIS C hardness meter.
Preferably, the sponge member 3 further includes a back portion 30 covering a calcaneal tuberosity Cp from directly behind along a virtual line CL dividing the sponge member 3 into the medial side portion 34 and the lateral side portion 35, and the sponge member 3 defines a narrowed portion 36 which is narrowed downwardly along the virtual line CL and which does not cover an area above the calcaneal tuberosity Cp.
In this case, the gap, which likely occurs between the calcaneal tuberosity Cp and an area of the upper behind the calcaneal tuberosity Cp, will be filled by the back portion 30, thereby improving the fitting property. On the other hand, the narrowed portion 36 will accommodate substantial displacement or deformation of the Achilles tendon, and therefore the movement of the Achilles tendon will unlikely be hindered.
In another aspect of the present invention, the upper 1 includes an inner skin 11 placed on a wear's skin side, and an outer skin on an opposite side from the inner skin 11, wherein a sponge member 3 is housed between the inner skin 11 and the outer skin in the heel portion 10;
the sponge member 3 includes a medial side portion 34 covering a medial side of a calcaneal bone Ca, and a lateral side portion 35 covering a lateral side of the calcaneal bone Ca;
the medial side portion 34 covers at least a portion of a lower edge Ce of the calcaneal bone Ca directly below the talus Ta, and the lateral side portion 35 covers an area of the calcaneal bone Ca directly above a point O, wherein the point O bisects a distance between a lower end of a lateral ankle A0 and the lower edge Ce of the calcaneal bone Ca;
the sponge member 3 includes a first sponge plate 31 extending along a medial side of a heel coming from a back side of the heel and also extending along a lateral side of the heel coming from the back side of the heel, and a second sponge plate 32 laid on a foot skin side of the first sponge plate 31, the second sponge plate 32 having a smaller area than the first sponge plate 31; and
the second sponge plate 32 is partially laid on the first sponge plate 31 while being bonded, glued or welded together to the first sponge plate 31.
In this case, the medial side portion 34 of the sponge member 3 fills the narrowed portion directly below the talus Ta. On the other hand, the lateral side portion 35 of the sponge member 3 fills the narrowed portion directly and immediately below the lateral ankle A0. Therefore, narrowed portions on the medial side and the lateral side of the heel will be filled, and the upper 1 will better fit the heel.
The present invention will be understood more clearly from the following description of preferred embodiments taken in conjunction with the accompanying drawings. Note however that the embodiments and the drawings are merely illustrative and should not be taken to define the scope of the present invention. The scope of the present invention shall be defined only by the appended claims. In the accompanying drawings, like reference numerals denote like components throughout the plurality of figures.
EmbodimentsEmbodiments of the present invention will now be described with reference to the drawings.
FIGS. 4 to 5D Show Embodiment 1As shown in
Note that although the sponge member 3 undergoes substantial compressive deformation, or the like, when manufacturing the shoe,
The inner skin 11 may be a mesh material, or the like, as well as a woven material or a knit material having desirable stretchability and air-permeability. On the other hand, the outer skin 12 may be a mesh material, or the like, as well as a plate or tape material made of a synthetic leather or a non-foamed synthetic resin having a desirable shape retention.
Note that each of the inner skin 11 and the outer skin 12 may include a single layer or multiple layers. A heel counter or a core well known in the art may be placed.
In the present embodiment, the sponge member 3 includes the first to third sponge plates 31 to 33. The first sponge plate 31 and the second sponge plate 32 are bonded, glued or welded together, and are partially laid on each other. The second sponge plate 32 and the third sponge plate 33 are bonded, glued or welded together, and are partially laid on each other.
The first sponge plate 31 is formed by a sponge having a high resilience and a high hardness. On the other hand, the second and third sponge plates 32 and 33 are formed by a sponge having a low resilience and a low hardness.
Note that the third sponge plate 33 may be of a material having the same physical properties as that of the second sponge plate 32.
As shown in
The sponge member 3 includes the medial side portion 34 covering the medial side of the calcaneal bone Ca as shown in
Thus, as shown in
That is, the thin portion 3a is formed by a portion of the first sponge plate 31 on which no second sponge plate 32 is laid. On the other hand, the thick portion 3b is formed by a portion where the second sponge plate 32 is laid on the first sponge plate 31.
Note that in the case of three layers as shown in
As shown in
As shown in
The first sponge plate 31 further includes the back portion 30 covering the calcaneal tuberosity Cp (
The first sponge plate 31 of the medial side portion 34 of
The first and second sponge plates 31 and 32 of the lateral side portion 35 cover both an area of the calcaneal bone Ca directly above the point O and an area of the calcaneal bone Ca directly below the point O, wherein the point O bisects a distance between the lowermost end point Ae of the lateral ankle A0 and the lower edge Ce of the calcaneal bone Ca.
The first sponge plate 31 extends to a point anterior to the lowermost end point Ae of the medial ankle A1 on the medial side of the foot of
The second sponge plate 32 extends to a point anterior to the posterior end Ab of the medial ankle A1 on the medial side of the foot of
The areas of the first sponge plate 31, the second sponge plate 32 and the third sponge plate 33 on the medial side portion 34 are respectively greater than those on the lateral side portion 35. Note that for the lowermost end portion of the foot, a roll-up portion is often formed in the upper 1 itself or in the sock liner (sock lining), in which case there is no need to provide the sponge member 3 on the medial side Med.
In the following examples, like elements to those of Embodiment 1 will be denoted by like reference numerals and will not be further described below, and the following description will mainly focus on what is different from Embodiment 1.
Note that as in Embodiment 2 shown in
In the present embodiment, the third sponge plate 33 is absent. In such a case, the thickness of the first and second sponge plates 31 and 32 is preferably made greater than that in Embodiments 1 and 2.
In various embodiments, the thickness of the sponge plates 31 and 32 is preferably about 5 to 15 mm, and more preferably about 7 to 12 mm.
As shown in
As shown in
In this example, the medial side portion 34 and the lateral side portion 35 have shapes that are generally in line symmetry with each other about the center line CL.
In the present embodiment, the medial side portion 34 of the first sponge plate 31 covers at least a portion of the lower edge Ce of the calcaneal bone Ca directly below the talus Ta. On the other hand, the lateral side portion 35 of the first sponge plate 31 covers an area of the calcaneal bone Ca directly above the point O, wherein the point O is a bisector between the lower end of the lateral ankle A0 and the lower edge Ce of the calcaneal bone Ca.
The second sponge plate 32 of
The sponge member 3 of the present embodiment having a generally line-symmetric shape may lead to a less desirable fitting property as compared with Embodiments 1 to 3. However, the second sponge plate 32 is partially laid on the first sponge plate 31, and the sponge member 3 can be expected to fill the gap between the foot and the upper 1 and improve the fit to some degree. Particularly, the foot conformity will improve by setting the hardness and the resilience of the second sponge plate 32 lower than those of the first sponge plate 31.
On the other hand, Embodiment 4 having a symmetric shape can improve productivity as compared with Embodiments 1 to 3, where it is necessary to provide both a member for the left foot and a member for the right foot, and the left-foot member and the right-foot member cannot be installed incorrectly during the manufacture.
While preferred embodiments have been described above with reference to the drawings, various obvious changes and modifications will readily occur to those skilled in the art upon reading the present specification.
For example, different sponge plates may have the same hardness and the same resilience property.
The sponge member may be divided into two pieces between the medial side and the lateral side, or may be divided into three pieces between the medial side, the back side and the lateral side.
Thus, such changes and modifications are deemed to fall within the scope of the present invention.
The present invention is applicable to a heel portion of an upper.
REFERENCE SIGNS LIST1: Upper, 10: Heel portion, 11: Inner skin, 12: Outer skin
2: Sole
3: Sponge member, 30: Back portion, 31: First sponge plate, 32: Second sponge plate, 33: Third sponge plate, 34: Medial side portion, 35: Lateral side portion, 36: Narrowed portion, 37: Protruding portion, 38: Narrowed portion, 39: Protruding portion
3a: Thin portion, 3b: Thick portion, 3c: Thickest portion, 3bL: Lower edge line of thick portion
3L: Lower edge line of sponge member
6: Insole
A0: Lateral ankle, A1: Medial ankle, Ae: Lowermost end point, Ab: Posterior end
Ca: Calcaneal bone, Ce: Lower edge of calcaneal bone, Cp: Calcaneal tuberosity
CL: Center line
Fa: Area directly below lateral ankle, Fb: Area at same height as on lateral side of foot, Fu: Lower portion
M: Marker, M1: Marker attached to medial ankle, M2: Marker attached to lateral ankle
O, O1: Bisector point
O10: Lateral first centroid, O11: Medial first centroid, O20: Lateral second centroid
O21: Medial second centroid
Sp: Sponge plate
Ta: Talus
Claims
1. A structure of an upper for improving a fitting property of a heel portion 10 of the upper 1 of a shoe, wherein:
- the upper 1 includes an inner skin 11 placed on a wear's skin side, and an outer skin placed on an opposite side from the inner skin 11, wherein a sponge member 3 is housed between the inner skin 11 and the outer skin in the heel portion 10;
- the sponge member 3 includes a medial side portion 34 covering a medial side of a calcaneal bone Ca, and a lateral side portion 35 covering a lateral side of the calcaneal bone Ca; and
- in a developed view where the sponge member 3 is unfolded into a planar shape, a level of a lateral first centroid O10 of a portion corresponding to the lateral side portion 35 is set to be higher than a level of a medial first centroid O11 of a portion corresponding to the medial side portion 34.
2. The structure according to claim 1, wherein the medial side portion 34 covers at least a portion of a lower edge Ce of the calcaneal bone Ca directly below a talus Ta, and the lateral side portion covers an area of the calcaneal bone Ca directly above a point O, wherein the point O bisects a distance between a lowermost end point Ae of a lateral ankle A0 and the lower edge Ce of the calcaneal bone Ca.
3. The structure according to claim 2, wherein the sponge member 3 includes a thin portion 3a having a small thickness, and a thick portion 3b thicker than the thin portion 3a, and wherein with the sponge member 3 unfolded, a perimeter of the thick portion 3b is surrounded by the thin portion 3a.
4. The structure according to claim 3, wherein in a developed view where the thick portion 3b is unfolded into a planar shape, a level of a lateral second centroid O20 of a portion of the thick portion 3b corresponding to the lateral side portion is set to be higher than a level of a medial second centroid O21 of a portion of the thick portion 3b corresponding to the medial side portion 34.
5. The structure according to claim 3, wherein a lower edge line 3bL of the thick portion 3b extends, while being upwardly slanted, from a medial side of the heel portion 10 to a lateral side of the heel portion 10 via a back side of the heel portion 10.
6. The structure according to claim 2, wherein a lower edge line 3L of the sponge member 3 extends, while being upwardly slanted, from a medial side of the heel portion 10 to a lateral side of the heel portion 10 via a back side of the heel portion 10.
7. The structure according to claim 3, wherein the sponge member 3 comprises:
- a first sponge plate 31 extending along a medial side of a heel coming from a back side of the heel and also extending along a lateral side of the heel coming from the back side of the heel; and
- a second sponge plate 32 laid on a foot skin side of the first sponge plate 31, the second sponge plate 32 having a smaller area than the first sponge plate 31, wherein:
- the second sponge plate 32 is laid on a portion of the first sponge plate 31 while being bonded, glued or welded to the first sponge plate 31;
- the thin portion 3a is formed by a portion of the first sponge plate 31 on which the second sponge plate 32 is unlaid; and
- the thick portion 3b is formed by a portion where the second sponge plate 32 is laid on the first sponge plate 31.
8. The structure according to claim 7, wherein the second sponge plate 32 is formed by a material having a lower resilience than the first sponge plate 31.
9. The structure according to claim 7, wherein the second sponge plate 32 is formed by a material having a lower hardness than the first sponge plate 31.
10. The structure according to claim 7, wherein the second sponge plate 32 is formed by a material having a lower resilience and a lower hardness than the first sponge plate 31.
11. The structure according to claim 2, wherein the sponge member 3 further comprises a back portion 30 covering a calcaneal tuberosity Cp from directly behind along a virtual line CL dividing the sponge member 3 into the medial side portion 34 and the lateral side portion 35, and the sponge member 3 defines a narrowed portion 36 that is narrowed downwardly along the virtual line CL without covering an area above the calcaneal tuberosity Cp.
12. A structure for improving a fitting property of a heel portion 10 of an upper 1 of a shoe, wherein:
- the upper 1 includes an inner skin 11 placed on a wear's skin side, and an outer skin on an opposite side from the inner skin 11, wherein a sponge member 3 is housed between the inner skin 11 and the outer skin in the heel portion 10;
- the sponge member 3 includes a medial side portion 34 covering a medial side of a calcaneal bone Ca, and a lateral side portion 35 covering a lateral side of the calcaneal bone Ca;
- the medial side portion 34 covers at least a portion of a lower edge Ce of the calcaneal bone Ca directly below a talus Ta, and the lateral side portion 35 covers an area of the calcaneal bone Ca directly above a point O, wherein the point O bisects a distance between a lower end of a lateral ankle A0 and the lower edge Ce of the calcaneal bone Ca;
- the sponge member 3 includes a first sponge plate 31 extending along a medial side of a heel coming from a back side of the heel and also extending along a lateral side of the heel coming from the back side of the heel, and a second sponge plate 32 laid on a foot skin side of the first sponge plate 31, the second sponge plate 32 having a smaller area than the first sponge plate 31; and
- the second sponge plate 32 is partially laid on the first sponge plate 31 while being bonded, glued or welded together to the first sponge plate 31.
13. The structure according to claim 12, wherein the sponge member 3 further comprises a back portion 30 covering a calcaneal tuberosity Cp from directly behind along a virtual line CL dividing the sponge member 3 into the medial side portion 34 and the lateral side portion 35, and the sponge member 3 defines a narrowed portion 36 that is narrowed downwardly along the virtual line CL without covering an area above the calcaneal tuberosity Cp.
14. The structure according to claim 12, wherein the second sponge plate 32 is formed by a material having a lower resilience and/or a lower hardness than the first sponge plate 31.
Type: Application
Filed: Oct 24, 2012
Publication Date: Oct 15, 2015
Applicant: Asics Corporation (Kobe-shi)
Inventors: Tsuyoshi Nishiwaki (Kobe-shi), Kenta Moriyasu (Kobe-shi)
Application Number: 14/437,814