Structure and Implementation Method for implementing an embedded serial data test loopback, residing directly under the device within a printed circuit board
A method and a structure with multiple implementations is provided that depends on the specific need, for placing (embedding) a serial loopback circuit of known design in a printed circuit board directly beneath the device under test. Micro-vias and traces connect components including transmitter components (TX) and receiver components (RX) that are formed into a loopback circuit for connection to a device under test (DUT). The connection is accomplished by a coupling capacitor with a shortest possible electrical length approximating a straight line between said components and said DUT and said distance is a length of said short straight line times a square root of 2 so that said receiver components are beneath the DUT.
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The present application is a non-provisional application of provisional application Ser. No. 62/043,570 filed on Aug. 29, 2014 by Thomas P. Warwick and James V. Russell.
BACKGROUND1. Field
The present invention relates a structure and method for the automating testing of very high speed serial data transmission devices (integrated circuit) using the common industry practice of loopback circuitry. In particular the present invention relates to a series of structures and methods for placing commercially available components directly beneath the surface of a printed circuit board interfacing to a device under test by using micro-vias and traces to connect these components into a loopback circuit with the shortest possible electrical length by using a coupling capacitor.
2. The Related Prior Art
Loopback circuits are available in a variety of forms. The three most common loopback circuits use a relay-capacitor circuit, a resistor tap—capacitor circuit, an inductor tap—capacitor circuit (Thomas P. Warwick, R&D Circuits Vendor Presentation, International Test Conference, Anaheim, Calif., September, 2012; Thomas P. Warwick, “Mitigating the Effects of The DUT Interface board and Test System Parasitics in Gigabit-Plus Measurements”, International Test Conference, Charlotte, N.C., 2003).
The three most common loop back circuits use a relay-capacitor circuit, a resistor tap—capacitor circuit, an inductor tap—capacitor circuit (Inventor Presentation, International Test Conference, Anaheim, Calif., September, 2012). Each circuit type provides a series of benefits and drawbacks regarding the types of tests that may be executed in an automated test environment. Each circuit requires a series of vias and printed circuit board real estate to implement. Of these, the relay circuits are physically the largest, and resistor tap—capacitor circuits the smallest.
The following problems occur with the prior art proposals for loopback circuits testing data rate above 19 GBPS.
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- (1) Size and required number of loopback circuits: Most devices operating above 19 GBS require 4 to 400 very high speed full loopback circuits with several lower speed loopback circuits, which require the same amount of printed circuit board real estate.
- (2) Difficulty with long transmission paths to the loopback circuits: The most common test strategies for loopback require that the loopback circuitry be as close as possible to the transmitters and receivers. Even with the smallest possible loopback circuit, this length becomes large when a large number of loopback circuits are required. Long lengths may result in the required use of FIR taps to compensate for the line length. This limits the type of testing and determination of margins that can be done at speed.
The critical concern with any loopback structure (passive, such as
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- (3) Spacing constraints on ATE-oriented printed circuit boards: Most production oriented solutions require multi-site testing of 2× to 4× devices at the same time. The physical size of the loopback circuits and the length matching required of the routes reduce available printed circuit board real estate in critical regions.
- (4) Use of a large number of mismatched structures, such as back-drilled vias: Any via structure causes a level of impedance mismatch that cannot be compensated by under-sampling FIR filter taps, especially in test. FIR filters provide a common method of compensating for transmission path loss.) A typical loopback circuit adds a minimum of two additional vias in the primary loopback path. Controlled depth back-drilled vias or a like structure are absolutely required to remove excess metal stubs, which create very large electrical energy reflections and thus jitter. Manufacturing repeatability and the need for good interconnect reliability limit the electrical quality of these back-drilled vias, and they are of paramount concern for serial links operating above 14 Gbps. Each loopback path requires 8 such back-drilled vias.
- (5) Required use of expensive, exotic materials to reduce trace losses: Expensive high-speed materials must be used to compensate for issue 2. It would be desirable to provide loop back circuit structures and methods that avoid these problems of the aforementioned prior art proposals.
The present invention provides for a structure and methodology that reduces jitter and electrical discontinuities. The present invention has a number of embodiments and possible methods:
Embodiments:
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- 1. Embedded loopback circuitry integrated into a device interface (printed circuit) board (DIB).
- 2. Embedded loopback circuitry integrated into an interposer, which is physically detachable from the fore-mentioned DIB. This allows retrofitting the loop back circuitry of the present invention to existing DIB's.
Methods:
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- 1. Single layer embedding for large pitch (0.65 mm or larger)
- 2. Multiple layer embedding for fine pitch (0.5 mm and 0.4 mm).
- 3. Multi-axis (vertical and horizontal) embedding for the finest pitch (0.4 mm, 0.35 mm and 0.3 mm) and for higher performance.
This present invention provides a series of structures and methods for placing commercially available components directly beneath the surface of a printed circuit board interfacing to a device under test. The present invention specifically moves common passive test circuitry (See
Referring to the FIGS. of the drawings, all the FIGS. use the following element numbers:
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- Transmit P Connection to the Device Under Test element 1
- Transmit N Connection to the Device Under Test element 2
- Receive P Connection to the Device Under Test element 3
- Receive N Connection to the Device Under Test element 4
- Coupling Capacitor for Differential P side of the Loopback (primary path) element 5
- Coupling Capacitor for Differential N side of the Loopback (primary path) element 6
- Measure/Tap Resistor for Transmit P element 7
- Measure/Tap Resistor for Receive P element 8
- Measure/Tap Resistor for Transmit N element 9
- Measure/Tap Resistor for Receive N element 10
- Attenuating Resistor for the Primary path, P side of the loopback element 11
- Attenuating Resistor for the Primary path, N side of the loopback element 12
- Test equipment connection for measurements on Transmit P element 13
- Test equipment connection for measurements on Transmit N element 14
- Test equipment connection for measurements on Receive P element 15
- Test equipment connection for measurements on Receive N element 16
- Measure/Tap Inductor for Transmit P element 17
- Measure/Tap Inductor for Receive P element 18
- Measure/Tap Inductor for Transmit N element 19
- Measure/Tap Inductor for Receive N element 20
- Connecting Trace: Capacitor 5/6 may be at the transmit end, in the middle of trace 21, or at the receive end (as shown) element 21
- Upper ground plane for impedance control of trace 21 element 22
- Lower ground plane for impedance control of trace 21 element 23
- Connecting micro-trace for Receive tap resistor or inductor element 24
- Connecting micro-trace for Transmit tap resistor or inductor element 25
- Connecting via from loopback circuit to the device under test pad for Transmit element 26
- Connecting via from loopback circuit to the device under test pad for Receive element 27
- Micro-via connecting the receive tap component to trace 24 element 28
- Micro-via connecting the receive tap component to trace 25 element 29
- Micro-via or via connecting trace 24 to outside connections—whether external or internal (15/16) element 30
- Micro-via or via connecting trace 25 to outside connections—whether external or internal (13/14) element 31
Non-conductive dielectric material containing the layer of embedded components. This layer helps to controls the impedance of trace 21 element 32.
Thin non-conductive dielectric layer for isolating trace 24 from the tap component. This layer helps to control the impedance of trace 21 element 33.
Thin non-conductive dielectric layer for isolating trace 24 from external connections to the structure element 34.
Thin non-conductive dielectric layer for isolating the component layer from external connections to the structure element 35.
Second non-conductive dielectric layer for housing the embedded tap resistors element 36. Example Device Under Test (DUT) with a serial data link. Element 37. For Explanation purposes, the device under test is shown in a “Ball Grid Array” (BGA) package. The device under test, shown as an integrated circuit package, may also be in wafer/die form. The exact form is peripheral to the disclosure and the methods described apply to any test forum including, but not limited to, wafer probing, final package test, burn-in, and characterization. Example electrical interface and mechanical clamping mechanism (socket or probe head) retaining the DUT to the interface board between the DUT and the test equipment using for measuring DUT characteristics and functionality element 38. In the simplest form this is a solder interface. The socket or probe head is shown for explanation purposes and is peripheral to the disclosure.
Example “Device Interface Board” (DIB), which electrically connects the DUT to test equipment element 39. Other common names include, but are not limited to, “Loadboard”, “Performance Board”, “Personality Board”, “Probe Card”, “Family Board”, “Mother Board”, “Daughter Card”. In nearly all cases the DIB is constructed using printed circuit board fabrication and assembly methods. In
Electrical connections routing in the DIB that connect the DC/low frequency portion of the test circuit to the associated test equipment. In
High performance interface vias for the high frequency path and interface to the coupling capacitors [5] and [6] in
Location of the loopback circuit (
High performance interface vias for the high frequency path that allow an escape from the via field created by the device under test interface element 43. These vias require a controlled depth back-drill to remove conductive metal stubs that will interfere with the circuit performance. The quality of this back-drill directly influences jitter performance. This item is specific to prior art and is shown for comparison purposes.
An interposer or daughter card containing the embedded loopback circuit element 44. The interposer may use any of the three described embedded loopback methods or associated schematics. The interposer approach allows the embedded loopback to be retrofitted to a DIB that does not currently use embedded loopback (including a DIB described in
An interface mechanism of the interposer to the DIB element 45. The interface mechanism may use—but is not limited to—a solder method, a sintering paste method, an electrically conductive elastomer, or a metal spring contact probe.
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Referring now to
Trace 21 is the primary loopback path and connects via [26] and the terminal of component [7/8] to the primary coupling capacitor [5/6]. The capacitor [5/6] then completes the loopback path by connecting to via [27] and the receive interface pad [3/4].
The tap on the receive side shows the tap component [9/10] shown as a resistor connecting directly under Via (micro-via) [27]. It may be an inductor [18/20]. Use of an inductor requires a u-shaped cap to create an air cavity. The tap component [9/10] routes to micro-via [28] and then connects to traces or circuitry through trace [24] and via [30]. This completes the tap for the receive side.
The location of the tap components do not have to be located at vias [26, 27]. It is more desirable for the tap components to be placed directly next to the terminals of the primary coupling capacitor. However, this is only possible with devices having a pin grid array pitch of 1 mm or larger.
The second implementation for an embedded serial loopback structure shown in
The third implementation for an embedded serial loopback structure (see
All the figures of the drawings show an alignment of via [31/30] and via [26/27]. This is not a requirement of the structure when the structure is fully integrated into a larger printed circuit board (
While certain embodiments have been shown and described, it is distinctly understood that the invention is not limited thereto but may be otherwise embodied within the scope of the appended claims.
Claims
1. A structure for placing components directly beneath a surface of a printed circuit board interfacing to a device under test comprising:
- micro-vias and traces connecting components including transmitter components (TX) and receiver components (RX) are formed into a loopback circuit for connection to a device under test (DUT) said connecting being accomplished by a coupling capacitor with a shortest possible electrical length approximating a straight line between said components and said distance is a length of said short straight line times a square root of 2 so that said receiver components are beneath the DUT.
2. The structures according to claim 1 wherein the receiver has tap components that are beneath and connected to the DUT through the micro-vias and schematic nodes and a remainder of escape structures for Tx and Rx low frequency test and connecting to the DUT are physically beneath the structure with said straight line distance between the Tx and Rx ports, said straight line distance representing a shortest distance limit between Tx and Rx for a given integrated circuit device increasing a signal path distance, to a new maximum limit of 1.4121 (square root of 2) multiplied by said straight line distance.
3. The structure according to claim 1 whereby passive commercially available components are placed within the interior of a printed circuit board (embedded) in such a way as to form a high performance loopback path for purposes of testing serial data paths within an integrated circuit.
4. The structure according to claim 1 where by all loopback components are co-planar.
5. The structure according to claim 1 where by all loopback components use multiple planar layers.
6. The structure according to claim 1 where by loopback components use both horizontal and vertical orientations for loopback components.
7. The structure according to claim 1 that uses resistive or inductive tap components with capacitive coupling for the primary loopback path.
8. The structure according to claim 1 that uses a hybrid pi attenuation filter with capacitive coupling for the primary loopback path.
9. The structure according to claim 1 that only uses capacitive coupling for the primary loopback path.
10. The structure according to claim 1 that uses an air-core cavity for all inductors.
11. The structure according to claim 1 that uses two terminal, surface mount resistors, inductors, or capacitors of any size, tolerance or temperature coefficient.
12. The structure according to claim 1 that provides the shortest possible external loopback path with capacitive coupling.
13. The structure according to claim 1 that may be a stand-alone printed circuit board/interposer/daughter card.
14. The structure according to claim 1 that may be fully integrated into a much thicker and larger printed circuit board.
15. The structure according to claim 1 and claim 11 that may be retrofitted to an existing printed circuit board using any interconnect technology.
16. The structure according to claim 1 that does not occupy X-Y on the printed circuit board by placing all circuitry under the device under test.
17. A method for placing components directly beneath a surface of a printed circuit board interfacing to a device under test, the steps comprising:
- using micro-vias and traces with components including transmitter components (TX) and receiver components (RX) formed into a loopback circuit for connecting to a device under test (DUT);
- said connecting step being accomplished by a coupling capacitor with a shortest possible electrical length approximating a straight line between said components and said DUT and said distance is a length of said short straight line times a square root of 2 so that said receiver components are beneath the DUT.
18. The method according to claim 17 wherein a single layer embedding is provided for large pitch.
19. The method according to claim 18 wherein said pitch is 0.65 mm or larger.
20. The method according to claim 17 wherein multiple layers of embedding is provided for fine pitch.
21. The method according to claim 19 wherein said pitch is either 0.5 mm or 0.4 mm.
22. The method according to claim 17 wherein a multi-axis, vertical and horizontal, embedding is provided for the finest pitch
23. The method according to claim 22 wherein said pitch is 0.4 mm, 0.35 mm and 0.3 mm for higher performance.
Type: Application
Filed: Aug 24, 2015
Publication Date: Mar 3, 2016
Applicant:
Inventors: Thomas P. Warwick (Melbourne, FL), James V. Russell (New Hope, PA)
Application Number: 14/833,928