HOUSING UPPER PART OF A LABYRINTH PISTON COMPRESSOR AND METHOD FOR COOLING SAME, AND LABYRINTH PISTON COMPRESSOR
A housing upper part for a labyrinth piston compressor having a cylinder barrel running in the direction of a longitudinal axis, with a cylinder interior and a cylinder barrel exterior. The cylinder barrel has at least one-cylinder inlet opening or cylinder outlet opening which open into the cylinder interior. Wherein a gas distribution housing at least partially encloses the cylinder barrel in the circumferential direction about the longitudinal axis (L) forming between the gas distribution housing and at least one-part section of the cylinder barrel exterior, a gas distribution interior. Wherein the part section is axisymmetric about the longitudinal axis, the gas distribution interior is fluidically connected to the cylinder interior either via the cylinder inlet opening or the cylinder outlet opening, and the gas distribution housing has either a gas inlet or a gas outlet which is fluidically connected to the gas distribution interior.
Latest BURCKHARDT COMPRESSION AG Patents:
The invention concerns a housing upper part of a labyrinth piston compressor according to the preamble of claim 1. The invention further concerns a labyrinth piston compressor comprising a housing upper part. The invention moreover concerns a method for cooling a housing upper part of a labyrinth piston compressor according to claim 12.
PRIOR ARTLabyrinth piston compressors are compressors for the compressing of fluids. A piston is arranged in a cylinder such that a gap exists permanently between the envelope surface of the piston and the inner wall of the cylinder so that piston and cylinder do not touch each other. It is thereby accepted that a portion of the fluid will flow past the piston between the cylinder wall and the envelope surface. In order to keep such leakage low, the gap between cylinder wall and envelope surface is kept as small as possible.
Publication JP 2010209723 discloses such a labyrinth piston compressor with a housing upper part. This labyrinth piston compressor has the drawback that a one-sided wear can occur on the piston, leading to an increased gap width and an increased leakage.
PRESENTATION OF THE INVENTIONThe problem which the invention proposes to solve is to configure a more advantageous housing upper part for a labyrinth piston compressor as well as a more advantageous labyrinth piston compressor and a more advantageous method for operating a labyrinth piston compressor with such a housing upper part.
This problem is solved with a housing upper part having the features of claim 1. The subclaims 2 to 9 concern further advantageous embodiments. The problem is further solved with a labyrinth piston compressor comprising a housing upper part according to one of claims 1 to 9. The problem is further solved with a method for operating a housing upper part of a labyrinth piston compressor comprising the features of claim 13. Subclaims 14 to 16 concern further advantageous steps of the method.
The problem is solved in particular with a housing upper part of a labyrinth piston compressor comprising a cylinder barrel running in the direction of a longitudinal axis with a cylinder interior and a cylinder barrel exterior, wherein the cylinder barrel comprises at least one cylinder inlet opening or at least one cylinder outlet opening, which open into the cylinder interior, wherein a gas distribution housing at least partly encloses the cylinder barrel in the circumferential direction to the longitudinal axis so that a gas distribution interior is formed between the gas distribution housing and at least one part section of the cylinder barrel exterior of the cylinder barrel, wherein the part section is configured axially symmetrical in regard to the longitudinal axis, wherein the gas distribution interior is fluidically connected either via the cylinder inlet opening or the cylinder outlet opening to the cylinder interior, and wherein the gas distribution housing comprises either a gas inlet or a gas outlet which is fluidically connected to the gas distribution interior.
The problem is further solved in particular with a method for cooling a housing upper part of a labyrinth piston compressor comprising a cylinder barrel running in the direction of a longitudinal axis with a cylinder interior and a cylinder barrel exterior, wherein an inlet fluid being compressed is drawn in through a cylinder inlet opening arranged on the cylinder barrel from a gas distribution interior into the cylinder interior, or wherein a compressed outlet fluid is discharged via a cylinder outlet opening arranged on the cylinder barrel from the cylinder interior into the gas distribution interior, and wherein part sections of the cylinder barrel exterior arranged opposite each other and axially symmetrical in regard to the longitudinal axis are swept by the same inlet fluid or outlet fluid.
A labyrinth piston compressor comprises at least a housing upper part and a housing lower part, and it comprises at least a crank shaft, a crosshead, a piston rod and a piston. The housing upper part and the housing lower part are firmly joined together. The crank shaft and the crosshead are arranged in the housing lower part, while the piston rod is connected to the crosshead. The housing upper part comprises a cylinder barrel, the piston being arranged inside the cylinder interior of the cylinder barrel, and the piston being connected to the piston rod, while the piston is mounted so that it can move inside the cylinder interior in the direction of the longitudinal axis. In one advantageous configuration, the labyrinth piston compressor furthermore comprises a spacer, which is arranged between the housing lower part and the housing upper part, while the spacer can also be part of the housing lower part or part of the housing upper part, or wherein the spacer can be integrated in the housing upper part or in the housing lower part.
The housing upper part for a labyrinth piston compressor according to the invention has the advantage that the cylinder wall surrounding the piston of the labyrinth piston compressor has a substantially axially symmetrical temperature distribution in the circumferential direction to the longitudinal axis. That is, the cylinder wall in regions situated axially symmetrically opposite each other in regard to the longitudinal axis has the same or substantially the same temperature. This ensures that the cylinder barrel during the operation of the labyrinth piston compressor is not warped on one side due to the temperature acting there. As a result, the gap between the cylinder wall and the piston can be kept very small, since a temperature change of the cylinder barrel during operation will cause little or no warpage. The small gap has the result that the labyrinth piston compressor according to the invention has very slight leakage. Advantageously, the labyrinth piston compressor according to the invention furthermore has slight wear, enabling a long-term reliable and low-maintenance operation of the labyrinth piston compressor.
In an especially advantageous configuration, a gas distribution housing extending in the circumferential direction for 360° surrounds the cylinder wall on the outside, while either an inlet fluid being compressed or a compressed outlet fluid flows in this gas distribution interior formed by the gas distribution housing and the cylinder wall, with the result that the cylinder barrel exterior is swept by the same fluid in the circumferential direction, and the cylinder barrel exterior therefore has the same or substantially the same temperature in the circumferential direction. This ensures that the cylinder barrel during the operation of the labyrinth piston compressor is not warped on one side on account of the temperature working there and the resulting material expansions of certain areas of the cylinder barrel. The inlet fluid flowing into the labyrinth piston compressor and the outlet fluid flowing out from it is advantageously channeled in the housing upper part according to the invention so that the cylinder has the same or substantially the same temperature in the circumferential direction.
In another possible configuration, the cylinder barrel can have a higher or lower temperature for a section in the direction of the longitudinal axis, while in an especially advantageous configuration the cylinder has the same or substantially the same temperature in the circumferential direction. The symmetrical or substantially symmetrical temperature distribution ensures that the cylinder barrel is not warped on one side due to the temperature. This makes it possible to keep the abrasion of the piston and the cylinder inner surface very low and to ensure that no wear on one side occurs during the operation of the labyrinth piston compressor, which might lead to increased leakage and possibly piston cracking. Such a labyrinth piston compressor comprising the housing upper part according to the invention has the benefit of a higher efficiency, and/or that the fluid can be compressed to a greater pressure and/or the labyrinth piston compressor can be operated at lower speed of revolution. In contrast with the housing upper part according to the invention, the housing upper part or the labyrinth piston compressor disclosed in publication JP 2010209723 has highly different temperatures in the circumferential direction of the cylinder in the uncooled state, so that a heat warpage occurs on the cylinder during operation, resulting in the piston wearing down the cylinder wall on one side.
In an especially advantageous configuration, the housing upper part according to the invention is made from aluminum or an aluminum alloy. Aluminum has significantly better low temperature properties than cast iron for example, such as gray cast iron. Thus, a compressor with a cylinder made of aluminum is approved for an operating temperature down to −160° C., while a cylinder of gray cast iron is only approved for an operating temperature down to −40° C. A labyrinth piston compressor comprising the housing upper part according to the invention made from aluminum or an aluminum alloy thus has the benefit that it can be used even at very low operating temperatures down to −160° C., for example in the field of cryoengineering or low temperature engineering at temperatures lower than −150° C., for example in the liquefaction of gases. A housing upper part made of aluminum or an aluminum alloy furthermore has the benefit that its manufacture is cheaper than a housing upper part made from an iron alloy, such as gray cast iron.
The drawings used to explain the sample embodiments show:
Essentially the same parts in the drawings are provided with the same reference numbers.
WAYS OF IMPLEMENTING THE INVENTIONThe cylinder barrel 2 comprises at least one cylinder inlet opening 4, which opens into the cylinder interior 2a. Furthermore, a cylinder outlet opening 6 is arranged at the end face of the cylinder interior 2a. The cylinder inlet opening 4 and the cylinder outlet opening 6 are preferably spaced apart in the longitudinal direction L. In the sample embodiment of
The top view depicted in
The sample embodiments represented in
The sample embodiments represented in
The housing upper part 1 according to the invention has at least one cylinder inlet opening 4 and at least one cylinder outlet opening 6. Preferably, a plurality of cylinder inlet openings 4 spaced apart in the circumferential direction are arranged in the cylinder wall 2d in the circumferential direction to the longitudinal axis L. Preferably, the cylinder inlet openings 4 are regularly spaced apart in the circumferential direction, there being arranged preferably two, three or four cylinder inlet openings 4 in the circumferential direction. Likewise, as represented in
The labyrinth piston compressor 21 comprises a cylinder barrel 2 running in the direction of a longitudinal axis L with a cylinder interior 2a and a cylinder barrel exterior 2e, while a piston 15 is mounted in the cylinder interior 2a so as to be able to move in the direction of the longitudinal axis L and forms a compression chamber 3, the gas being compressed being drawn in through a cylinder inlet opening 4 passing through the cylinder barrel 2.
The method for cooling the housing 1 of the labyrinth piston compressor 21 occurs in that an inlet fluid being compressed is drawn in through a cylinder inlet opening 4 arranged on the cylinder barrel 2 from a gas distribution interior 9b into the cylinder interior 2a, or wherein a compressed outlet fluid is discharged via a cylinder outlet opening 6 arranged on the cylinder barrel 2 from the cylinder interior 2a into the gas distribution interior 9b, and wherein part sections 2g of the cylinder barrel exterior 2e arranged opposite each other and axially symmetrical in regard to the longitudinal axis L are swept by the same inlet fluid or outlet fluid. This has the result that oppositely situated part sections 2g have the same or substantially the same temperature.
In one advantageous method, the part section 2g runs along an angle of 360°, so that the cylinder barrel exterior 2e is swept by the inlet fluid being compressed or the compressed outlet fluid by an angle α of 360 degrees in the circumferential direction of the longitudinal axis L.
In one advantageous embodiment, the cylinder barrel exterior 2e comprises in the circumferential direction of the longitudinal axis L at least two part sections 2g spaced apart in the circumferential direction, and extending in the circumferential direction for an angle of at least 30° each.
In one advantageous method, the outlet fluid is ejected through a cylinder outlet opening 6 arranged at the end face of the cylinder interior 2a, the cylinder inlet opening 4 and the cylinder outlet opening 6 being spaced apart in the direction of the longitudinal axis L, in order to produce a temperature gradient on the cylinder barrel exterior 2e in the direction of the longitudinal axis L.
Preferably the method occurs in that the fluid being compressed is drawn in through a plurality of cylinder inlet openings 4 arranged at the same height in regard to the longitudinal axis L in the cylinder barrel 2 distributed in the circumferential direction in order to generate the same temperature in the circumferential direction.
Preferably, moreover, the method occurs such that the cylinder barrel 2 comprises a cylinder barrel exterior 2e, and the outside 2e is swept at least along the interior length L2 by the fluid being compressed in order to cool the cylinder barrel 2 along the interior length L2 before the fluid being compressed flows into the cylinder interior 2a.
Claims
1. A housing upper part of a labyrinth piston compressor comprising a cylinder barrel running in the direction of a longitudinal axis (L) with a cylinder interior and a cylinder barrel exterior, wherein the cylinder barrel comprises at least one cylinder inlet opening or at least one cylinder outlet opening, which open into the cylinder interior, characterized in that
- a gas distribution housing at least partly encloses the cylinder barrel in the circumferential direction to the longitudinal axis (L) so that a gas distribution interior is formed between the gas distribution housing and at least one part section of the cylinder barrel exterior of the cylinder barrel, wherein the part section is configured axially symmetrical in regard to the longitudinal axis (L),
- wherein the gas distribution interior is fluidically connected either via the cylinder inlet opening or the cylinder outlet opening to the cylinder interior, and wherein the gas distribution housing comprises either a gas inlet or a gas outlet which is fluidically connected to the gas distribution interior.
2. The housing upper part as claimed in claim 1, wherein the cylinder interior has a cylinder interior length (L2), and the gas distribution interior extends at least along the cylinder interior length (L2) so that the part section of the cylinder barrel exterior forms a boundary of the gas distribution interior at least along the entire length of the cylinder interior length (L2).
3. The housing upper part as claimed in claim 1, wherein the gas distribution housing encloses the cylinder barrel exterior in the circumferential direction of the longitudinal axis (L) by an angle (α) of 360°, so that the gas distribution interior or the part section extends in the circumferential direction for 360°.
4. The housing upper part according to claim 1, wherein the cylinder barrel exterior comprises in the circumferential direction of the longitudinal axis (L) at least two part sections spaced apart in the circumferential direction, which form a boundary of the gas distribution interior along the cylinder barrel exterior, wherein the part sections extend in the circumferential direction across an angle of at least 30°.
5. The housing upper part according to claim 1, wherein the cylinder inlet opening and the cylinder outlet opening are spaced apart in the longitudinal direction (L).
6. The housing upper part according claim 1, wherein a plurality of cylinder inlet openings or cylinder outlet openings are arranged at the same height in regard to the longitudinal axis (L), and mutually spaced apart in the circumferential direction in regard to the longitudinal axis (L).
7. The housing upper part according to claim 6, wherein two cylinder inlet openings or two cylinder outlet openings are arranged each time opposite each other in regard to the longitudinal axis (L).
8. The housing upper part according to claim 6, wherein the cylinder outlet opening or the cylinder inlet opening is arranged at an end face of the cylinder interior running in the direction of the longitudinal axis (L).
9. The housing upper part according claim 6, wherein it is made from aluminum or an aluminum alloy.
10. A labyrinth piston compressor comprising a housing upper part according to claim 1 and also comprising a piston as well as a piston rod, wherein the piston divides the cylinder interior into a first compression chamber and a second compression chamber, wherein a first cylinder inlet opening opens into the first compression chamber, wherein a second cylinder inlet opening opens into the second compression chamber, wherein the first cylinder outlet opening is arranged at the end face of the cylinder interior facing away from the piston rod, and wherein a second cylinder outlet opening is arranged at the end face of the cylinder interior facing toward the piston rod.
11. The labyrinth piston compressor according to claim 10, wherein a connection channel connects the first and the second cylinder outlet opening fluidically to each other, and the connection channel is fluidically connected to a gas outlet.
12. The labyrinth piston compressor according to claim 10, wherein the gas distribution interior furthermore encloses at least a part section of the cylinder outlet opening on the outside in the direction of the longitudinal axis (L).
13. A method for cooling a housing upper part of a labyrinth piston compressor comprising a cylinder barrel running in the direction of a longitudinal axis (L) with a cylinder interior and a cylinder barrel exterior, wherein an inlet fluid being compressed is drawn in through a cylinder inlet opening arranged on the cylinder barrel from a gas distribution interior into the cylinder interior, or wherein a compressed outlet fluid is discharged via a cylinder outlet opening arranged on the cylinder barrel from the cylinder interior into the gas distribution interior, and wherein part sections of the cylinder barrel exterior arranged opposite each other and axially symmetrical in regard to the longitudinal axis (L) are swept by the same inlet fluid or outlet fluid.
14. The method according to claim 13, wherein the cylinder barrel exterior is swept by the inlet fluid being compressed or by compressed outlet fluid by an angle (α) of 360 degrees in the circumferential direction of the longitudinal axis (L).
15. The method according to claim 13, wherein the cylinder barrel exterior comprises in the circumferential direction of the longitudinal axis (L) at least two part sections spaced apart in the circumferential direction, extending in the circumferential direction for an angle of at least 30° each.
16. The method according to claim 13, wherein the outlet fluid is ejected through a cylinder outlet opening arranged at the end face of the cylinder interior, wherein the cylinder inlet opening and the cylinder outlet opening are spaced apart in the direction of the longitudinal axis (L) so as to produce a temperature gradient on the cylinder barrel exterior in the direction of the longitudinal axis (L).
Type: Application
Filed: Jul 28, 2015
Publication Date: Aug 3, 2017
Applicant: BURCKHARDT COMPRESSION AG (Winterthur)
Inventors: Urs WEILENMANN (Herrliberg), Benjamin REMBOLD (Schlieren), Andreas ALLENSPACH (Winterthur)
Application Number: 15/500,777