BLOWOUT PREVENTER BONNET ASSEMBLY
A blow out preventer includes a main body with a main passage arranged therethrough, a ram movable between a first ram position in which the ram is spaced from the main passage and a second ram position in which the ram at least partly interrupts the main passage, and a bonnet releasably secured to the main body. The bonnet includes a hydraulic ram actuator coupled to the ram. The hydraulic ram actuator includes a primary piston arranged within a primary cylinder and fixed to a piston rod, and a secondary piston arranged within a secondary cylinder to be slidable on the piston rod. The primary piston and the secondary piston are each arranged to actuate the ram via the piston rod. The primary piston and the secondary piston each comprise a stroke length, the stroke length of the secondary piston being shorter than the stroke length of the primary piston.
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This application is a U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/NO2017/050100, filed on Apr. 24, 2017 and which claims benefit to Norwegian Patent Application No. 20160701, filed on Apr. 27, 2016, Norwegian Patent Application No. 20160702, filed on Apr. 27, 2016, Norwegian Patent Application No. 20160704, filed on Apr. 27, 2016, and to Norwegian Patent Application No. 20160705, filed on Apr. 27, 2016. The International Application was published in English on Nov. 2, 2017 as WO 2017/188822 A1 under PCT Article 21(2).
FIELDThe present invention relates to a bonnet assembly for a blow out preventer and a blow out preventer.
BACKGROUNDBlowout preventers (BOPs) were developed to cope with extreme erratic pressures and uncontrolled flow emanating from a well reservoir during drilling. Known as a “kick”, this flow of pressure can lead to a potentially catastrophic event called a blowout. In addition to controlling the downhole well pressure and the flow of oil and gas, blowout preventers are intended to prevent tubular goods used in well drilling, such as, drill pipe, casing, collars, tools and drilling fluid, from being blown out of the wellbore when a kick or blowout threatens. Blowout preventers are critical to the safety of the crew, the drilling rig, the environment, and to the monitoring and maintenance of well integrity; blowout preventers are thus intended to provide an additional and fail-safe barrier to the systems in which they are included.
Ram-type blowout preventers are part of an overall pressure control system used in oil and gas operations commonly used as pressure containment and unexpected wellbore pressure spikes and well pressure control events. A ram-type BOP is similar in operation to a gate valve, but uses a pair of opposing steel plungers or, rams. The rams extend toward the center of the wellbore to restrict flow or to retract open to permit flow. The inner and top faces of the rams are fitted with composite steel and elastomeric packers that press against each other, against the wellbore, and around well tubular members running through the wellbore. Outlets at the sides of the BOP housing (body) are used to connect to choke and kill lines or valves. The rams are typically actuated by hydraulic actuators arranged within, or connected to, the BOP housing. The ram type blowout preventer is further integrated with additional well containment and control devices that inclusively make up a subsea blowout preventer stack.
Previously reported solutions and techniques useful for understanding and practicing the present invention are described in U.S. Pat. Nos. 7,051,990 B2, 2,912,214, 4,969,390 and 8,596,484 B1.
The operational requirements for blow out preventers can be very demanding and, due to the tendency of the industry to move into harsher and more challenging environments, such as deepwater or arctic areas, these very demanding operational requirements are likely to continue.
SUMMARYAn aspect of the present invention is to provide improved techniques and solutions in order to provide BOPs having an increased operational reliability, as well as a design which is compact and permits uncomplicated manufacturing and maintenance. Another aspect of the present invention is to provide an improved hydraulically actuated subsea ram type blowout preventer having a ram bonnet with a hydraulically actuated ram actuator.
In an embodiment, the present invention provides a blow out preventer which includes a main body comprising a main passage arranged therethrough, a ram movable between a first ram position in which the ram is spaced from the main passage and a second ram position in which the ram at least partly interrupts the main passage, and a bonnet releasably secured to the main body. The bonnet comprises a hydraulic ram actuator which is coupled to the ram. The hydraulic ram actuator comprises a primary piston arranged within a primary cylinder and fixed to a piston rod, and a secondary piston arranged within a secondary cylinder so as to be slidable on the piston rod. The primary piston and the secondary piston are each arranged to actuate the ram via the piston rod. The primary piston and the secondary piston each comprise a stroke length, the stroke length of the secondary piston being shorter than the stroke length of the primary piston.
The present invention will now be described in greater detail below on the basis of embodiments and of the drawings in which:
In the blow out preventer in
Each ram 110a, 110b, 111a and 111b is movable in a respective guideway 116 and 117 (see
The locking devices 105a-d may be fixed to the bonnets 103 and 104 via an attachment device. The attachment device may also be used to fix the locking devices 105c and 105d to the respective tandem actuators 107a and 107b, and/or to fix the tandem actuators 107a and 107b to the bonnets 103 and 104.
The locking device 105a has an annular flange which is inserted into a correspondingly sized circular aperture in the bonnet 103, followed by the latch ring 210 and locking ring 220, so that the annular flange is clamped, and thus held captive, between the bonnet and the latch ring, The segmented latch ring 210 has a series of ridges 204 that engage corresponding ridges 205 on the bonnet or tandem actuator inner diameter to provide an interlocking engagement between male and female profiles. The locking ring 220 engages the latch ring 210 and holds the latch ring 210 in interlocking engagement with the ridges 205. The segmented latch ring 210 contacts a load shoulder 206 on the locking device 105a, or an equivalent load shoulder on the tandem actuator 107a and 107b, to restrain axial movement. Fasteners, which are provided as bolts 207 in the example shown in
Attachment of the tandem actuators 107a and 107b to the bonnet 103, and the locking device 105b to the tandem actuator 107b, can be arranged equivalently. This attachment device thus provides a secure connection between the locking devices 105a-d, the tandem actuators 107a and 107b, and the bonnet 103 and 104, while allowing for a simple and fast removal of the attachment device, for example, for repair or maintenance.
Reference is now made to
The support system comprises a rail stop 305 which cooperates with a slot 306 in the support rail 106b to define an end position of the bonnet, i.e., a bonnet open position. The location of the support rail bearings 302 and 303 (and the equivalent support rail bearings on the opposite side of the bonnet 103) are spaced apart in the longitudinal direction of the support rails 106b and 106c. Their location is arranged to provide that the center of gravity of the bonnet 103 lies on an imaginary plane generally perpendicular to the longitudinal axis of the support rail 106b which falls between the two bearings regardless of the bonnet configuration (with or without tandem actuators), bonnet position (open or closed), ram position (open or closed) or state of assembly (locking devices and actuator piston assemblies installed or uninstalled).
The blow out preventer may comprise tandem actuators 107a and 107b. The tandem actuators 107a and 107b may be releasably attached to the bonnet 103 via an attachment device, for example, according to that above in relation to
By providing the tandem actuators 107a and 107b with a releasable attachment device, the blow out preventer may be adapted for any particular use by the operator. For example, during regular drilling operations, the blow out preventer may be configured as shown in
An upper main rod 411 is fixed to the upper piston 108b and extends out of the bonnet 103. A connector 413 is provided for fixing the upper main rod 411 to a ram, for example pipe ram 110b (see
A lower main rod 414 is fixed to the lower piston 112b and extends out of the bonnet 103 to a connector 417 for connecting the lower main rod 414 to a ram, for example blind shear ram 111b (see
The piston 114b of the tandem actuator 107b is a floating piston 114b which is slidably arranged on the tail rod 416. The tail rod 416 comprises a mechanical stop 422. The mechanical stop 422 may be a shoulder on the tail rod 416. When the back side of the floating piston 114b is pressurized in cylinder 115b, the floating piston 114b will be urged towards the mechanical stop 422 and thus contribute to actuating the ram via the tail rod 416, connecting rod 415, and lower main rod 414.
The floating piston 114b may have a shorter stroke length than the lower piston 112b. This may be beneficial, for example, in the arrangement shown in
By providing the floating piston 114b with a shorter stroke length than the lower piston 112b, the floating piston 114b may contribute actuation force for part of the ram stroke, while not consuming hydraulic fluid during the rest of the actuation stroke (for example, during the final movement as noted above). This can be achieved by designing the cylinder 115b so that the floating piston 114b is stopped against an end stop within the cylinder after a pre-determined stroke length.
The cylinder 115b may be provided with a recess 424 being adapted for receiving the mechanical stop 422 during part of the stroke length of the actuator. This allows the end stop for the floating piston 114b to be the end 423 of the cylinder 115b, while the tail rod 416 with the mechanical stop 422 may continue its motion over the final part of the actuation stroke as the floating piston 114b stays in place at the end 423 of the cylinder 115b, the tail rod 416 thus sliding along within the floating piston 114b. This allows the cylinder 115b to be designed with a length substantially equal to the stroke length of the floating piston 114b, thus allowing for a shorter and more compact tandem actuator 107b.
Hydraulic fluid may be provided to the cylinder 115b of the tandem actuator 107 by means of hydraulic supply pipes 420 and 421 (see
Various elastomeric seals and bushings, for example, seals 418 and 419, may be provided to seal around the rods 411, 412, 414, 415 and 416, as appropriate. Similarly, the pistons 108b, 112b, and 114b are sealed against their respective cylinders in the conventional manner. The floating piston 114b may, similarly, be sealed against the tail rod 416 as necessary.
The rods in the shown embodiment are made up of individual segments, i.e., main rod, tail rod and connecting rod, however, they may also be formed in one piece as a single rod.
The blow out preventer may further comprise extendible hydraulic supply pipes arranged between the main body 101 and the bonnet 103.
The ends of hydraulic supply pipe 701 and hydraulic supply pipe 702 are fixed to a hydraulic supply system (not shown) within the main body 101 and extend from the main body 101 into the bonnet 103.
The passages 705 and 706 are fluidly connected to the upper ram actuator, specifically the passages 705 and 706 are each connected to the cylinder 109b but on opposite sides of the piston 108b. Providing hydraulic fluid to pipe 701 thereby produces an opening motion of the upper ram actuator, while providing hydraulic fluid to pipe 702 produces a closing motion of the upper ram actuator.
The supply pipes 703 and 704 are arranged equivalently, and connected to the lower ram actuator, i.e., fluidly connected to cylinder 113b. Bonnet 104 is arranged with extendible hydraulic supply pipes equivalently.
The extendible hydraulic supply pipes thus maintain fluid communication between the hydraulic supply system in the main body 101 and the ram actuators at any time, also when the bonnets 103 and 104 are in the detached position and spaced from the main body 101. This allows operation of the ram actuators by the BOP's main hydraulic system regardless of the position of the bonnet 103 or 104, for example, for moving the rams during maintenance, testing or replacement when the bonnet is in the position shown in
Referring now to
A first piston rod 601 and a second piston rod 602 are provided, the first and second piston rods being fixed to the main body 101. The first and second piston rods 601 and 602 extend into a respective first cylinder 603 and a second cylinder 604 in the bonnet 104. Piston heads 605 and 606 are provided on the ends of piston rods 601 and 602 and are operable within cylinders 603 and 604 so as to create a piston front side 605a and 606a (see
Piston rods 601 and 602 may comprise respective fluid channels 607 and 608 (see
Communication channel 612 (see
Bonnet 103 may be arranged equivalently thereto.
It is therefore possible to displace the bonnets 103 and 104 from the main body 101 via the hydraulic bonnet actuator without the need for external force or support, as well as bring the bonnets 103 and 104 back towards the main body 101 for re-attachment. The bonnets 103 and 104 can be moved relative to the main body 101 independently of the ram actuators or their positions. This can be advantageous, for example, for testing of the ram actuator functionality, whereby the bonnet actuator will maintain the bonnet in a given position while the ram actuator(s) is/are being operated for testing or other purposes.
The blow out preventer may further comprise an end capture providing an interlocking engagement between male and female profiles to reduce stresses and deflections in the main body 101 and/or the bonnets 103 and 104.
The main rod 411 may extend out of the bonnet 103 through the protrusion 502 (see
Hydraulic supply pipes 701 and 702 may extend through the protrusion 501.
According to various embodiments of the present invention, there is thus provided a new and improved subsea ram type blow out preventer. The blow out preventer according to the present invention may provide advantages of design simplicity, ease of manufacturing and maintenance, improved reliability of hydraulic functions and system reliability.
The present invention is not limited to embodiments described herein; reference should be had to the appended claims.
Claims
1-33. (canceled)
34: A blow out preventer comprising:
- a main body comprising a main passage arranged therethrough;
- a ram movable between a first ram position in which the ram is spaced from the main passage and a second ram position in which the ram at least partly interrupts the main passage; and
- a bonnet releasably secured to the main body, the bonnet comprising a hydraulic ram actuator which is coupled to the ram, the hydraulic ram actuator comprising:
- a primary piston arranged within a primary cylinder and fixed to a piston rod; and
- a secondary piston arranged within a secondary cylinder so as to be slidable on the piston rod,
- wherein, the primary piston and the secondary piston are each arranged to actuate the ram via the piston rod, and the primary piston and the secondary piston each comprise a stroke length, the stroke length of the secondary piston being shorter than the stroke length of the primary piston.
35: The blow out preventer as recited in claim 34, wherein,
- the piston rod comprises a mechanical stop, and
- the secondary piston is configured to engage the mechanical stop so as to actuate the ram via the piston rod.
36: The blow out preventer as recited in claim 35, wherein,
- the secondary cylinder further comprises a recess which is configured to receive the mechanical stop for at least a part of a stroke length of the piston rod.
37: The blow out preventer as recited in claim 34, wherein the primary cylinder is arranged within the bonnet.
38: The blow out preventer as recited in claim 34, wherein the bonnet further comprises:
- an attachment device; and
- an actuator unit,
- wherein,
- the secondary cylinder is arranged in the actuator unit, and
- the actuator unit is releasably fixed to the bonnet via the attachment device.
39: The blow out preventer as recited in claim 37, wherein the bonnet further comprises:
- a first segmented latch ring comprising at least two latch ring parts, each of the at least two latch ring parts comprising a serrated outer profile which is configured to engage a first serrated surface on the bonnet;
- a first segmented locking ring comprising at least two locking ring parts, each of the at least two locking ring parts being configured to engage with at least one of the at least two latch ring parts; and
- at least one first fastener,
- wherein,
- the attachment device is fixed to the bonnet via the first segmented latch ring and the first segmented locking ring, and
- the at least one first fastener fixes each of the at least two locking ring parts to either the bonnet or to the actuator unit.
40: The blow out preventer as recited in claim 39, further comprising:
- a second segmented latch ring comprising at least two latch ring parts, each of the at least two latch ring parts comprising a serrated outer profile which is configured to engage a second serrated surface on the actuator unit;
- a second segmented locking ring comprising at least two locking ring parts, each of the at least two locking ring parts being configured to engage with at least one of the at least two latch ring parts;
- a locking device configured to selectively lock the ram in the second ram position; and
- at least one second fastener,
- wherein,
- the locking device is fixed to the actuator unit via the second segmented latch ring and the second segmented locking ring, and
- the at least one second fastener fixes each of the at least two locking ring parts to either the actuator unit or to the locking device.
41: A blow out preventer comprising:
- a main body comprising a main passage arranged therethrough;
- a ram movable between a first ram position in which the ram is spaced from the main passage and a second ram position in which the ram at least partly interrupts the main passage;
- a bonnet releasably secured to the main body, the bonnet comprising a hydraulic ram actuator which is coupled to the ram; and
- at least one hydraulic bonnet actuator which is operable independently of the hydraulic ram actuator and which is configured to move the bonnet relative to the main body from at least one of: a bonnet closed position in which the bonnet engages the main body to a bonnet open position in which the bonnet is spaced from the main body, and from the bonnet open position to the bonnet closed position.
42: The blow out preventer as recited in claim 41, wherein,
- the hydraulic bonnet actuator comprises a first piston extending from the main body to a first cylinder formed within the bonnet and a second piston extending from the main body to a second cylinder formed within the bonnet,
- the first piston divides the first cylinder into a first operating chamber and a second operating chamber, and
- the second piston divides the second cylinder into a third operating chamber and a fourth operating chamber.
43: The blow out preventer as recited in claim 42, wherein the hydraulic bonnet actuator further comprises,
- a first connection channel which fluidly connects the first operating chamber and the third operating chamber, and
- a second connection channel which fluidly connects the second operating chamber and the fourth operating chamber.
44: The blow out preventer as recited in claim 42, wherein the hydraulic bonnet actuator further comprises,
- a first hydraulic supply channel which connects a first supply line to the first operating chamber, and
- a second hydraulic supply channel which connects a second supply line to the fourth operating chamber.
45: The blow out preventer as recited in claim 44, further comprising:
- a first extendable hydraulic supply line which is arranged to provide hydraulic fluid from the main body to the hydraulic ram actuator in the bonnet open position and in the bonnet closed position.
46: The blow out preventer as recited in claim 45, wherein,
- the first extendable hydraulic supply line comprises a first tube which extends from the main body into a second passage in the bonnet,
- the first tube is movable in relation to the second passage and is sealed against the second passage, and
- the second passage is fluidly connected to the hydraulic ram actuator.
47: The blow out preventer as recited in claim 45, further comprising:
- a second extendable hydraulic supply line which is arranged to provide hydraulic fluid to the hydraulic ram actuator in the bonnet open position and in the bonnet closed position.
48: The blow out preventer as recited in claim 47, wherein,
- the second extendable hydraulic supply line comprises a second tube which extends from the main body into a third passage in the bonnet,
- the second tube is movable in relation to the third passage and is sealed against the third passage, and
- the third passage is fluidly connected to the hydraulic ram actuator.
49: The blow out preventer as recited in claim 47, further comprising:
- a bonnet support rail arrangement which is configured to guide the bonnet between the bonnet closed position the bonnet open position,
- wherein,
- the first extendable hydraulic supply line is adapted to actuate a ram open movement of the hydraulic ram actuator, and
- the second extendable hydraulic supply line is adapted to actuate a ram close movement of the hydraulic ram actuator.
50: The blow out preventer as recited in claim 49, wherein the bonnet support rail arrangement comprises:
- a first support rail comprising a longitudinal axis, the first support rail being fixed to the main body;
- a first pair of rail support bearings fixed to the bonnet and being spaced apart in the longitudinal axis of the first support rail;
- a second support rail comprising a longitudinal axis, the second support rail being fixed to the main body; and
- a second pair of rail support bearings fixed to the bonnet and being spaced apart in the longitudinal axis of the second support rail,
- wherein,
- the first pair of rail support bearings are arranged so that an imaginary plane which is generally perpendicular to the longitudinal axis of the first support rail in which a center of gravity of the bonnet lies is located between the first pair of rail support bearings, and
- the second pair of rail support bearings are arranged so that the imaginary plane is located between the first second of rail support bearings.
51: A blow out preventer comprising:
- a main body comprising a main passage arranged therethrough;
- a ram movable between a first ram position in which the ram is spaced from the main passage and a second ram position in which the ram at least partly interrupts the main passage;
- a bonnet releasably secured to the main body, the bonnet comprising a hydraulic ram actuator which is coupled to the ram; and
- a first extendable hydraulic supply line, the first extendable hydraulic supply line being arranged to provide hydraulic fluid from the main body to the hydraulic ram actuator in a bonnet open position and in a bonnet closed position.
52: The blow out preventer as recited in claim 51, wherein,
- the first extendable hydraulic supply line comprises a first tube which extends from the main body into a second passage in the bonnet,
- the first tube is movable in relation to the second passage and is sealed against the second passage, and
- the second passage is fluidly connected to the hydraulic ram actuator.
53: The blow out preventer as recited in claim 52, further comprising:
- a second extendable hydraulic supply line which is arranged to provide hydraulic fluid to the hydraulic ram actuator in the bonnet open position and in the bonnet closed position.
54: The blow out preventer as recited in claim 53, wherein,
- the second extendable hydraulic supply line comprises a second tube which extends from the main body into a third passage in the bonnet,
- the second tube is movable in relation to the third passage and is sealed against the third passage, and
- the third passage is fluidly connected to the hydraulic ram actuator.
55: The blow out preventer as recited in claim 53, wherein,
- the first extendable hydraulic supply line is adapted to actuate a ram open movement of the hydraulic ram actuator, and
- the second extendable hydraulic supply line is adapted to actuate a ram close movement of the hydraulic ram actuator.
56: The blow out preventer as recited in claim 51, further comprising:
- a bonnet support rail arrangement which is configured to guide the bonnet between the bonnet closed position and the bonnet open position.
57: The blow out preventer as recited in claim 54, wherein the bonnet support rail arrangement comprises:
- a first support rail comprising a longitudinal axis, the first support rail being fixed to the main body;
- a first pair of rail support bearings fixed to the bonnet and being spaced apart in the longitudinal axis of the first support rail;
- a second support rail comprising a longitudinal axis, the second support rail being fixed to the main body; and
- a second pair of rail support bearings fixed to the bonnet and being spaced apart in the longitudinal axis of the second support rail,
- wherein,
- the first pair of rail support bearings are arranged so that an imaginary plane which is generally perpendicular to the longitudinal axis of the first support rail in which a center of gravity of the bonnet lies is located between the first pair of rail support bearings, and
- the second pair of rail support bearings are arranged so that the imaginary plane is located between the first second of rail support bearings.
Type: Application
Filed: Apr 24, 2017
Publication Date: May 16, 2019
Applicant: ELECTRICAL SUBSEA & DRILLING AS (STRAUME)
Inventors: JOHN L. ALSUP (HOUSTON, TX), BOLIE C. WILLIAMS (HOUSTON, TX), J. GILBERT NANCE (KATY, TX), ERIK NORBOM (HOEVIK), THOR ARNE HAVERSTAD (VENNESLA), MARION E. EAGLES (HOUSTON, TX)
Application Number: 16/096,292