PLATE HEAT EXCHANGER
A plate heat exchanger comprising a casing, a fluid separation device, a number of heat transfer plates that are permanently joined to each other and have central openings that form a central space in the plate stack and in which the fluid separation device is arranged, such that a first part of the central opening may act as a fluid inlet and a second part of the central opening may act as a fluid outlet for a first fluid, opposite sides of the plates act fluid entries and exits for a second fluid, wherein two end plates have central through holes the ends of the plate stack, each of the end plates being thicker than the heat transfer plates, providing increased mechanical support for the plate stack, and having a slower thermal expansion.
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The invention relates to a heat transfer plate of a type that has a central opening for receiving a fluid separation device that allows a first part of the central opening to act as a fluid inlet and a second part of the central opening to act as a fluid outlet.
BACKGROUND ARTToday many different types of plate heat exchangers exist and are employed in various applications depending on their type. Some types of plate heat exchangers are assembled from a casing that forms a sealed enclosure in which heat transfer plates that are joined are arranged. The heat transfer plates form a stack of heat transfer plates where alternating first and second flow paths for a first and a second fluid are formed in between the heat transfer plates.
For one type of plate heat exchangers, the so called central-port plate heat exchanger, each heat transfer plate has a central opening (central port) for the first fluid path. Fluid in the first fluid path enters a heat transfer plate at an inlet section of the central opening in the heat transfer plate, flows across the plate and leaves the plate at an outlet section of the same central opening. The outlet section is opposite the inlet section and a fluid separation device is inserted in the central opening for separating the fluid flow to the inlet section from the fluid flow from the outlet section. Thus, the same port is, by virtue of the separation device, used both as a fluid inlet and a fluid outlet for a fluid that flows over the heat transfer plate. Basically, the first fluid makes a 180° turn over the heat transfer plate, such that the first fluid leaves the plate at a location that is, as seen across the central opening, opposite the location where the first fluid entered the plate.
The second fluid enters the heat transfer plate at an inlet section of a periphery of the plate, flows across the plate and leaves the plate at an outlet section of a periphery of the plate, which outlet section is opposite the inlet section.
Obviously, the inlet and outlet for the first fluid are located between every second pair of plates while the inlet and outlet for the second fluid are located between every other, second pair of plates. Thus, the first and second fluid flows over a respective side of a heat transfer plate, in between every second pair of heat transfer plates. The plates of a plate pair that have an inlet and an outlet for the first fluid are sealed to each other along their entire peripheries while the plates of a plate pair that have an inlet and outlet for the second fluid are sealed to each other at their central openings.
Since the heat transfer plates are surrounded by the casing, the central-port plate heat exchanger may withstand high pressure levels in comparison with many other types of plate heat exchangers. Still, the central-port plate heat exchanger is compact, it has good heat transfer properties and may withstand hard operation conditions without breaking.
The joined heat transfer plates are sometimes referred to as a plate pack or a stack of heat transfer plates. The stack of heat transfer plates has a substantially cylindrical shape with an internal, central through hole that is characteristic for the central-port plate heat exchanger. The stack of heat transfer plates may be all-welded such that rubber gaskets may be omitted between heat transfer plates. This makes the central-port plate heat exchanger suitable for operation with a wide range of aggressive fluids, at high temperatures and at high pressures.
During maintenance of the central-port plate heat exchanger, the stack of heat transfer plates may be accessed and cleaned by removing e.g. a top or bottom cover of the shell and by flushing the stack of heat transfer plates with a detergent. It is also possible to replace the stack of heat transfer plates with a new stack that may be identical to or different from the previous stack as long as it is capable of being properly arranged within the shell.
Generally, the central-port plate heat exchanger is suitable not only for use as a conventional heat exchanger but also as a condenser or reboiler. In the two latter cases the shell may comprise additional inlets/outlets for a condensate, which may eliminate the need for a special separator unit.
The design of the central-port plate heat exchanger with its stack of heat transfer plates provides, as indicated, a combination of advantages and properties that are quite specific for the type. A number of embodiments of central-port plate heat exchangers have been disclosed, such as those found in patent document EP2002193A1. In comparison to several other types of plate heat exchangers, the central-port plate heat exchanger has a compact design and may withstand high pressure levels. However, it is estimated that the central-port plate heat exchanger may be improved in respect of its capability to handle internal stresses due to temperature changes that occur during operation of the heat exchanger.
SUMMARYIt is an object of the invention to provide improved durability of a central-port plate heat exchanger. In particular, it is an object to improve the capability to handle temperature variations that cause parts of the heat exchangers to change volumes due to thermal expansion.
To solve these objects a plate heat exchanger is provided. The plate heat exchanger comprises: a casing; a fluid separation device; and a number of heat transfer plates that are joined to each other to form a plate stack that is arranged within the sealed enclosure and has alternating first and second flow paths for a first fluid and a second fluid in between the heat transfer plates. The heat transfer plates having: central openings that form a central space in the plate stack and in which the fluid separation device is arranged, such that a first part of the central opening may act as a fluid inlet and a second part of the central opening may act as a fluid outlet for the first fluid; and first sides that act as a fluid entries for the second fluid, and second sides that are opposite the first sides and act as fluid exits for the second fluid. A first end plate that has a central through hole is arranged at a first end of the plate stack. The end plate is thicker than the heat transfer plates for providing increased mechanical support for the plate stack, the end plate thereby, in response to a change in temperature and due to thermal expansion, expanding slower than the heat transfer plates.
Still other objectives, features, aspects and advantages of the invention will appear from the following detailed description as well as from the drawings.
Embodiments of the invention will now be described, by way of example, with reference to the accompanying schematic drawings, in which
With reference to
The top cover 4 has a fluid inlet 6 for the first fluid F1 which passes through the heat exchanger 1 via the first flow path 11. This fluid inlet 6 is referred to as a first fluid inlet 6. The bottom cover 5 has a fluid outlet 7 for the first fluid F1 that passes through the heat exchanger 1 via the first flow path 11. This fluid outlet 7 is referred to as a first fluid outlet 7. The first fluid inlet 6 is located at a center of the top cover 4 and the first fluid outlet 7 is located at a center of the bottom cover 5. Thus, the first fluid inlet 6 and the first fluid outlet 7 are located opposite each other in the casing 2.
The cylindrical shell 3 has a fluid inlet 8 for the second fluid F2 which passes through the heat exchanger 1 via the second flow path 12. This fluid inlet 8 is referred to as a second fluid inlet 8. The cylindrical shell 3 also has a fluid outlet 9 for the second fluid F2 that passes through the heat exchanger 1 via the second flow path 12. The outlet 9 is referred to as a second fluid outlet 9. The second fluid inlet 8 is located on a side of the cylindrical shell 3, midway between the upper edge of the cylindrical shell 3 and the lower edge of the cylindrical shell 3. The second fluid outlet 9 is located on a side of the cylindrical shell 3 that is opposite the second fluid inlet 8, midway between the upper edge of the cylindrical shell 3 and the lower edge of the cylindrical shell 3.
The casing 2, i.e. in the illustrated embodiment the cylindrical shell 3, the top cover 4 and the bottom cover 5, forms the enclosure 14 or an interior space 14 in which the stack 20 of heat transfer plates is arranged. The heat transfer plates in the stack 20, such as heat transfer plates 21, 22 and 23, are permanently joined and arranged in the sealed enclosure such that the first and second flow paths 11, 12 flow in respective, alternating flow paths in between the heat transfer plates. Each of the heat transfer plates in the stack 20 has a central opening 31. The central openings of several heat transfer plates in the stack 20 form together a central space 24 in the stack 20.
With further reference to
The separation device 40 has a first opening 45 in the first cylinder section 43 and a second opening 46 in the second cylinder section 44. The first opening 45 is arranged opposite the second opening 46 with the flow divider 42 symmetrically arranged between the openings 45, 46.
With reference to
The inlet 34 allows the first fluid F1 to enter spaces in between every second heat transfer plate and the outlet 35 allows the fluid to exit the same spaces in between every second heat transfer plate. The outlet 35 is, as seen across a center C of the heat transfer plate 21, located opposite the inlet 34. The heat transfer plate 21 has also a first side 36 that acts as a fluid entry for the second fluid F2, and a second 37 side that acts as a fluid exit 37 for the second fluid F2. The fluid exit 37 is arranged opposite the fluid entry 36. All heat transfer plates in the stack 20 may have the form of the heat transfer plate 21 shown in
With further reference to
The heat transfer plate 21 may be partly joined with the upper heat transfer plate 22 at the central opening 31 of the heat transfer plate 21, i.e. the central opening 31 of the heat transfer plate 21 is partly joined with a similar central opening of the upper heat transfer plate 22. The central opening 31 of the heat transfer plate 21 is joined with the lower heat transfer plate 23 except for a first part (section) 34 and a second part (section) 35. The parts 34, 35 of the central openings that are not joined are defined by a respective angle α (the angle α is shown only for the second part 35). The parts 34, 35 are arranged symmetrically opposite each other and form the fluid inlet 34 for the first fluid F1 and fluid outlet 35 for the first fluid F1. Optionally, the plates 21, 23 are not joined at their central openings 31. Then the openings 45, 46 in the separation device 40 limit a flow of the first fluid F1, such that the fluid enters and exits the plates at the fluid inlet 34 and fluid outlet 35. The openings 45, 46 of the separation device 40 then subtends a respective angle α°.
The central opening 31 of the heat transfer plate 21 is along its full length joined with a corresponding central opening of the upper heat transfer plate 22. The interspace between the plates 21, 22 forms part of the second flow path 12 for the second fluid F2.
The heat transfer plate 21 may also be partly joined with the lower heat transfer plate 23 at the periphery 39 of the heat transfer plate 21, i.e. the periphery 39 of the heat transfer plate 21 is partly joined with a similar periphery of the upper heat transfer plate 22. A first part (section) 36 and a second part (section) 37 of the periphery 39 are not joined with the upper heat transfer plate 22. The parts 36, 37 that are not joined are defined by a respective angle of β degrees. The parts 36, 37 are symmetrical and are arranged opposite each other, and form the afore mentioned first side 36 that acts as a fluid entry for the second fluid F2, and the second 37 side that acts as a fluid exit 37 for the second fluid F2. It is not necessary to join the heat transfer plates 21, 22 at their peripheries. In this case the first side 36 still acts as a fluid entry 36 for the second fluid F2 and the second 37 side as a fluid exit 37 for the second fluid F2, even though some of the second fluid F2 might enter and exit the plates at sections outside the indicated sides 36, 37 of the plates.
To prevent too much of the second fluid F2 to pass the plate stack 20 by flowing e.g. in a possible gap between the cylindrical shell 3 and the plate stack 20, gaskets or some other by pass blocker (not shown) may be arranged between the shell 3 and the plate stack 20. These gaskets or blockers should be located beyond the fluid entry 36 and the fluid exit 37.
The joining of the heat transfer plates 21, 22, 23 is typically accomplished by welding. The heat transfer plate 21 may have a central edge 52 that is folded towards and joined with a corresponding folded, central edge of the lower adjacent heat transfer plate 23. The heat transfer plate 21 may also have a peripheral edge 51 that is folded towards and joined with a corresponding folded, peripheral edge of the upper adjacent heat transfer plate 22.
The heat transfer plates 21, 22, 23 may then be joined to each other at their folded edges. A seal may be arranged between the separation device 40 and the heat transfer plates for sealing plates like plates 21 and 23 along their central openings 31 at all sections but at the inlet 34 and the outlet 35. A seal may also be arranged between the cylindrical shell 3 and the heat transfer plates for sealing plates like plates 21 and 22 along their peripheries 39 at all peripheral sections but at the inlet 36 and the outlet 37.
Turning back to
The flow of the second fluid follows the path indicated by “F2”. The flow of the second fluid F2 passes the second fluid inlet 8 and into second plate inlets 36 of the heat transfer plates 21 in the stack 20. For facilitating distribution of the fluid into all second plate inlets 36 of the heat transfer plates, the heat exchanger 1 may at the second fluid inlet 8 comprise a distributor that is formed as a channel between the shell 3 and the plate stack 20. This distributor, or channel, may accomplished by arranging a cut out 28 (see
When the second fluid F2 has entered the fluid entries 36 of the plates it flows across the plates in the stack 20, see path F2 in
With reference to
Basically, the end plates 71, 72 have the same shape as the heat transfer plate 21 shown in
Turning to
The expansion catcher 81 has a reinforcing heat transfer plate 85 that is thicker than the heat transfer plates 21-23 but thinner than the end plates 71, 72. Apart from the thickness of the reinforcing heat transfer plate 85, it may have the same shape as the heat transfer plate 21. For example, the heat transfer plate 21 may be 1 mm thick and the reinforcing heat transfer plate 85 may be 2 mm thick. The expansion catcher 81 may have an additional reinforcing heat transfer plate 86 that is arranged between the reinforcing heat transfer plate 85 and the plate stack 20. The additional reinforcing heat transfer plate 86 is thicker than the heat transfer plates 21-23 but thinner than the reinforcing heat transfer plate 85. Apart from the thickness of the additional reinforcing heat transfer plate 86, it may have the same shape as the heat transfer plate 21. The additional reinforcing heat transfer plate 86 may be 1.5 mm thick. The end plate 71 is typically at least 10 mm thick.
Since the thickens of the plates 21, 85, 86 determines the mass of the plates, thicker plates change their volume slower than thinner ones due to a slower thermal expansion in response temperature changes. This means that stresses at weld joints at the peripheries and central openings of the plates are subjected to less stress, in comparison with e.g. the case where a heat transfer plate 21 is welded directly to the end plate 71. The reinforcing heat transfer plate 85 and the additional reinforcing heat transfer plate 86 are welded to adjacent heat transfer plate in a manner just like the heat transfer plates 21-23 are welded to each other. The reinforcing heat transfer plate 85 it typically welded at its central opening to the end plate 71. However, in the illustrated embodiment the reinforcing heat transfer plate 85 is welded at its central opening to an intermediate element 88, or flat plate 88 that is located between the end plate 71 and the reinforcing heat transfer plate 85. Thus, as may be seen, the end plate 71 is welded to the plate stack 20, either directly or via the thermal expansion catcher 81, along the central through hole 73.
The intermediate element 88 has the shape of a flat, circular disk, with a hole through its center. The size of the intermediate element 88 corresponds to the size of the heat transfer plate 21, including the hole in the center, which corresponds to the central opening 31 of the heat transfer plate. The intermediate element 88 is at its peripheral edge welded to the end plate 71, see weld joint 97. When the intermediate element 88 is used it is preferably thicker than the heat transfer plates 21-23 but thinner than the end plates 71, 72. When used in combination with the reinforcing heat transfer plate 85, 86, it is preferably thicker than those plates 85, 86. Since the intermediate element 88 has such thickness relative the other elements, it acts as an expansion catcher as well, and it can be used in any combination with the other expansion catching elements described herein.
The thermal expansion catcher 81 can be used alone, i.e. the reinforcing heat transfer plate 85 may be welded to the intermediate element 88 or directly to the end plate 71 if the intermediate plate is omitted, but is in the illustrated embodiment combined with a second thermal expansion catcher 82. The second thermal expansion catcher 82 has a peripheral lip 91 that extends from the end plate 71, towards the plate stack 20 and into, via the intermediate element 88, contact with the plate stack 20 to which the lip 91 is, via the intermedia element 88, fixedly attached. Thus, the peripheral lip 91 is in contact with and connected to the plate stack 20 via the intermedia element 88. A groove 92 is located behind the lip 91 for allowing the lip 91 to flex in the direction S when the heat transfer plates 21-23 change their volume due to thermal expansion. A channel 93 extends from the groove 92. The second thermal expansion catcher 82 may be used alone, i.e. without the (first) thermal expansion catcher 81. Then the peripheral lip 91 is welded directly to the intermediate element 88, which in turn is welded to the adjacent heat transfer plate in the plate stack 20. If the intermediate element 88 is omitted, then the peripheral lip 91 is welded directly to the adjacent heat transfer plate in the plate stack 20.
With reference to
With reference to
The fourth thermal expansion catcher 84 may be used alone, i.e. without the first thermal expansion catcher 81. It is also possible to omit the intermediate element 88. Then the expansion catcher 81 may arranged as shown in
All gaskets and grooves that are used for the end plate 71 and the thermal expansion catchers typically have the shape of circular rings. The same type of thermal expansion catcher that has been described as located at the through hole 73 may be located at the outer periphery of the end plate, but as arranged as a mirror reflection to the expansion catcher that is located at the through hole 73. The same expansion catcher(s) is preferably implemented for the second end plate 72, i.e. the second end plate 71 may be arranged in the same way as the first end plate 71 apart from being located at another end of the plate stack 20. The second end plate 72 may thus comprise the same features as the first end plate, which means that one or more expansion catcher like the above described expansion catchers 81-84 may be arranged between the second end plate 72 and the plate stack 20.
Even if it is possible to have expansion catchers both at the central openings 31 and the peripheries 39 of the heat transfer plate 21, it may suffice to have expansion catchers at the one of the central openings 31 and the peripheries 39. For the illustrated central-port plate heat exchanger 1 it is enough to have an expansion catcher at the central openings 31, between the plate stack 20 and the one or two end plates 71, 72 that are used.
From the description above follows that, although various embodiments of the invention have been described and shown, the invention is not restricted thereto, but may also be embodied in other ways within the scope of the subject-matter defined in the following claims.
Claims
1. A plate heat exchanger comprising
- a casing that forms an enclosure,
- a fluid separation device,
- a number of heat transfer plates that are joined to each other to form a plate stack that is arranged within the enclosure and has alternating first and second flow paths for a first fluid and a second fluid in between the heat transfer plates,
- the heat transfer plates having central openings that form a central space in the plate stack and in which the fluid separation device is arranged, such that a first part of the central opening may act as a fluid inlet and a second part of the central opening may act as a fluid outlet for the first fluid, first sides that act as a fluid entries for the second fluid, and second sides that are opposite the first sides and act as fluid exits for the second fluid,
- wherein
- an end plate that has a central through hole is arranged at a first end of the plate stack,
- the end plate being thicker than the heat transfer plates for providing increased mechanical support for the plate stack, the end plate thereby, in response to a change in temperature and due to thermal expansion, expanding slower than the transfer plates.
2. A plate heat exchanger according to claim 1, wherein a thermal expansion catcher is arranged between the end plate and the plate stack.
3. A plate heat exchanger according to claim 1, wherein the expansion catcher comprise a reinforcing heat transfer plate that is thicker than the heat transfer plates and thinner than the end plate.
4. A plate heat exchanger according to claim 3, wherein the expansion catcher comprises a respective additional reinforcing heat transfer plate that is arranged between the reinforcing heat transfer plate and the plate stack, and which is thicker than the heat transfer plates and thinner than the reinforcing heat transfer plate.
5. A plate heat exchanger according to claim 2, wherein the expansion catcher comprises a peripheral lip that extends from the end plate, towards the plate stack and into direct or indirect, via an intermediate element, contact with the plate stack to which the lip is, directly or via the intermediate element, fixedly attached, a groove being located behind the lip for allowing the lip to flex when the heat transfer plates change their volume due to thermal expansion.
6. A plate heat exchanger according to claim 5, wherein the expansion catcher comprises a ring to which the peripheral lip is connected, the ring having a surface that abuts the end plate and is moveable relative the end plate, the ring being directly or via the intermediate element fixedly attached to the plate stack.
7. A plate heat exchanger according to claim 2, wherein the expansion catcher comprises a gasket that is located in a groove that is oriented towards the plate stack.
8. A plate heat exchanger according to claim 2, wherein the expansion catcher comprise a flat plate that is thicker than the heat transfer plates and thinner than the end plate.
9. A plate heat exchanger according to claim 1, wherein the end plate is welded to the plate stack, either directly or via the thermal expansion catcher.
10. A plate heat exchanger according to claim 9, wherein the end plate is welded to the plate stack, either directly or via the thermal expansion catcher, along the central through hole of the end plate.
11. A plate heat exchanger according to claim 10, wherein the thermal expansion catcher catches stresses along a direction that is parallel to a plane of the heat transfer plates, when the heat transfer plates change their volume due to thermal expansion.
12. A plate heat exchanger according to claim 1, wherein a second end plate that has a central through hole is arranged at a second end of the plate stack.
Type: Application
Filed: Jun 13, 2016
Publication Date: May 23, 2019
Applicants: ALFA LAVAL CORPORATE AB (Lund), ALFA LAVAL VICARB SAS (St. Egreve Cedex)
Inventors: Håkan LARSSON (Kävlinge), Frédéric Rondet (Grenoble), Adrian Jolley (Calgary)
Application Number: 15/735,822