COMPRESSOR SHROUD WITH SWEPT GROOVES
A compressor for an aircraft engine. A rotor includes blades rotatable about an axis. Blade tips extend between leading and trailing edges. A shroud surrounds the rotor, with an inner surface surrounding the tips. Grooves are defined in the shroud inner surface adjacent the tips. The grooves extend circumferentially about the shroud and radially from inlet openings to closed end surfaces. Groove sidewalls extend circumferentially about the axis. The grooves are axially spaced-apart, the most upstream inlet opening having an upstream end disposed upstream of the leading edges of the blades. The grooves have a swept angle from the inner surface, with a center of the inlet openings is axially offset of a center of the closed-end surfaces. The grooves span an overall axial distance corresponding to 30% or more of the blades’ chord length. The grooves have circumferential interruptions defined by baffles, and extend non-continuously around a shroud circumference.
The disclosure relates generally to aircraft engines and, more particularly, to compressors for such engines.
BACKGROUNDCompressor stall margin is one of many aspects that may affect the overall performance of aircraft engines. While compressor shrouds or casings may have various configurations in order to enhance rotor stall margin, such as surface treatment and/or structural modifications provided on the surface of the shroud, minimizing performance loss in this regard remains desirable.
SUMMARYThere is accordingly provided a compressor for an aircraft engine, comprising: a rotor having a plurality of blades mounted for rotation about a central axis, the plurality of blades having blade tips extending between leading and trailing edges; and a shroud surrounding the rotor and having an inner surface surrounding the blade tips, a plurality of grooves defined in said inner surface of the shroud adjacent said blade tips, the plurality of grooves extending circumferentially about the shroud and extending radially from groove inlet openings defined in the inner surface to closed end surfaces of the plurality of grooves, the plurality of grooves having sidewalls extending circumferentially about the central axis, the plurality of grooves being axially spaced-apart from each other, the groove inlet opening of the most upstream one of the plurality of grooves having an upstream end disposed upstream of the leading edges of the plurality of blades, the plurality of grooves having a swept angle from the inner surface such that a center of the groove inlet openings is axially offset of a center of a closed-end surface of each of the plurality of grooves, the plurality of grooves spanning an overall axial distance corresponding to 30% or more of a chord length of the plurality of blades, wherein the plurality of grooves have circumferential interruptions defined by a plurality of baffles such that the plurality of grooves extend non-continuously around a shroud circumference.
There is also provided a compressor for an aircraft engine, comprising: a rotor having a plurality of blades mounted for rotation about a central axis, the plurality of blades having blade tips extending between leading and trailing edges; and a shroud surrounding the rotor and having an inner surface surrounding the blade tips, a plurality of grooves defined in said inner surface of the shroud adjacent said blade tips, the plurality of grooves extending circumferentially about the shroud and extending radially from groove inlet openings defined in the inner surface to closed end surfaces of the plurality of grooves, the plurality of grooves having sidewalls extending circumferentially about the central axis, the plurality of grooves being axially spaced-apart from each other, the leading edge of the plurality of blades axially disposed between an upstream end of the groove inlet opening of the most upstream one of the plurality of grooves and a downstream end of the groove inlet opening of the most upstream one of the plurality of grooves, the plurality of grooves having a swept angle from the inner surface such that a center of the groove inlet openings is axially offset of a center of a closed-end surface of each of the plurality of grooves, wherein the plurality of grooves have circumferential interruptions defined by a plurality of baffles such that the plurality of grooves extend non-continuously around a shroud circumference.
Reference is now made to the accompanying figures in which:
The fan 12, also referred to as a low compressor, comprises a rotor 13 mounted for rotation about the engine central axis 11. The rotor 13 is provided with a plurality of radially extending blades 15. Each blade 15 has a leading edge 17 and a trailing edge 19 extending radially outwardly from the rotor hub to a tip 21. The rotor 13 is surrounded by a casing 20 including a stationary annular shroud disposed adjacent the tips 21 of the blades 15 and defining an outer boundary for the main flow path. As shown in
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In the illustrated example, six shallow circumferentially extending grooves 24 are embedded in the non-abradable layer 22 of the rotor shroud around the blades 15. However, it is understood that the series of grooves 24 could be composed of more or less than six grooves 24. For instance, the rotor casing treatment could comprise from 2 to 15 grooves depending on the rotor configuration. The grooves 24 may also be irregularly or non-uniformly axially spaced-apart in other embodiments.
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In the shown case, the grooves 24 are forwardly swept (i.e. swept towards a front of the engine, which may also be upstream relative to the main gas flow through the compressor rotor) at an angle θ. In other words, when viewed axially along the tip 21 of a blade 15 from its leading edge 17 to its trailing edge 19, such as in
In one embodiment, the width W of the grooves 24 is between about 1% to about 15% of the chord length of the blades 15. The spacing X may have any suitable value, for instance respecting an aspect ratio X/W is from about 0.1 to about 5. Other spacing X between grooves 24 may be contemplated, for instance irregular or uneven distributions. In one particular embodiment, the ratio Y/W ranges from about 0.5 to 10. In most cases, larger ratios may be better to trap the tip vortex, though manufacturing may limit the possibilities to have a greater ratio (e.g. a ratio greater or much greater than 10).
While in some embodiments the grooves 24 may all have a same geometry, one or more of the grooves may have a respective geometry that may differ in one or more dimensions, in some cases.
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The depicted baffles 30 extend the full width W of the grooves 24 between the groove sidewalls 26 (see
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In the present disclosure, when a specific numerical value is provided (e.g. as a maximum, minimum or range of values), it is to be understood that this value or these ranges of values may be varied, for example due to applicable manufacturing tolerances, material selection, etc. As such, any maximum value, minimum value and/or ranges of values provided herein (such as, for example only, the plurality of grooves spanning an overall axial distance corresponding to 30% or more of a chord length of the plurality of blades), include(s) all values falling within the applicable manufacturing tolerances. Accordingly, in certain instances, these values may be varied by ± 5%. In other implementations, these values may vary by as much as ± 10%. A person of ordinary skill in the art will understand that such variances in the values provided herein may be possible without departing from the intended scope of the present disclosure, and will appreciate for example that the values may be influenced by the particular manufacturing methods and materials used to implement the claimed technology.
The embodiments described in this document provide non-limiting examples of possible implementations of the present technology. Upon review of the present disclosure, a person of ordinary skill in the art will recognize that changes may be made to the embodiments described herein without departing from the scope of the present technology. Yet further modifications could be implemented by a person of ordinary skill in the art in view of the present disclosure, which modifications would be within the scope of the present technology.
Claims
1. A compressor for an aircraft engine, comprising:
- a rotor having a plurality of blades mounted for rotation about a central axis, the plurality of blades having blade tips extending between leading and trailing edges; and
- a shroud surrounding the rotor and having an inner surface surrounding the blade tips, a plurality of grooves defined in said inner surface of the shroud adjacent said blade tips, the plurality of grooves extending circumferentially about the shroud and extending radially from groove inlet openings defined in the inner surface to closed end surfaces of the plurality of grooves, the plurality of grooves having sidewalls extending circumferentially about the central axis, the plurality of grooves being axially spaced-apart from each other defining a plurality of axial gaps between adjacent pairs of the plurality of grooves, the groove inlet opening of the most upstream one of the plurality of grooves having an upstream end disposed upstream of the leading edges of the plurality of blades, the plurality of grooves having a swept angle from the inner surface such that a center of the groove inlet openings is axially offset of a center of a closed-end surface of each of the plurality of grooves, the plurality of grooves spanning an overall axial distance corresponding to 30% or more of a chord length of the plurality of blades, wherein the plurality of grooves have circumferential interruptions defined by a plurality of baffles such that the plurality of grooves extend non-continuously around a shroud circumference.
2. The compressor as defined in claim 1, wherein the upstream end of the groove inlet opening of the most upstream one of the plurality of grooves is axially spaced from the leading edge of the plurality of blades by a distance corresponding to at most 10% of the chord length of the plurality of blades.
3. The compressor as defined in claim 1, wherein the plurality of baffles are circumferentially spaced apart and project from the closed end surfaces to the groove inlet openings.
4. The compressor as defined in claim 1, wherein the leading edge of the plurality of blades is axially disposed between the upstream end of the groove inlet opening of the most upstream one of the plurality of grooves and a downstream end of the groove inlet opening of the most upstream one of the plurality of grooves.
5. The compressor as defined in claim 1, wherein a first axial gap of the plurality of axial gaps is defined between a first pair of adjacent plurality of grooves and a second axial gap of the plurality of axial gaps is defined between a second pair of adjacent plurality of grooves, the first axial gap having a distance different than a distance of the second axial gap.
6. The compressor as defined in claim 5, wherein a ratio of each axial gap distance between pairs of adjacent plurality of grooves and a width of each of the plurality of grooves ranges between 0.5 and 5.
7. The compressor as defined in claim 1, wherein the plurality of grooves have a forwardly swept angle from the inner surface such that the center of the groove inlet openings is located axially rearward of the center of the closed-end surface of each of the plurality of grooves.
8. The compressor as defined in claim 1, wherein each of the plurality of baffles is angled relative to an axis normal to the inner surface.
9. The compressor as defined in claim 8, wherein each of the plurality of baffles is angled relative to the axis normal to the inner surface at an angle ranging from -75 degrees to 75 degrees.
10. The compressor as defined in claim 1, wherein the plurality of grooves each have a radial depth that increases or decreases in magnitude from an upstream end of the shroud to a downstream end of the shroud.
11. The compressor as defined in claim 10, wherein the radial depth of each of the plurality of grooves increases or decreases at a taper angle of 20 degrees from each of the plurality of grooves to a subsequent downstream groove of plurality of grooves from the upstream end of the shroud to the downstream end of the shroud.
12. The compressor as defined in claim 1, wherein the closed end surfaces of the plurality of grooves are rounded closed end surfaces.
13. The compressor as defined in claim 1, wherein the compressor includes a layer of non-abradable material lined on the inner surface of the shroud about the blade tips, the layer of non-abradable material embedding the plurality of grooves and baffles.
14. The compressor as defined in claim 1, wherein the grooves have a width between about 1% to about 15% of the chord length of the blades.
15. The compressor as defined in claim 1, wherein depths of the plurality of grooves are constant from the most upstream one of the plurality of grooves to the most downstream one of the plurality of grooves.
16. A compressor for an aircraft engine, comprising:
- a rotor having a plurality of blades mounted for rotation about a central axis, the plurality of blades having blade tips extending between leading and trailing edges; and
- a shroud surrounding the rotor and having an inner surface surrounding the blade tips, a plurality of grooves defined in said inner surface of the shroud adjacent said blade tips, the plurality of grooves extending circumferentially about the shroud and extending radially from groove inlet openings defined in the inner surface to closed end surfaces of the plurality of grooves, the plurality of grooves having sidewalls extending circumferentially about the central axis, the plurality of grooves being axially spaced-apart from each other defining a plurality of axial gaps between adjacent pairs of the plurality of grooves, the leading edge of the plurality of blades axially disposed between an upstream end of the groove inlet opening of the most upstream one of the plurality of grooves and a downstream end of the groove inlet opening of the most upstream one of the plurality of grooves, the plurality of grooves having a swept angle from the inner surface such that a center of the groove inlet openings is axially offset of a center of a closed-end surface of each of the plurality of grooves, wherein the plurality of grooves have circumferential interruptions defined by a plurality of baffles such that the plurality of grooves extend non-continuously around a shroud circumference.
17. The compressor as defined in claim 16, wherein the plurality of grooves span an overall axial distance corresponding to 30% or more of a chord length of the plurality of blades.
18. The compressor as defined in claim 16, wherein the upstream end of the groove inlet opening of the most upstream one of the plurality of grooves is axially spaced from the leading edge of the plurality of blades by a distance corresponding to at most 10% of a chord length of the plurality of blades.
19. The compressor as defined in claim 16, wherein a first axial gap of the plurality of axial gaps is defined between a first pair of adjacent plurality of grooves and a second axial gap of the plurality of axial gaps is defined between a second pair of adjacent plurality of grooves, the first axial gap having a distance different than a distance of the second axial gap.
20. The compressor as defined in claim 16, wherein depths of the plurality of grooves are constant from the most upstream one of the plurality of grooves to the most downstream one of the plurality of grooves.
Type: Application
Filed: Nov 17, 2021
Publication Date: May 18, 2023
Inventors: Feng SHI (Mississauga), Jason NICHOLS (Mississauga), Hong YU (Oakville)
Application Number: 17/528,323