Compositions and methods for solidifying drilling fluids

Drilling fluid composition adapted for solidification in a borehole and method for solidifying a drilling fluid in a borehole are provided. The drilling fluid composition comprises (1) a drilling fluid, (2) a crosslinking-effective amount of at least one reactive monomer wherein the at least one reactive monomer is a metal salt of an .alpha., .beta.-ethylenically unsaturated carboxylic acid, a monomethacrylic acid metal salt, an aromatic acid acrylate, an aromatic acid methacrylate, or mixtures thereof, and (3) a polymerization initiator.

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Claims

1. A drilling fluid composition adapted for solidification in a borehole, the drilling fluid composition comprising:

(a) a drilling fluid;
(b) a crosslinking-effective amount of at least one reactive monomer; and
(c) a cure-effective amount of a polymerization initiator.

2. The composition of claim 1, wherein the at least one reactive monomer is a metal salt of an.alpha.,.beta.-ethylenically unsaturated carboxylic acid, a monomethacrylic acid metal salt, an aromatic acid acrylate, an aromatic acid methacrylate, or mixtures thereof.

3. The composition of claim 2, wherein the metal salt of the.alpha.,.beta.-ethylenically unsaturated carboxylic acid is a metal salt of acrylic acid.

4. The composition of claim 3, wherein the metal salt of acrylic acid is calcium diacrylate, magnesium diacrylate, iron diacrylate, aluminum diacrylate or zinc diacrylate.

5. The composition of claim 4, wherein the metal salt of acrylic acid is zinc diacrylate.

6. The composition of claim 2, wherein the metal salt of the.alpha.,.beta.-ethylenically unsaturated carboxylic acid is a metal salt of methacrylic acid.

7. The composition of claim 6, wherein the metal salt of methacrylic acid is calcium dimethacrylate, magnesium dimethacrylate, iron dimethacrylate, aluminum dimethacrylate, or zinc dimethacrylate.

8. The composition of claim 7, wherein the metal salt of methacrylic acid is zinc dimethacrylate.

9. The composition of claim 2, wherein the monomethacrylic acid metal salt is zinc monomethacrylate.

10. The composition of claim 1, wherein the polymerization initiator is a redox initiator, a thermal initiator, a tertiary alkyl hydroperoxide initiator, an azo initiator, or mixtures thereof.

11. The composition of claim 10, wherein the polymerization initiator is a tertiary alkyl hydroperoxide initiator.

12. A method for solidifying a drilling fluid in a borehole, comprising the steps of:

(a) providing a drilling fluid composition comprising a drilling fluid and a crosslinking-effective amount of at least one reactive monomer;
(b) subsequently adding a cure-effective amount of a polymerization initiator into the composition;
(c) displacing the composition into a selected location in the borehole; and
(d) curing the drilling fluid.

13. The method of claim 12, wherein the at least one reactive monomer is a metal salt of an.alpha..beta.-ethylenically unsaturated carboxylic acid, a monomethacrylic acid metal salt, an aromatic acid acrylate, an aromatic acid methacrylate, or mixtures thereof.

14. The method of claim 13, wherein the metal salt of the.alpha..beta.-ethylenically unsaturated carboxylic acid is a metal salt of acrylic acid or a metal salt of methacrylic acid.

15. The method of claim 14, wherein the metal salt of acrylic acid is calcium diacrylate, magnesium diacrylate, iron diacrylate, aluminum diacrylate, or zinc diacrylate.

16. The method of claim 15, wherein the metal salt of acrylic acid is zinc diacrylate.

17. The method of claim 14, wherein the metal salt of methacrylic acid is calcium dimethacrylate, magnesium dimethacrylate, iron dimethacrylate, aluminum dimethacrylate, or zinc dimethacrylate.

18. The method claim 17, wherein the metal salt of methacrylic acid is zinc dimethacrylate.

19. The method of claim 13, wherein the monomethacrylic acid metal salt is zinc monomethacrylate.

20. The method of claim 12, wherein the polymerization initiator is a redox initiator, a thermal initiator, a tertiary alkyl hydroperoxide initiator an azo initiator, or mixtures thereof.

21. The method of claim 12, wherein the polymerization initiator is a tertiary alkyl hydroperoxide initiator.

Referenced Cited
U.S. Patent Documents
2911365 November 1959 Burland et al.
3816308 June 1974 LeBlanc
3960988 June 1, 1976 Kent et al.
4013568 March 22, 1977 Fischer et al.
4087365 May 2, 1978 Clem
4632950 December 30, 1986 Kmiec et al.
5058679 October 22, 1991 Hale et al.
5159035 October 27, 1992 Evani et al.
Patent History
Patent number: 5866516
Type: Grant
Filed: Aug 17, 1993
Date of Patent: Feb 2, 1999
Inventor: C. Richard Costin (West Chester, PA)
Primary Examiner: Gary Geist
Attorney: Michael B. Schnader Harrison Segal & Lewis, LLP Fein
Application Number: 8/107,536
Classifications
Current U.S. Class: Contains Organic Component (507/103); Organic Material Is Resin Or Resinous (166/295)
International Classification: C09K 700;