Stacked display medium
A display medium including a layered structure that comprises two or more stacked display elements that each are provided, on or above a flexible substrate, with a pixel portion and lead line(s) for electrically connecting the pixel portion to outside of the pixel portion, and a hole portion or a cut-away portion included in the display element(s) that are above one or more of the lead line(s) of the display element(s) at a lower portion of the layered structure, so that the one or more of the lead line(s) of the lower portion display element(s) are exposed.
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This application claims priority under 35 U.S.C. 119 from Japanese Patent Application No. 2006-246869, the disclosure of which is incorporated by reference herein.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to a display medium, and more particularly to a display medium including two or more display elements that have been stacked together.
2. Description of the Related Art
Display mediums from two or more display elements that have been stacked together have been proposed. At the external terminal connection portions of such layered form display mediums, in order for the lead lines from the pixel portion (functional area) of the display elements to be each individually connected to the outside of the pixel portion, patterns are adopted in which, for example, the end portions of the stacked display elements project out from each of the substrates, the end portions of the stacked display elements are disposed in a step shape, or the like (see, for example, Japanese Patent Application (JP-A) Nos. 2001-42353, 2002-297050).
However, in a conventional layered form display medium like the one described above, there is the problem that the strength of the external terminal connection portions thereof is low. That is to say, in a conventional layered form display medium, since there are end portions of plural display elements stacked in a step shape, or since there are stacked end portions protruding out from each of the substrates, the strength is low at the boundary portion at the end portion of the joining portion(s) where an upper portion display element meets a lower portion display element, and there is the problem that when bending stress is applied to the joining end portion, the lead wiring lines that are present at the boundary portion may break.
Furthermore, electrical connection, between such a display medium and a relay substrate for external connection, must be undertaken for each of the display elements configuring the display medium, and the same number of relay substrates for external connection is required as the number of stacked display elements, and the problem arises that the production process thereof becomes complicated.
Recently, demand for display media that are flexible has risen, because of the ease of transporting and the portability of devices containing such display media. Such flexible display media usually use a flexible substrate of the order of several tens of μm to several hundreds of μm in thickness as the substrate. There is particular demand with flexible display media using flexible substrates for an increase in the strength of the external terminal connection portions thereof, but the present situation is that there is nothing yet available that meets such demands.
SUMMARY OF THE INVENTIONThe present invention has been made in consideration of the above-described circumstances and provides a display medium with two or more stacked display elements.
An aspect of the invention is to provide a display medium including a layered structure that comprises two or more stacked display elements that each are provided, on or above a flexible substrate, with a pixel portion and lead line(s) for electrically connecting the pixel portion to outside of the pixel portion, and a hole portion or a cut-away portion included in the display element(s) that are above one or more of the lead line(s) of the display element(s) at a lower portion of the layered structure, so that the one or more of the lead line(s) of the lower portion display element(s) are exposed.
The present invention will be described in detail below.
The display medium of the present invention is a display medium including a layered structure that includes two or more stacked display elements that each are provided, on or above a flexible substrate, with a pixel portion and lead line(s) for electrically connecting the pixel portion to the outside of the pixel portion, and a hole portion or a cut-away portion included in the display element(s) above one or more of the lead lines of the display element(s) at a lower portion of the layered structure so that the one or more of the lead lines of the lower portion display element(s) are exposed.
In the display medium of the present invention, by including the hole portion or the cut-away portion, the external terminal connection portion is strong, and also, easy electrical connection may be made to a relay substrate for external connection, even if there are two or more of the display elements that have been stacked. Specifically, in the display medium of the present invention, by having the hole portion or the cut-away portion such that the lead line(s) of a display element that is at a lower portion of the layered structure are exposed, since the thickness at the end portion may be maintained, even if a bending stress is applied the force thereof is distributed over the whole of the display medium, and so there is no concentration of the stress at a portion of the end portion of the stacked display element, therefore enabling a display medium that has high strength to bending stress. Furthermore, in the display medium of the present invention, the electrical connection from the two or more display elements to external portion(s) does not use two or more relay substrates for external connection, and may be undertaken with a single relay substrate for external connection, therefore electrical connection from the external terminal connection portions to external portion(s) becomes easy, and simplification may be achieved in the manufacturing processes of the display medium. Furthermore, in the present invention, since a flexible substrate is used, the hole portion or the cut-away portion may be easily formed.
The hole portion and the cut-away portion of the present invention are preferably formed by forming the hole portion or the cut-away portion in the display element(s) before stacking the display elements, followed by stacking the display elements. Description will be given later regarding production methods of the display medium of the present invention.
It is preferable that, in the display medium of the present invention, there are two or more of the hole portions or of the cut-away portions, and the two or more of the hole portions or of the cut-away portions are arranged in a row along a direction X, wherein the direction X is a direction that is along one of the edges of the display medium. When two or more of the hole portions or of the cut-away portions are arranged along the direction X, between the two of more of the hole portions or the cut-away portions and at the edge side of the display medium, ridged portions are formed that is of the same thickness as that of the display medium, therefore, the strength at the external terminal connection portion to bending stress or the like may be increased even further.
It is also preferable that, in the display medium of the present invention, there are two or more of the hole portions or of the cut-away portions, and the two or more of the hole portions or of the cut-away portions are arranged along a direction X and stepped in a direction Y, wherein the direction X is a direction that is along one of the edges of the display medium, and the direction Y is a direction that is along an edge of the display medium that is orthogonal to the direction X. By thus arranging the two or more of the hole portions or of the cut-away portions, portions are formed at peripheral portions to the two or more of the hole portions or the cut-away portions that are of the same thickness as the middle portion of the display medium, thereby the strength of the external terminal connection portion of the display medium may be increased even further.
It is preferable, in the display medium of the present invention, to arrange the respective lead lines of each of the two or more stacked display elements so that they are superimposed in the display element stacking direction.
Or, it is preferable in the display medium of the present invention, to arrange the respective lead lines of each of the two or more stacked display elements so that they are parallel to each other in a direction that is orthogonal to the display element stacking direction.
It is preferable, in the display medium of the present invention, to have two or more of the lead lines exposed through a single hole portion or cut-away portion. By having the hole portion or the cut-away portion provided to the display element(s), such that the lead line(s) of the display element(s) that are at a lower portion of the layered structure are exposed, the degrees of freedom in wiring layout of the lead lines may be increased.
It is preferable, in the display medium of the present invention, to further include a protective layer provided on or above a display element located at an upper portion of the layered structure, the protective layer including a hole portion or a cut-away portion provided such that one or more of the lead lines are exposed. By providing the protective layer on or above the display element located at an upper portion of the layered structure, the occurrence of externally caused scratches or the like may be avoided.
In the display medium of the present invention, two or more display elements that are different color s from each other may be included. When, in the present invention, two or more display elements that are different color s from each other are stacked, the aperture area of each of the pixels in a single one of the display elements may be made large, and so the light emitting efficiency of each of the display elements may be increased.
It is preferable in the display medium of the present invention that the pixel portion is a pixel portion that uses organic electroluminescence.
It is preferable in the display medium of the present invention that the two or more display elements are stacked with a adhesive layer therebetween that is formed to cover the whole of the surface between the display elements. By having a adhesive layer, color misalignment arising due to the bending of the display elements may be prevented.
Detailed explanation will now be given of exemplary embodiments of the display medium of the present invention, with reference to
In the present exemplary embodiment the hole portions 15A are provided at a single end portion of the display medium 10, however, depending on the wiring layout pattern of the lead lines, the hole portions 15A may also be provided at another end portion.
The display element 11a is provided, on a flexible substrate 12a, with a pixel portion 13a, and lead lines 14a for electrically connecting the pixel portion 13a to outside of the pixel portion. Details of the display element 11b and the display element 11c are not show in
As shown in
Here, “at positions at a lower portion of the layered structure” means positions to the side of the flexible substrates relative to its respective stacked display elements.
In this manner, by exposing both of the lead lines 14b and 14c through the hole portions 15A, when electrically connecting the display elements 11a, 11b and 11c to a relay substrate for external connection and to external portions, a relay substrate for external connection for each of the display elements is not required, and a single relay substrate for external connection may be used.
At the hole portions 15A side of the display medium 10 there is a ridge portion 17 formed (see
The display elements 11a, 11b and 11c configuring the display medium 10 are stacked with the adhesive layers 16a and 16b therebetween. The adhesive layers 16a and 16b are preferably formed to cover the whole of the surface between the display elements 11a and 11b, and 11b and 11c, but may be formed only on a partial region thereof.
The relay substrate for external connection connected to the display medium 10 is preferably a flexible substrate and, for example, a FPC (Flexible Printed Circuit) or the like, may be used.
The ridge portion 17 and the ridge portions 18, when the display elements and flexible substrate are connected through an ACF (Anisotropic Conductive Film) by thermo-compression bonding or the like, the ridge portion 17 and ridge portions 18 are buried within the flexible substrate, and so may also perform a so-called wedge function, fixing more firmly the connected display elements and the relay substrate for external connection.
Explanation will now be given of the first to the fourth example modifications, which are example modifications of the exemplary embodiment A.
FIRST EXAMPLE MODIFICATIONSince elements of the configuration of the first example modification, other than the cut-away portions 15B, are similar to those of the exemplary embodiment A, the same reference numerals are used.
Since elements of the configuration of the second example modification, other than the hole portions 15C, are similar to those of the exemplary embodiment A, the same reference numerals are used.
THIRD EXAMPLE MODIFICATIONIn the third example modification the configuration is basically the same as that of the display medium 10 of the exemplary embodiment A, but hole portions 15D arranged along a direction X and stepped in a direction Y, wherein the direction X is a direction that is along one of the edges of the display medium, and the direction Y is a direction that is along an edge of the display medium that is orthogonal to the direction X.
Since elements of the configuration of the third example modification, other than the hole portions 15D, are similar to those of the exemplary embodiment A, the same reference numerals are used.
By arranging the hole portions 15D stepped in this manner, the strength of the external terminal connection portions of the display medium may be further increased.
The present example modification, as shown in
In the fourth example modification the configuration is basically the same as that of the display medium 10 of the exemplary embodiment A, but lead lines 14a and 14b are arranged rowed in a direction (direction X) that is along one of the edges of the display medium and arranged in parallel to each other in a direction that is orthogonal to the stacking direction of the display elements, and are exposed through a single hole portion 15E.
The fourth example modification has a protective layer 20, provided on the display elements at a location at an upper portion of the layered structure, with hole portions or cut-away portions therein so as to expose the lead lines 14a, 14b and 14c.
It is preferable that a protective layer is also provided to the above exemplary embodiment A and the first to the fourth example modifications.
Since elements of the configuration of the fourth example modification, other than the hole portion 15E and the protective layer 20, are similar to those of the exemplary embodiment A, the same reference numerals are used.
Further explanation will now be given of common elements of the display medium of the present invention explained in the exemplary embodiment A and the first to the fourth example modifications thereof.
Flexible Substrate
A base plate of a polymer film or the like may be used as the flexible substrate of the display medium. Examples that may be given thereof include, for example, PEN, PC, PET and the like.
Particulars Relating to the Pixel Portions and the Lead Lines
The pixel portion of the display medium of the present invention include at least one pixel, and there are lead lines leading from the electrodes of the pixel(s). The pixels of each of the display elements may be superimposed in the stacking direction of the display medium, or may be arranged so as to be parallel to each other in a direction that is orthogonal to the stacking direction of each of the display elements.
As shown in
Any one of the above patterns (I) to (III), or combinations thereof, may be applied to the arrangement pattern of the lead line end portions in the display medium of the present invention.
In the present invention, by configuring each of the display elements with respectively different colors for the pixel portion of each of the display elements configuring the layered structure, the display medium of the present invention may be made multi-color display compatible.
Pixels displaying organic electroluminescence or inorganic electroluminescence may be used for the pixel portion.
There are no particular limitations to the pixels displaying organic electroluminescence for the pixel portion, and they may be formed according to the application. For example, when forming pixels displaying organic electroluminescence using low molecular weight based materials, a transparent anode first electrode of ITO or the like may be formed on a flexible substrate, then after cleaning, an organic layer such as a light-emitting layer may be formed as a film by vacuum deposition. Next, a second electrode of ITO or the like may be formed by sputtering. When forming pixels of an organic EL element using high molecular weight based materials, after forming an organic layer, this time using a coating method, a printing method, a spin coating method, an inkjet method or the like, a second electrode of ITO or the like may be formed by sputtering. A layered multi photon emission element may be formed with a series of light emitting layers or the like.
Adhesive Layer
The adhesive layer may be made, for example, using double-sided tape or thermosetting resin or the like.
Protective Layer
A protective layer that is applicable to the present invention is one which is formed on or above a display element located at an upper portion of the layered structure, and has hole portions or cut-away portions therein so as to expose the lead lines. PEN, PC, PET and the like may, for example, be used for the protective layer. The hole portions or cut-away portions of the protective layer may be provided by punching out using a mold.
Production Method of the Display Medium
The display medium of the present invention may be manufactured, for example, in the following manner.
A transparent conducting film of an ITO layer of 100 nm thickness is formed as a film on PEN that is to form the flexible substrate. Next, a striped pattern is formed thereon of photoresist using a photolithographic method, and a striped first electrode obtained through etching and peeling processes.
Next plural organic layers are formed in sequence through a predetermined vapor deposition mask by a vacuum deposition method, forming an EL layer. Here, “plural organic layers” indicates hole injection layer(s), hole transport layer(s), light emitting layer(s), electron transport layer(s), electron injection layer(s) and the like, and each of the respective layers is selected of a suitable organic material to correspond with the particular desired light emitting color, such as red, green, or blue.
Next, as a second electrode, an Al film, an Ag film, and an ITO film are formed with respective thicknesses of 1.5 nm, 15 nm and 100 nm by vacuum deposition, sputtering, using a striped film forming mask so that the second electrode is orthogonal to the first electrode. By doing so the intersecting portions of the first electrode and the second electrode may emit light, and plural pixel portions are provided.
Next, a sealing film is formed so as to cover the light emitting elements. The sealing film may be formed by a CVD method, for example so as to form a film of SiON of 5 μm.
Three display element sheets of red, green and blue may be produced in the above manner. Then, in order to adhere together the three display element sheets and the protective layer film in the sequence red, green, blue, protective layer film, a adhesive layer (Trade name: HJ-9150W; manufactured by Nitto Denko Corporation) is stuck to the reverse face of each of the green, blue and protective layer films, so as to cover the entire surfaces thereof.
Next, hole portions are provided in predetermined positions in each of the adhesive layers using a hole forming mold, such that the positions of the red, green and blue lead lines are exposed to the top of the protective layer, the positions of the green and
lead lines are exposed to the top of the blue display element, and the positions of the
lead lines are exposed to the top of the green display element.
Next each of the red, green and blue display elements are aligned and stuck together so as to be superimposed on each other, and the display medium is completed.
In response to the problem when lead lines are provided in a step form of lead lines severing due to concentration of load on the weakest portions, the display medium of the present invention has hole portions or cut-away portions only at the lead line portions, and so there is no concentration of stress at a single point when the display medium is bent, and severing of the lead lines may be prevented.
The display medium produced in the above manner is stacked in the sequence red, green, blue, however, the stacking sequence may be changes as desired to green, blue and red. Furthermore, the since the first electrode and the second electrode are formed from ITO, which is a transparent conducting film, light emission from both sides is possible, however, the first electrode of the display element that becomes the bottommost layer, or the second electrode of the display element that becomes the uppermost layer, may be formed using a non-transparent material such as Al, and due to the high reflectivity thereof, a single side light emitting display medium may be made.
As described above, according to the present invention, the strength of the external terminal connection portion is high, and, even if there are two or more stacked display elements, a display medium may be provided that is easy to electrically connect to a relay substrate for external connection.
The display medium of the present invention is suitably applied to improving the strength of lead line portions when different display elements are stacked together.
All publications, patent applications, and technical standards mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent application, or technical standard was specifically and individually indicated to be incorporated by reference.
Claims
1. A display medium comprising:
- a layered structure that comprises two or more stacked display elements that each are provided, on or above a flexible substrate, with a pixel portion and lead line(s) for electrically connecting the pixel portion to outside of the pixel portion; and
- a hole portion or a cut-away portion included in the display element(s) that are above one or more of the lead line(s) of the display element(s) at a lower portion of the layered structure, so that the one or more of the lead line(s) of the lower portion display element(s) are exposed, wherein
- each of the stacked display elements comprises electrodes that are electrically independent from each other stacked display element.
2. The display medium according to claim 1, wherein there are two or more of the hole portions or of the cut-away portions, and the two or more of the hole portions or of the cut-away portions are arranged in a row along a direction X, wherein the direction X is a direction that is along one of the edges of the display medium.
3. The display medium according to claim 1, wherein there are two or more of the hole portions or of the cut-away portions, and the two or more of the hole portions or of the cut-away portions are arranged along a direction X and stepped in a direction Y, wherein the direction X is a direction that is along one of the edges of the display medium, and the direction Y is a direction that is along an edge of the display medium that is orthogonal to the direction X.
4. The display medium according to claim 1, wherein the respective lead lines of each of the two or more stacked display elements are arranged so that they are superimposed in the display element stacking direction.
5. The display medium according to claim 1, wherein the respective lead lines of each of the two or more stacked display elements are arranged so that they are parallel to each other in a direction that is orthogonal to the display element stacking direction.
6. The display medium according to claim 1, wherein two or more of the lead lines are exposed through a single hole portion or cut-away portion.
7. The display medium according to claim 1, further comprising a protective layer provided on or above the display element located at an upper portion of the layered structure, the protective layer including a hole portion or a cut-away portion provided such that one or more of the lead lines are exposed.
8. The display medium according to claim 1, wherein the stacked display elements include two or more display elements that are different colors from each other.
9. The display medium according to claim 1, wherein the pixel portion include pixel portion that use organic electroluminescence.
10. The display medium according to claim 1, wherein the two or more display elements are stacked with a adhesive layer therebetween that is formed to cover the whole of the surface between the display elements.
5703436 | December 30, 1997 | Forrest et al. |
6365270 | April 2, 2002 | Forrest et al. |
20040061439 | April 1, 2004 | Cok |
2001-42353 | February 2001 | JP |
2002-297050 | October 2002 | JP |
2003-36973 | February 2003 | JP |
Type: Grant
Filed: Aug 22, 2007
Date of Patent: Nov 29, 2011
Patent Publication Number: 20080062074
Assignee: Fujifilm Corporation (Tokyo)
Inventor: Hiroyuki Yaegashi (Kanagawa)
Primary Examiner: Toan Ton
Assistant Examiner: Hana Featherly
Attorney: Birch, Stewart, Kolasch & Birch, LLP.
Application Number: 11/892,389
International Classification: H01L 51/50 (20060101);