Abstract: A method for producing a gun barrel with an integrally adjoining housing for at least one breech head includes the steps of providing a cylindrical blank having a through-bore corresponding to the breech head diameter; hammering a first longitudinal portion of the blank on a part of a first hammering mandrel corresponding to the inner profile of the barrel whilst the first hammering mandrel is guided through the through-bore; and hammering a second longitudinal portion of the blank on a second hammering mandrel corresponding to the inner profile of the housing whilst the second hammering mandrel is inserted into the through-bore.

Abstract: Method for mitigating stress corrosion cracking at an internal (i.e., welled-side) weld area in piping of a nuclear power plant includes the steps of actuating a radially movable tool to produce a radial bad against the internal (i.e., normally wetted) surfaces at or near the weld area to create a deep residual compressive stress state at the wetted surface of the weld. The method permits post-process verification by physical measurements of surface distortion.

Abstract: A method and an apparatus bend a pipe to mitigate internal wrinkling, with particular benefit when bending a lined pipe upon spooling. Bending is performed continuously by advancing the pipe through a bending zone while an internal mandrel is held at the bending zone to resist wrinkling In one variant, the mandrel includes longitudinally-spaced pipe-engaging elements and a tensile link between the elements allows relative movement between the elements. A hold-back connection on one of the elements applies hold-back force to that element to be transmitted to the other element via the tensile link. In another variant, the mandrel includes an elongate pipe-engaging body with a hold-back connection at one end of the body. The body is flexible to bend with the pipe and is shaped to engage an inner surface of the pipe along most of the length of the body.

Abstract: Forming a tailor-welded blank (TWB) having aluminum sheets includes various elements. For example, a hot-stamping methodology is applied to a welded blank for meeting load and stiffness requirements in tandem to weight efficiency. A TWB can result in improved material utilization, and applying the hot-stamping methodology can improve the formability of the TWB. After forming and subsequent processing, a peak-age heat treatment is utilized such that a lightweight, high strength part may be attained.

Abstract: A mold for hot stamping is disclosed. The mold may include: a base plate configured to receive and exhaust coolant, at least one lower mold and at least one upper mold. The at least one lower mold may be mounted at a surface of the base plate, and configured to receive the coolant from the base plate. The lower mold may also have the same shape as a lower shape of a product so as to form the lower shape of the product during hot stamping. The upper mold is made of material different from that of the lower mold, coupled to an upper portion of the lower mold, has the same shape as an upper shape of the product so as to form the upper shape of the product, and is configured to receive the coolant from the lower mold such that the coolant flows in the upper mold.

Abstract: A notching apparatus includes a stationary die, a notching die, a rod connected to the notching die, a double acting air cylinder connected to the rod for reciprocating the rod and notching die. The double acting air cylinder uses air pressure to both extend and retract the rod. A notching table includes at least one notching apparatus.

Abstract: An uncoiling, blanking and forming method includes the steps of: 1) uncoiling a steel coil, wherein a steel strip uncoiled from the steel coil is cleaned and straightened and is fed by a pinch roller to a blanking region; 2) laser blanking, wherein the steel coil enters the blanking region, is cut by a laser cutting head by way of laser blanking to form sheets with a required shape, with waste materials falling down and being conveyed to the outside; 3) outputting the sheets, wherein the sheets pass over a magnetic telescopic belt conveyor, and then carried by means of a manipulator or a robot to a stamping process; 4) stamping forming, wherein the sheets are stamped to form workpieces; and 5) checking, wherein the workpieces are checked and put in storage.

Abstract: A conversion system wherein a crankshaft drives the motion of the tooling assemblies within a number of lanes is provided. The crankshaft is structured to move the tooling assemblies associated with less than the total number of lanes. That is, for example, a four lane conversion press could include two crankshafts each actuating the tooling assemblies of two lanes. In an exemplary embodiment, each lane has a single associated crankshaft. The conversion system includes a multiple press drive assembly with a clutch/brake assembly and a flywheel assembly. The clutch/brake assembly is structured to suspend operation of the press units while the flywheel assembly stores energy in a flywheel. When operation of the press units is restarted, energy from the flywheel aids the motor in bringing the press units to an operating speed.

Abstract: A self-furring welded wire mesh for reinforcing generally planar concrete and stucco structures is formed of a matrix of longitudinally and transversely extending wires disposed about a first common plane and welded together at their intersections. A selected plurality of the longitudinally extending wires each define a plurality of generally V-shaped spacing furrs therein extending generally perpendicular to the first plane with the bottoms of the furrs being disposed in a second plane spaced from the first plane a distance substantially equal to one-half of the predetermined thickness of the concrete panel. The spacing furrs in the selected longitudinally extending wires are located so as to be longitudinally and transversely staggered along the mesh.

Abstract: A reciprocating die roll forming machine for forming a pattern such as a thread form on the outer surface of a cylindrical blank includes at least one set of reciprocating dies operating upon the blank which rotates in place. The machine includes a slide and bearing combination to support the dies belt driven by a servo-motor controlled by a central processing unit. Mechanism is provided to deliver and position a blank for engagement by the dies. In one form, the machine includes multiple die sets to produce multiple parts during one die reciprocation cycle. In another form, the machine employs separate drive mechanisms to independently drive each die of a set.

Abstract: A feeder insert for use for the casting of metals into casting molds, having a mold body (6) said a supply element (4) which delimit the feeder cavity (10) for receiving liquid metal, wherein the supply element (4) has a passage opening (26) for the liquid metal, and wherein the mold body (6) is movable in a feeder longitudinal direction relative to at least one part of the supply element (4), characterized in that the supply element (4) has a deformation region (22) which is designed to turn in at least in sections in at least a first phase of a relative movement of the mold body (6) in the feeder longitudinal direction and in the direction of the supply element (4).

Abstract: A method and apparatus for producing a cast component with a wall in which at least one hollow chamber is formed. A hollow body for forming the hollow chamber is introduced into a casting tool by means of an apparatus, and liquid material is then supplied to the casting tool so as to surround the hollow body and thereby form the hollow chamber in the cast wall. For the assembly movement of the hollow body into the casting tool, the hollow body is received by a transporting device in which the hollow body is positively guided by its connection body areas.

Abstract: A method of manufacturing a friction wedge of a rail car includes forming, in drag and cope portions of a mold, at least one cavity that defines at least some exterior features of at least one friction wedge. At least one core is inserted into the drag portion adjacent to the cavity. The core includes at least one surface configured to define a column face of the friction wedge. Rigging is formed in the drag and cope portion of the mold. The rigging includes a down sprue, at least one ingate, and at least one runner for directing molten material to the cavity. Molten material is poured into the mold to form the friction wedge casting. The friction wedge casting is removed from the mold. Rigging is removed from the friction wedge casting and the friction wedge casting is finished.

Abstract: Amorphous steel composites with enhanced mechanical properties and related methods for toughening amorphous steel alloys. The composites are formed from monolithic amorphous steel and hard ceramic particulates, which must be embedded in the glass matrix through melting at a temperature above the melting point for the steel but below the melting point for the ceramic. The ceramics may be carbides, nitrides, borides, iron-refractory carbides, or iron-refractory borides. The produced composites may be one of two types, primarily distinguished by the methods for embedding the ceramic particulates in the steel. These methods may be applied to a variety of amorphous steels as well as other non-ferrous amorphous metals, and the resulting composites can be used in various applications and utilizations.

Abstract: A die casting apparatus includes: an electromagnetic pump body disposed at a plunger sleeve-side end portion of a molten metal holding furnace; and a connecting pipe connected to the electromagnetic pump body and the plunger sleeve to provide communication between the electromagnetic pump body and a molten metal feed port, the connecting pipe being separable from the electromagnetic pump body. The die casting apparatus further includes a moving mechanism configured to allow the electromagnetic pump body to move between an inclined state where the electromagnetic pump body is inclined with respect to a horizontal plane in the molten metal holding furnace at an angle of approximately 45 degrees and an upright state where the electromagnetic pump body is perpendicular to the horizontal plane in the molten metal holding furnace.

Abstract: A shot tube includes an inner bore for delivering molten material into a die-cast mold. The shot tube has an outer peripheral surface with at least one surface for receiving a locking member to lock the shot tube into an aperture in a fixed mold portion and an alignment structure for properly aligning the shot tube in the fixed mold portion. An opening receives molten material into the inner bore. A die-cast machine is also disclosed.

Abstract: A method of making an assembly having a cast iron subassembly. The method may include providing a steel insert having a first joining surface and bonding the steel insert to a cast iron part to form a cast iron subassembly such that the first joining surface may be an exterior surface of the cast iron subassembly.

Abstract: A method for casting comprising: providing a seed, the seed characterized by: an arcuate form and a crystalline orientation progressively varying along an arc of the form; providing molten material; and cooling and solidifying the molten material so that a crystalline structure of the seed propagates into the solidifying material.

Abstract: The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.

Abstract: The invention relates to a ladle bottom being part of a metallurgical ladle for treating a metal melt as well as a corresponding metallurgical ladle.

Abstract: A nozzle sand and method of use and operation, utilizes as a constituent component a granulated material that will break down to lose structural integrity and strength when subjected to temperatures and weight of molten ferrous materials, to compact to form at least a partial barrier to penetration of the molten ferrous material while remaining at least substantially in a granulated state. When the nozzle is opened, the loose nozzle sand will freely flow from the nozzle and the barrier will break under the weight of the ferrous material, such that the ferrous material will flow from the vessel through the nozzle. As a representative formulation, the nozzle sand can include between about 50 percent and about 60 percent by weight raw dolomitic lime; between about 20 percent and about 30 percent by weight forsterite; and between about 15 percent and about 20 percent by weight tabular alumina.

Abstract: An additive manufacturing apparatus is disclosed which includes a movable platform. The movable platform has a plurality of fasteners and an upper surface, and at least one indexing feature. An upper surface of a movable platform is coupled with an indexing device such that movement of either one corresponds to movement of the other.

Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. This deformation causes at least work hardening and grain refinement in the matrix metal. The resulting deformed syntactic metal foam composite has an energy absorption capacity that is at least 1.5 to 2 or 3 times or more the energy absorption capacity of the precursor substantially fully dense syntactic metal foam composite.

Abstract: A method for forming an article by introducing one or more powders into a bag. Vacuum is applied to the bag. The bag is sealed. The one or more powders in the sealed bag are forged.

Abstract: A heterogeneous composite consisting of near-nano ceramic clusters dispersed within a ductile matrix. The composite is formed through the high temperature compaction of a starting powder consisting of a core of ceramic nanoparticles held together with metallic binder. This core is clad with a ductile metal such that when the final powder is consolidated, the ductile metal forms a tough, near-zero contiguity matrix. The material is consolidated using any means that will maintain its heterogeneous structure.

Abstract: A method and device for producing shots are provided where the yield is improved. In a space (5) for forming molten drops, which space is surrounded by water (1) in a tank (20), by a cover (3) to cover an area surrounding a disc (2) that is located above the water and rotates, and by a tundish (4) that penetrates through the cover, a gas is discharged though an opening (6) that is formed in the cover and the film (9) of the water is formed on the inner surface of the cover. The molten metal (10) flows through the hole (11) in the bottom of the tundish to be supplied onto the rotating disc. The molten drops are formed by centrifugal force from the molten metal that has been supplied to the disc. Then the molten drops are caused to collide with the film of the water on the inner surface of the cover, to be divided into the droplets that are smaller than the molten drops. The droplets are cooled and solidified.

Abstract: For enabling accurate and efficient cutting work on a narrow area, in a hydraulic chuck configured such that a pressurization fluid pressurized by a push member (8b) is fed through a pressurization passage (8) to a pressurization chamber (6) to reduce a diameter of an elastic deformable part (2b), the hydraulic chuck includes a body (1) having a flange accommodating part (5a) opening at a small-diameter portion at a tip end of the body and a sleeve accommodating part (5b) opening in a bottom face of the flange accommodating part (5a), and a sleeve (2) having a hole (2a) in which a gripped object is inserted, the sleeve being engageable and insertable with/to the sleeve accommodating part (5b) from a leading end side of the flange accommodating part (5a), the sleeve (2) forming the pressurization chamber (6) reserving therein an amount of the pressurization fluid between this sleeve (2) and the sleeve accommodating part (5b), the sleeve (2) having a flange (7) engageable with the flange accommodating part (5a)

Abstract: A three-flute drill having: a tool main body with cutting edges at an axially distal end thereof, a flute portion having discharge flutes in a distal-end side portion of the body, and a cutting fluid supply hole for supplying fluid toward the edges, a rear inner wall surface on the radial direction on a rear side in the drill rotation direction and opposed to the front inner wall surface in a drill circumferential direction, an outer circumferential inner wall surface made up of a partially cylindrical surface whose center lies on an axis of the drill, and an inner circumferential inner wall surface having a partially cylindrical surface whose center lies on the drill axis and opposed to the outer circumferential inner wall surface in the radial direction, the inner circumferential inner wall having a curvature radius smaller than that of the outer circumferential inner wall surface.

Abstract: A tool bit holder releasably retains a shank of a tool bit having three flat faces arranged generally in a triangle and an annular groove. A holder body has a shank-receiving bore bounded by an inner wall with three flat inner wall surfaces arranged generally in a triangle. A plurality of windows, defined in the inner wall, extend radially outward from the bore. A plurality of retaining members is received in the plurality of windows and extends at least partially through the window into the bore. An elastic band around the retaining members biases the retaining members radially inward toward the bore. The flat wall portions are configured to engage the flat faces of the tool bit to non-rotationally retain the shank in the tool holder and the retaining members are configured to engage the annular groove to axially retain the tool bit in the tool holder.

Abstract: Provided is a replaceable machining head wherein: fractures on the tool attaching portion do not occur; the production cost is minimized; the tool life of the working tool will be lengthened; and the head body is free from a risk of falling off during replacement. In the replaceable machining head, a cutting edge section is formed on the front side of a head body; a tool attaching portion to which a working tool is to be attached, is formed on the rear end side of the cutting edge section; tool attaching faces are formed in the tool attaching potion; the surface of the head body 1 is coated with a coating film; and the number of droplets or macro particles having convex shapes with a size of 0.3 ?m to 5.0 ?m, is 200 or less, per area of 40 ?m×60 ?m on the surface of the coating film over the tool attaching faces.

Abstract: A cutting tool including an annular cutter body having at least one V-shaped pocket formed therein and a cutting tool cartridge configured to be received in the at least one pocket of the cutter body. The cutting tool cartridge including a main body. The main body includes a cutting head having a cutting chip control portion and a pocket configured to receive a cutting insert.

Abstract: A rotary cutting tool includes a cutter body having a plurality of insert-receiving pockets. Each pocket includes a bottom support surface, an axial support surface, a radial support surface, a top clearance surface and an intermediate clearance surface extending between the axial support surface and the top clearance surface. A cutting insert includes a helical top surface, a helical side surface, a side surface opposite the helical side surface, a pair of opposed side walls, a bottom surface, and a cutting edge formed at an intersection between the helical top surface and the helical side surface. The cutting insert further includes an undercut for accommodating the axial support surface, the top clearance surface and the intermediate clearance surface of the pocket when the cutting insert is mounted in the pocket.

Abstract: A rail system for a power tool has a base defining a work surface for supporting a workpiece, a support mounted to the base, a number of elongated rails slidably supported by the support for movement relative thereto, a yoke engaged to the number of elongated rails for movement with the elongated rails, and a power tool assembly supported by a yoke for performing an operation on the workpiece. A rail stop is movably mounted to one of the support and the yoke, the rail stop including a stop surface adapted to abut the other of the support and the yoke when the rail stop is in a first position between the yoke and the support. The rail stop is movable to a second position different from the first position.

Abstract: A method for controlling a device system (10) during the cutting of a workpiece (18) along a cutting line (43) up to a first end point (E1) using a saw head (12) that can be moved on a guide rail (11) along an advancing direction (26), whereby the saw head (12) is arranged on the guide rail (11) in a starting position (X0), and a first partial length (L1) extending from the starting position (X0) to the first end point (E1) of the cutting line (43) is entered.

Abstract: The invention concerns a method for the machining of toothed workpieces, in particular for the plastic reshaping of the tooth edges at the ends of the teeth through a meshing tooth engagement with a tool that is rotatable with free-running mobility about its axis of rotation, in particular a chamfering tool, wherein between the machining of one workpiece and the next, the tool is subjected to a traverse movement, whereby the tool is caused to perform a rotary movement so that, if a tool region (6a, 6b) that is designed for the initial engagement with the work pieces is not suitably positioned, it is brought into a position that is suitable for the machining of the next work piece, wherein the rotary movement is effected by coupling the rotary movement at least in sections to the traverse movement.

Abstract: A thread cutter drive extension includes a main body defining first and second connecting ends. The main body includes a cavity circumferentially delimited in the second connecting end and a hole extending radially through the connecting end and into the cavity. A tightening device is disposed on the main body. The tightening device includes a tightener adjustably engaged in the hole. The tightener is movable between a tight position engaging in the cavity and a release position disengaging from the cavity. The thread cutter drive extension defines a driven end at the first connecting end. The thread cutter drive extension is adapted to be driven by a power tool, with the power tool connecting to the first connecting end. The thread cutter drive extension is adapted to receive a thread die, with the thread die disposed in the cavity.

Abstract: A wire electric discharge machine performs electric discharge machining on a workpiece by relatively moving a workpiece placed on a workpiece table and a wire electrode supported by upper and lower wire guides according to a machining program. The wire electric discharge machine comprises an interference determination unit configured to determine whether or not the top or bottom surface of the workpiece table interferes with the wire electrode at the height of the surface during the execution of the machining program.

Abstract: A method and apparatus for electromechanical grinding is provided. An pulsed alternating waveform is applied between an anodic workpiece and cathodic grinding wheel to physically remove and electrochemically remove material from the anodic workpiece.

Abstract: A method for applying brazing material to a metal honeycomb matrix is provided. The method comprises the following steps of: a) applying a brazing material in a paste form, i.e., a solder paste, to one end face of the metal honeycomb matrix; b) distributing the solder paste in the metal honeycomb matrix. A metal honeycomb matrix and a method for manufacturing the metal honeycomb matrix are also provided.

Abstract: A process for establishing a permanent bond between a first part made of a ferrous alloy and a second part made of aluminum or of an aluminum alloy, comprises: a step of stacking a plurality of parts comprising the first part and the second part; and a heating step in which the heat produced by a heat source is transmitted to the second part through the first part, the heating step being carried out so as to cause the bond to be established between the first part and the second part by melting at least one of the stacked parts.

Abstract: In a method for jetting droplets of viscous medium on a workpiece, a jetting machine iteratively jets the droplets of viscous medium from a jetting nozzle onto a first surface of the workpiece to form a single continuous mass of material at an edge of the first surface of the workpiece. At least a portion of the single continuous mass of material extends past the edge of the first surface and adheres to a second surface of the workpiece.

Abstract: An ejector for jetting droplets of viscous media onto a substrate is disclosed. The ejector comprises a jetting nozzle having a nozzle space and a nozzle outlet, and an impacting device for impacting a volume of the viscous medium in the nozzle space such that droplets of viscous medium is jetted from the nozzle space through the nozzle outlet towards the substrate. The ejector also comprise a sensor arrangement arranged after the jetting nozzle in the jetting direction, wherein the sensor arrangement is adapted to detect a jetted droplet of viscous medium passing thereby.

Abstract: There is provided a coating apparatus which applies a flux liquid on a coating object. A sealed liquid container stores the flux liquid. A nozzle jets the flux liquid. A pressurizing unit supplies a gas to the inside of the liquid container, thereby pressurizing the inside of the liquid container, such that the flux liquid is supplied from the liquid container to the nozzle through a conducting pipe. A detecting unit detects the pressure of the flux liquid in the conducting pipe. A control unit performs liquid pressure control by regulating the pressure of the gas to be supplied to the inside of the liquid container, on the basis of the pressure of the flux liquid detected by the detecting unit, such that the pressure of the flux liquid to be supplied to the nozzle is maintained substantially at a constant value.

Abstract: A method for assembling a set including an inner wall, a shrouded outer wall and an intermediate element, each presenting substantially circular sections, the shrouded outer wall presenting a shape substantially complementary to a shape of outer and inner surfaces of the intermediate element, and whose inner surface covers the outer surface of the intermediate element. In particular, the method includes a step of placing a brazing sheet, whose melting temperature is lower than melting temperatures of other elements of the set, over an assembly surface in contact with another assembly surface, and a step of heating, by a furnace, a set including the outer or inner walls and the intermediate element between which is interposed a brazing sheet so as to fix the outer or inner wall by brazing on the intermediate element.

Abstract: A method of providing an oxidation resistant coating is disclosed. The method includes providing a substrate having a first surface and cooling holes. A portable coating device includes electro-spark deposition (ESD) equipment and an ESD torch connected with the ESD equipment. The ESD torch has an inert gas source and a rotary electrode conductive material. The rotary electrode is positioned within the ESD torch, and is shielded by an inert gas. The rotary electrode applies a compositionally controlled protective coating to the first surface of the substrate. Then the rotary electrode is inserted into the cooling hole and generates an electrospark between rotary ESD electrode and the substrate to form a rounded edge and deposit a coating of electrode material alloy at a cooling hole edge.

Abstract: A twin wire welding apparatus including a first contact tube for guiding a first consumable electrode toward a weld puddle and transferring welding current to the first consumable electrode, a second contact tube for guiding a second consumable electrode toward said weld puddle and transferring welding current to the second consumable electrode, and a single power source connected to said first and second contact tubes for providing the same potential to said two consumable electrodes, and a method for operating such an apparatus.

Abstract: A method for bonding stainless steel members includes: contacting a first stainless steel member with a second stainless steel member that has a strain exceeding 50% reduction; and heating the first and second stainless steel members to a re-crystallization initiation temperature or higher, after the contacting.

Abstract: An apparatus for friction welding, the apparatus comprising a mounting plate having a surface for mounting a first workpiece, a forge for applying a forge force to a second workpiece in a direction substantially perpendicular to a weld surface of the first workpiece and an oscillator for effecting oscillation of the mounting plate in a direction substantially perpendicular to the direction of the forge force.

Abstract: The present invention relates to an improved laser structure comprising a laser generation module and an optical component. The laser generation module outputs laser beams to the optical component. A composite substrate to be cut comprises at least two board layers of different materials, and an upper surface of each of the at least two board layers is a cutting starting point of the each of the at least two board layers. The optical component is used to transform the laser beams to laser beams having at least two focal depths so as to be respectively focused on the upper surface of the each of the at least two board layers mentioned above, and to achieve effect of enhancing cutting efficiency of the composite substrate.

Abstract: A laser processing machine includes a first focal point change amount calculating unit for calculating the time difference between an irradiation period during which a laser beam is irradiated from a laser processing head and a down time, or calculating the amount of change in focal point position from a detected temperature of an optical system in its entirety. A second focal point change amount unit calculates the amount of change in focal point position relative to a temperature change of a protective glass. A focal point position correcting unit causes a processing machine main body control device to correct the focal point position with the use of the sum of the change amounts of focal point position calculated by the first and second focal point change amount calculating units.