Abstract: A toolholder includes a cutting tool mounted to a head attached to a collar at a first end of the toolholder. A shank is located at a second, opposite end of the toolholder. A central cavity extends inwardly from the first end toward the shank. A viscous fluid inertia mass damper is disposed within the central cavity. The viscous fluid inertia mass damper includes an absorber body having a first end, a second end opposite the first end, a fluid reservoir formed in the damper body for containing a viscous fluid, and a plurality of apertures formed in the damper body for allowing the viscous fluid to flow from the fluid reservoir and through the apertures to suppress vibration of the toolholder. A method for suppressing vibrations in a toolholder is also disclosed.

Abstract: A wheel rim processing device for conducting wheel rim boring process. The wheel rim processing device comprises a base platform, a plurality of locators, a plurality of grippers, and a cutter unit. The base platform allows the wheel rim to be placed thereon and has a central slot hole corresponding to the spoke portion formed thereon and a long slot hole corresponding to the annular portion. The cutter unit can conducting boring process to the spoke portion and the annular portion respectively through the central slot hole and the long slot hole. The scraps generated in the process will fall from the hollow portion of the wheel rim rather than be accumulated on the base platform, which prevents the scraps or residues accumulated on the base platform during the wheel rim positioning process and the boring process.

Abstract: A tool having a flexible shaft, a first end and, a second end and capable of being bent about its axis. The tool transfers rotary motion from a device to tool. The shaft, manufactured from a rigid material, has at least one flexible segment, each flexible segment have at least one sinuous slot ascending in a helical path. With multiple segments, the helical path of the slots can be opposite or the same. With one or more segments having multiple slots, the slots can be parallel or have opposite ascensions, thereby crossing one another. The helical paths can vary within each segment or from segment to segment.

Abstract: A first aspect of the invention provides for a fixture for securing a component to be drilled. The fixture may comprise: a support structure positioning the component thereon; a template substantially surrounding the component configured to locate a position on the component that is to be drilled, the template being positioned on the support structure and having at least one hole therethrough; and a centering device positioned on the support structure configured to center the component within the template.

Abstract: According to one implementation, a drill that drills at least one of a composite material and a metal is provided. A web thickness at least at a tip of the drill is not less than 5% and less than 25% of at least one diameter of the drill. Further, according to one implementation, a method of manufacturing a drilled product is provided. The drilled product is manufactured by drilling a workpiece using the above-mentioned drill. The workpiece is made of the at least one of the composite material and the metal.

Abstract: A nail head removal tool is disclosed to be rotated by an electric drill to cut off the rusted head of a nail that has been driven into a wooden surface. The nail head removal tool includes an outer cutting body having a cylindrical cutting end with a plurality of cutting teeth extending therearound. An inner cutting insert is press fit into an insert cavity formed in the cylindrical cutting end of the outer cutting body. The inner cutting insert has a pair of cutting blades spaced from one another and standing upwardly from a cutting head of the insert. When a rotational force is applied to the tool, the cutting teeth at the cutting end of the outer cutting body cut into the surface around the nail, and the cutting blades at the cutting had of the inner cutting insert cut off and pulverize the rusted nail head.

Abstract: A drill bit having an interior canal for liquid nitrogen to pass longitudinally through the body of the drill bit. The canal has, on the side of a cutting edge of the drill bit, at least one liquid nitrogen ejection duct that opens near the cutting edge which is formed by an insert made with polycrystalline diamond fixed to the body of the drill bit. A device for drilling a metal-composite stack includes the drill bit, a liquid nitrogen production unit and a distribution network to distribute the liquid nitrogen. The device drills through a metal-composite stack in a single pass of the drill bit. The liquid nitrogen at cryogenic temperature is conveyed close to the cutting edge, at least while the cutting edge is in contact with the metallic material.

Abstract: The invention is directed to a drill system that better uses the power curve of modern machine tools. The drill system uses IC inserts to perform the major hole diameter cutting, and a central drilling system that cuts the remaining minor diameter portion of the hole, and is configured to see less cutting surface footage, due to its position from the rotating center of the tool. A connection between the drill head and a holder body secures the drill head in a manner to effectively absorb lateral drilling forces. The drill system allows for a large diameter deep hole that remains straight throughout to be drilled at higher speed and lighter feed rates thus offering a more productive tool that takes advantage of the power curves and lower thrust capabilities of modern machine tools.

Abstract: A tool for machining a stacked material workpiece includes a tool body having one or more helical flutes extending to a forward end of the tool body. Each helical flute has a width defined by a first cutting edge and a second edge, a surface of the flute adjacent the first cutting edge facing the forward end of the tool body and a surface of the flute adjacent the second edge facing away from the forward end of the tool body. Each helical flute can include a first portion having a first negative pitch angle and a second portion having a second negative pitch angle different from the first negative pitch angle, the first portion extending from the forward end of the tool body to the second portion. The tool has only negative pitch angles. A method for machining a stacked material is also disclosed.

Abstract: A milling insert, including an upperside, an underside, and a reference plane parallel to the upperside and the underside. A plurality of indexable cutting edges are formed along a peripheral borderline in transitions between at least the upperside and a number of clearance surfaces. Each cutting edge includes a chip-removing main edge and a surface-wiping secondary edge, the secondary edge forming an obtuse angle with the main edge as viewed in planar view from the upperside. The main edge, from a first end of the main edge adjacent to the secondary edge, first declines toward the underside of the milling insert and then, from a lowest part, rises toward an opposite second end of the main edge. The secondary edge is inclined at an angle (?) in relation to the reference plane as viewed perpendicularly to the clearance surface of the secondary edge, such that a first end of the secondary edge connected to the main edge is situated on a lower level than the opposite, second end of the secondary edge.

Abstract: The disclosure provides a dual actuation portable saw apparatus.

Abstract: Various dust collection apparatuses are disclosed, which include a vacuum source, a circular saw blade, and a worktable comprising a center slot axially aligned to the circular saw blade. In a first aspect, the center slot includes an air flow channel proximate to an anticipated point of contact between the circular saw blade and a workpiece, and the vacuum source is configured to provide a focused negative pressure beneath the worktable via the air flow channel In another aspect, the vacuum source provides a negative pressure beneath the worktable at the center slot, and a multistage filter is included to collect airborne dust drawn by the negative pressure from an area proximate to the center slot. In yet another aspect, the vacuum source is configured to provide a first negative pressure beneath the worktable at the center slot, and a second negative pressure via an auxiliary port.

Abstract: A wood cutting band saw blade includes band and a plurality of teeth extending upward from a continuous band portion. Each tooth includes a cutting edge and a back angle edge defining a tip, and a gullet. The gullet includes a forward edge extending from the back angle edge to a lowest point of the gullet, and a rearward edge extending upward from the lowest point to a cutting edge of an adjacent tooth. In some embodiments, wherein the lowest point of the gullet is closer to the tip than to a tip of the adjacent tooth.

Abstract: An electrical discharge machine is disclosed having a concentration detection function for a rust inhibitor containing an organic compound uses coloring of a metal complex produced through the reaction of the rust inhibitor with a color reagent to enable a detector to detect the change of characteristics involved in the change of the color of the metal complex. A predetermined amount of working fluid is sampled in a sampling cell at regular time intervals, a predetermined amount of color reagent is added to the working fluid, and the change of the color of the working fluid is detected by the detector.

Abstract: A wire electric discharge machine according to the present invention includes a multijoint robot including a wire crossing mechanism for crossing a wire electrode on its tip end, a robot controller for controlling the multijoint robot, a numerical controller for controlling the wire electric discharge machine, and a transmission unit for transmitting a coordinate position when the multijoint robot is driven and controlled to move the wire crossing mechanism from the robot controller to the numerical controller, and the numerical controller synchronizes a position of each shaft of the wire electric discharge machine with a movement of the wire crossing mechanism with reference to the coordinate position transmitted by the transmission unit.

Abstract: In a wire electric discharge machine of the present invention, a control variable detection apparatus is an inter-pole voltage detection apparatus and detects an average inter-pole voltage as a control variable correlating with an inter-pole distance. The wire electric discharge machine comprises a machining feed speed calculation apparatus determining a machining feed speed on the basis of a deviation between target voltage set by a target value setting apparatus 7 and the average inter-pole voltage so as to eliminate the deviation. The wire electric discharge machine further comprises a feed speed distribution apparatus and a relative movement apparatus. The inter-pole distance can be kept constant by the relative movement of a wire electrode and a workpiece made on the basis of a command of thus determined machining feed speed.

Abstract: A method for creating metallic sandwich structures that includes providing at least two face sheets; providing at least two core sheets; orienting the core sheets relative to one another in a predetermined manner; and using indirect resistance roll brazing to join the core sheets to the face sheets to create a sandwich structure.

Abstract: A method for creating and using an assembly includes arranging a bonding material between a first component and a second component. The first component, the bonding material and the second component are heated to a predetermined temperature for a predetermined period to melt the bonding material and to create an assembly. The predetermined temperature is at or greater than a melting temperature of the bonding material and less than a melting temperature of the first component and the second component. The method includes using the assembly inside a batch furnace of a substrate processing system or a processing chamber of a substrate processing system. The first component and the second component are made from a material selected from a group consisting of silicon and silicon carbide. The bonding material is selected from a group consisting of aluminum, gold, germanium, indium or an alloy of silicon and aluminum, gold, germanium, or indium.

Abstract: A method for interconnecting multiple components of a head-gimbal assembly with a solder joint, including the steps of positioning a first component adjacent to a second component to provide a connection area between the first and second components, dispensing a solder sphere to a capillary tube comprising tapered walls, wherein the capillary tube is positioned with an exit orifice above the connection area between the first and second components, pressurizing the capillary tube until a predetermined pressure is reached, applying a first laser pulse to the solder sphere to provide a level of thermal energy to liquefy the solder sphere until it falls from the exit orifice toward the connection area between the first and second components, detecting the movement of the liquefied solder sphere after it has exited the exit orifice of the capillary tube, and applying a second laser pulse to reflow the solder sphere to create the solder joint between the first and second components.

Abstract: Disclosed is a solder punch tool and method of using the same. The solder punch tool includes an extensible rod, such as a graphite rod, extensible from a first end of the solder punch tool, and a metal punch on an opposite end of the solder punch tool. Optionally, an A/C power cord and a light may each be removably attachable to the solder punch tool. In use, a user may melt solder clogging a hole in a printed circuit board, push a portion of the extensible rod through the hole and the molten solder, break off a portion of the extensible rod extending through the hole in the printed circuit board, and push such broken portion of the extensible rod through the hole using the metal punch so as to clear the hole to receive a replacement component.

Abstract: A torch cutting machine comprising a longitudinal travel way, a main carriage that travels along the travel way, and a boom assembly extending from the main carriage perpendicular to the travel way, the boom assembly comprising at least one cutting torch extending from a main boom. The boom assembly is rotatable with respect to the main carriage. Also, a method of cutting metal material where a boom of a torch cutting machine having a cutting torch extending therefrom, is placed over metal material in a first cutting bed, which is cut by moving the cutting torch. The boom is rotated 180° and positioned over material in a second cutting bed, which is cut in the same manner. Cut material is removed from the first cutting bed and new material is placed in the first cutting bed while the cutting of the material in the second cutting bed is being performed.

Abstract: A welding apparatus includes a housing having facing surfaces in the axial direction, and a welding head turning gear and first to third ring gears inside of the housing. A guide surface is formed on the facing surfaces. The welding head turning gear is coupled to a guide member, and the first to third ring gears are supported by the welding head turning gear and the guide member. Since a roller provided to the guide member rolls on the guide surface to rotatably support the first to third ring gears with respect to the housing, the welding apparatus can be lighter in weight and more compact compared to a conventional welding apparatus.

Abstract: A welding system includes components equipped with digital communications circuitry for synchronization and coordination of tasks associated with the welding operation. The tasks may be initiated and terminated independently or in coordination based upon synchronization of this circuitry. Certain of the tasks may be performed by the components in an open-loop manner or in a closed-loop manner based upon feedback of welding parameters. Moreover, certain tasks may be independent of one another, or interdependent although carried out in parallel by the different system component.

Abstract: Hybrid manual and automated welding systems and methods are described. A hand-held welding tool is manually positioned to engage a workpiece. A weld is started from an initial position based on a first manual operator event. A welding heat source is automatically or autonomously moved along the weld relative to the workpiece from the first position to a second position relative to the workpiece during welding.

Abstract: Shielding gas mechanisms for arc-welding systems are shown and described. The shielding gas mechanisms each include a gas sensor configured to read and provide a measurement of the shielding gas and a shut-off mechanism configured to stop power to a welding gun when the measurement of the shielding gas falls below a minimum effective level. In some examples, the gas sensor is coupled to the gas line proximal to an inlet of a wire feed unit. In some other examples, the gas sensor is coupled to the gas line proximal to an outlet of the wire feed unit. In even other examples, the gas sensor is coupled to the welding gun.

Abstract: A chuck device capable of efficiently changing a welding tip and nozzle. The chuck device includes a rotatable chuck base, an engagement part fixed to the chuck base so as to rotate integrally with the chuck base and can engage an engagement surface of the welding tip, the engagement part allowing the welding tip to rotate with the chuck base when the chuck base is rotated while engaged with the engagement surface, and a plurality of fingers provided to the chuck base to be openable and closable and can hold the welding tip and the nozzle, the plurality of fingers being capable of moving in directions approaching and separating from the engagement part.

Abstract: Known plasma cutting machines comprise a plasma burner that can be moved by means of a movement unit, a distance sensor that can be actuated at a low voltage level and has an electronic control unit for determining the distance between a workpiece to be machined and said plasma burner, an ignition device which can be actuated at a high voltage level and by means of which an ignition process can be triggered, and a protection device which moves with said plasma burner for the purpose of protecting the electronic control unit from interference voltage resulting from said ignition process.

Abstract: A tool and method for bonding layers of a shell by the differential pressure bonding process. The tool and method includes a plurality of separable mandrel segments that combine to form a mandrel having a longitudinal axis, an outer surface, an upper end, and at least one substantially continuous inner surface. The inner surface has a substantially axisymmetric shape having complex curvature. In this embodiment, the tool further includes a retort configured to at least partially shroud the outer surface and upper end of the hollow body. The retort includes at least one vacuum port. The tool is configured to facilitate the compression of a plurality of layers of a multi-layer shell having complex curvature as the shell layers and an interdisposed bonding material are heated to an elevated bonding temperature.

Abstract: A method of joining multiple components is disclosed. The method includes arranging a first component having a first surface, an opposing second surface, and a feature, in contact with a second component having a first surface, an opposing second surface, and defining an aperture. When so arranged, the first surface of the first component is adjacent to the second surface of the second component. The method also includes positioning a fastener on the first surface of the second component and in contact with the feature of the first component, such that at least a portion of the fastener overlaps the aperture on the first surface of the second component. The method additionally includes abutting and fusing the fastener to the feature of the first component to thereby affix the first component to the second component.

Abstract: The present application relates to an apparatus for cutting flexible material. This cutting apparatus comprises: a feed line of a flexible material (2), feeding means (8) for feeding each layer (9, 10, 11, 12) so as to couple said layers (9, 10, 11, 12) to each other along the line of feed and to define said material (2), a first cutting unit (13), arranged on the feeding line, to carry out a first shaping process on said material (2), and a second cutting unit (14), arranged on the feeding line (6) downstream of said first cutting unit (13), to carry out a second shaping process on said shaped material (2). Said second cutting unit (14) has at least a laser emitter (16) to carry out finishing work on the material (2) shaped in the first cutting unit (13).

Abstract: On-demand laser marking device manufacturing method and laser marking device obtained by said method Method of producing equipment for marking products by laser, comprising the steps of: having at least one base plate; having various types of modules in which equipment components are grouped; having casings, rear covers and front covers that can be attached to said base plate; selecting modules from each of the different module types; removably attaching the selected modules to the base plate; attaching the casing, rear cover and front cover to the base plate.

Abstract: A laser material processing system comprises: a housing defining an engraving chamber, an xy laser beam steering system, a non-telescoping focus mechanism, and a camera system that facilitates production of engravings that exceed the xy dimensions of the engraving chamber and/or facilitates placement of an engraving depicted in a software user interface in a specific location in the work area. The housing includes a removable bottom panel that allows processing of workpieces of infinite thickness. The focus mechanism includes a carriage mirror subassembly, a sliding member moveably attached to the carriage mirror subassembly, and a focusing lens subassembly attached to a lower portion of the sliding member. The carriage mirror subassembly and focusing lens subassembly are configured to receive and focus a laser beam to a focal point. The focusing lens subassembly is adjusted along a z-axis by vertically sliding the sliding member.

Abstract: A laser processing head, by means of which lenses in the beam path of the laser beam may be interchanged for the purposes of changing the beam diameter at the workpiece, wherein the laser processing head may have a structurally simple and compact embodiment.

Abstract: A welding apparatus radiates a laser beam to a welding position in a state where a focal spot of the laser beam is in a near-focusing state. The welding apparatus radiates the laser beam to the welding position in a state where the focal spot of the laser beam is in a far-focusing state. The welding apparatus radiates the laser beam to the welding position in the state where the focal spot of the laser beam is in the far-focusing state. The welding apparatus radiates the laser beam to the welding position in a state where the focal spot of the laser beam is in the near-focusing state.

Abstract: A processing head assembly is provided for use with a movable tool holder of a machine tool. The processing head assembly includes an upper processing head coupled to the movable tool holder and having a body defining a socket, and a feed powder/propellant port coupled to the body and operably coupled to a feed powder/propellant supply. The processing head assembly further includes a lower processing head having a base configured to be releasably coupled to the socket, and a nozzle coupled to the base and defining a feed powder/propellant interface configured to detachably couple to the feed powder/propellant port and a nozzle exit orifice.

Abstract: Laser hybrid welding systems adapted to identify and/or fix a weld defect occurring during a laser hybrid welding process are provided. Embodiments of the laser hybrid welding system may include one or more devices that provide feedback to a controller regarding one or more weld parameters. One embodiment of the laser hybrid welding system includes sensors that are adapted to measure the weld voltage and/or amperage during the welding process and transmit the acquired data to the controller for processing. Another embodiment of the laser hybrid welding system includes a lead camera and a lag camera that film an area directly in front of the weld location and directly behind the weld location.

Abstract: An additive manufacturing apparatus includes: a coater including: at least one trough including a plurality of side-by-side deposition valves.

Abstract: A method is for removing a support structure from an additive manufactured metallic component. The method includes exposing the component and support structure to at least one thermal pulse so as to weaken, or break, the interface(s) between the support structure and component prior to removal of the support.

Abstract: System and method for manufacturing a three-dimensional laminated object from a plurality of laminae. Each lamina is generally planar and has a top surface and a bottom surface. A holder is configured to fix the first lamina relative to the second lamina. A roller is positioned above the table and configured to traverse along a longitudinal axis. The first lamina and the second lamina are positioned between the support and the roller. An actuator biases the roller towards the support to retain the first lamina and second lamina. The biasing forms a fusion zone between the first lamina and the second lamina proximate to the roller. An energy source is configured to emit energy to the fusion zone to fuse the first lamina and the second lamina proximate to the fusion zone.

Abstract: Employing laser scanning directions (20) that are oblique to and against a predominant gas flow direction (25) equalize the quality and waviness characteristics of orthogonal scribe lines (26) made by the laser scans. Positioning and sequence of multiple scan passes to form a feature wider than the width of a scribe line (26) can be controlled to enhance quality and waviness characteristics of the edges of the feature.

Abstract: The method of and device for cutting brittle materials with tailored edge shape and roughness are disclosed. The methods can include directing one or more tools to a portion of brittle material causing separation of the material into two or more portions, where the as-cut edge has a predetermined and controllable geometric shape and/or surface morphology. The one or more tools can comprise energy (e.g., a femtosecond laser beam or acoustic beam) delivered to the material without making a physical contact.

Abstract: A double-directional machining laser machine tool includes a focused laser source, a lifting platform, a motion platform, a rotating platform, a height sensor, a vision module, and a control device. The control device drives, according to a distance detected by the height sensor, the lifting platform to lift the focused laser source up or down, and drives, according to an image, the motion platform to displace the bearing table, so as to enable a first laser beam outputted by the focused laser source forms a first recessed hole at a predetermined position on a first surface of a workpiece. The control device drives the rotating platform to rotate the workpiece, so as to enable the first laser beam forms a second recessed hole on a second surface of the workpiece, and the first recessed hole is in communication with the second recessed hole, so as to form a deep hole.

Abstract: Provided is a laser crystallizing apparatus including a laser generator generating a laser beam and an optical system photo-converting the laser beam to make a converted laser beam. A beam transmitting unit includes a passage through which the converted laser beam is transmitted into the chamber. The beam transmitting unit includes a chamber window provided on the chamber to transmit the laser beam, and a shield window movably disposed below the chamber window to prevent a material generated in the chamber from reaching the chamber window.

Abstract: A palladium coated copper wire for ball bonding includes a core formed of pure copper or copper alloy having a purity of 98% by mass or more, and a palladium draw coated layer coated on the core. The copper wire has a diameter of 10 to 25 ?m, and the palladium drawn layer contains sulfur, phosphorus, boron or carbon.

Abstract: A fixing apparatus for respot welding is provided. The fixing apparatus includes a base plate on which electrically-powered cylinders are mounted, lower pin jigs mounted upright on the electrically-powered cylinders to support a workpiece and the workpiece is fixed at a position by allowing pin units mounted on upper portions of the lower pin jigs to penetrate the workpiece. Further a pressing hanger is positioned to be spaced apart from the upper portions of the lower pin jigs, and moves downward toward the pin units to apply a force to the workpiece when the workpiece is seated on the lower pin jigs.

Abstract: A plate is continuously press-bent, into a shaped member having a recess opening at one surface (i.e., lower surface). Then, the plate is bent back by pressing, at the front and rear ends, covering the openings of the recess and a side frame having open cross sections, each with a gap, is thereby formed. In the forming step, the side frame is not welded and has open cross sections, each with a gap. The side frames are then subjected to the next step (i.e., step of assembling the seat frame). In the step of assembling the seat frame, the side frames and coupling members are welded together, constituting a substantially rectangular seat frame. As the side frames are so welded in step of assembling the seat frame, a rigid structure each having closed cross sections with no gaps is formed.

Abstract: A method of remanufacturing a piston includes machining an exterior surface of a body of the piston to define a reference surface. The reference surface is inwardly offset relative to a portion of the exterior surface adjacent the reference surface. The body is made from a body material comprising a metal. A layer of a cold spray powder is applied to the reference surface via cold spraying to define a piston blank surface. The piston blank surface is outwardly offset relative to the portion of the exterior surface adjacent the reference surface. The cold spray powder is made from a powder material comprising the metal. The piston blank surface is machined to define a piston finish surface. The piston finish surface has a dimension which is within a predetermined range.

Abstract: A method for holding a sintering filler material during a brazing/sintering operation for repairing a damaged area of a component wherein the component is in either a bonding face down position, bonding face vertical position or bonding face up position. The method includes providing a wire mesh and attaching the wire mesh to the component in a location corresponding to the damaged area. Further, the method includes forming a gap between the wire mesh and the component. Moreover, the sintering filler material may be inside the wire mesh or both inside and outside the wire mesh in order to secure the sintering filler material to the damaged area.

Abstract: An automatic assembling system has a component tray, an assembly table, a mechanical arm and pressing tool. The mechanical arm includes a rotary disc and a plurality of gripping devices mounted on the rotary disc, wherein the rotary disc is configured to rotate about an axis such that one of the plurality of gripping devices is aligned with a corresponding component disposed on the component tray and grips the corresponding component. The pressing tool is also mounted on the rotary disc and is configured to press and/or adjust an assembled component on the assembly table.

Abstract: An electronic apparatus production system is disclosed. The electronic apparatus production system comprises a transmission rail in the form of a substantially closed loop, a plurality of storage trays circulating on the transmission rail, each of the storage trays comprising a plurality of holding portions to hold a plurality of components with different shapes, an automatic distributor configured to mount the components with different shapes on respective holding portions, and an automatic assembler configured to grip the components on the storage tray.