Patents Issued in June 22, 2017
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Publication number: 20170173647Abstract: An open fume capture and exhaust work station for a laboratory classroom having an air exhaust system that provides unobstructed sight lines for students at the station of the other students and of a classroom instructor. The work station includes an upper table surface providing a plurality of individual work surfaces, a fume extractor extending upwardly from a middle portion of the table surface to an elevation below the student sight lines, a pair of elongated air outlet openings adjacent to opposed sides of the table for directing fan generated opposed airflows to the extractor which defines opposed upstanding air inlet faces and communicates those faces with the air exhaust system creating a pressure drop within the extractor that captures the opposed inwardly airflows and pull the airflows over the individual work surfaces and into said extractor, capturing and removing emissions from spills and experiments on those work surfaces.Type: ApplicationFiled: December 16, 2015Publication date: June 22, 2017Inventors: John O. Varley, Mark C. Hartmann
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Publication number: 20170173648Abstract: A ductless fume hood suitable for the removal of various chemical materials including toxic and non-toxic gases, vapors, particles, dust and unpleasant odors from a fluid stream. The ductless fume hood uses electronic devices and software to enable real time monitoring of gas levels in parts per million.Type: ApplicationFiled: March 6, 2017Publication date: June 22, 2017Inventor: Gregory J. Dobbyn
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Publication number: 20170173649Abstract: An encapsulated reactant(s) having at least one encapsulant and at least one reactant. An outermost encapsulant is substantially non-reacting, impermeable and non-dissolving with water. The reactant(s) contribute to at least one reaction with contaminants in environmental media rendering the environmental media less harmful. Processes for using the encapsulated reactant in environmental media is also hereby claimed.Type: ApplicationFiled: March 6, 2017Publication date: June 22, 2017Inventors: Jason Swearingen, Lindsay Swearingen
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Publication number: 20170173650Abstract: The present invention relates to a plant 10 for rolling a seamless tube. The plant comprises a rotary piercer 20 which is designed to pierce a billet 11 pressed against a plug 22 mounted on a rod so as to obtain a pierced blank 12. The rod is connected to a thrust block 26 designed to oppose the axial thrust which is produced on the rod during piercing. The plant also comprises a longitudinal mill 30 which is designed to roll the pierced blank 12 on a mandrel 32 so as to obtain a semi-finished tube 13. The mandrel is connected to a retaining block 34 designed to impart to the mandrel a predetermined speed during rolling. In the plant according to the invention the thrust block 26 and the retaining block 34 are formed by a single thrust/retaining block 36. The invention also relates to a method for rolling a seamless tube.Type: ApplicationFiled: July 8, 2015Publication date: June 22, 2017Inventors: Fabio Giovanni Antonio LACAPRUCCIA, Ubaldo Paolo PROVINCIALI, Paolo MARIN
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Publication number: 20170173651Abstract: A process includes flexible rolling of a strip made of a metallic material, wherein a thickness profile with different sheet thicknesses along the length of the strip is produced such that successive regions of the flexibly rolled strip each correspond to a target thickness profile of a sheet metal blank to be cut out of same; determining a measured thickness profile of a plurality of successive regions of the strip; calculating a target position in the strip for a sheet metal blank to be cut out of the strip depending on the generated measured thickness profile of at least two successive regions of the strip; cutting the flexibly rolled strip by at least one cutting device along the target position for producing the sheet meal blank. A plant is further provided for producing a sheet metal blank.Type: ApplicationFiled: December 13, 2016Publication date: June 22, 2017Inventors: Christoph Schneider, Harald Eichner, Joachim Ivo
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Publication number: 20170173652Abstract: A straightening device for straightening cables includes two rows of rollers, an adjusting device for manually adjusting a distance between the rows of rollers, a measuring device for recording the distance between the rows of rollers, and an indicator device with which deviations of the actual value of the distance between the rows of rollers, determined by the measuring device, from a nominal value is visually indicated. The indicator device has two optical error indicating elements for indicating too high and/or too low an actual value compared with the nominal value of the distance, as well as an optical ‘correct’ indicating element for indicating that the actual value of the distance corresponds with the nominal value.Type: ApplicationFiled: November 30, 2016Publication date: June 22, 2017Inventor: Stefan Viviroli
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Publication number: 20170173653Abstract: A coil-forming head, defining a longitudinal axis, for forming coils of a substantially rectilinear metallic product, comprising a fixed supporting structure, a rotor, adapted to turn about said longitudinal axis and rotatably fixed to said supporting structure, wherein the rotor comprises a bell-shaped member, which expands outwards with respect to said axis and has an outer surface thereof provided with at least one spiral-shaped groove, dimensioned to convey and form coils of a metallic product having diameter from 5 to 8 mm, and comprises at least one spiral-shaped tube, arranged inside and integrally fixed to said bell-shaped member, and dimensioned to convey and form coils of a metallic product having a diameter from 8 to 25 mm, wherein feeding means are provided to feed the product to said at least one groove or to said at least one tube.Type: ApplicationFiled: December 15, 2016Publication date: June 22, 2017Inventor: Massimo Vasi
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Publication number: 20170173654Abstract: A machine for bending a casted or stamped component into compliance with dimension and tolerance requirements, includes a base and at least one fixed holding device coupled to the base and configured to hold a corresponding datum of the component. The machine further includes at least one bending device coupled to the base and configured to engage a corresponding bending datum of the component, and a control system configured to control the at least one fixed holding device and the at least one bending device during a manipulation routine. The at least one fixed holding device is configured to hold the component in a predetermined spatial orientation relative to the base. The at least one bending device is configured to plastically deform the component.Type: ApplicationFiled: December 15, 2016Publication date: June 22, 2017Inventors: Tom Faupel, Craig Feltenbarger
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Publication number: 20170173655Abstract: A process for forming a hollow member with A complicated cross-section wherein a section of a tube blank first undergoes a bending deformation due to its internal pressure and bend moment generated by the upsetting of an upper die, and is then compressed to be molded under the support of the internal pressure. The process of the invention does not require the reshaping step at an increased pressure. The process can make a hollow member with a complicated cross-section formed under a low pressure, and solves a technical bottleneck relating to a conventional process for forming this kind of members that is subject to an ultrahigh pressure generator.Type: ApplicationFiled: November 1, 2016Publication date: June 22, 2017Applicant: HARBIN INSTITUTE OF TECHNOLOGY (WEIHAI)Inventors: Guannan CHU, Yanli LIN, Shijian YUAN
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Publication number: 20170173656Abstract: A crimping unit is provided for a crimping tool for crimping workpieces. The unit includes a stand element for securing the crimping unit, a carrier element which is connected to the stand element in a linearly movable manner relative the stand element in a first movement direction, a slide element which is connected to the carrier element in a linearly movable manner relative to the carrier element in a second movement direction, and a crimping element which is designed to crimp the workpiece and is rigidly connected to the carrier element. The second movement direction is oriented substantially perpendicular to the first movement direction.Type: ApplicationFiled: March 7, 2017Publication date: June 22, 2017Inventor: Siegfried BAUER
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Publication number: 20170173657Abstract: A method of making a can end, which includes a recessed panel defined by an upwardly extending chuck wall, a peripheral scoreline disposed in a public side of the panel proximate to the base of the chuck wall, a tab fastened to the panel by a rivet, includes the step of employing tooling to form a pressure resistance bead extends around the panel inboard of the peripheral scoreline and outboard of the rivet. The tooling forms a saw tooth panel formation proximate to the pressure resistance bead inboard of the pressure resistance bead. Among other benefits, the pressure resistance bead and saw tooth panel formation created by the tooling and method combine to resist wrinkling or other undesired deformation of the can end.Type: ApplicationFiled: March 1, 2017Publication date: June 22, 2017Applicant: STOLLE MACHINERY COMPANY, LLCInventor: DENNIS C. STAMMEN
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Publication number: 20170173658Abstract: There is provided a method for manufacturing ring-shaped members at a good yield and high production efficiency. To achieve this object, the following is performed. A single (a sequence of) forging produces a joined body formed by radially coupling four cylindrical portions with different inner diameter sizes. A cylindrical member that has the largest inner diameter size and a cylindrical member that has the third largest inner diameter size after the forging are employed as ring-shaped members without change. A rolling process is performed on respective cylindrical member that has the smallest inner diameter size and cylindrical member that has the second largest inner diameter size to obtain ring-shaped members. Thus, two sets of ring-shaped members are obtained as two sets of inner rings and outer rings.Type: ApplicationFiled: February 12, 2015Publication date: June 22, 2017Inventors: Kazuto KOBAYASHI, Yuu YASUDA
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Publication number: 20170173659Abstract: The invention relates to a forming method of an annular forging of 718 Plus alloy, which comprises the following steps: wrapping the cylindrical surface of a blank of the 718 Plus alloy with a first blanket, further heating to 1000-1100° C., then stopping heating, and immediately performing upsetting and punching treatment on the blank; further respectively wrapping the outer surface and the punched inner surface of the blank after treatment with second blankets, further heating to 1000-1060° C., then stopping heating, immediately performing blank holder reaming treatment on the blank; and respectively wrapping the outer surface and the reamed inner surface of the blank after treatment with the second blankets, further heating to 985-1038° C., then stopping heating, and immediately rolling the blank to obtain a final product, after the method is used for treatment, the grain size of the forging achieves level 6 or above, and the surface has no common cracks.Type: ApplicationFiled: August 6, 2016Publication date: June 22, 2017Inventors: Hua Zhang, Yongan Wu, Huadong Wang, Zhuangye Xie, Jiadian Yang, Chuanhua Sun, Zhaohui Liu
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Publication number: 20170173660Abstract: A metal component structure includes a metal ball and a metal component. The metal ball has an outer diameter. The metal component includes a hole into which the metal ball is press-fitted. The hole includes a central axis, an opening edge, a stopper, and a tapered part. The metal ball is inserted into the hole through the opening edge. The stopper is provided between the opening edge and a center of the metal ball in a direction of the central axis and has an inner diameter smaller than the outer diameter of the metal ball. The tapered part is provided from the opening edge toward the stopper and has an inner diameter decreasing from the opening edge toward the stopper.Type: ApplicationFiled: November 11, 2016Publication date: June 22, 2017Applicant: HONDA MOTOR CO., LTD.Inventors: Hirokazu TOCHIKI, Kentaro SHIMADA
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Publication number: 20170173661Abstract: A press-molding system 1 includes a press-molding unit 2 having a main body 21, a lower molding die 23 installed at the lower portion of the main body 21, a drive part 24 installed to the main body 21, and an upper molding die 26 installed so as to be vertically movable with respect to the lower molding die 23 by the drive part 24, a workpiece weight measuring unit 5 that measures the weight of a workpiece, and a controller 7 that controls the drive part 24 according to the weight of a workpiece measured by the workpiece weight measuring unit 5.Type: ApplicationFiled: March 6, 2017Publication date: June 22, 2017Applicant: HODEN SEIMITSU KAKO KENKYUSHO CO., LTD.Inventors: Chikara MURATA, Atsumori INADA
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Publication number: 20170173662Abstract: A method for operating an electrically-operated portable riveting machine includes providing an electrically-operated portable riveting machine and informing the user when it is necessary to empty the collecting vessel. The electrically-operated portable riveting machine includes a housing, a rivet setting mechanism arranged in the housing which sets rivet elements into workpieces to be connected, a collecting vessel, a delivery duct that delivers spent rivet mandrels created during a setting of the rivet elements into the collecting vessel, a spent rivet mandrel determination device which determines a number of the spent rivet mandrels in the collecting vessel, and a user information device which informs a user when it is necessary to empty the collecting vessel.Type: ApplicationFiled: December 19, 2016Publication date: June 22, 2017Applicant: VVG-BEFESTIGUNGSTECHNIK GMBH & CO.Inventor: MICHAEL H. HONSEL
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Publication number: 20170173663Abstract: In a forming apparatus, stationary journal dies (10U, 10B) and movable journal dies (11U, 11B) each hold and retain rough journal portions (Ja) of a preform blank (4) therebetween, and crank pin dies (12) contacts rough crank pin portions (Pa) thereof, and in this state, the movable journal dies (11U, 11B) are moved axially toward the stationary journal dies (10U, 10B) and the crank pin dies (12) are moved in the same axial direction and in an eccentric direction. With this, weighted rough arm portions (Aa) are axially compressed to reduce their thickness to that of weighted arms of a forged crankshaft, and the rough crank pin portions (Pa) are pressed in the eccentric direction to increase the amount of eccentricity to that of the crank pins of the forged crankshaft.Type: ApplicationFiled: February 18, 2015Publication date: June 22, 2017Inventors: Junichi OKUBO, Kenji TAMURA, Kunihiro YOSHIDA
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Publication number: 20170173664Abstract: In a forming apparatus, movable journal dies (10U, 10B) and stationary journal dies (9U, 9B) retain rough journal portions (Ja) of a preform blank (4) therebetween, and reference crank pin die (11) and movable crank pin dies (12) contact rough crank pin portions (Pa) thereof, and in this state, the movable journal dies (10U, 10B) and the movable crank pin dies (12) are moved axially toward the reference crank pin die (11) and the reference crank pin die (11) and the movable crank pin dies (12) are moved in a direction perpendicular to an axial direction. With this, weighted rough arm portions (Aa) are axially compressed to reduce their thickness to that of weighted arms of a forged crankshaft, and the rough crank pin portions (Pa) are pressed in the direction perpendicular to the axial direction to increase an amount of eccentricity to that of the crank pins of the forged crankshaft.Type: ApplicationFiled: February 18, 2015Publication date: June 22, 2017Inventors: Junichi OKUBO, Kenji TAMURA, Kunihiro YOSHIDA
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Publication number: 20170173665Abstract: A method for producing a cooling channel system for an internal combustion engine, which has a cooling channel in the piston crown. The piston crown is adjoined by a lower piston part having a piston boss, pin bores and piston skirts. Firstly, a piston blank having a peripheral collar projecting radially in the region of the piston crown is produced, wherein the collar, forming a subsequent ring zone wall is then reshaped and, in a transition area between the piston crown and the lower piston part, a contact area for the collar is formed, and the collar is reshaped in such a way until the outer radially peripheral edge comes very close to or completely into contact with the contact area in order to form a closed cooling channel. Following the reshaping, the end region of the ring zone wall forms a defined gap (X) with respect to the upper edge of the piston skirt.Type: ApplicationFiled: March 6, 2017Publication date: June 22, 2017Inventor: Volker Gniesmer
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Publication number: 20170173666Abstract: A mold assembly for use in forming a component having an internal passage defined therein includes a mold defining a mold cavity therein, and a jacketed core positioned with respect to the mold. The jacketed core includes a hollow structure, and an inner core disposed within the hollow structure and positioned to define the internal passage within the component when a component material in a molten state is introduced into the mold cavity and cooled to form the component. The jacketed core also includes a first coating layer disposed between the hollow structure and the inner core.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Canan Uslu Hardwicke, Stanley Frank Simpson, Joseph Leonard Moroso
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Publication number: 20170173667Abstract: A mold assembly for use in forming a component having an internal passage defined therein is provided. The component is formed from a component material. The mold assembly includes a mold that defines a mold cavity therein. The mold assembly also includes a lattice structure selectively positioned at least partially within the mold cavity. The lattice structure is formed from a first material that has a selectively altered composition in at least one region of the lattice structure. A channel is defined through the lattice structure, and a core is positioned in the channel such that at least a portion of the core extends within the mold cavity and defines the internal passage when the component is formed in the mold assembly.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Michael Douglas Arnett, John Charles Intile, Stanley Frank Simpson
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Publication number: 20170173668Abstract: Refractory slurry for use in coating a foam cluster to provide a foam pattern for lost foam casting is provided. The slurry includes a catalyst capable of catalyzing reactions for vaporizing the foam cluster. A foam pattern with a refractory coating including the catalyst and processes for preparing the foam pattern and using the foam pattern are also provided.Type: ApplicationFiled: February 27, 2017Publication date: June 22, 2017Applicant: General Electric CompanyInventors: Zhaoping Wu, Brian Victor Moore, Michael Douglas Arnett, Dejia Wang, Junyoung Park, Yanfei Gu, Qi Zhao
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Publication number: 20170173669Abstract: A method of forming a component having an internal passage defined therein includes positioning a jacketed core with respect to a mold. The jacketed core includes a hollow structure that includes an interior portion shaped to define at least one interior passage feature of the internal passage. The jacketed core also includes an inner core disposed within the hollow structure and complementarily shaped by the interior portion of the hollow structure. The method also includes introducing a component material in a molten state into a cavity of the mold to form the component, such that the inner core defines the internal passage including the at least one interior passage feature defined therein.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Timothy Michael Moricca, Stephen Francis Rutkowski, Joseph Leonard Moroso, Fred Thomas Willett, JR.
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Publication number: 20170173670Abstract: A foundry core formed from a moulding sand, grains of which are bound together by a binder, and which is provided to form a cooling channel in an engine block for an internal combustion engine. The foundry core has a supporting section, two neck sections, which protrude from a lateral surface of the supporting section and are arranged at a distance from one another, and at least one bridge section which is held by the neck sections at a distance from the supporting section and a minimum thickness of which measured as the distance between its lateral surfaces is no more than 3 mm in an area which lies between the neck sections.Type: ApplicationFiled: July 6, 2015Publication date: June 22, 2017Inventors: Valentin Diel, Detlef Kube, Gerald Klaus
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Publication number: 20170173671Abstract: A core for use in casting an internal cooling circuit within a gas turbine engine component includes an additively manufactured skeleton core portion manufactured of a refractory metal, a surround core portion that at least partially encapsulates the additively manufactured skeleton core portion, the surround core portion manufactured of a ceramic material, a surround core portion that at least partially encapsulates the additively manufactured skeleton core portion, the surround core portion manufactured of a ceramic material and a cooling hole shape that extends from the additively manufactured skeleton core portion through the surround core portion, the cooling hole shape operable to form a cooling hole.Type: ApplicationFiled: December 21, 2015Publication date: June 22, 2017Inventors: James Tilsley Auxier, Thomas N. Slavens
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Publication number: 20170173672Abstract: A core for a turbine airfoil casting according to an embodiment includes: a center plenum section; and a plurality of outer passage sections; wherein the center plenum section includes at least one boss extending outwardly from the center plenum to an outer profile of the core.Type: ApplicationFiled: December 21, 2015Publication date: June 22, 2017Inventors: Gregory Thomas Foster, David Wayne Weber, Michelle Jessica Iduate, Brendon James Leary, Joseph Anthony Weber
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Publication number: 20170173673Abstract: A method of forming an engine component according to an exemplary aspect of the present disclosure includes, among other things, introducing molten metal into a cavity between a shell and a casting article in the shell. The casting article includes a ceramic portion and a plurality of fibers. The method further includes separately removing the ceramic portion and the fibers from an interior of the component.Type: ApplicationFiled: March 2, 2017Publication date: June 22, 2017Inventors: Joel H. Wagner, John R. Farris, John Joseph Marcin
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Publication number: 20170173674Abstract: A mold assembly for use in forming a component having an internal passage defined therein includes a mold defining a mold cavity therein, and a deoxygenated core positioned with respect to the mold. The deoxygenated core includes an inner wall that at least partially defines a sealed core chamber within the deoxygenated core. The sealed core chamber has a substantially reduced oxygen content, and a portion of the deoxygenated core is positioned within the mold cavity such that the inner wall of the portion of the deoxygenated core defines the internal passage when the component is formed in the mold assembly.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Michael Douglas Arnett, Joseph Leonard Moroso, Thomas Michael Moors
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Publication number: 20170173675Abstract: A method of forming a component having an internal passage defined therein includes positioning a jacketed core with respect to a mold. The jacketed core includes a hollow structure formed from a first material, an inner core disposed within the hollow structure, and a core channel that extends from at least a first end of the inner core through at least a portion of inner core. The method also includes introducing a component material in a molten state into a cavity of the mold, such that the component material in the molten state at least partially absorbs the first material from the jacketed core within the cavity. The method further includes cooling the component material in the cavity to form the component. The inner core defines the internal passage within the component.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Michael Douglas Arnett, Thomas Michael Moors, Arthur Samuel Peck
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Publication number: 20170173676Abstract: An edge dam of a twin roll type strip caster is provided as a refractory material having a sealing member for sealing both end surfaces of a pair of casting rolls, and is pressed and raised according to wear of the sealing member. To uniformly maintain a contact area of the sealing member and the casting roll in a process in which the edge dam is moved while the edge dam is pressed and raised, both sides and a lower part of the sealing member are formed as an inclined surface inclined inwardly of the sealing member. An angle of inclination of the inclined surface is increased in a direction in which the sealing member is raised, and the angle of inclination ? of the inclined surface is obtained by a relationship between a moving distance l due to raising of the edge dam and a wear depth d.Type: ApplicationFiled: December 20, 2016Publication date: June 22, 2017Inventors: Han Nam CHEONG, Oh Seong KWEON
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Publication number: 20170173677Abstract: A multiple pressure casting mold includes a mold part having upper and lower molds, each having molten metal injection ports and the molded product accommodating parts for accommodating the molten metal for the molded product, a rotating unit for rotating the mold part so as to allow the molten metal injected through the molten metal injection ports to flow into the molded product accommodating parts, and a molten metal injection control unit having upper and lower pressing parts for pressing the molten metal injected through the molten metal injection ports so as to allow the molten metal to flow into the molded product accommodating parts with the rotating unit.Type: ApplicationFiled: February 6, 2015Publication date: June 22, 2017Applicant: KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGYInventors: Young Cheol LEE, Jeong Tae KIM
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Publication number: 20170173678Abstract: The present invention discloses a mold core assembly. The mold core assembly includes at least one core. The core comprises a main body member and a high temperature-resistant material with a melting point over 1500° C., the length-diameter ratio of the main body member is greater than 50, and the main body member includes a high melting point metal with a melting point over 1500° C. The mold core assembly also includes a shell mold, wherein the shell mold encloses the core to form a cavity between the shell mold and the core, so as to accommodate a molten casting metal. The present invention further discloses an investment casting method.Type: ApplicationFiled: December 6, 2016Publication date: June 22, 2017Inventors: Yingna WU, Huiyu XU, Bin WEI, Zhiwei WU
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Publication number: 20170173679Abstract: In a die casting apparatus, during feeding of molten metal by an electromagnetic pump, a molten metal level sensor repeatedly detects a during-feeding level of the molten metal stored in a molten metal holding furnace; a control unit corrects a molten metal feeding voltage to a during-feeding voltage based on the repeatedly detected during-feeding level of the molten metal such that an amount of the molten metal fed by the electromagnetic pump coincides with a prescribed amount; the control unit applies the during-feeding voltage to the electromagnetic pump to cause the electromagnetic pump to feed the molten metal from the molten metal holding furnace into a plunger sleeve; and casting is performed through an injecting operation in which the molten metal fed into the plunger sleeve is extruded by a plunger tip to be injected into a cavity.Type: ApplicationFiled: March 7, 2017Publication date: June 22, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi TOMITA, Makoto KIKUCHI
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Publication number: 20170173680Abstract: A method of forming a component having an internal passage defined therein includes positioning a jacketed core with respect to a mold. The jacketed core includes a hollow structure formed from a first material, and an inner core formed from an inner core material disposed within the hollow structure. The method also includes introducing a component material in a molten state into a cavity of the mold, such that the component material in the molten state at least partially absorbs the first material from a portion of the jacketed core within the cavity. The method further includes cooling the component material in the cavity to form the component, and removing the inner core material from the component to form the internal passage.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventor: Stephen Francis Rutkowski
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Publication number: 20170173681Abstract: A method of forming a component having an internal passage defined therein is provided. The method includes positioning a jacketed core with respect to a mold. The jacketed core includes a hollow structure formed at least partially by an additive manufacturing process, and an inner core disposed within the hollow structure. The method also includes introducing a component material in a molten state into a cavity of the mold, and cooling the component material in the cavity to form the component. The inner core is positioned to define the internal passage within the component.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Timothy Michael Moricca, Stephen Francis Rutkowski, Stanley Frank Simpson, Joseph Leonard Moroso
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Publication number: 20170173682Abstract: A method of forming a component having an internal passage defined therein includes forming a precursor core having a shape corresponding to a shape of the internal passage, and forming a hollow structure around the precursor core. The method also includes removing the precursor core from within the hollow structure, and disposing an inner core within the hollow structure to form a jacketed core. The method further includes positioning the jacketed core with respect to a mold, and introducing a component material in a molten state into a cavity of the mold, such that the component material in the molten state at least partially absorbs the hollow structure from a portion of the jacketed core within the cavity. Additionally, the method includes cooling the component material in the cavity to form the component. The inner core defines the internal passage within the component.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventor: Stanley Frank Simpson
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Publication number: 20170173683Abstract: A method of forming a component having an internal passage defined therein includes positioning a jacketed core with respect to a mold. The jacketed core includes a hollow structure formed from at least a first material and a second material, and an inner core disposed within the hollow structure. The method also includes introducing a component material in a molten state into a cavity of the mold, and cooling the component material in the cavity to form the component. The inner core defines the internal passage within the component.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Stanley Frank Simpson, Stephen Francis Rutkowski, Canan Uslu Hardwicke, Joseph Leonard Moroso, Steven Charles Rauch
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Publication number: 20170173684Abstract: A method of forming a component having an internal passage defined therein includes positioning a jacketed core with respect to a mold. The jacketed core includes a hollow structure formed from at least a first material and a first catalyst, and an inner core disposed within the hollow structure. The method also includes introducing a component material in a molten state into a cavity of the mold, and cooling the component material in the cavity to form the component. The inner core defines the internal passage within the component.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventors: Stanley Frank Simpson, Canan Uslu Hardwicke, Joseph Leonard Moroso, Timothy Michael Moricca
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Publication number: 20170173685Abstract: A mold assembly for use in forming a component having a first internal passage defined therein includes a mold that defines a mold cavity therein. The mold assembly also includes a lattice structure selectively positioned at least partially within the mold cavity and formed from a first material. The first material is at least partially absorbable by a component material in a molten state. The mold assembly further includes a first segmented core that includes at least one joint segment coupled to the lattice structure. The at least one joint segment is coupled in serial flow communication to at least one extension segment such that a first hollow structure is defined. A first inner core is disposed within the first hollow structure such that at least a portion of the first inner core defines the first internal passage when the component is formed in the mold assembly.Type: ApplicationFiled: December 17, 2015Publication date: June 22, 2017Inventor: Jacob John Kittleson
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Publication number: 20170173686Abstract: A method of forming a component having an internal passage defined therein includes selectively positioning a lattice structure at least partially within a cavity of a mold. The lattice structure is formed from a first material, and a core is positioned in a channel defined through the lattice structure, such that at least a portion of the core extends within the cavity. The method also includes introducing a component material in a molten state into the cavity, such that the component material in the molten state at least partially absorbs the first material from the lattice structure. The method further includes cooling the component material in the cavity to form the component, wherein at least the portion of the core defines the internal passage within the component.Type: ApplicationFiled: January 19, 2017Publication date: June 22, 2017Inventor: Stephen Francis Rutkowski
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Publication number: 20170173687Abstract: An arrangement for heat transfer to a melt in a tundish in a continuous casting process, wherein the tundish includes at least one outlet and an inlet, the arrangement including a heating chamber, a plasma heating apparatus including a plasma torch positioned inside the heating chamber, wherein the plasma heating apparatus is mounted on an arm and arranged to operate through a hole in the heating chamber with a distance to the melt and an electromagnetic stirrer placed outside of the heating chamber and arranged to electromagnetically stir the melt. The heating chamber further includes a pair of weirs installed at an upper part of the heating chamber and a pair of dams installed at a lower part of the heating chamber and the electromagnetic stirrer is arranged to electromagnetically stir the melt in a region of the heating chamber, wherein the region is enclosed by the weirs and dams.Type: ApplicationFiled: December 22, 2015Publication date: June 22, 2017Inventors: Emmanuel Abiona, Hongliang Yang, Jan-Erik Eriksson
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Publication number: 20170173688Abstract: A three-dimensional shaped article production method according to the invention is a method for producing a three-dimensional shaped article by stacking layers formed in a predetermined pattern, wherein a series of steps including a composition supply step of supplying a composition containing a plurality of particles to a predetermined part, and a bonding step of bonding the particles by irradiation with a laser light is performed repeatedly, and the composition supply step includes a step of forming a first region using a first composition containing first particles as the composition, and a step of forming a second region using a second composition containing second particles which are different from the first particles as the composition, and the bonding of the particles in the first region and the bonding of the particles in the second region are performed by irradiation with laser lights with a different spectrum.Type: ApplicationFiled: December 14, 2016Publication date: June 22, 2017Inventor: Takeshi MIYASHITA
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Publication number: 20170173689Abstract: A lamination molding apparatus, including: a chamber covering a desired molding region and being filled with an inert gas of predetermined concentration; a molding table configured to be vertically controllable in the chamber; a laser beam emitter to irradiate a predetermined irradiation region with a laser beam to form a sintered layer and irradiate a predetermined target irradiation position with the laser beam to form a sintered trace, the irradiation region being disposed on a material powder layer formed on the molding table for each of a plurality of divided layers obtained by dividing a desired three-dimensional object at a predetermined thickness.Type: ApplicationFiled: December 15, 2016Publication date: June 22, 2017Applicant: Sodick Co., Ltd.Inventors: Shuji OKAZAKI, Yasuyuki MIYASHITA
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Publication number: 20170173690Abstract: A lamination molding apparatus, including a numerical control apparatus configured to form a desired lamination molding object by a repetition in accordance with a main program pre-created and numbered with a sequence number, the main program including a plurality of program lines, wherein the repetition includes forming a material powder layer of a predetermined thickness on a molding table for each divided layer, the molding table being vertically movable, the divided layer being obtained by dividing a shape of the desired lamination molding object at the predetermined thickness; and irradiating a predetermined area of the material powder layer with a laser beam to form a sintered layer.Type: ApplicationFiled: December 20, 2016Publication date: June 22, 2017Applicant: Sodick Co., Ltd.Inventor: Mikio KANEKO
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Publication number: 20170173691Abstract: Provided is a method for forming a three dimensional article comprising the steps of: providing at least one electron beam source emitting an electron beam for at least one of heating or fusing said powder material, where said electron beam source comprises a cathode, an anode, and a grid between said cathode and anode; controlling the electron beam source in at least two modes during said formation of said three dimensional article; applying a predetermined accelerator voltage between said cathode and said anode; applying a predetermined number of different grid voltages between said grid and said cathode for producing a corresponding predetermined number of electron beam currents; and at least one of creating or updating a look-up table or mathematical function during one of the at least two modes, wherein said look-up table or mathematical function defines a relationship between a desired electron beam current and an applied grid voltage.Type: ApplicationFiled: March 6, 2017Publication date: June 22, 2017Inventor: Daniel Jonasson
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Publication number: 20170173692Abstract: In an aspect, a printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. An ultrasonic vibrator is incorporated into the printer to improve the printing process, e.g., by disrupting a passivation layer on the deposited material to improve interlayer bonding, and to prevent adhesion of the metallic build material to a nozzle and other printer components.Type: ApplicationFiled: December 16, 2016Publication date: June 22, 2017Inventors: Jonah Samuel Myerberg, Ric Fulop, Matthew David Verminski, Jan Schroers, Anastasios John Hart, Richard Remo Fontana, Ricardo Chin, Nicholas Mykulowycz, Joseph Yosup Shim, Christopher Allan Schuh, Emanuel Michael Sachs, Yet-Ming Chiang, Michael Andrew Gibson
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Publication number: 20170173693Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material. Joule heating is applied to an interface between adjacent layers of the object by creating an electrical circuit across the interface and applying pulsed current sufficient to join the metallic build material across the adjacent layers.Type: ApplicationFiled: December 16, 2016Publication date: June 22, 2017Inventors: Jonah Samuel Myerberg, Ric Fulop, Matthew David Verminski, Jan Schroers, Richard Remo Fontana, Ricardo Chin, Nicholas Mykulowycz, Joseph Yosup Shim, Christopher Allan Schuh, Emanuel Michael Sachs, Yet-Ming Chiang, Michael Andrew Gibson
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Publication number: 20170173694Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process and a bulk metallic glass. A shearing engine within a feed path for the bulk metallic glass actively induces a shearing displacement of the bulk metallic glass to mitigate crystallization, more specifically to extend processing time for handling the bulk metallic glass at elevated temperatures.Type: ApplicationFiled: December 16, 2016Publication date: June 22, 2017Inventors: Jonah Samuel Myerberg, Ric Fulop, Matthew David Verminski, Jan Schroers, Anastasios John Hart, Richard Remo Fontana, Ricardo Chin, Nicholas Mykulowycz, Joseph Yosup Shim, Christopher Allan Schuh, Emanuel Michael Sachs, Yet-Ming Chiang, Michael Andrew Gibson
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Publication number: 20170173695Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process and a metallic build material such as a bulk metallic glass. A thermal history of the object may be maintained, e.g., on a voxel-by-voxel basis in order to maintain a thermal budget throughout the object suitable for preserving the amorphous, uncrystallized state of the bulk metallic glass, and to provide a record for prospective use and analysis of the object.Type: ApplicationFiled: December 16, 2016Publication date: June 22, 2017Inventors: Jonah Samuel Myerberg, Ric Fulop, Matthew David Verminski, Jan Schroers, Richard Remo Fontana, Ricardo Chin, Christopher Allan Schuh, Michael Andrew Gibson
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Publication number: 20170173696Abstract: A system (100) for building a three dimensional object includes a powder delivery station (10) for applying a layer of powder material on a building tray (200), a digital printing station (30) for printing a mask pattern on the layer, a sintering station (50) for selectively sintering the portion of the layer that is defined by the mask to be sintered and a stage (250) for repeatedly advancing the building tray (200) to each of the powder delivery station, digital printing station and sintering station to build a plurality of layers that together form the three dimensional object. The mask pattern defines a negative portion of the layer to be sintered. Optionally, the system includes a die compaction station (40) for compacting per layer of powder material.Type: ApplicationFiled: May 7, 2015Publication date: June 22, 2017Inventor: Yehoshua SHEINMAN