Abstract: A substrate processing method wherein a solidification liquid, having a solidification point higher than normal temperature, is supplied on a top surface of a substrate and solidified in a normal-temperature atmosphere to form a solidified material of the solidification liquid on the top surface.

Abstract: An apparatus and method for cleaning a surface, the apparatus comprising: a body defining a cavity, the body terminating in a distal end that is adapted, in use, to be in the vicinity of a surface to be cleaned such that the surface to be cleaned forms an end wall of a chamber including the cavity; at least one cleaning liquid inlet for flow of a cleaning liquid into the chamber; a divider located in or at the end of the cavity that divides the chamber into a first portion and a second portion, the second portion, in use, being in fluid communication with the surface to be cleaned; and an acoustic transducer associated with the first portion of the chamber to introduce acoustic energy into the chamber; wherein the divider is adapted to permit the passage of acoustic energy therethrough from the first portion of the chamber to the second portion of the chamber to thereby allow pressure fluctuations to be generated at the surface to be cleaned.

Abstract: Cleaning the inside surfaces of tubes in a cracking furnace, or other type of structure with tubes, is very difficult and time consuming. An acoustic energy cleaning apparatus is provided that is clamped onto a tube, and a liquid solvent is filled within the tube. The cleaning apparatus includes an ultrasonic transducer that causes cavitation of the liquid inside the tube, which dislodges material build-up. The apparatus also includes a rigid seal cover that encompasses a lower portion of a transducer housing, and an annular resilient seal positioned within and below the seal cover. The apparatus also includes an injection hole that fluidly connects a space, defined at least by the annular resilient seal and a bottom surface of the acoustic transducer, to an external environment. A user injects gel into the injection hole.

Abstract: A drain cleaner includes a base unit having a housing, a drive arrangement positioned within the housing, and a motor coupled to the drive arrangement and supported by the housing. The motor is operable to selectively drive the drive arrangement. The drain cleaner also includes a drum unit removably coupled to the base unit. The drum unit has a drum that engages the drive arrangement when the drum unit is coupled to the base unit to rotate the drum, and a cable stored within the drum and selectively extendable out of the drum and into a drain.

Abstract: Systems and methods for rinsing beverage residue from a mechanical interface between threads of a bottle and threads of a bottle cap is described. The bottle cap may include a sealable coating to create a seal against a rim of the bottle. The bottle cap may also include passages to allow pressurized water to be injected into an upper inner region of the bottle cap. The pressurized water is prevented from entering the bottle due to the seal between the rim of the bottle and the sealable coating of the bottle cap. Therefore, the pressurized water is caused to escape through the mechanical thread interface toward a lower inner region of the bottle cap where the water escapes from the cap at atmospheric pressure.

Abstract: A method for processing a press hardenable steel includes first heating a slab of the press hardenable steel. The slab is heated to a re-heat furnace temperature of approximately 2300° F. The slab is subjected to rolling into a steel sheet having a predetermined thickness. The temperature of the slab during rolling corresponds to a rolling temperature that is greater than or equal to 1600° F. The steel sheet is coiled. The temperature of the steel sheet during coiling corresponds to a coiling temperature of approximately 1050° F.

Abstract: A machine for bending a thread-like material such as a pipe, a section iron, a bar, or the like, briefly a “pipe”, provided with a system for simultaneously loading a pipe to be bent and unloading another, already bent pipe, comprising a vertical hinge provided with a bending head provided with a motor for driving the bending head into rotation about an axis orthogonal to the hinge.

Abstract: An apparatus for crimping a radially expandable stent includes a pressure vessel, shaping balloon, and mandrel. The mandrel is configured to slidingly receive a stent thereon, and to be slidingly advanced into the pressure vessel. The shaping balloon is inflated to radially compress the stent onto the form of the mandrel; such compression need not be uniform. Pressurization of the shaping balloon facilitates the expansion of the balloon to achieve compression of the stent, with depressurization of the shaping balloon causing the balloon to return to an unexpanded state.

Abstract: A punch system or assembly includes a punch body and a punch tip or insert with a working end and a stem configured for selective engagement and disengagement within a cavity in the punch body. A latch mechanism which can be operated without tools is configured to engage the punch tip stem within the axial cavity in a closed position, and to disengage the punch tip from the punch body in an open position.

Abstract: A power tool including a moveable piston, a motor capable of driving the moveable piston to perform work on a work piece, and a distance sensor configured to sense a movement of the moveable piston. The distance sensor operable to provide sensor information indicative of the movement of the piston. A controller receives the sensor information from the distance sensor. The controller operates the motor to perform work on the work piece based in part on the sensor information that the controller receives from the distance sensor.

Abstract: A method of joining strip-shaped sheets includes a support step of placing a support member in contact with a reverse feed direction end of a strip-shaped sheet fed to a pressing machine and a feed direction end of a new strip-shaped sheet, and a joining step of joining the new strip-shaped sheet to the strip-shaped sheet by attaching a tape on the reverse feed direction end of the strip-shaped sheet and the feed direction end of the new strip-shaped sheet, wherein in the joining step, the tape is attached from a side opposite the support member with the support member placed in contact with the reverse feed direction end of the strip-shaped sheet and the feed direction end of the new strip-shaped sheet. The problem of the variation in welding quality encountered when welding thin and wide strip-shaped sheets together is resolved and the strip-shaped sheet is fed smoothly.

Abstract: A reciprocating die roll forming machine for forming a pattern such as a thread form on the outer surface of a cylindrical blank includes at least one set of reciprocating dies operating upon the blank which rotates in place. The machine includes a slide and bearing combination to support the dies belt driven by a servo-motor controlled by a central processing unit. Mechanism is provided to deliver and position a blank for engagement by the dies. In one form, the machine includes multiple die sets to produce multiple parts during one die reciprocation cycle. In another form, the machine employs separate drive mechanisms to independently drive each die of a set.

Abstract: An apparatus for manufacturing a forged crankshaft includes a pair of upper and lower dies and a first tool. The pair of dies deforms first excess portions and thereby thickens both side portions of a rough crank arm, in a region near a rough pin adjacent thereto. The first tool is fitted in an open space made in the pair of dies, and is capable of coming into contact with a rough-journal-facing surface of the rough crank arm, except the side portions in the region near the adjacent rough pin. The first pair of dies and the first tool have first guides to guide the first tool from a retracting position to a contacting position. The first guides include a first guide disposed on at least one of an upper surface and a lower surface of the first tool.

Abstract: A production method for a ceramic casting core (20) in which one manufactures the core (20) by machining by mechanical removal of material from a fired ceramic material block (1), the machining operation comprising at least a first machining step to realize a first machined surface (6, 7) in the material block (1), and a second machining step to realize a second machined surface (9) in the material block (1), substantially opposite to the first machined surface (6). Prior to the second machining step, applying a reinforcement layer (8), made of a stiffening solution to protect the material block (1) from breaking during the second machining step, on at least part or the entire first machined surface (6, 7).

Abstract: A machine for forming metal bars, in particular for producing ingots made of precious metal such as gold, silver, precious alloys, as well as other pure metals or different alloys, in the form of solid metal powder, grits or swarf of various sizes, having an ingot mould and a cover for closing the ingot mould when filled, the ingot mould has a dimension in height such that the cover passes from a first position to a second position when the volume occupied by the mass of metal that fills the ingot mould reduces gradually up to one third of the initial solid volume.

Abstract: An annular weir is fixed at a bottom of a tundish and just under a long nozzle of a ladle in a continuous casting apparatus. The annular weir includes a cavity which has a substantially circular shaped transverse section. The cavity includes: an upper side opening configured to receive a stream of molten metal from an upper side through the long nozzle; an inner protrusion which is annular in shape and which extends toward an inner side from an upper end of an inner wall of the cavity; a first space on an inner side of the inner protrusion; and a second space which communicates with the first space 13a and which is on a lower side of the first space.

Abstract: A soft magnetic powder according to the present disclosure comprises a particle having no hollow part as a main component, wherein a number of hollow particle present in a region of 2.5 mm square is 40 or less in a cross section of a molded body obtained by powder-compacting and molding the soft magnetic powder so as to have a volume filling rate of 75% or more and 77% or less (i.e., from 75% to 77%).

Abstract: Provided is an ?-iron oxide type ferromagnetic powder with a ratio Hc173K/Hc296K between a coercive force Hc173K measured at a temperature of 173 K and a coercive force Hc296K measured at a temperature of 296 K is higher than 1.00 and less than 2.00, and a magnetic recording medium containing the ?-iron oxide type ferromagnetic powder in a magnetic layer.

Abstract: A powder for energy beam sintering includes a plurality of metal particles and a binder which binds the metal particles to one another, wherein the ratio of the bulk density to the true density of the metal particles is 30.5% or more and 45% or less, and the flow rate is 15 sec/50 g or more and 28 sec/50 g or less. The main component of the metal particles is preferably any of iron, nickel, and cobalt. The binder preferably contains polyvinyl alcohol or polyvinylpyrrolidone.

Abstract: An apparatus for manufacturing an object includes a first assembly including a laser for laser-based additive manufacturing of a powder material for forming the object, and a second assembly coacting with the first assembly for cooling at least a portion of said object during said additive manufacturing. An apparatus for manufacturing an object may also include a first assembly including a laser for laser-based ablation of a material structure for forming the object, and a second assembly coacting with the first assembly for cooling at least a portion of said material structure during said ablation manufacturing. Related methods are also provided.

Abstract: Example described herein include a three-dimensional printer a threedimensional printing device that includes a fusible material applicator to apply a layer of fusible material, a inhibiting material applicator to apply a patterned layer of inhibiting material to establish exposed regions of the layer of fusible material and blocked regions of the layer of fusible material based on information corresponding to a three-dimensional model, and a photonic energy emitter to apply photonic energy to fuse the exposed regions of the layer of fusible material.

Abstract: Provided is a composite for a wear-resistant ring having excellent heat conductivity. In the composite for a wear-resistant ring, an iron-based sintered compact for a wear-resistant ring having a composition that contains, by mass, C of 0.4 to 1.5% and Cu of 20 to 40%, and having a structure in which pores exist continuously at a porosity of 15 to 50% in terms of volume fraction, and in which a matrix is pearlite, and in which a free Cu phase or further dispersion particles are dispersed in the matrix, is insert-cast in an aluminum alloy, and has the pores impregnated with the aluminum alloy.

Abstract: An alloy powder manufacturing device with temperature control design includes: a crucible unit, for accommodating a melt; a melt delivery tube, for delivering the melt from the crucible unit; a temperature control unit, inductively heating the melt delivery tube and the melt therein, to generate an overtemperature melt, and enabling the temperature of the overtemperature melt leaving the melt delivery tube to reach a predetermined temperature; and a powder spray unit in communication with the outlet of the melt delivery tube, for impacting and atomizing the overtemperature melt having the predetermined temperature and then quickly solidifying the overtemperature melt to form alloy powders.

Abstract: A deburring tool includes a deburring head and a shaft portion connected to the deburring head. The deburring head includes a conical hollow body, a primary cutting edge and a secondary cutting edge both formed on the conical hollow body. The conical hollow body has at least one flute extending between interior and exterior conical surfaces of the conical hollow body, and at least one recessed cutout defined in the interior conical surface. The primary cutting edge is formed at a junction of a wall surface of the flute and a bottom surface of the recessed cutout. The secondary cutting edge is formed at a junction of a wall surface of the recessed cutout and the interior conical surface.

Abstract: In a center-rotation type tailstock, unavailable time due to replacement of parts such as bearings is shortened. A built-in hole is formed in a tailstock spindle. A center rotating mechanism unit is attachable to and detachable from the built-in hole. In the unit, a rotary shaft is supported in a tubular body by bearings. The rotary shaft is made enable a center to be attached. When replacing the parts in the unit attached to the built-in hole, the unit is detached from the built-in hole, and another center rotating mechanism unit incorporating new parts is attached to the built-in hole.

Abstract: The diamond coated tool of the present invention is a diamond coated tool including a base material and a diamond layer coating a surface of the base material, and characterized in that the surface of the base material has an arithmetic average roughness Ra of not less than 0.1 ?m and not more than 10 ?m and an average length of roughness profile elements RSm of not less than 3.1 ?m and not more than 5.4 ?m, and that the diamond layer has a plurality of cavities at a portion bordering on the base material.

Abstract: In an embodiment, a cutting tool is disclosed. The cutting tool includes a base member and a DLC layer. The DLS layer contains diamond-like carbon and is located on a surface of the base member. The DLC layer includes one or more first regions. Each of the one or more first regions contains argon by 0.1-1 mass %.

Abstract: Provided are: a method for producing a high-speed tool steel material capable of increasing carbides in the structure of a high-speed tool steel product; a method for producing a high-speed tool steel product; and a high-speed tool steel product. The method for producing a high-speed tool steel material is provided with: a casting step for casting molten steel to obtain a steel ingot; a blooming step for heating the steel ingot obtained in said casting step to a temperature higher than 1120° C. and thereafter hot-working same to obtain an intermediate material; and a finishing step for heating the intermediate material obtained in the blooming step to a temperature of 900-1120° C. and thereafter hot-working same to obtain the high-speed tool steel material. Further, said method for producing a high-speed tool steel material is provided with an annealing step for annealing the high-speed tool steel material obtained in said finishing step.

Abstract: In an embodiment, a cutting insert includes an upper surface, a one or more side surfaces, and a cutting edge. The upper surface includes a first corner portion, and a first side that is adjacent to the first corner portion. The one or more side surfaces are adjacent to the upper surface. The cutting edge is disposed on at least a portion of a section where the upper surface and the side surfaces intersect. When viewed from directly above, the cutting edge includes first, second, third and fourth cutting edges. The first cutting edge is disposed at the first corner portion and has a convex curved shape. The second cutting edge is next to the first cutting edge, and has a linear shape. The third cutting edge is next to the second cutting edge, and has a convex curved shape. The fourth cutting edge is next to the third cutting edge on the first side.

Abstract: Cutting tool for machining by removal of matter from abrasive materials such as a material based on wood particles; tool characterized in that it is composed of a mounting endowed with at least one machining element, and of which at least the machining edge is composed of a high-homogeneity oxide ceramic platelet composed of Al2O3 and ZrO2, with this platelet being obtained from: a homogeneous Al2O3—XZrO mixture of Al2O3 nano-particles of average size smaller than 1 ?m, and ZrO2 nano-particles of tetragonal structure and average size smaller than that of the Al2O3 particles, with the ZrO2 content X being between 5 and 20% in mass of ZrO2 in relation to the total mass, with the mixture being formed into a plate via the gel-casting process followed by sintering or controlled cold isostatic compression, and with the plate (or platelets resulting from the division of the plate) being mechanically honed to produce the cutting edge.

Abstract: Various embodiments relate to a tool-clamping system having two metallic shaft portions, wherein the first shaft portion has a locking pin at the end and the second shaft portion has a locking sleeve at the end, wherein, in order to establish a releasable drive connection, the first shaft portion can be introduced coaxially, by way of its locking pin, into the locking sleeve of the second shaft portion and the two shaft portions can be pivoted in relation to one another, in a locking pivoting movement, about a common geometrical longitudinal axis into a locking pivot position, wherein, over the course of the locking pivoting movement, at least one latching formation arranged on the circumference of the locking pin, snap-fits or snap-fit over at least one corresponding mating latching formation of the locking sleeve, the locking pin and/or locking sleeve being elastically deformed in the process.

Abstract: A drilling method for forming a plurality of through-holes in a plate member includes: a first step of fixing at least one jig, which has a clearance hole, on a bed of a machine tool; a second step of placing the plate member on the at least one jig and fixing the plate member on the bed; a third step of operating the machine tool so that a leading end portion of a drilling tool of the machine tool is inserted into the clearance hole, and forming a first through-hole at a position of the plate member corresponding to the clearance hole; a fourth step of passing a fixing member through the first through-hole, and fixing the plate member on the at least one jig using the fixing member; and a fifth step of operating the machine tool to form a second through-hole other than the first through-hole.

Abstract: In an embodiment, a drill has an elongated shape and a rotation axis. The drill includes a drilling portion, a shank portion, and a tapered portion. The shank portion includes a first helical flute and a first cutting edge. The tapered portion is located between the drilling portion and the shank portion. The tapered portion includes a second helical flute, a second cutting edge, a chamfered part, and a connection part. The chamfered part is getting smaller gradually as moving toward the first end side. The connection part has a curved surface and connects the second cutting edge and the drilling portion. A ratio of w/L is 0.0015-0.5 where L is a length of the second cutting edge in a front view of the first end, and w is a width of an outer peripheral end of the chamfered part in a direction parallel to the rotation axis.

Abstract: In a circular cutting insert of the present invention, the upper side surface and the lower side surface each include: a plurality of planar restraining faces which are disposed sequentially in a circumferential direction of the upper side surface and the lower side surface so as to interpose a joint portion between each of the planar restraining faces and each have a side disposed on the side surface-intermediate line (N); and a plurality of antivibration restraining faces which are each disposed between two planar restraining faces adjacent through the joint portion and each include an inclined face, and the restraining faces of the lower side surface are disposed so as to be shifted with respect to the restraining faces of the upper side surface by a predetermined angle (?) around a central axis of a screw insertion hole.

Abstract: A device for changing a blade on shears, in particular for a rolled band, and to such shears in which a blade can be fixed to at least one blade support automatically by a tie bar pretensioned by a force accumulator. The device includes at least one adjusting element which can be actuated in order to release the blade from the blade support such that the tie rod is moved in an axial direction against the tie rod pretension. The adjusting element can be arranged on an outer face of the blade support or outside of the blade support.

Abstract: A retaining socket for receiving a thread die includes a plunge component that is moveable along the longitudinal axis of the retaining socket and at least one pin extending parallel to the longitudinal axis configured to engage the thread die.

Abstract: A method for the machining of workpieces (11) and inspection of the processed workpiece surface in a machine tool (1), preferably a die sinking electrical discharge machine. The method uses at least one machining process interruption during which the processed surface of the workpiece (11) is inspected. Within said machining process interruption, at least one image of the processed workpiece surface is captured on the machine tool (1) by means of a digital camera (12). The images are processed by one or two pattern recognition algorithm (PRA D, PRA S), which were previously trained to determine the surface characteristics such as roughness parameters, functional surface features and/or characteristic defects of the processed workpiece surface captured on that at least one image. The determined surface characteristics are used to resume the processing of the workpiece surface with or without adjusting the processing parameters.

Abstract: A method for interconnecting multiple components of an electrical assembly with a solder joint, including the steps of positioning a first component adjacent to a second component to provide a connection area, dispensing a solid solder sphere to a capillary tube, wherein the capillary tube is positioned with an exit orifice above the connection area between the first and second components, applying a first laser through the capillary tube while measuring light from the first laser that reflects off the connection area as the solder sphere moves through the capillary tube, and applying a second laser to at least partially melt the solder sphere when the measured light decreases to a predetermined level and as the solder sphere falls from the exit orifice toward the connection area between the first and second components.

Abstract: Disclosed are an adaptive control method and equipment of arc swing in narrow gap welding. The control equipment is composed of an infrared camera system, a computer image processing system, an arc swing parameter control system, a bent-conducting-rod-type swing arc torch and the like. The infrared camera system acquires, in an external triggering manner, an infrared image of welding area when an arc is deviated towards the left or the right side wall groove, extracts information about the width of the groove in real time after image processing by a computer, and calculates an arc swing angle target value. The arc swing parameter control system controls a motor drive mechanism to rotate a bent conducting rod, and drives the welding arc to conduct circular arc swing according to the swing angle target value, thereby realizing the adaptive control for the arc swing angle according to changes of the groove width.

Abstract: Provided is a processing apparatus where the exchange of an operating program for an apparatus body is not required each time a jig unit is exchanged. The processing apparatus includes an apparatus body and a jig unit. A master control device is mounted on the jig unit. Operations of the jig unit and the apparatus body are controlled by an operating program in the master control device.

Abstract: A method of operating a welding wire feeder includes receiving an input power signal from a power source and converting the input power signal to a bus power signal on an internal bus at a first time with a boost converter. The method also includes detecting bus voltage and bus current of the bus power signal on the internal bus and converting the bus power signal to a welding output signal at a second time with a buck converter. The welding output signal is suitable for a controlled waveform welding process. The method also includes detecting output voltage and output current of the weld output, and reducing a voltage ripple on the internal bus based at least in part on the detected bus and output current and/or voltages.

Abstract: Various welding chambers are disclosed herein. A welding chamber body has a glove tube attached to its sidewall. A windowed hood structure is attached to the welding chamber body using a hinge assembly. A manifold assembly has a main branch and perforated secondary branches. A cross sectional area of the main branch is greater than a second cross sectional area of one of the secondary branches.

Abstract: A tool configured to join at least two material layers, of which at least one material layer is in the form of a metal material layer, by a pin. The tool includes a driving-in device which drives the pin through the at least two material layers to be joined, and a welding device which, after the driving-in of the pin, welds at least one first section of the pin to the at least one metal material layer.

Abstract: A method connects at least two components made of different materials by thermal joining. The two components include a first component made of a material that is suitable for thermal joining and a second component made of a material that cannot be processed using the thermal joining method of the first component. The method includes introducing an auxiliary joining part into the second component forming a form-locking connection and/or a force locking connection. The auxiliary joining part of is made of a material that can be thermally joined to the first component. The first component is thermally joined to the auxiliary joining part in the second component so as to produce a connection between the first component and the second component. The thermal joining is carried out by a beam welding method.

Abstract: This invention effectively prevents charge-up of an unsintered region. A three-dimensional laminating and shaping apparatus includes a linear funnel for recoating the material of a three-dimensional laminated and shaped object onto a shaping surface on which the three-dimensional laminated and shaped object is to be shaped. The three-dimensional laminating and shaping apparatus also includes an electron gun for generating an electron beam. The three-dimensional laminating and shaping apparatus further includes a charge shield for shielding the material recoated on the shaping surface when irradiating the material with the electron beam. In addition, the apparatus includes a vertical driving mechanism for vertically moving the charge shield.

Abstract: This invention effectively suppresses the generation of scattered electrons such as secondary electrons and backscattered electrons. A three-dimensional laminating and shaping apparatus includes a linear funnel that recoats a material of a three-dimensional laminated and shaped object onto a shaping surface on which the three-dimensional laminated and shaped object is to be shaped. The three-dimensional laminating and shaping apparatus also includes an electron gun that generates an electron beam. The three-dimensional laminating and shaping apparatus further includes an anti-deposition cover made of a metal and formed between the shaping surface and the electron gun. In addition, the three-dimensional laminating and shaping apparatus includes a DC power supply that applies a positive voltage to the anti-deposition cover.

Abstract: Provided is a method for forming a three-dimensional article through successively depositing individual layers of powder material that are fused together so as to form the article in a vacuum chamber, said method comprising the steps of: providing at least one electron beam source emitting an electron beam for at least one of heating or fusing said powder material in said vacuum chamber, applying a first set of beam parameters for formation of a fused bulk material of said three-dimensional article, where said bulk material has a predetermined microstructure, applying a second set of beam parameters for formation of a top portion of said three-dimensional article, wherein said second set of beam parameters is applied a predetermined number of layers prior to reaching a top surface of said three-dimensional article for encapsulating chimney porosities into said bulk material. Associated apparatus and computer program product are also provided.

Abstract: Systems and methods for calculating efficiency of a rotary friction welding process are described herein. An example method can include measuring kinetic energy transferred from a welding machine to an interface of a welded joint, and calculating an efficiency of a rotary friction welding process based on the measured kinetic energy. For example, a workpiece torque experienced by a sample can be measured, and an energy associated with the workpiece torque can be calculated. The efficiency of the rotary friction welding process can then be calculated using the energy associated with the workpiece torque.

Abstract: A computer-numerically-controlled machine can include a light source and a housing. The light source can be configured to deliver electromagnetic energy to at least one location on a material at least partially disposed within the computer-numerically-controlled machine. The housing can include at least one side part surrounding an interior space and the at least one location on the material. The housing can include a structural material defining at least a portion of the interior space. The housing can further include a protective material protecting the side part. The protective material can reduce a permeability of the side part to the electromagnetic radiation relative to the structural material alone.

Abstract: A method for dithering can include receiving, at a computer numerically controlled machine comprising a laser, a motion plan corresponding to a first image. The output of the laser can be dithered, in accordance with the motion plan, to effect a change in a material within an interior space of the computer numerically controlled machine. The change can substantially reproduce at least a portion of the first image on the material. The dithering can include providing laser energy to the material at a native resolution based at least on a spot size of the laser. The spot size can be determined based at least on one or more parameters of the computer numerically controlled machine and/or one or more properties of the material. The laser energy can be delivered at locations separated by a distance no less than the spot size.