Patents Issued in October 25, 2018
  • Publication number: 20180304322
    Abstract: An article that includes: a glass, glass-ceramic or ceramic substrate comprising a primary surface; and an easy-to-clean (ETC) coating disposed over the primary surface, the coating comprising a bound ETC component and a mobile ETC component. Further, the bound ETC component comprises a perfluoropolyether (PFPE) silane. In addition, the mobile ETC component is disposed on or within the bound ETC component and comprises a fluorinated material, the mobile ETC component configured for movement relative to the bound ETC component.
    Type: Application
    Filed: April 17, 2018
    Publication date: October 25, 2018
    Inventors: Robert Alan Bellman, Benedict Yorke Johnson, Carlo Anthony Kosik Williams, Eric Louis Null
  • Publication number: 20180304323
    Abstract: Devices and techniques related to landfill gas extraction are disclosed. A technique for controlling extraction of landfill gas from a landfill through a gas extraction system is described. The method may include measuring a plurality of values indicating conditions associated with the landfill; computing, based at least in part on the plurality of values and on a model of the landfill, a predicted future state of the landfill; determining, based at least in part on the predicted future state of the landfill, one or more control parameters for one or more respective control devices configured to control operation of the gas extraction system; applying the one or more control parameters to the one or more respective control, and with the one or more control devices, controlling extraction of the landfill gas from the landfill based, at least in part, on the one or more respective control parameters.
    Type: Application
    Filed: June 29, 2018
    Publication date: October 25, 2018
    Applicant: Loci Controls, Inc.
    Inventors: Andrew Campanella, Melinda Sims, Nathan Pallo, Ian Martin
  • Publication number: 20180304324
    Abstract: Organic waste is polished to remove floatable contaminants prior to being biologically treated. In one application, pressed organic waste is polished before being sent to a wet anaerobic digester, optionally to be co-digested with wastewater treatment plant sludge. The organic waste is polished by flinging globs of the organic waste against a screen (3,4) while flowing air across the flinging globs. The polishing can be performed in a device having a rotor (6) with discrete paddles (9,10) inside of a cylindrical screen (2,3,4).
    Type: Application
    Filed: February 12, 2016
    Publication date: October 25, 2018
    Inventor: Willem Jan OUDE GROTEBEVELSBORG
  • Publication number: 20180304325
    Abstract: Disclosed is a method and system for recovering at least rare earth elements from within an object A consisting of at least one first rare earth portion or a mixture of rare earth elements and a second metal portion. The method includes a solvothermal treatment step that places the object in contact with a fluid for causing at least one rare earth portion and/or mixture of rare earth elements and the metal portion to oxidize in order to separate same, the value of the reaction temperature Tr is selected according to the nature of the object, the reaction following a R-M?R(X)x+M(X)y scheme, where R is the rare earth element or a mixture of rare earth elements, M is the transition metal, and (X) is a group which depends on the fluid used.
    Type: Application
    Filed: October 13, 2016
    Publication date: October 25, 2018
    Inventors: Jean-Marie LE BRETON, Nicolas MAÀT, Virginie NACHBAUR
  • Publication number: 20180304326
    Abstract: Provided is a clad steel plate with excellent thermal conductivity that can be used suitably in cookware and the like. The present invention is a three-layer clad steel plate having a carbon steel base material and stainless steel mating material disposed respectively on both surface sides of the base material, wherein a plate thickness ratio L given by Equation (1) is 1.0-5.0 and at least one surface of the clad steel plate has a plurality of protrusions and recesses. Plate thickness ratio L=the plate thickness of the base material/the total thickness of the mating material . . . Equation (1) Here, the base material thickness and the mating material thickness are the thicknesses at the protrusions.
    Type: Application
    Filed: October 14, 2016
    Publication date: October 25, 2018
    Inventors: Masahito SAKAKI, Kouki TOMIMURA
  • Publication number: 20180304327
    Abstract: The present invention relates to a multi-stand rolling mill (1) for tubular bodies. The rolling mill comprises a first section (10) for rolling on mandrel defined by a first plurality of rolling stands (15?, 15, 15?) arranged in sequence along a rolling axis (100). According to the invention, the rolling mill also comprises a second rolling section without mandrel, arranged down-stream of said first section, which comprises a second plurality of stands (25?, 25, 26, 27, 26?, 27?) arranged in sequence along said rolling axis (100). Each stand (25?, 25, 26, 27, 26?, 27?) of said second section (20) comprises three rollers having rotation axes which are arranged at 120° from one another. The rotation axes for each stand (25?, 25, 26, 27, 26?, 27?) are rotated by 180° with respect to corresponding rotation axes of an adjacent stand. According to the invention, at least one stand of said second section (20) comprises a motorized roller having a vertical rotation axis.
    Type: Application
    Filed: October 21, 2016
    Publication date: October 25, 2018
    Inventors: Ettore CERNUSCHI, Aristide Giacomo BERTELLI, Veronica Giulia Lilli SANDRINI
  • Publication number: 20180304328
    Abstract: Provided is a copper alloy tube that is a drawn tube made from a CuCrZr alloy which suppresses the deterioration of mechanical strength and, in particular, the coarsening of crystal grains even in a temperature zone of a solutionizing treatment, and is thus excellent in high-temperature brazeability, as well as the manufacturing method therefor. The manufacturing method comprises a solutionizing step of heating and holding a tubular extrusion material at a solutionizing temperature of 900° C.
    Type: Application
    Filed: May 8, 2017
    Publication date: October 25, 2018
    Inventors: Masato Arai, Yuta Arai, Mutsuki Ishijima, Hayao Eguchi, Yoshihito Ogasawara, Genjiro Hagino
  • Publication number: 20180304329
    Abstract: A method for manufacturing a titanium aluminide blade of a turbine engine, including production of a titanium aluminide ingot, extrusion of the ingot through an opening in a die having one main arm and at least one side arm, such as to obtain a extruded ingot having the shape of a bar with a cross-section having one main arm and at least one side arm substantially perpendicular to the main arm, transverse cutting of the extruded ingot such as to obtain sections of extruded ingot, forging of each section of extruded ingot such as to obtain a turbine engine blade.
    Type: Application
    Filed: May 26, 2016
    Publication date: October 25, 2018
    Applicants: SAFRAN AIRCRAFT ENGINES, SAFRAN
    Inventors: Gilbert LECONTE, Jean-Michel FRANCHET, Pierre SALLOT
  • Publication number: 20180304330
    Abstract: Blank of corrosion-resistant steel is coated with coating of water glass with thickness of 20 to 150 ?m, cured at 15 to 60° C., and heated in an induction furnace to the temperature of 1180° C. to 1260° C. The heated up blank is without cooling by water descaling transferred into an extrusion press and extruded here, while the coating is broken to pieces and largely removed. Drawing in a horizontal drawing press and necking are performed. After forming to the final shape of the cylinder, leftovers of coating are removed by pressure blasting. A corrosion-resistant thin-walled seamless high-pressure cylinder with volume of 5 to 260 litres is manufactured.
    Type: Application
    Filed: January 8, 2016
    Publication date: October 25, 2018
    Applicant: VITKOVICE CYLINDERS A.S.
    Inventors: PAVEL KUCERA, Petr HOFRIK, Tomas PIJANOWSKI
  • Publication number: 20180304331
    Abstract: The invention relates to a bending press (3), in particular a press brake, comprising a machine frame (7) and pressing bars (13, 16), and tool holders (19, 20) and bending tools (4) arranged or formed on the pressing bars (13, 16) in the form of a bending punch (5) or a bending die (6), wherein a receiving portion (35) of the bending tools (4) is accommodated in a receiving groove (34) of the tool holder (19, 20). The tool holder (19, 20) and a driver device (41) assigned to the bending tool (4) are designed as a linear motor, as a result of which the bending tool (4) can be positioned in a direction (32) that is parallel to a bending edge (31).
    Type: Application
    Filed: October 17, 2016
    Publication date: October 25, 2018
    Applicant: TRUMPF Maschinen Austria GmbH & Co. KG.
    Inventors: Luigi CAVICCHIA, Matteo TIRAFERRI, Andrea TONDA ROCH, Roberto VERONESE, Giovanni VIDOTTO, Fabio TOMASIN
  • Publication number: 20180304332
    Abstract: A swing lever assembly includes a unitary body. By providing a unitary body for the swing lever assembly the number of elements is substantially reduced which solves the problems stated above. In an exemplary embodiment, the swing lever assembly includes a limited number of components. Further, the swing lever assembly includes a limited number of installation components.
    Type: Application
    Filed: April 25, 2017
    Publication date: October 25, 2018
    Applicant: Stolle Machinery Company, LLC
    Inventors: Ian Kenneth Scholey, Karl S. Fleischer, Alan W. Cleveland
  • Publication number: 20180304333
    Abstract: A connection rod coupling assembly includes a settable shape mounting second component having a lateral, primary axis and a bearing assembly including a bearing assembly body. The bearing assembly body includes a substantially cylindrical outer surface and a center axis. The bearing assembly body is coupled to the settable shape mounting second component in a non-aligned configuration. That is, the bearing assembly body center axis is offset from the settable shape mounting second component primary axis. Thus, the position of the bearing assembly body center axis is adjustable by repositioning the settable shape mounting second component relative to a settable shape mounting first component on a swing lever. The adjustment of the bearing assembly body, in turn, adjusts the range of the ram assembly and the ram assembly body.
    Type: Application
    Filed: April 25, 2017
    Publication date: October 25, 2018
    Applicant: Stolle Machinery Company, LLC
    Inventors: Ian Kenneth Scholey, Karl S. Fleischer, Alan W. Cleveland
  • Publication number: 20180304334
    Abstract: A die pack mounting for a bodymaker includes a die pack mounting bed and a die pack mounting door assembly. The die pack mounting door assembly is movably coupled to the die pack mounting bed. The die pack mounting door assembly is movable between an open, first position, wherein the die pack mounting door assembly is structured to support a die pack in a maintenance configuration, and, a closed, second position, wherein the die pack mounting door assembly fixes the die pack in a selected position. Further, the die pack mounting door assembly does not include any coolant fluid fittings. That is, the die pack mounting door assembly defines internal passages for coolant and the coolant is supplied via similar passages in the die pack mounting bed.
    Type: Application
    Filed: April 25, 2017
    Publication date: October 25, 2018
    Applicant: Stolle Machinery Company, LLC
    Inventors: Ian Kenneth Scholey, Karl S. Fleischer, Alan W. Cleveland
  • Publication number: 20180304335
    Abstract: A unitary forward mounting assembly for a bodymaker includes a unitary forward mounting body with a cradle portion, a first support arm portion and a second support arm portion. The cradle portion has a forward side, a rear side, a right side, and a left side. The first support arm portion is disposed at the cradle portion right side. The second support arm portion is disposed at the cradle portion left side.
    Type: Application
    Filed: April 25, 2017
    Publication date: October 25, 2018
    Applicant: Stolle Machinery Company, LLC
    Inventors: Ian Kenneth Scholey, Karl S. Fleischer, Alan W. Cleveland
  • Publication number: 20180304336
    Abstract: A unitary forward mounting assembly for a bodymaker includes a unitary forward mounting body with a cradle portion, a first support arm portion and a second support arm portion. The cradle portion has a forward side, a rear side, a right side, and a left side. The first support arm portion is disposed at the cradle portion right side. The second support arm portion is disposed at the cradle portion left side. Because the cradle portion, the first support arm portion and the second support arm portion are part of a unitary body, the unitary forward mounting assembly solves the problems stated above. That is, because the support arms are not mated to the cradle, there is no need for machined coupling surfaces; nor is there a need for aligning the support arms on the cradle.
    Type: Application
    Filed: April 25, 2017
    Publication date: October 25, 2018
    Applicant: Stolle Machinery Company, LLC
    Inventors: Ian Kenneth Scholey, Karl S. Fleischer, Alan W. Cleveland
  • Publication number: 20180304337
    Abstract: Molds for forming formed containers with reduced or eliminated parting lines, and systems and methods of forming the formed containers, using electromagnetic radiation are disclosed. In some aspects, the forming mold includes a multi-segment mold disposed about an electromagnetic coil. The multi-segment mold having a plurality of circumferential segments, a bottom mold section and an annular ring. Each of the circumferential segments including an inner surface wherein the plurality of inner surfaces defines a desired shape of the formed containers. The bottom mold section being adapted to hold and move the pre-form articles about an electromagnetic coil and into and out of the forming mold. The annular ring being adapted to hold, seal and optionally shape a top section of the pre-form articles so as to reduce or eliminate parting lines on the surface of the formed containers.
    Type: Application
    Filed: June 27, 2018
    Publication date: October 25, 2018
    Inventor: Richard H. Lee
  • Publication number: 20180304338
    Abstract: Representative implementations of devices and techniques provide a tool that is used to prepare a squished C channel (Drive Cleat) segment for installation on HVAC duct work. In various embodiments, the tool includes a blade at one end of the tool that is configured to fit within the channel of the drive cleat, to open the channel a predetermined amount. Additionally, the tool can include a pocket portion on the other end of the tool that includes an opening for inserting a drive cleat portion into, for bending the drive cleat portion.
    Type: Application
    Filed: April 10, 2018
    Publication date: October 25, 2018
    Inventor: Hillegas Tim
  • Publication number: 20180304339
    Abstract: The method for manufacturing a fin-tube heat exchanger includes the step of expanding each heat transfer tube extending through a corresponding tube insertion hole of a heat transfer fin with a tube expander inserted in heat transfer tubes. The expanding step includes a first sub-step of expanding the tube expander in a radial direction of the heat transfer tube to a radially expanded state while the tube expander is at rest in a first predetermined region to be expanded inside the heat transfer tube to bring the first predetermined region to be expanded into close contact with the tube insertion holes; and a second sub-step of releasing the tube expander from the radially expanded state to a radially contracted state and moving the tube expander to a second predetermined region to be expanded inside the heat transfer tube. The first and second sub-steps are alternately repeated.
    Type: Application
    Filed: April 9, 2018
    Publication date: October 25, 2018
    Inventors: Naohiro Ito, Seiichi Muto
  • Publication number: 20180304340
    Abstract: A strengthening member for an automotive vehicle includes a thirty-six-cornered cross section having adjacent sides defining internal angles and external angles. Each of the internal angles and the external angles are at least 45 degrees and are less than 180 degrees. The sides define a plurality of adjacent lobes disposed about a perimeter of the strengthening member. Along the perimeter of the thirty-six-cornered cross section, individual lobes of the plurality of lobes are separated by one external angle.
    Type: Application
    Filed: April 24, 2017
    Publication date: October 25, 2018
    Inventor: Tau Tyan
  • Publication number: 20180304341
    Abstract: A method for producing a motor vehicle component from a lightweight metal alloy is disclosed including extruding a profile having at least two wall thicknesses that are mutually dissimilar in the cross section, rolling the extruded profile in portions in the extrusion direction. The rollers in the roller spacing thereof are variable. Cutting-to-length the extruded and in portions rolled profile so as to form a semi-finished product, and forming the semi-finished product so as to form the motor vehicle component.
    Type: Application
    Filed: October 11, 2016
    Publication date: October 25, 2018
    Inventors: Georg FROST, Jochem GREWE
  • Publication number: 20180304342
    Abstract: The invention relates to a heat exchanger (1) comprising at least one tube (2) for heat transfer fluid to flow through, connected to at least one heat dissipation fin (4). The fin (4) is made of expanded metal sheet.
    Type: Application
    Filed: July 6, 2016
    Publication date: October 25, 2018
    Applicant: Valeo Systemes Thermiques
    Inventors: Samuel Bry, Patrick Boisselle
  • Publication number: 20180304343
    Abstract: A composite member includes a metal shaft member, and a fit member having an insertion hole and secured onto the shaft member inserted in the insertion hole. The shaft member includes a receiving portion contacting a first end surface of the fit member, a first radially enlarged portion adjacent to the receiving portion in an axial direction and tightly contacting an inner peripheral surface of the insertion hole, and a second radially enlarged portion adjacent to the first radially enlarged portion in the axial direction and tightly contacting a second end surface of the fit member opposite to the first end surface. The first and second radially enlarged portions are formed by applying a compressive load in the axial direction to the shaft member and an alternating load in a direction intersecting the axial direction to a portion of the shaft member inserted in the insertion hole.
    Type: Application
    Filed: October 20, 2016
    Publication date: October 25, 2018
    Applicant: NETUREN CO., LTD.
    Inventors: Yoshitaka KUWAHARA, Fumiaki IKUTA, Takashi IKEDA, Kazuki MORI
  • Publication number: 20180304344
    Abstract: A method and a device for the production of an internally cooled inlet or outlet valve for internal combustion engines, together with the resultant valve includes provision of a workpiece, which has a cylindrical stem and a cylindrical hole and, extends in the axial direction from one end of the valve stem. The method includes reshaping the end of the valve stern by form rolling of the cylindrical stem to a smaller diameter, wherein a diameter of the cylindrical hole is reduced, wherein the cylindrical hole remains. The method further includes reshaping by form rolling the section of the workpiece that is adjacent to the valve stem to form the valve head.
    Type: Application
    Filed: July 6, 2016
    Publication date: October 25, 2018
    Inventor: STEFAN KELLERMANN
  • Publication number: 20180304345
    Abstract: A method of preparing a casting article for manufacturing a gas turbine engine part according to an exemplary aspect of the present disclosure includes communicating a powdered material to an additive manufacturing system, the powdered material including at least one of a silica material, an alumina material, and a refractory metal material. The method includes using the additive manufacturing system to manufacture a casting article layer by layer, the casting article including a plurality of circuit forming portions, at least one of the circuit forming portions including an interior channel that establishes a hollow opening through the circuit forming portion.
    Type: Application
    Filed: June 25, 2018
    Publication date: October 25, 2018
    Inventors: Thomas N. Slavens, Mark F. Zelesky, JinQuan Xu, Joel H. Wagner
  • Publication number: 20180304346
    Abstract: A sand casting apparatus, a method of forming a sand casting apparatus, and an automotive component are provided. The sand casting apparatus includes a sand casting base comprising a sand mold and/or a sand core comprising a base sand mixture, where the base sand mixture includes a sand material and a binder material. The sand casting apparatus further comprises an outer layer disposed on the sand casting base. The outer layer comprises silicon, magnesium, calcium, zirconium, manganese, carbon, aluminum, and iron. The automotive component has portions defining an aperture therein. The automotive component is formed of cast iron and has a nodular graphite structure from interior matrix to surface, where the nodular graphite structure on the surface is formed by a sand core having an outer layer that has reacted with the cast iron automotive component to form the nodular graphite structured surface.
    Type: Application
    Filed: April 24, 2017
    Publication date: October 25, 2018
    Inventors: Jianghuai Yang, Qigui Wang, Daniel J Wilson, James D Cremonesi
  • Publication number: 20180304347
    Abstract: A method of casting a metal alloy ingot, including the following steps: providing a one side open-ended mould including a plurality of sides and a bottom plate defining a mould cavity with a mould opening, the open-ended mould being pivotable around a horizontal rotational axis between a position so that the mould opening points upwards and a position so that the mould opening points side-wards or down-wards; positioning the open-ended mould such that the mould opening points side-wards or down-wards; providing a casting container with an upwardly positioned aperture; filling the casting container with molten metal for one casting operation; coupling the casting container to the open-ended mould so that the casting container is located below the mould while the mould opening points side-wards or down-wards; rotating the open-ended mould together with the casting container around the horizontal rotational axis for approximately 90° to 180° from a position whereby the mould opening points side-wards or down-war
    Type: Application
    Filed: October 10, 2016
    Publication date: October 25, 2018
    Applicant: Aleris Rolled Products Germany GmbH
    Inventors: Philippe Meyer, Johannes Morscheiser
  • Publication number: 20180304348
    Abstract: A flux feeding apparatus 10 for delivering flux to a mold 13 during a continuous casting process is described. The apparatus comprises: a plurality of silos 20a-20c each containing a different flux or flux component; a receiver 52 for receiving process parameters of the casting process; and a controller 44 which is configured to: analyse the process parameters received by the receiver 52; determine whether a current flux composition is appropriate for the received process parameters; and if the current flux composition is not appropriate for the received process parameters, change the delivery of flux or flux components from the plurality of silos to provide a required flux composition to the mold 13 for the received parameters. A corresponding method is also described.
    Type: Application
    Filed: September 28, 2016
    Publication date: October 25, 2018
    Inventor: Michael ZINNI
  • Publication number: 20180304349
    Abstract: A continuous casting apparatus for a multilayered slab includes a ladle having a molten steel supply nozzle; a tundish having a first retention portion that receives supply of the molten steel from the ladle through the molten steel supply nozzle and has a first immersion nozzle and a second retention portion that is adjacent to the first retention portion with a flow path interposed therebetween and has a second immersion nozzle; an addition mechanism that adds a predetermined element to the molten steel in the second retention portion; and a casting mold that receives supply of the molten steel from the tundish.
    Type: Application
    Filed: October 31, 2016
    Publication date: October 25, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroshi HARADA, Masashi SAKAMOTO, Yui ITO, Katsuhiro SASAI
  • Publication number: 20180304350
    Abstract: A system for separating a part from a monolithic tree includes a camera positioned facing the tree and configured to identify a cut mark on a gate of the tree; and a cutter configured to cut the part from the tree at the cut mark. A method for separating a part from a monolithic tree includes marking the tree with a cut mark; identifying the cut mark with a camera; determining an orientation and a position of the cut mark; determining an orientation and a position of the tree from the orientation and the position of the cut mark; transmitting information on the orientation and position of the tree from the camera to a cutter; and cutting the part from the tree.
    Type: Application
    Filed: April 18, 2018
    Publication date: October 25, 2018
    Inventors: Theodore Chad Harbour, Timothy P. Hipp, Kelby Wayne Klink, Donald Johnson
  • Publication number: 20180304351
    Abstract: The invention relates to a stopper for a sprue of a casting mould, said stopper having a through-passage for introducing casting material into the sprue of the casting mould and being designed such that it automatically closes the through-passage to prevent casting material from flowing out of the casting mould, and also to a method for filling a casting mould with casting material, having the steps of: inserting such a stopper into a sprue of a casting mould and introducing casting material into the through-passage.
    Type: Application
    Filed: March 14, 2018
    Publication date: October 25, 2018
    Inventor: Udo Tartler
  • Publication number: 20180304352
    Abstract: The method comprises at least the following steps: —exposing a substrate to focused laser irradiation at a preselected series of locations that trace a subset of the substrate volume that is connected to the surface of the substrate; some subsets of substrate volume not connected to the surface of the substrate may also be exposed at the same time for other purposes, for instance, so that they can be used as waveguides or other optical elements or for another subsequent etching step; —removing the substrate material from the exposed preselected series of locations to create within the substrate at least one cavity that is connected to the surface of the substrate; —immersing the cavity-containing substrate in an appropriate atmosphere such as a selected gas or vacuum and, within this atmosphere, —contacting the substrate surface with the molten castable material surface at locations where the cavity or cavities emerges from the substrate; —applying pressure to the castable material to cause it to infiltrate t
    Type: Application
    Filed: November 10, 2016
    Publication date: October 25, 2018
    Inventors: Andreas Mortensen, Yves Bellouard, Raphaël Charvet, Cyril Dénéréaz
  • Publication number: 20180304353
    Abstract: Assemblies and support structures facilitate fabricating objects through additive manufacturing. A support structure include a column having a vertical channel extending along a surface of the column, the vertical channel being formed to couple to a motion system of a build plate. A plurality of arms extend laterally from an upper portion of the column, each of the plurality of arms having a respective rail channel aligned in a common plane. The rail channels secure respective rails of a motion system of a print head, and the plurality of arms secure the respective rails at a fixed position relative to the motion system of the build plate. A plurality of feet extending laterally from a lower portion of the column.
    Type: Application
    Filed: April 19, 2018
    Publication date: October 25, 2018
    Inventor: John LaPlante
  • Publication number: 20180304354
    Abstract: A method for continuously producing a strip-shaped metallic workpiece may involve introducing a molten mass into a casting region, solidifying the molten mass introduced into the casting region at least partially, and conveying the at least partially solidified molten mass out of the casting region. Hollow bodies may be added to the molten mass and encapsulated into the workpiece. Further, an apparatus for continuously producing a strip-shaped metallic workpiece may include a casting region into which a molten mass can be introduced and in which the molten mass introduced can solidify at least partially. The apparatus may also include a conveying device for conveying the molten mass out of the casting region, as well as a metering apparatus for adding hollow bodies to the molten mass.
    Type: Application
    Filed: September 20, 2016
    Publication date: October 25, 2018
    Applicants: THYSSENKRUPP STEEL EUROPE AG, thyssenkrupp AG
    Inventors: Vanessa WIESCHALLA, Christian HÖCKLING
  • Publication number: 20180304355
    Abstract: An apparatus for moulding battery components comprising a molten metal feed trough 130, a mould block 100 adjacent to the mould block, a weir 133 between the feed trough and each cavity and a supply 132 for feeding molten metal to the feed trough. The mould block has at least one mould cavity 110 and a cooling arrangement which cools the mould block, and the mould block is provided with a heating arrangement 150 adjacent to the or each mould cavity. In use, the heating arrangement maintains at least part of the, or each, mould cavity at an elevated temperature relative to the average operational temperature of the mould block.
    Type: Application
    Filed: October 12, 2016
    Publication date: October 25, 2018
    Inventors: Simon Anthony Britton, David Voden
  • Publication number: 20180304356
    Abstract: The purpose of the present invention is to provide novel solid gold-nickel alloy nanoparticles and a production method thereof. Provided are solid gold-nickel alloy nanoparticles having a particle diameter of 500 nm or less. In particular, gold-nickel alloy nanoparticle are provided in which the concentration of nickel in the gold-nickel alloy is 2.0-92.7 wt %, and the main component is a gold-nickel alloy in which gold and nickel are in a nano-level fine mixed state. The gold-nickel alloy particles have as the main component a substitutional solid solution of gold and nickel. These gold-nickel alloy particles are optimally formed by mixing and discharging gold ions, and a substance having reducing characteristics in the thin film fluid occurring between processing surfaces which are arranged facing each other, which can move towards and away from each other, and at least one of which rotates relative to the other.
    Type: Application
    Filed: June 28, 2018
    Publication date: October 25, 2018
    Applicant: M. TECHNIQUE CO., LTD.
    Inventors: Masaki MAEKAWA, Kazuya ARAKI, Daisuke HONDA, Masakazu ENOMURA
  • Publication number: 20180304357
    Abstract: The devices, systems, and methods of the present disclosure are directed to thermal energy delivery to facilitate rapid layer-by-layer fabrication of three-dimensional objects formed through binder jetting. More specifically, a powder may be spread to form a layer along a volume defined by a powder box, a binder may be deposited along the layer to form a layer of a three-dimensional object, and the direction of spreading the layer and depositing the binder may be in a first direction and in a second direction, different from the first direction, thus facilitating rapid formation of the three-dimensional object. Thermal energy may be delivered to each layer in the first and second directions to dry or otherwise change the binder and/or the powder to reduce the likelihood of distorting the binder in a given layer as a subsequent layer is rapidly formed over the given layer.
    Type: Application
    Filed: April 20, 2018
    Publication date: October 25, 2018
    Inventors: Jonah Samuel Myerberg, Ricardo Fulop, Paul A. Hoisington, Emanuel Michael Sachs, Anastasios John Hart, Keith Vaillancourt, Steven Garrant, Brett Schuster
  • Publication number: 20180304358
    Abstract: The devices, systems, and methods of the present disclosure are directed to dispensing powder for rapid and accurate layer-by-layer fabrication of three-dimensional objects formed through binder jetting. More specifically, a powder may be dispensed from a hopper movable over a volume defined by a powder box to facilitate, for example, rapidly delivering powder in front of a spreader movable across the volume to spread the powder into a layer. The hopper may include a plurality of dispensing rollers along a dispensing region of the hopper. The dispensing rollers may be rotatable relative to one another to control dispensing the powder from the hopper to an area in front of the spreader, reducing wasted motion associated with moving a spreader to retrieve powder from a stationary powder supply and reducing the likelihood of inadvertently delivering powder from the hopper to unintended areas.
    Type: Application
    Filed: April 20, 2018
    Publication date: October 25, 2018
    Inventors: Jonah Samuel Myerberg, Ricardo Fulop, Paul A. Hoisington, Emanuel Michael Sachs, Anastasios John Hart, Keith Vaillancourt, Steven Garrant, Brett Schuster, George Hudelson
  • Publication number: 20180304359
    Abstract: Multiple metallic base materials are mixed into a user-controlled multimetallic mixture and extruded into a net shape according to a digital model. The net shape can then be thermally processed into a multimetallic and/or alloyed object.
    Type: Application
    Filed: April 24, 2018
    Publication date: October 25, 2018
    Inventors: Michael Andrew Gibson, Jay Collin Tobia, Animesh Bose
  • Publication number: 20180304360
    Abstract: A superstructure is fabricated around an object, but physically isolated from the object, with a shape that facilitates robotic handling of the superstructure, along with removal of powder from the object, after a three-dimensional printing process such as binder jetting.
    Type: Application
    Filed: April 24, 2018
    Publication date: October 25, 2018
    Inventors: Richard Remo Fontana, Anastasios John Hart, Michael Andrew Gibson
  • Publication number: 20180304361
    Abstract: A ceramic precursor is used to create a separable interface between a support structure and a sinterable object. More specifically, a sinterable structure can be fabricated from a build material including a sinterable powder in an aqueous binder, and an interface layer can be formed by depositing a ceramic precursor in a nonaqueous solution onto the sinterable structure. When the ceramic precursor is exposed to water in the aqueous binder of the build material, the ceramic can precipitate to form an unsinterable, ceramic interface layer between the sinterable structure and adjacent sinterable structures.
    Type: Application
    Filed: April 24, 2018
    Publication date: October 25, 2018
    Inventors: Michael Andrew Gibson, Alexander C. Barbati
  • Publication number: 20180304362
    Abstract: A method of forming an article including: contacting a fugitive tool with a powdered parent material; densifying the powdered material; and destructively removing the fugitive tool. A coating of a different material may be formed against the parent material using a similar approach.
    Type: Application
    Filed: April 23, 2018
    Publication date: October 25, 2018
    Inventors: John R. Paulus, Jon T. Moore, Benjamin E. Heneveld
  • Publication number: 20180304363
    Abstract: A support structure is fabricated below a printed object to form a structure that prevents or minimizes a drag on a floor while the object shrinks during sintering.
    Type: Application
    Filed: June 28, 2018
    Publication date: October 25, 2018
    Inventors: Jonah Samuel Myerberg, Michael Andrew Gibson, Ricardo Fulop, Matthew David Verminski, Richard Remo Fontana, Christopher Allan Schuh, Yet-Ming Chiang, Anastasios John Hart
  • Publication number: 20180304364
    Abstract: A support structure is formed from a support material below a printed object that shrinks similarly to a build material of the printed object during processing in a furnace.
    Type: Application
    Filed: June 28, 2018
    Publication date: October 25, 2018
    Inventors: Jonah Samuel Myerberg, Michael Andrew Gibson, Ricardo Fulop, Matthew David Verminski, Richard Remo Fontana, Christopher Allan Schuh, Yet-Ming Chiang, Anastasios John Hart
  • Publication number: 20180304365
    Abstract: A 3D printer includes a build plate providing a surface on which an object is printed. Prior to printing, a sheet is fixed to the surface of the build plate. The sheet is composed of a material that adheres to a binder component of the feedstock used to print the object. During printing, the first layer of the printed object forms a bond with the sheet, which secures the location of the first layer and resists movement of the object during printing. Following printing and the object gaining sufficient rigidity, the object and sheet can be removed together from the printer. The sheet may then be peeled from the object, and the object can undergo debinding and/or sintering to create a finished object.
    Type: Application
    Filed: April 20, 2018
    Publication date: October 25, 2018
    Inventors: Tomek Brzezinski, Michael A. Gibson, Michael Kelly
  • Publication number: 20180304366
    Abstract: The invention relates to a method for producing a three-dimensional object (1) from a stack of powder layers, said three-dimensional object (1) comprising an outer skin (2) and an inner three-dimensional mesh (3). The object (1) is formed by a stack of multiple powder layers (4), each layer having at least one outer edge (20) enclosing a central portion (5) comprising an inner mesh (30). The stack of outer edges (20) of the layers (4) forms the outer skin (2) of the object (1) and the stack of inner meshes (30) of the layers (4) forms the inner three-dimensional mesh (3) of the object (1).
    Type: Application
    Filed: October 21, 2016
    Publication date: October 25, 2018
    Inventor: PHILIPPE VANNEROT
  • Publication number: 20180304367
    Abstract: The devices, systems, and methods of the present disclosure are directed to spreading powder to facilitate accurate layer-by-layer fabrication of three-dimensional objects formed through binder jetting. More specifically, a spreader may be moved across a volume defined by a powder box to spread the powder in a layer. As the spreader is moved across the volume, the spreader may vibrate to pack the powder in the volume. By applying this vibration to the powder on a layer-by-layer basis, the resulting three-dimensional object formed through the binder jetting process may have improved density. In turn, such improved density may be useful for forming the three-dimensional objects into finished parts meeting target density standards, which may be particularly useful in the fabrication of metal parts. Further, or instead, applying vibration to the powder may reduce the likelihood of layer-to-layer variations in the three-dimensional object, thus reducing the likelihood of defects in finished parts.
    Type: Application
    Filed: April 20, 2018
    Publication date: October 25, 2018
    Inventors: Jonah Samuel Myerberg, Ricardo Fulop, Paul A. Hoisington, Emanuel Michael Sachs, Michael Andrew Gibson, Anastasios John Hart, Keith Vaillancourt, Steven Garrant, Brett Schuster
  • Publication number: 20180304368
    Abstract: A method can include processing material via at least one severe plastic deformation process to form a degradable component where the material includes aluminum and one or more metals selected from a group of alkali metals, alkaline earth metals, group 12 transition metals, and basic metals having an atomic number equal to or greater than 31.
    Type: Application
    Filed: November 20, 2015
    Publication date: October 25, 2018
    Inventors: Indranil Roy, Gregoire Jacob
  • Publication number: 20180304369
    Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process. The shape of an extrusion nozzle may be varied during extrusion to control, e.g., an amount of build material deposited, a shape of extrudate exiting the nozzle, a feature resolution, and the like.
    Type: Application
    Filed: June 29, 2018
    Publication date: October 25, 2018
    Inventors: Jonah Samuel Myerberg, Ricardo Fulop, Michael Andrew Gibson, Anastasios John Hart, Richard Remo Fontana, Christopher Allan Schuh, Yet-Ming Chiang, Matthew David Verminski, Peter Alfons Schmitt, Emanuel Michael Sachs, Ricardo Chin
  • Publication number: 20180304370
    Abstract: A printer fabricates an object from a computerized model using a fused filament fabrication process. A former extending from a nozzle of the printer supplements a layer fusion process by applying a normal force on new material as it is deposited to form the object. The former may use a variety of techniques such as heat and rolling to improve physical bonding between layers.
    Type: Application
    Filed: June 29, 2018
    Publication date: October 25, 2018
    Inventors: Jonah Samuel Myerberg, Ricardo Fulop, Michael Andrew Gibson, Anastasios John Hart, Richard Remo Fontana, Christopher Allan Schuh, Yet-Ming Chiang, Matthew David Verminski, Peter Alfons Schmitt, Emanuel Michael Sachs, Ricardo Chin
  • Publication number: 20180304371
    Abstract: Composite metallic-ceramic construction blades for gas turbine engine compressor or turbine sections. A ceramic splice component, such as a squealer or other blade tip, or leading edge, mechanically interlocks with a metallic blade body, including a superalloy blade body. Respective interlocking mechanical joint portions of the ceramic splice component and metallic blade body are subsequently held in an interlocked position by a separately applied and independent metallic retainer member. Methods for manufacture of such composite blades are also useful for repair or retrofitting of non-composite, metallic blades.
    Type: Application
    Filed: October 29, 2015
    Publication date: October 25, 2018
    Inventors: David J. Wiebe, Evan C. Landrum