Abstract: There is provided a method of manufacturing a continuous wire comprising forming a strip formed from at least one metallic material into a channel, placing at least one powder into the channel and sealing edges of the channel together to produce a wire, wherein the method further comprises mixing the powder with a carrier liquid to create a slurry and placing the slurry into the channel. The carrier liquid is chemically inert with respect to the at least one powder.

Abstract: A powder molding method of aluminum and aluminum alloy includes: preparing a feedstock by kneading aluminum powder, aluminum alloy powder, or aluminum composite powder containing a reinforcing material with a thermoplastic organic binder; molding the feedstock to a product having a complex shape via powder injection molding, compression molding, or extrusion molding; and then producing a high-density sintered body having relative density of at least 96% by performing debinding and sintering in a single heating process under an argon gas atmosphere.

Abstract: A production apparatus and method for fine particles are capable of increasing a production amount and producing fine particles at low cost by efficiently inputting a large amount of material to plasma. The production apparatus includes a material supply device, which includes a plurality of material supply ports that supply a material gas containing material particles and are arranged below a plurality of electrodes in a vertical direction inside a vacuum chamber. The material supply device further includes a first gas supply port that supplies a first shield gas arranged in an inner periphery of the plural material supply ports and plural second gas supply ports that supply a second shield gas arranged in an outer periphery of the plural material supply ports.

Abstract: A process for producing nickel powder capable of obtaining inexpensive, and also, high-performance nickel powder, even when using wet process. A process for producing nickel powder, including a crystallization step for obtaining nickel crystal powder by reductive reaction in reaction solution in which at least water-soluble nickel salt, metal salt of metal more noble than nickel, reducing agent, alkali hydroxide, amine compound, and water are mixed, wherein the reducing agent to be mixed in the crystallization step is hydrazine, the amine compound is autolysis inhibitor of hydrazine, and contains two or more primary amino groups in molecule, or contains one primary amino group and one or more secondary amino groups in molecule, and ratio of molar number of the amine compound with respect to molar number of nickel in the reaction solution is in a range of 0.01 mol % to 5 mol %.

Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, the coated cutting tool having a rake surface and a flank, in which the coating layer includes an ?-type aluminum oxide layer, wherein: the ?-type aluminum oxide layer has, on an opposite side to the substrate, a first interface, being the rake surface or a surface substantially parallel to the rake surface, a second interface, being the flank or a surface substantially parallel to the flank, and an intersecting edge between the first interface and the second interface; and the ?-type aluminum oxide layer satisfies ?600??11?300, ?900??22?250 and ?11>?22. (In the above formulae, ?11 denotes a residual stress value (MPa) in a direction parallel to the intersecting edge, ?22 denotes a residual stress value (MPa) in a direction orthogonal to the intersecting edge, and each of the residual stress values is a value measured by a 2D method.

Abstract: A rotary cutting tool insert according to one embodiment of the present invention includes: an annular rake face provided with at least one recess portion; and a cutting edge formed at an outer circumference of the rake face, the recess portion having a width of more than or equal to 1.2 mm and less than or equal to 3.0 mm in a circumferential direction of the rake face, a distance between the cutting edge and an end of the recess portion at the outer circumference side of the rake face being more than or equal to 0.1 mm and less than or equal to 0.5 mm. According to the rotary cutting tool insert according to the one embodiment of the present invention, roughness of a processed surface and vibration due to a cutting process can be prevented.

Abstract: Provided is a method for producing a polycrystalline diamond body, the method including a first step of heat-treating a powder of high-pressure-phase carbon at higher than or equal to 1300° C. to obtain a heat-treated carbon powder, and a second step of sintering the heat-treated carbon powder under conditions of greater than or equal to 12 GPa and less than or equal to 25 GPa and higher than or equal to 1200° C. and lower than or equal to 2300° C. to obtain a polycrystalline diamond body.

Abstract: The present invention provides a lathe that is provided with an eccentricity adjustment mechanism that makes it possible for electrical components that are readily affected by the environment to be eliminated from the turntable; for slip rings in particular, which exhibit problems in terms of the durability of signal transmission during high-speed rotation, to be eliminated as well, and for safe and stable adjustment of workpiece eccentricity to be easily achieved. A lathe provided with an eccentricity adjustment mechanism, in which a linear motion guide unit (6) is provided in an inclined state in an engaging part of the center part of a turntable (1) and an axial-direction-movement part (5A) of a center shaft (5); and, due to the center shaft (5) being moved, the turntable (1) moves in the radial direction by the radial pressing force generated by the linear motion guide unit (6) being inclined, and the eccentricity of the workpiece (3) is adjusted.

Abstract: An electrical apparatus comprises an extension portion extending in a direction that intersects the direction in which a battery attachment surface of a battery base extends. A battery includes a plurality of battery cells with negative electrode side end faces. The battery has negative electrode side holding portions adjacent to the exterior of each of the negative electrode side end faces. The negative electrode side holding portions are located closer to the inner region of the center of gravity of the apparatus than a virtual plane to which a lateral rear side of the extension portion and a lateral rear side of the battery are tangent.

Abstract: A near-net shape cutting tool has a main cooling passage along a longitudinal axis of the near-net shape cutting tool and at least one arcuate cooling channel having a first end and a second end, the first end in fluid communication with the main cooling passage, the second end spaced from the main cooling passage and providing a coolant exit in one or both of a radial surface and an axial surface of the near-net shape cutting tool.

Abstract: A double-sided, indexable, non-positive ramping insert has a 180-degree rotational symmetry about each of the first, second and third axes of a three-dimensional Euclidean space. The ramping insert includes two first surfaces and an insert peripheral surface which extends therebetween. The ramping insert includes four cutting portions, each includes a major cutting edge, a wiper edge connected transversely thereto via a corner cutting edge and a ramping edge which extends transversely from the wiper edge in a view parallel to the first axis. Each peripheral surface includes four non-positive ramping relief surfaces, each of which extends from a respective ramping edge towards, and not beyond, a first median plane which is defined by the second and third axes.

Abstract: A chop saw has a base assembly, a support housing connected to the base assembly, a saw assembly pivotally connected to the support housing allowing the saw assembly to be pivoted downwardly towards the base assembly for conducting a cutting operation on a workpiece. The saw assembly has a motor, a blade driven by the motor and an upper blade guard for covering an upper portion of the blade. A sensor assembly senses a position of the saw assembly relative to the workpiece and/or the support housing. A controller receives a signal an input representative of the position of the saw assembly from the sensor assembly and controls the motor according to such signal.

Abstract: Elevation mechanisms for table saws and anti-backdrive mechanisms for use in elevation mechanisms for table saws are disclosed. The anti-backdrive mechanisms typically include three sub-assemblies: an input assembly, an output assembly, and a fixed assembly. The anti-backdrive mechanisms prevent a torque related to the output assembly from changing the blade elevation. For example, the weight of the blade and the structure supporting the blade is prevented from backdriving the elevation mechanism and allowing the blade to drop.

Abstract: A feed/clamp apparatus includes a feed vise mechanism provided upstream from a cutting position, and a downstream vise mechanism provided just downstream from the cutting position. The feed vise mechanism includes first/second feed vise jaws, a downstream moving cylinder for moving the first feed vise jaw, and a downstream shifting cylinder for shifting the second feed vise jaw. The downstream vise mechanism includes first/second downstream vise jaws, a downstream moving cylinder for moving the first downstream vise jaw, and a downstream shifting cylinder for shifting a second downstream vise jaw. A vise surface of the second downstream vise jaw is located on one side of the vise reference position when the downstream shifting cylinder is located its stroke end on the one side. A thrust force of the downstream shifting cylinder toward the one side is made equal to a thrust force of the downstream moving cylinder toward another side.

Abstract: Fast-acting and low-inertia actuators useable in various applications where a high force must be applied very quickly are disclosed. Power tools with detection systems configured to detect a dangerous condition between a person and a cutting tool are disclosed. In power tools, for example in a woodworking machine, a fast-acting and low-inertial actuator as disclosed herein can be used to retract a blade upon detection of a dangerous condition by a detection system. The actuator includes a charge of pressurized fluid and one or more electromagnets to selectively retain or release the pressurized fluid.

Abstract: A reaming tool includes a tool holder body and at least one one-piece indexable reaming insert. The reaming insert includes more than one cutting edge. The tool holder body has an insert clamp for clamping the reaming insert relative to the tool holder body. The cutting edge extends beyond a periphery of the tool holder body when the reaming insert is clamped relative to an abutment surface of the tool holder body. The reaming insert has a head and an integral mounting portion, the tool holder body having an opening in which the integral mounting portion of the cutting insert is disposed. A reaming insert for a tool is also disclosed.

Abstract: The invention relates to a toothing processing machine comprising a machine frame and a spindle carrier having a first spindle. The spindle comprises a first spindle housing and a first spindle shaft, which is arranged in the first spindle housing such that it can rotate about a first spindle axis, and a free end for receiving a work piece or a tool. A second spindle is also provided having a second spindle housing and a second spindle shaft for receiving a tool or work piece, wherein the second spindle shaft is mounted in the second spindle housing such that it can rotate about a second spindle axis. In addition, at least one wall of the machine frame forms a part of the casing of a closable working chamber, in which the work piece can be processed and which can be closed in order to prevent the release of a material removal, a processing liquid and/or a processing mist from the working chamber into other machine regions or to the outside.

Abstract: A method of manufacturing a jointed device of a medical instrument includes providing a machining fixture on a wire electrical discharge machine having an electrical discharge wire. The fixture includes member holes each adapted to accommodate at least one workpiece, the workpiece being adapted to form a portion of the jointed device of the medical instrument. At least two workpieces each include a first workpiece and a second workpiece, accommodated within at least two member holes of the member holes. The fixture is associated with the wire electrical discharge machine so that the electrical discharge wire can cut at most one workpiece at a time. The machining fixture is rotated around a fixture rotation axis at a predetermined angle, which is chosen to provide that the electrical discharge wire can cut only one workpiece at a time. The workpieces are cut by the electrical discharge wire.

Abstract: Provided is a manufacturing method for a cooler, including brazing: a cooling plate (10) made of an aluminum alloy containing 0.35 mass % to 0.9 mass % of Mg and 0.2 mass % to 0.

Abstract: A teaching system rewinds a welding wire in accordance with a detection that a tip of a welding wire contacts a teach subject, and feeds the welding wire in accordance of a non-detection that the tip of the welding wire contacts the teach subject. Furthermore, the teaching system, if a current protruding length of the welding wire is less than a predetermined length, moves a robot in a direction away from the teach subject, and, if the current protruding length is greater than the predetermined length, moves the robot in a direction closer to the teach subject. The teaching system, if a determination that the current protruding length is equal to the predetermined length, stops feeding and rewinding of the welding wire and stops the robot, and stores a stop position of the robot as a teaching position.

Abstract: The invention described herein generally pertains to a system and method for evaluating one or more conditions or preliminary weld condition related to a welding system and/or method that utilizes a welding sequence to perform two or more welds with respective welding schedules. In an embodiment, an operator registration is provided that verifies the operator and identifies welding sequences to which the operator is authorized to perform. In another embodiment, one or more fixture locations are monitored to determine whether a workpiece is accurately configured prior to a welding operation. In still another embodiment, locations on a workpiece can be displayed to assist an operator in performing two or more welds utilizing a welding sequence. Moreover, a wireless system communications a data signal to a welding work cell in which such data is used to identify a welding sequence.

Abstract: A method and apparatus for providing welding type power includes a phase shifted double forward converter having a first and second converter and a controller. The controller includes a pwm module that sets the pwm timing signals. The pwm module includes a phase shift module that has a leading edge adjusted output and a trailing edge adjusted output responsive to the output load. The phase shift module also includes a duty cycle offset module and/or a Dmax module that is responsive to the output load current. The pwm module includes a disabling module responsive to at least one of the output current and output voltage that disables one of the first and second converters.

Abstract: A method and apparatus for providing welding type power includes a phase shifted double forward converter having a first and second converter with a controller and an output rectifier. The output rectifier has at least one cathode current path that creates a cathode magnetic field when current flows in the cathode current path. The output rectifier also has at least one anode current path that creates an anode magnetic field when current flows in the anode current path. The cathode current path is disposed and oriented and the anode current path is disposed and oriented such that the cathode magnetic field acts to at least partially cancel the anode magnetic field.

Abstract: Some examples of the present disclosure relate to welding systems that provide cooling gas flow to contact tips. The contact tip may be retained within a neck and nozzle assembly of a welding torch that receives gas, such as shielding gas, for example, from the welding system. A tip retention-device and gas diffuser may cooperate to retain the contact tip within the neck and nozzle assembly. The gas diffuser may have axial gas channels configured to direct the shielding gas over and/or across a rear portion of the contact tip seated within the gas diffuser. The tip retention device may have gas channels configured to guide gas flow from the gas diffuser over and/or across a forward portion of the contact tip. The gas flow may help to cool the contact tip before, during, and/or after welding, which may extend the life of the contact tip.

Abstract: A spot welded joint in which a high CTS is obtained even if including one or more high strength steel sheets and a method of welding of the same, that is, a spot welded joint 1 including a plurality of steel sheets, wherein one or more steel sheets is a tensile strength 750 to 2500 MPa high strength steel sheet and, at a cross-section in the sheet thickness direction of the steel sheets, when defining superposed surfaces of a high strength steel sheet S1 arranged at an outermost side and another steel sheet 1B as the “plane A” and defining a plane passing through a point of one-half of a distance between a nugget end position E of a high strength steel sheet S1 side on the line L1 in the sheet thickness direction and a crossing point O of the plane A and the line L1 and parallel to the plane A as the “plane B”, at a square area SA of sides of 30 ?m centered about a crossing point X of a line L2, which is separated by 250 ?m to the heat affected zone side from a tangent at any position on a nugget end line NEL

Abstract: The present invention relates to a direct-contact type alternating current (AC) trapezoidal wave aluminum resistance welding process method. AC trapezoidal wave inverter controller capable of controlling a positive and negative half-wave current rising rate, and an AC transformer (no rectifier or silicon-controlled rectifier on a secondary coil of the transformer) with an output voltage of 10-30V, a peak current of 32-70 kiloampere and a frequency of 25-80 Hz are included. The inverter controller and the AC transformer are connected by means of a conductor, a welding electrode, a pressurization mechanism and a cooling system to form resistance welding equipment to enable the equipment to output positive and negative alternating trapezoidal wave current on two sides of the electrode when a workpiece is pressurized and welded and to perform welding according to a specified duty ratio, welding current, frequencies, welding cycle number and welding pressure.

Abstract: The invention relates to an energy supply system for a mobile resistance welding machine for flash-butt welding of track rails, comprising a combustion engine (1) coupled to a generator (2) as well as a charging device (5) for charging an energy store (7), wherein the energy store (7) is a buffer element of an intermediate circuit (13) to which a welding inverter (14) is connected. In this, the energy supply system comprises an island grid to which the generator (2) is connected and which is coupled to the intermediate circuit (13) by means of a controlled power converter (16).

Abstract: In an additive manufacturing apparatus using electron beam melting for manufacturing three-dimensional structures by laminating layers in which metal powder is selectively molten-solidified with electron beam, defect in current apparatus is to be removed such that electrons accelerated with a constant accelerating voltage are irradiated irrespective of filling rate or density of metal powder to be used for additive manufacturing. Voltage of power supply applied between a grid and an anode provided in an electron gun for generating electron beam is varied corresponding to filling rate and/or density of metal powder. With this, velocity of electron such that a position where thermal energy becomes maximum is taken as most suitable can be obtained.

Abstract: A process for producing a sputtering target in which a target material is diffusion-bonded to a top face of a backing plate material, the process comprising: a step of heating the top face of the target material by a hot plate while pressing from above thereby diffusion-bonding the target material to the backing plate material in such a manner that the step is performed at a center part prior to an outer peripheral part of the top face.

Abstract: A friction stir spot joining apparatus for spot-joining a pair of plate members by friction stirring with a tool's pin portion includes an advancing and retracting driving device configured to advance and retract the tool to and from plate members, a rotationally driving device configured to rotate the tool, and control device configured to control advancing and retracting driving device and rotationally driving device. The control device executes joining control of pushing pin portion into plate members while the tool is rotated and causing pin portion to pressurize plate members, and executes heat dissipation control of reducing at least one of a rotation speed and a tool's pressurization force more than in the joining control while tool is rotated and pin portion is kept pushed into plate members after joining control and separating tool from plate members after the pin portion's surface temperature becomes less than an oxidation onset temperature.

Abstract: Disclosed herein is an evaluation jig that is a jig to be used for evaluation of a height position detection unit that detects the height position of a holding surface of a chuck table of a laser processing apparatus. The evaluation jig includes a to-be-irradiated surface which is to be irradiated with a detection laser beam, an actuator that moves the to-be-irradiated surface in a Z-axis direction, a base section that supports the actuator and is mounted on the holding surface of the chuck table, and a control unit that controls movement of the actuator.

Abstract: The invention relates to a method and a device for generating a jet of liquid which is suitable, in the manner of a waveguide, to carry a laser beam injected into it and which is used to process a work piece. Said device comprises a liquid nozzle for generating a jet of liquid and a gas outlet nozzle, disposed at a distance from the liquid nozzle and producing a flow of gas enclosing the jet of liquid on the exterior thereof. A gas storage is defined between the liquid nozzle and the gas outlet nozzle. The jet of liquid is passed or ejected through the gas outlet nozzle. The jet of liquid has a diameter of preferably 60 m or less and the flow of gas has a diameter of 1-2 mm.

Abstract: In a laser welding method, first, laser light is irradiated on one side surface of one of the metal members to form a protruding portion projecting from the other side surface on the opposite side. Next, a part of the protruding portion that was formed is melted by scanning the laser light to generate a metal melt flow toward a top of the protruding portion so as to form a protrusion. The protrusion projects farther from the other side surface than a height of the protruding portion that was initially formed. Then, the one of the metal member having the protrusion is superposed on another of the metal members so that the protrusion is interposed therebetween. Next, the laser light is irradiated onto a portion where the metal members are superposed to weld the metal members to each other.

Abstract: A method of laser welding a workpiece stack-up (10) that includes at least two overlapping aluminum workpieces (12, 14) comprises advancing a laser beam (24) relative to a plane of a top surface (20) of the workpiece stack-up (10) and along a spot weld travel pattern (74) that includes one or more nonlinear inner weld paths and an outer peripheral weld path that surrounds the one or more nonlinear inner weld paths. Such advancement of the laser beam (24) along the spot weld travel pattern (74) translates a keyhole (78) and a surrounding molten aluminum weld pool (76) along a corresponding route relative to the top surface (20) of the workpiece stack-up (10). Advancing the laser beam (24) along the spot weld travel pattern (74) forms a weld joint (72), which includes resolidified composite aluminum workpiece material derived from each of the aluminum workpieces (12, 14) penetrated by the surrounding molten aluminum weld pool (76), that fusion welds the aluminum workpieces (12, 14) together.

Abstract: In some cases, an additive manufacturing (AM) system includes: a process chamber for additively manufacturing a component, the process chamber having: a build platform; at least one melting beam scanner configured to emit a melting beam for melting powder on the build platform; an applicator for applying layers of powder to the build platform; and a reservoir for storing powder; and a control system coupled with the set of melting beam scanners, the control system configured to: apply the melting beam to a layer of powder on the build platform along a primary melting path; and apply the melting beam to the layer of powder on the build platform along a re-melting path after applying the melting beam along the primary melting path, the re-melting path overlapping a portion of the primary melting path and applied only in an area proximate a perimeter of the component.

Abstract: A method and component of coating layers having different thicknesses are produced by the variation of the powder mass flow, whereby the microstructure of the entire build-up welded area is adjusted in a targeted and an advantageous manner is provided.

Abstract: A substrate suction stage including a substrate support unit having a top surface, a cavity formed therein, an ejection hole formed therein and extending from the cavity to the top surface, and a suction hole formed therein for connecting the ejection hole and the top surface, and a gas supply unit for supplying gas into the cavity, wherein the ejection hole surrounds the suction hole in plan view, and when gas is supplied into the cavity, gas in the suction hole is discharged to the outside via the ejection hole.

Abstract: A wafer held on a chuck table is processed by applying a laser beam to the wafer. The laser processing method includes positioning a height detecting unit in a work area of the wafer where the laser beam is to be applied, relatively moving the chuck table and the height detecting unit along a forward path in an X direction, detecting the height of the upper surface of the wafer along the forward path by using the height detecting unit, and storing height information at plural X coordinates on the forward path into a memory; and relatively moving the chuck table and the height detecting unit along a backward path in the X direction, detecting the height of the upper surface of the wafer along the backward path by using the height detecting unit, and storing height information at plural X coordinates on the backward path into the memory.

Abstract: Provided is an apparatus for forming a tab from a moving original sheet with a laser beam. This apparatus is a tab forming apparatus in a tabbed electrode sheet producing apparatus (100) for moving, in one direction, an original sheet (1) including an electrode portion (1a) obtained by applying an active material layer to a long metal foil (4) and an ear portion (1b).

Abstract: Systems and methods for forming apertures in microfeature workpieces are disclosed herein. In one embodiment, a method includes directing a laser beam toward a microfeature workpiece to form an aperture and sensing the laser beam pass through the microfeature workpiece in real time. The method can further include determining a number of pulses of the laser beam and/or an elapsed time to form the aperture and controlling the laser beam based on the determined number of pulses and/or the determined elapsed time to form a second aperture in the microfeature workpiece.

Abstract: The present disclosure discloses a laser cutting base and a laser cutting device. The laser cutting base includes a base body, a recess and a filling structure. The base body includes a first surface configured to fixedly mount an element to be cut. The recess is formed by recessed inwardly from the first surface and corresponds to a position of a cutting line. The filling structure is filled in the recess and is able to prevent debris in the recess during cutting process from rebounding to the element to be cut.

Abstract: A structural member is disclosed. The structural member includes a body having a first surface, a second surface, and an end surface at an end portion of the structural member. The end portion of the structural member includes a root protrusion extending radially outward from the second surface of the structural member along a root protrusion radius to an outer end of the root protrusion to define a root protrusion height extending from the second surface of the structural member to the outer end of the root protrusion. The root protrusion further includes a root protrusion width extending between an inner edge and an outer edge of the outer end of the root protrusion. The root protrusion radius, the root protrusion height, and the root protrusion width are configured to define a stress protected weld root region isolated beyond and away from a root stress flow path propagated through the body of the structural member.

Abstract: The present application describes an article having a first metal component joined to a second metal component by a metallurgic joint of presintered powdered metal interposed between contiguous surfaces of the first metal component and the second metal component. The present application also describes a composition for use in a brazing process comprising a presintered powdered metal. The present application also describes a process for brazing including the following steps: presintering a powdered metal; adding the presintered powdered metal to a first and second metal component; and heating the combination of the first and second metal components containing the presintered powdered metal until the powdered metal melts and joins the metal components to form a metallurgic joint.

Abstract: A brazing method of performing brazing on an aluminum alloy brazing sheet by increasing a temperature from 200° C. to a brazing temperature in an inert gas atmosphere with a dew point controlled to ?20° C. or lower, thereafter increasing the temperature in an inert gas atmosphere with a dew point controlled to ?40° C. or lower and an oxygen concentration controlled to 100 ppm or lower, and performing brazing heating in an inert gas atmosphere at a temperature of 580° C. to 615° C. without using flux. The aluminum alloy brazing sheet has a structure in which one or both of a core material and a brazing material includes any one or two or more types of X atoms (X is Mg, Li, Be, Ca, Ce, La, Y, and Zr), and oxide particles including the X atoms and having a volume change ratio of 0.99 or lower are formed on a surface thereof.

Abstract: Methods and systems for welding a terminal of a battery cell to corresponding terminal tab or busbar are described using a magnet that causes the terminal and tab/busbar to be placed in physical contact. The terminal of a battery cell is aligned in contact with the tab/busbar by the force of a magnetic field. A welder, e.g., a laser welder, can then generate a laser weld beam to weld the terminal of the battery cell to the tab/busbar. Next, the laser weld beam is narrowed, reducing the first diameter to a smaller second diameter. Without touching the tab/busbar or terminal of the battery (which could affect the welding operation), the magnetic field can cause a force that brings the tab and terminal in contact during welding.

Abstract: An apparatus and method for mounting a steel rule cutting die board facilitates laser cutting of the kerfs in the die board. An elongate frame supports a plurality of various size partitions having surfaces sized to receive die boards of various radii. A plurality of axially spaced apart metal collars each includes lugs which are complementary to clamping members in a laser die cutting machine, a plurality of radially oriented flat plates having accurately positioned outer edges which engage and locate the die board, and a plurality of brackets, at least two of which are proximate the ends of the die board, which hold and position screws which engage the inside surface of the die board to secure it to the metal collars. The outer edges of the metal collars, between the flat plates, define surfaces obliquely oriented to lines of radius. These outer edges include consumable and replaceable protective covers.

Abstract: Methods for manufacture of composite construction blades (30) for gas turbine engine compressor or turbine sections. A splice component (42), such as a squealer or other blade tip (40), or leading edge (184), or repair splice mechanically interlocks with a metallic blade body (38), including a superalloy blade body. In the embodiment of FIGS. 1-4 the respective interlocking mechanical joints ramped, opposed surfaces (44, 46, and 56) are subsequently held in an interlocked position by a separately formed and applied, independent metallic retainer member (50). The retainer member (50) is external the mechanical joint portion ramped, opposed surfaces (44, 46 and 56) and is formed by a sequential-layer material addition, additive manufacturing method. The methods are also useful for repair or retrofitting of non-composite, metallic blades end caps, leading edges, or other damaged structure.

Abstract: Provided is a turbine rotor disc repairing method for removing a defect portion created in an outer peripheral portion of a turbine rotor disc having a blade groove formed in the outer peripheral portion and then reforming the blade groove. The method includes: removing a region including the defect portion from the turbine rotor disc with a rotating shaft supported horizontally to form a disc under repair; annularly joining an edge plate along an outer peripheral edge of the disc under repair by welding; performing build-up welding of a surface to be welded while rotating the disc under repair around the rotating shaft; and removing an excess thickness of a build-up weld and the edge plate from the disc under repair, wherein the disc under repair includes a first groove and a first route surface continuous with the first groove.

Abstract: Methods of superalloy article repair are provided. In some embodiments, a method for repairing a nickel-based superalloy article comprises providing a layered assembly over a damaged region of the nickel-based superalloy article, the layered assembly comprising a nickel-based superalloy preform, an infiltration alloy preform and a melting point depressant component. The layered assembly is heated to form a nickel-based filler alloy metallurgically bonded to the damaged region, wherein primary carbide and secondary carbide phases are present in the nickel-based filler alloy in a combined amount of 0.5 to 10 vol. %.

Abstract: A method for cutting a preform usable for production of a turbomachine part and including a weaving of a plurality of threads, the threads including single threads that are visually identifiable, along a cutting contour calculated based on a preform model in which the threads have a reference arrangement, the method including: taking an image of the preform; processing the image to determine a deviation in an arrangement of the threads which are visually identifiable relative to the reference layout; correcting the cutting contour according to the deviation; and cutting the preform along the corrected cutting contour.