Abstract: A heading machine includes a base unit (1), a delivery unit (2) arranged on the base unit, two holding units (3) arranged on the base unit, a drive unit (4) arranged on the base unit, a cutting unit (5) arranged on the delivery unit, a computer control unit (6) arranged on the base unit, and a power supply (7) electrically coupled to the drive unit, the cutting unit and the computer control unit to provide an electric power. Thus, the computer control unit adjusts the length of the lace (8), so that the tension of the lace is distributed evenly, and the lace that has been cut will have a constant length. In addition, the cut length of the lace is adjusted without needing manual measurement and adjustment.

Abstract: This torsion beam manufacturing method is a method for manufacturing a torsion beam which is provided with a uniformly shaped closed cross-sectional portion in which a cross section orthogonal to a longitudinal direction is a closed cross section having a substantial V-shape or a substantial U-shape with a pair of ear portions, and a shape changing portion which leads to the uniformly shaped closed cross-sectional portion and in which a shape of the closed cross section changes progressively away from the uniformly shaped closed cross-sectional portion, the torsion beam manufacturing method comprising: thickening to form a pair of thickened portions in at least the shape changing portion by pressurizing each of the pair of ear portions from outside against swelling of the pair of ear portions in a slate where both outer surfaces of each of the pair of ear portions are supported.

Abstract: A piston, particularly a piston for use in a diesel engine, particularly a heavy duty diesel engine, is formed from a billet of metal, such that the finished piston has a mass that is at least 50%, and, more preferably, up to about 62%, of the mass of the billet. Other than finishing steps, the piston is formed with a closed gallery, without loss of mass through machining processes.

Abstract: A description is given of a two-component binder system for use in the polyurethane cold box process, a mixture for curing by contacting with a tertiary amine, a method for producing a feeder, a foundry mold or a foundry core, and also feeders, foundry molds and foundry cores producible by this method, and the use of a two-component binder system of the invention or of a mixture of the invention for binding a mold raw material or a mixture of mold raw materials in the polyurethane cold box process.

Abstract: A core assembly for a casting system according to an exemplary aspect of the present disclosure includes, among other things, a core that includes a body and at least one hole formed through the body and a spacer that extends through the at least one hole. The spacer includes a stud portion and a chaplet portion configured to abut a surface of the body that circumscribes the at least one hole.

Abstract: A casting core assembly includes a metallic core, a ceramic core having a compartment in which the portion of the metallic core is received, and a ceramic coating at least partially covering the metallic core and the ceramic core.

Abstract: A twin roll casting system where the casting rolls have a nip between the casting rolls, each roller having a circumference and a rotational period. The casting roll controller adjusts the nip between the casting rolls in response to control signals. The sensor measures at least one parameter of the cast strip. The ILC controller receives strip measurement signals from the sensor and provides control signals to the casting roll controller. The ILC controller includes an ILC control algorithm to generate the control signals based on the strip measurement signals and a time delay estimate based on circumference, rotational period, and a length of cast strip between the nip and the sensor to compensate for an elapsed time from the cast strip exiting the nip to being measured by the cast strip sensor.

Abstract: A cooling system (10) for molding fixtures, and particularly for foundry molds, comprising:—water treatment means (II)—compressed air generation means (12)—means (13) for pressurizing the treated water—a device (14) for mixing air with the treated water, and for the controlled ejection of atomized water under pressure toward a cooling circuit (16) of a molding fixture.

Abstract: To provide a carriage for receiving molten metal with a mechanism for moving a ladle up and down and a method for transporting molten metal to safely move a ladle for receiving a molten metal up and down and transport it. The carriage (10) for receiving molten metal to transport the ladle that receives molten metal from a furnace (C) comprises a carriage (20) for travelling on a route (L), guiding columns (30) that are placed on the carriage (20), a frame (40) that horizontally extends from the guiding columns and moves up and down above the carriage (20), a mechanism (50) for moving the ladle, which mechanism is placed on the frame (40) and horizontally moves the ladle, and the driver (60) for moving the frame up and down.

Abstract: The mechanical properties and thermal resistance of a sintered component made from an Al—Cu—Mg—Sn alloy powder metal mixture can be improved by doping the Al—Cu—Mg—Sn alloy powder metal mixture with a silicon addition. Silicon is added as a constituent to the Al—Cu—Mg—Sn alloy powder metal mixture. The Al—Cu—Mg—Sn alloy powder metal mixture is compacted to form a preform and the preform is sintered to form the sintered component.

Abstract: A three dimensional printing system includes a build module, a powder storage module, a powder transport conduit, a vertical powder transport module, and a powder layering apparatus. The build module has a lateral side. The powder storage module is located at least partially below the build module. The powder storage module has a lateral side and defines an internal volume for holding powder. The powder transport conduit transports the powder to a lateral location that is laterally offset from the lateral side of the powder storage module. The vertical powder transport module is laterally offset from the lateral sides of the build module and the powder storage module and includes a lower end for receiving powder from the lateral location and an upper end having a laterally extending powder outlet. The powder layering apparatus receives the powder from the laterally extending powder outlet.

Abstract: Described herein are compositions, methods, and systems for printing metal three-dimensional objects. In an example, described is a method of printing a three-dimensional object comprising: (i) depositing a metal powder build material, wherein the metal powder build material has an average particle size of from about 10 ?m to about 250 ?m; (ii) selectively applying a binder fluid on at least a portion of the metal powder build material, wherein the binder fluid comprises an aqueous liquid vehicle and latex polymer particles dispersed in the aqueous liquid vehicle; (iii) heating the selectively applied binder fluid on the metal powder build material to a temperature of from about 40° C. to about 180° C.; and (iv) repeating (i), (ii), and (iii) at least one time to form the three-dimensional object.

Abstract: A molding die includes a first die having a through-hole; a second die inserted into the through-hole and configured to be movable relative to the first die; and first and second punches configured to be insertable into the through-hole, wherein an undercut molding part is provided on the second die, and a molding target is compression-molded in a cavity surrounded by inner side walls of the through-hole, the second die, the first punch, and the second punch.

Abstract: Rapid additive sintering of materials using electric fields includes a pair of electrodes including a first and second electrode, a power supply operatively connected to the pair of electrodes, and an area in between the pair of electrodes that holds a material. The first electrode is configured for flash sintering the material. The first electrode may be movable and may include a stylus. The material may include powder and may include any of metallic and ceramic material. Multiple layers of materials may be flash sintered by the first electrode. The first electrode may generate an electric field between the first electrode and the material causes the flash sintering. A nozzle may supply the material at variable speeds. The first electrode may be configured to move at variable speeds and in variable directions. The flash sintering may occur at an electric field between 10-50000 V/cm and an electric current between 0-30A.

Abstract: A system includes a mobile platform that includes a metal powder production machine that receives solid and continuous metal and outputs a metal powder. The mobile platform further includes an additive manufacturing system that receives the metal powder and outputs a manufactured component.

Abstract: The present invention provides an enhanced setup of a 3D-printing device, especially to a laser powder bed fusion 3D-printing device. It is for this purpose, that data relating to previously printed products are stored in a database. When a new product is to be printed, the features of the new product are matched with features of previously printed products stored in the database. Accordingly, a suggestion for setting-up the 3D-printing device based on corresponding previously printed products and their setup parameters can be automatically determined and applied to the 3D-printing device.

Abstract: A cutting tool, in particular for machining metal, is described. It comprises a tool main body that has at least one interface for receiving a cutting insert that can be attached to the tool main body. At least one cooling duct is provided in the tool main body and has, at its end on the interface side, an outlet section with an elongate outlet cross-section on the interface side. The tool main body is manufactured at least in sections by means of a generative manufacturing process. A method for manufacturing such a cutting tool is also presented.

Abstract: A cutting tool which allows for fracture resistance and cutting resistance to be improved at the same time is provided. A cutting tool according to the present invention is a cutting tool 1 comprising an end surface 10, first and second side surfaces 13, 14 which intersect with the end surface 10, a first cutting edge 20a in an intersecting edge between the end surface 10 and the first side surface 13, and a second cutting edge 20b in an intersecting edge between the end surface 10 and the second side surface 14, wherein: the first cutting edge 20a has a first honing surface 21a; and the second cutting edge 20b has a second honing surface 21b. A cross-sectional shape of the second honing surface 21b is different from a cross-sectional shape of the first honing surface 21a.

Abstract: A cutting tool for performing cutting of a relatively rotating external workpiece while relatively feeding the same in a specified direction is configured to have: cutting sections that have a tool edge, a base section, which is provided as one piece with or separate from the cutting sections and is for holding the cutting sections, a chip-guiding wall, which starts near a tool edge, is formed on the outer circumferential surface of the base section so as to extend in the direction moving away from the tool edge, and is for interfering with chips from the external workpiece and guiding the chips in a direction away from the tool edge. Provided thereby is a cutting tool capable of smoothly discharging chips during cutting.

Abstract: A positioning device for drilling including a positioning base which is provided with a positioning through hole, and a plurality of clamping assemblies which are provided on the positioning base and circumferentially spaced round a central axis a, as center, of the positioning through hole. Each of the clamping assemblies includes an abutting part having an adjustable distance from a central axis of the positioning through hole.

Abstract: A saw blade can include a blade body having a cutting edge defined by multiple teeth. The teeth can be disposed in a repeating pattern including a raker tooth, a first set tooth having a light offset to a right side of the blade body, a second set tooth having a heavy offset to the left side of the blade body, a second raker tooth, a third set tooth having a light offset to the left side, and a fourth set tooth having a heavy offset to the right side of the blade body. Each tooth can include a tip, rake face, gullet having a gullet depth, and one or more clearance surfaces. The pitch distance and gullet depth of the heavy offset teeth can be less than the pitch distances and gullet depths of the remaining teeth to provide an increased amount of strength for the heavy offset teeth.

Abstract: A hole saw alignment guide for enlarging a hole in an object to provide a larger diameter hole in the object. The hole saw guide includes a first cylindrical part having a first end adapted to the size of, and adapted to be inserted into, the hole that is to be enlarged. The hole saw guide also has a second cylindrical part integral with the second end of the first cylindrical part. The hole saw guide is adapted to receive over the outer surface of the first cylindrical part a toothed end of a hole saw sized to provide the larger diameter hole. The second cylindrical part is adapted to extend into an arbor of the hole saw and to be secured to the arbor for rotation with the hole saw. The arbor of the hole saw is adapted to be received in a drill chuck.

Abstract: A drill bit has a cutting portion having an annular portion, where the annular portion has a first end on which is disposed a cutting element and a second end that includes an outer insertion element and a stop shoulder. The drill bit has a drill shaft portion having a cylindrical drill shaft, where the drill shaft has an inner insertion element with an end face on a side of the drill shaft facing the cutting portion. The outer insertion element and the inner insertion element together form a plug connection in an insertion direction that is parallel to the axis of rotation and the insertion elements are connectable to each other via a pin element that is movable into a slot-shaped recess. The pin element is attached to an outside of the inner insertion element and the outer insertion element has the slot-shaped recess.

Abstract: An end mill machining apparatus, a CAM apparatus, an NC program, and a machining method which suppress regenerative self-excited vibration and mode-coupling self-excited vibration. An end mill machining apparatus includes an end mill, and a control section for controlling the end mill. The ratio of the protrusion length of the end mill to the diameter of the end mill falls within a range of 5 to 50. The end mill is a variable pitch, uniform helix type or a variable helix type. The control section controls the end mill such that the contact angle between the end mill and a workpiece M1 during machining becomes equal to or smaller than a critical contact angle ?lim.

Abstract: A miter saw includes a base assembly and a saw unit pivotably coupled to the base assembly. The saw unit includes a saw blade and a lower blade guard covering a lower portion of the saw blade. The miter saw also includes a linkage for raising the lower blade guard to expose the lower portion of the saw blade as the saw unit is lowered toward the base assembly. The linkage is operable to apply a force to the lower blade guard for holding the lower blade guard in a raised position, without any input from the operator of the miter saw and without changing the length of the linkage, to facilitate changing the saw blade.

Abstract: Table saws and features for table saws are disclosed. Some of the disclosed features are particularly relevant to portable table saws such as jobsite and bench-top table saws. Disclosed features include, but are not limited to, extendable rails, mechanisms to lock rails in position, drawers, compartments and components to store table saw accessories, switch boxes, dust collection systems, table saw housings, tables, and handles.

Abstract: A saw has a machine head mounted on a machine frame to be pivotable in a vertical plane and to be pressable downwards for sawing from a rest position and which carries a saw blade rotating for sawing. The saw has a dust collector, serving to receive the chips and dust produced during sawing, connecting to a connection socket on a saw blade cover mounted above the saw blade on the machine head, being displaceably arranged on a carriage received in a linear guide, and being connected to the connection socket via a flexible connecting line. When the machine head is pressed down, the dust collector makes a linear displacement movement, the saw blade cover and the dust collector move relative to the machine frame, and the bendability or flexibility of the connecting line between the connection socket and the dust collector compensates for the different directions of movement.

Abstract: An abrasive article comprising a substrate having an elongated body and abrasive particles attached to the elongated body, the content of the abrasive particles oscillates along the length of the body between a minimum and maximum value, and the minimum content is greater than 0.

Abstract: Electrodes for and methods of electrical discharge machining are provided. For example, a method for forming a feature in a ceramic matrix composite (CMC) component comprises repeatedly advancing an electrode into and retracting the electrode from the CMC component until a desired depth is reached, where the electrode has a head end, a tip end, and a shaft extending from the head end to the tip end. The shaft has a first side and a second side each recessed inward such that the head end and the tip end are wider than the shaft. A method for forming a feature in a CMC component also may include feeding a dielectric fluid into the feature utilizing the recessed sides. In some embodiments, electrodes may include a shaft extending from a head end to a tip end and a central plane, where the shaft is recessed widthwise toward the central plane.

Abstract: In some examples, a method of forming a logo on a device includes forming, using a laser, a pattern on an outer surface of a housing of the device, and soldering a metal to the pattern formed using the laser, the soldered metal forming the logo.

Abstract: In solder printer, solder supply device uses positive and negative pressure supply device to apply pressure inside air chamber to move solder cup inside outer tube, such that solder paste is supplied from supply nozzle. Controller, when supply of solder paste from supply nozzle is stopped, performs drive control of positive and negative pressure supply device to decrease the pressure inside air chamber, and uses timer to measure the time required from the starting of decreasing the pressure inside the air chamber to when the pressure inside air chamber has reached a set pressure. Because this required time corresponds to the movement amount of solder cup from the start of supply of the solder paste to when supply is stopped, controller using the measured required to estimate the remaining amount of the solder paste in detail with good accuracy.

Abstract: An improved molten solder injection head having a vacuum filter and differential gauge system is provided. In one aspect, an injection head is provided. The injection head includes: a reservoir; an injection port on a bottom of the injection head connected to the reservoir; a vacuum port adjacent to the injection port on the bottom of the injection head connected to a vacuum source; and a filter disposed between the bottom of the injection head and the vacuum source. A method for molten solder injection using the present injection head is provided.

Abstract: A tool for facilitating removal of a broken exhaust manifold stud from a cylinder head. The tool includes an aperture receiving a nut element thereinto and a mounting aperture. The tool is configured so that when a protruding exhaust manifold stud in received in the mounting aperture, the nut can be positioned adjacent the broken exhaust manifold stud for welding the latter and the former together.

Abstract: An orbital welding device (1) having a welding head (2), the welding head having a tubular mount (3) and a welding electrode holder (4) rotatably supported with respect to the tubular mount (3), the orbital welding device (1) having an electric motor (6) activated by a motor controller (5) of the orbital welding device (1), which is configured to drive the welding electrode holder (4) and thus to rotate the same with respect to the tubular mount (3), wherein the orbital welding device (1) has an electric torque measuring device (7), which is configured to measure a torque applied by the motor (6) to the welding electrode holder (4), wherein the torque measuring device (7) is connected to the motor controller (5), and wherein the motor controller (5) is configured to stop the motor (6) automatically if the torque exceeds a predetermined first torque.

Abstract: A system for controlling arc length by regulating short circuit events during a welding process includes a welding power supply configured to conduct a free flight transfer pulsed arc welding process between a welding electrode and a workpiece, and a controller operatively connected to the welding power supply to control a welding waveform of the free flight transfer pulsed arc welding process. The controller is configured to automatically determine whether or not tethered incipient short circuits are included in said welding waveform, monitor a short circuit event characteristic during the free flight transfer pulsed arc welding process, and automatically adjust, based on said short circuit event characteristic, at least one parameter of said welding waveform to regulate tethered incipient short circuiting of the welding electrode to the workpiece during the free flight transfer pulsed arc welding process after determining that tethered incipient short circuits are included in said welding waveform.

Abstract: A system for controlling a weld-current in an arc welding apparatus for short arc welding comprising a current regulator included in a voltage feedback loop from a power supply to a welding electrode and a ramp generator arranged to provide current ramps during a short circuit phase at said welding electrode.

Abstract: A method of operating a welding power supply during a welding process in which an electric arc between a consumable electrode and a work piece is generated while feeding the consumable electrode and moving the arc in relation to the work piece along a welding track, wherein a transition between a DC power output of the welding power supply and an AC power output of the welding power supply, or vice versa, is made without interruption of the welding process.

Abstract: In the present disclosure, a housing (4) has a housing passageway (R1) housing a plurality of electrodes (10) linearly therewithin. An electrode withdrawal opening (R2) communicating with the housing passageway (R1) is formed on one end of the housing (4). A pressing unit (5) presses toward one end of the housing passageway (R1) the plurality of electrodes (10) arranged side by side and housed in the housing passageway (R1). A lever member (6) is swung to switch between a state where withdrawal of the electrode (10) from the electrode withdrawal opening (R2) is restrained and a state where the electrode withdrawal opening (R2) is exposed. A regulating coil spring (7) urges and swings the lever member (6) to one side.

Abstract: A welding current source (1) having a housing (10) formed from metallic material, a welding inverter (50), a digital, electronic welding process computation unit (20) and a man-machine interface device (30), wherein the welding process computation unit (20) is set up to actuate the welding inverter (50), wherein the welding process computation unit (20) and the welding inverter (50) are arranged in the housing (10) and the man-machine interface device (30) is mounted on the welding current source (1) outside the housing (10), wherein the welding current source (1) additionally has a digital, electronic man-machine computation unit (40) mounted on the welding current source (1) outside the housing (10), and wherein the man-machine interface device (30) is connected to the man-machine computation unit (40), and wherein the man-machine computation unit (40) and the welding process computation unit (20) are networked to one another via a communication link (60) and form a computer network.

Abstract: Welding tongs (1), especially X-welding tongs (1) for resistance spot welding, with a first tong arm (11), a second tong arm (12), and a drive unit (2) comprising a motor (4) and a gearing (6) for rotating the first tong arm (11) relative to the second tong arm (12) about an axis of rotation (14) of the welding tongs (1), wherein the motor (4) and the gearing (6) are arranged coaxially and the second tong arm (12) is fastened to the housing in an abutment plane (29), which is situated on the motor side of an outer driven bearing plane of the drive unit (2).

Abstract: A welded portion forming structure forms a welded portion that joins a valve seat and a cylinder head main body. If the distance in a radial direction between a vertex of a corner, which is formed by a first surface and a second surface of the convex portion, and the first origin portion is assumed to be A, and the distance in the radial direction between the vertex and the second origin portion is assumed to be B, then a relation that satisfies all of A>0, A?B, and B?0 holds. Moreover, an angle which a first joint surface of the valve seat forms with an axial direction and an angle which the second joint surface forms with the axial direction are equal.

Abstract: A method and system for joining relatively thick (i.e., at least 0.07 inch, or between 0.08 and 0.24 inch) sheets of non-weldable aluminum or other material using multiple passes of ultrasonic joining and multiple plugs to create a single larger sheet. Angles and profiles are machined onto edges of the sheets, the angles are overlapped to form a scarf joint, and ultrasonic joining is performed on both sides of the scarf joint, resulting in channels where the angles and profiles intersect. Plugs are extruded or otherwise created and positioned in the channels, and ultrasonic joining is used to join the plugs in the channels. Additional plugs are added until the last plugs are proud of the surface, and then the plugs are machined until the joint is flush with the surface. The plugs may be of the same or a different material as the sheets.

Abstract: The invention relates to a method and a device for the residue-free friction stir welding of workpieces with different thicknesses, having the following method steps: a) two workpieces (6) to be welded are mounted such that the workpieces can be approached by a holding bell (3) for the friction stir welding tool and the drive head (2) thereof, b) after the welding device is started up, a welding pin tip (5) is immersed into the plastified material of the two workpieces (6) to be connected, wherein a welding shoe (4) is used which has a trapezoidal structure that extends in the diagonal direction of the welding shoe (4) for receiving the welding pin tip (5), and a circular opening (14) is mounted in a web with a smoothing surface (13) which has a front edge (12) that is part of a stepped Spahn guide stage (11), c) in order to improve the method, a welding shoe (4) is used in which the stepped Spahn guide stage (11) has material conducting channels on the front edge (12).

Abstract: A method for measuring the depth of the vapour cavity during an industrial machining process employs a high-energy beam. An optical measuring beam is directed towards the base of a vapour cavity. An optical coherence tomograph generates interference factors or other raw measurement data from reflections of the measurement beam. An evaluation device generates interference-suppressed measurement data, wherein raw measurement data that is generated at different times is processed together in the course of a mathematical operation. This operation can be a subtraction or a division. Slowly changing interference factors can thus be eliminated. An end value for the distance to the base of the vapour cavity is calculated from the interference-suppressed measurement data using a filter. As a result, the depth of the vapour cavity can be determined, in the knowledge of the distance at a part of the surface of the work piece that is not exposed to the high-energy beam.

Abstract: A machine for separative machining of a plate-shaped workpiece that has: a first movement unit for moving the workpiece in a first direction (X); a second movement unit for moving a machining head for the separative machining in a second direction (Y); and two workpiece bearing faces for bearing the workpiece. A gap that extends along the second direction (Y) is formed between the workpiece bearing faces. The machine has a push-out unit having a push-out element, wherein the push-out element is movable at least in the second direction (Y) within the gap so as to press, at a predefined push-out position (AP), against a workpiece part that was cut free from the workpiece during separative machining. The disclosure further relates to methods for pushing out a workpiece part which, in particular, was cut free on such a machine.

Abstract: A method is provided for welding a substrate, in which an energy source and/or a material feed is or are moved in an oscillating motion over the surface of the substrate. The oscillating movement in a vertical and/or horizontal direction during welding results in smaller grains, which prevent the formation of fractures during welding.

Abstract: A laser cutting apparatus includes a laser beam irradiation apparatus configured to radiate a laser beam, a pressure wave irradiation part including a plurality of pressure wave sources configured to radiate pressure waves toward a fusing part or a section to be cut by the laser beam, and a jet injection part configured to inject jets toward the fusing part or the section to be cut along respective outer circumferential sides of the pressure waves.

Abstract: A method for forming an article is disclosed, including laser welding a powder of an HTW alloy to a surface of a substrate along a weld path, forming a weld bead of the HTW alloy. The weld path is propagated along a weld direction, forming a cladding layer of the HTW alloy on the surface. The laser welding includes a laser energy density of at least about 11 kJ/cm2, and laser welding the powder to the surface includes a welding speed of about 5-20 ipm. The weld path oscillates essentially nonparallel to a reference line, establishing a cladding width wider than the weld bead width. The weld bead contacts itself along each oscillation such that the cladding layer is continuous and essentially free of cracks. A turbine bucket is disclosed including a squealer tip having the cladding layer with a cladding layer thickness of at least about 0.2 inches.

Abstract: An additive manufacturing system includes a build plate; a deposition system operable to dispense material as a melt pool to grow a workpiece on the build plate; a sensor system operable to determine a temperature of the workpiece being grown on the build plate adjacent to the melt pool; and a heater system operable to selectively heat the workpiece between the melt pool and the build plate.

Abstract: A method of making an article is disclosed. According to the method, an energy beam is directed to a build location on a substrate, and a first powder material is delivered to the build location on the substrate and melted with the energy beam. A second powder material is delivered to the build location on the substrate over the first material and melted with the energy beam. The direction of the energy beam and delivery and melting of the first and second powders is repeated at multiple build locations on the substrate to form a solid surface of the article of the second material. The solid surface comprising the second material is subjected to a finishing process.