Patents Issued in June 27, 2019
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Publication number: 20190193163Abstract: One aspect is an apparatus including a plurality of additively manufactured components each having an adhesive injection channel. The components are connected together such that adhesive injection channels are aligned to form an adhesive path that allows adhesive flow between the components. Another aspect is an apparatus, including an additively manufactured component having an adhesive injection channel and an adhesive flow mechanism comprising at least one of an adhesive side end effector or a vacuum side end effector, the adhesive flow mechanism configured to provide adhesive to the adhesive injection channels.Type: ApplicationFiled: December 27, 2017Publication date: June 27, 2019Inventors: Kevin Robert Czinger, Antonio Bernerd Martinez, Broc William TenHouten, Chukwubuikem Marcel Okoli, Eli Rogers
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Publication number: 20190193164Abstract: Atomization processes for manufacturing a metal powder or an alloy powder having a melting point comprising of about 50° Celsius to about 500° Celsius are provided herein. In at least one embodiment, the processes comprise providing a melt of a metal or an alloy having said melting point of about 50° Celsius to about 500° Celsius through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process. In at least one embodiment, the processes provide a distribution of powder with an average particle diameter under 20 microns with geometric standard deviation of lower than about 2.0.Type: ApplicationFiled: May 5, 2017Publication date: June 27, 2019Inventors: Sylvain ST-LAURENT, Shizhu CHEN, Hui LI
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Publication number: 20190193165Abstract: A multilayer hard film-coated cutting tool including a cutting tool body and a multilayer hard film formed on a surface of the cutting tool body, wherein the multilayer hard film comprises at least an upper layer and a lower layer; the upper layer is made of a Ti and Si compound layer; the lower layer is made of a multi-layered film of an A-layer and a B-layer, a layer thickness of the B-layer is equal to or thicker than a layer thickness of the A-layer, a ratio of the layer thicknesses of the A-layer and the B-layer being A-layer:B-layer=1:1 to 1:2, the multilayer hard films having 2 to 8 pairs of the A-layer and the B-layer in a case where a single pair is defined by a combination of a single A-layer and a single B-layer.Type: ApplicationFiled: July 28, 2017Publication date: June 27, 2019Applicants: MITSUBISHI MATERIALS CORPORATION, Oerlikon Surface Solutions AG, PfaffikonInventors: Masakuni TAKAHASHI, Denis KURAPOV, Volker DERFLINGER, Wolfgang KALSS
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Publication number: 20190193166Abstract: A wheel spraying protection device is composed of a hollow mounting rack, an electric cylinder, a tray, an electromagnetic chuck, a sleeve, a piston, a soft rubber cover, a support column, an end cover, high temperature resistant plastic protective plugs, springs and iron posts. The device can play a role in protecting during a wheel spraying process, and solves the problem that a flange face, a center hole and bolt hole conical surfaces are adhered with paint. The device has the characteristics of advanced process, easiness in manufacturing, simple structure, strong function and the like.Type: ApplicationFiled: February 12, 2018Publication date: June 27, 2019Inventors: Huiying Liu, Long Yang
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Publication number: 20190193167Abstract: A method of controlling a positioning control apparatus includes the steps of: deriving a predetermined relational expression in advance; detecting the pressing force during machining by a force sensor; calculating the sideslip amount corresponding to the pressing force detected by the force sensor, in accordance with the predetermined relational expression at any time; correcting a position command value of an arm tip of the positioning control apparatus based on the calculated sideslip amount; and machining the workpiece while moving the arm tip of the positioning control apparatus in accordance with the corrected position command value.Type: ApplicationFiled: August 30, 2017Publication date: June 27, 2019Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHAInventors: Yuhei HORIUCHI, Daisuke KAWAKAMI, Kazunori HARA, Jun FUJIMORI, Hajime KASHIKI
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Publication number: 20190193168Abstract: Provided are a machining method and a machining device that can reduce the displacement from a target round shape due to elastic deformation after machining, and can shorten the time required to machine a target round shape in the work. A machining method machines a round hole in a work, and includes: a hole-shape acquisition step of acquiring a shape of a hole of the work; an inverted-shape acquisition step of inverting the shape of the hole acquired at the hole-shape acquisition step relative to a target round shape to acquire an inverted shape; and an inverted-shape machining step of machining the hole in accordance with the inverted shape acquired at the inverted-shape acquisition step.Type: ApplicationFiled: December 4, 2018Publication date: June 27, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Hiroki Nonaka
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Publication number: 20190193169Abstract: A wheel bolt hole chamfer device is composed of a base, a support frame, a lower servo motor, a turntable, stop blocks, guide rails, strong springs, a driving friction wheel, driven shafts, driven friction wheels, chamfer cutters and the like. The device can be put into a production line as a fourth-procedure machining device, and bolt hole chamfers are no longer machined in three procedures, so that the three-procedure machining time is reduced; and after the fourth procedure for machining the bolt hole chamfers is supplemented, the machining time of a single wheel is shortened, and the efficiency is improved. The device integrates pitch diameter adjustment and rotating drive of the chamfer cutters, so that a drive system and a power system are greatly simplified, i.e., the manufacturing cost of the device is reduced, all bolt hole chamfers can be machined at the same time.Type: ApplicationFiled: February 12, 2018Publication date: June 27, 2019Inventors: Huiying Liu, Yule Zhou
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Publication number: 20190193170Abstract: A centering guide cage apparatus for interior wall drilling includes a drill-bit holder, a flange bearing, a centering guide cage, a flexible casing, a hand-grip turnbuckle, and a flexible drill shaft. The centering guide cage, equipped with plurality of shape-memory supports, is terminally connected to an outer race of the flange bearing. The centering guide cage is terminally connected a distal end of the flexible casing from the opposite end. The hand-grip turnbuckle is terminally pressed against a proximal end of the flexible casing. A distal end of the flexible drill shaft is terminally connected to the drill-bit holder as the flexible drill shaft traverses through the flange bearing, the centering guide cage, the flexible casing, and the hand-grip turnbuckle. The flexible drill shaft is radially connected within an inner race of the flange bearing, wherein a proximal end of the flexible drill shaft is engaged with a drill driver.Type: ApplicationFiled: December 23, 2018Publication date: June 27, 2019Inventor: Samuel Earl Monroe
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Publication number: 20190193171Abstract: A drill includes a drill body having a longitudinal axis, a front end, and a frontend portion and at least one flute in the front end portion. A cutting insert is mounted to the drill body in each flute of the at least one flute at the front end of the drill body. The at least one flute includes a plurality of grooves, concave surfaces of adjacent ones of the grooves intersecting to define a ridge separating the grooves.Type: ApplicationFiled: April 20, 2017Publication date: June 27, 2019Inventors: Lars B. NILSSON, Christian AHLSTROM, Michael SVENSSON
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Publication number: 20190193172Abstract: Wood core drilling bits for use in wood frame construction of structures in the residential and/or commercial market and sets of the same have a cylindrical barrel defining an axis of rotation and a first end that is open and a second end defined by a hub having a bore therethrough. The open end defines a plurality of cutting teeth and the cylindrical barrel defines a plurality of slots radially therethrough. The plurality of slots are positioned as points of a three-dimensional curve turning about the axis of rotation while moving parallel to the axis of rotation.Type: ApplicationFiled: December 22, 2018Publication date: June 27, 2019Inventors: Vincent Graham White, Kirk Thomas Lanz
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Publication number: 20190193173Abstract: A device for more efficient coupling and de-coupling of a hole saw to an arbor. A hole saw has a bottom wall with a central threaded hole. The arbor's clamping device has first and second thread-engaging parts for engaging the internal thread in the hole saw's bottom hole. The thread-engaging parts are moveable with respect to one another perpendicular to the longitudinal direction of the hole saw. When the thread-engaging parts are in a first, disengaged position, the clamping device allows retraction from or insertion into the hole saw's bottom hole substantially longitudinally. When the thread-engaging parts are in a second or engaged position having a larger circumference, the clamping device engages the internal thread in the hole saw's bottom hole for clamping the clamping device in the hole. The clamping device used in the hole saw provides a quick-coupling for mounting a hole saw on an arbor.Type: ApplicationFiled: June 8, 2017Publication date: June 27, 2019Inventor: Hendrikus Johannes BROEKMAN
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Publication number: 20190193174Abstract: A cutting tool capable of positioning a third pulley with high accuracy is provided. A miter saw includes a first pulley rotatable integrally with a motor shaft, a countershaft at which a second pulley and a third pulley are provided, a first belt looped under tension over the first pulley and the second pulley, an output shaft at which a fourth pulley is provided, a second belt looped under tension over the third pulley and the fourth pulley, a bearing which rotatably supports the countershaft and is positioned between the second pulley and the third pulley, a bearing which rotatably supports the countershaft and is positioned opposite to the second pulley relative to the third pulley, a gear case supporting the bearing, and a gear cover supporting the bearing. The gear case has a portion positioned between the second pulley and the third pulley.Type: ApplicationFiled: August 25, 2017Publication date: June 27, 2019Inventors: Takuhiro MURAKAMI, Masaru HIRANO, Yoshitaka SEKINE, Satoshi IWATA
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Publication number: 20190193175Abstract: The invention relates to a wire management system for a wire saw having a cutting wire guided through a cutting area. The system comprises a wire supplying unit for supplying cutting wire to the cutting area and a wire receiving unit for receiving cutting wire from the cutting area. At least one of the wire supplying unit and the wire receiving unit comprises: at least one rotatable reservoir spool for carrying the cutting wire in overlapping windings, at least one rotatable storage spool for temporarily receiving the cutting wire in windings, wherein the rotational axis of the storage spool coincides with the rotational axis of the reservoir spool, a wire guiding means for guiding the wire when being wound up on the storage spool, such that the wire windings on the storage spool do not overlap each other and/or have a lower density than the windings on the reservoir spool.Type: ApplicationFiled: February 28, 2019Publication date: June 27, 2019Inventors: Stefan HUGGENBERGER, Christoph HEINIGER
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Publication number: 20190193176Abstract: A clearance angle, of a blade-like tool or tool tooth of a tool for hob peeling workpieces is determined by defining the rake face contour of the tool and calculating the progression of path movement of the rake face during chip-breaking hob peeling, taking into account a pre-determinable transmission ratio between the tool and the workpiece determined by the respective number of teeth, and the desired tooth cross-section contour of the tool, and determining a tangential speed for points of the cutting edge of the tool during chip-breaking, wherein hob peeling is determined in the form of vectors that are displayed graphically as bundles for each point on the cutting-edge and a closed envelope surface is determined, which plus a desired clearance angle is selected as the shape for the flank face contour of the tool or of the flank face of the tool tooth. A tool is also provided.Type: ApplicationFiled: February 27, 2019Publication date: June 27, 2019Inventor: Marcel SOBCZYK
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Publication number: 20190193177Abstract: A tooth shape of the first tooth-shaped die part is formed have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a part in which a desired crowning has been produced. A tooth shape of the second tooth-shaped die part is formed to have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a central part, which is a part other than the part in which the desired crowning has been produced. A crowning forming method includes the steps of: forming a tooth shape on an outer circumference of the material by the tooth shape of the first tooth-shaped die part; and pressing the central part of the tooth shape of the material against the tooth shape of the inner circumference of the second tooth-shaped die part.Type: ApplicationFiled: November 26, 2018Publication date: June 27, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Toshitaka SUZUKI, Takeshi ENDOH
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Publication number: 20190193178Abstract: An electrochemical machining apparatus being capable of performing multiple points and multiple angles machining is provided. The electrochemical machining apparatus includes at least one electrode member, a guiding member and an actuation member. The electrode member includes a conductive end and a free end, wherein the electrode member is rigid and unbendable. The guiding member is for limiting and guiding the electrode member to move. The actuation member is for exerting a force to the free end of the electrode member, thereby enabling the conductive end of the electrode member to form angle variations. A force-exerting direction from the actuation member to the free end is parallel to a central axis of the electrode member or deflects off the central axis so as to form the angle variations.Type: ApplicationFiled: August 25, 2016Publication date: June 27, 2019Inventor: George Edward BAKER
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Publication number: 20190193179Abstract: An assembly of mechanical components includes a solder joint between two metal components. A mounted component is retained on one side of a support structure by a solder joint on the other side of the support structure between a retainer and a connector that is fast with the mounted component and extends through the support structure. The retainer is of sheet metal construction, so that a height of the solder joint is no more than the thickness of the retainer, thus providing a low-profile joint.Type: ApplicationFiled: March 5, 2019Publication date: June 27, 2019Inventors: Teodor Dabov, John Bernard Ardisana, II, Ashutosh Y. Shukla
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Publication number: 20190193180Abstract: A method for automated circumferential welding of a workpiece by means of at least one welding device, including: (a) determining a further weld path for a further weld to be welded on the workpiece, the further weld extending from a start point, via a downstream part to a stop point, (b) determining first welding parameters associated with the further weld and adapted to weld the further weld on the workpiece, the first welding parameters are adapted to transfer a first level of heat to the workpiece, (c) identifying at least one overlap area in the further weld path between the downstream part and the start point of the further weld or between the further weld and a start or stop point of a previous weld, (d) determining a boost area, the boost area including the at least one overlap area, (e) determining boost welding parameters associated with the boost area and adapted to weld the further weld in the boost area, the boost welding parameters are adapted to transfer a second level of heat to the workpiece,Type: ApplicationFiled: December 21, 2017Publication date: June 27, 2019Inventors: Joel TROYER, Gaspard BRISAC
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Publication number: 20190193181Abstract: A motion detection system having detection circuitry, motion recognition circuitry, and communication circuitry is provided. The detection circuitry is configured to detect gestures or motions of a welding system operator. In some embodiments, the detection circuitry is configured to detect gestures or motions of a welding operator via an accessory device, where the accessory device is in wireless communication with the motion detection system. The motion recognition circuitry receives the detected gestures or motions, and translates the detected gestures or motions into a welding command. The welding command is communicated to a welding system via the communications circuitry, and is configured to adjust an operating parameter of the welding system.Type: ApplicationFiled: December 28, 2018Publication date: June 27, 2019Inventors: Jason Dunahoo, Seth Michael Gregory
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Publication number: 20190193182Abstract: Various systems and methods are provided that allow a weld sequencer to use a statistical analysis of generated reports to automatically determine weld parameter limits for the welds defined by various functions in a sequence file. For example, the weld sequencer can take reports generated for a specific type of part and statistically analyze the weld data included in the reports according to a set of analysis parameters provided by a user. The weld sequencer can use the statistical analysis to identify and remove outlier data and define a set of weld parameter limits based on the remaining data. The weld parameter limits can define a low limit and/or a high limit for one or more weld parameters associated with a function. The weld sequencer can then update the sequence file to include the weld parameter limits.Type: ApplicationFiled: February 26, 2019Publication date: June 27, 2019Inventor: Joseph A. Daniel
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Publication number: 20190193183Abstract: Embodiments of modular-based power supply systems to support welding or cutting operations are disclosed. One embodiment includes a module rack having multiple slots configured to accept electrical input power from a single power drop within a welding or cutting environment. Multiple power supply modules are provided that are configured to be inserted into and withdrawn from the multiple slots. Each power supply module is configured to accept an electrical AC input derived from the electrical input power and provide an electrical DC output. The module rack is configured to support reconfigurable parallel electrical connections of subsets of the power supply modules. Each subset is configured to electrically connect to an output power supply stage to provide a dynamic waveform-controlled welding or cutting electrical signal to support generation of a single arc between an electrode and a workpiece.Type: ApplicationFiled: December 21, 2017Publication date: June 27, 2019Inventors: Todd E. Kooken, Lifeng Luo
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Publication number: 20190193184Abstract: A device (100) for covering the welding area for hot rolling lines consists of an outer container (1), a protective shield (2), a blade-holder (3) with scraping blades, and an actuator (9). Protection occurs by linearly sliding the protective shield (2) outside the outer container (1) up to minimizing the gaps with the billets. The cleaning occurs at the same time as the return to the rest position: the scraping blades, which are integral with the container (1) and are installed in contact with the inner surface of the protective shield (2), slide thereon during the raising, thus colliding with the deposits of solidified material and removing them. Completing the device (100) additionally is a small alternating linear motion of the protective shield (2) during operation to always keep the attachment area of the scraping blades clean, thus avoiding the need for excessive detachment forces at the beginning of the raising.Type: ApplicationFiled: September 12, 2017Publication date: June 27, 2019Inventors: Andrea Trinco, Davide Zilli
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Publication number: 20190193185Abstract: Disclosed are aluminum alloy products and methods of making and processing such products. Thus, disclosed are aluminum alloy products exhibiting controllable surface properties, including excellent bond durability, low contact resistance, and corrosion resistance. Aluminum alloy products described herein include a migrant element, a subsurface portion having a concentration of the migrant element, and a bulk portion having a concentration of the migrant element. The aluminum alloy product comprises an enrichment ratio of 4.0 or less, wherein the enrichment ratio is a ratio of the migrant element concentration in the subsurface portion to the concentration in the bulk portion. Additionally, the aluminum alloy products surface and/or subsurface can contain phosphorus (e.g., elemental phosphorus or oxidized phosphorus). The phosphorus containing surface provides reduced electronic stress on an electrode tip of a resistance spot welding apparatus, and an extended service lifetime (e.g.Type: ApplicationFiled: October 23, 2018Publication date: June 27, 2019Applicant: Novelis Inc.Inventors: Liangliang Li, Theresa Elizabeth MacFarlane, Sazol Kumar Das, Peter Lloyd Redmond, ChangOok Son, Dewei Zhu, Yudie Yuan, Luis Fanor Vega, Milan Felberbaum, Julio Malpica, Brian Paradis, Alp Manavbasi, Dechao Lin
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Publication number: 20190193186Abstract: The method includes: a first step of forming, at a weld site of laminated layers of a metal foil, using a cutter having a longitudinal cross-sectional shape of a substantially V shape, a notch penetrating the laminated metal foil along a lamination direction and having a linear shape in a plan view, to cause the laminated layers of the metal foil closely contact each other in the lamination direction at an end of the notch; a second step of bringing a welding electrode into pressure contact with the weld site and then energizing the weld site via the welding electrode to perform resistance welding, and a forming step, performed between the first and second steps, of crushing the notch and a raised portion around the notch, to form a recess to thereby compress the notch and the raised portion in the lamination direction.Type: ApplicationFiled: February 27, 2019Publication date: June 27, 2019Inventor: Takahiro Asada
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Publication number: 20190193187Abstract: A spot welded joint of at least two steel sheets is provided. At least one of the steel sheets presents yield strength above or equal to 600 MPa, an ultimate tensile strength above or equal to 1000 MPa, uniform elongation above or equal to 15%. The base metal chemical composition includes 0.05?C?0.21%, 4.0?Mn?7.0%, 0.5?Al?3.5%, Si?2.0%, Ti?0.2%, V?0.2%, Nb?0.2%, P?0.025%, B?0.0035%, and the spot welded joint contains a molten zone microstructure containing more than 0.5% of Al and containing a surface fraction of segregated areas lower than 1%, said segregated areas being zones larger than 20 ?m2 and containing more than the steel nominal phosphorus content.Type: ApplicationFiled: March 5, 2019Publication date: June 27, 2019Inventors: Astrid Perlade, Samuel Vignier, Frederic Kegel, Artem Arlazarov
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Publication number: 20190193188Abstract: A coupling device is configured to, using a coupling member, couple a first plate made of a first metal and a second plate made of a second metal to each other, and includes a first electrode, a second electrode, a power source, a driver, and a controller. The power source is connected to the first electrode and the second electrode. The driver is configured to move the first electrode and the second electrode relative to the coupling member, the first plate, and the second plate. The controller is configured to control the power source and the driver to electrify the coupling member, the first plate, and the second plate while controlling the first electrode and the second electrode to apply pressure to the coupling member, the first plate, and the second plate.Type: ApplicationFiled: February 27, 2019Publication date: June 27, 2019Applicant: Shinjo Holdings Co., Ltd.Inventors: Rikiya NISHIMURA, Etsuo MASUNAGA
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Publication number: 20190193189Abstract: A coupling device couples, using a coupling member, a first plate of a first metal to a second plate of a second metal. A power source is connected to first and second electrodes. A driver moves the first and second electrodes relative to the coupling member and the first and second plates. A controller controls the power source and the driver to electrify the coupling member and the first and second plates under pressure. The coupling member includes a third metal approximately identical to the second metal. The first metal has a melting point lower than melting points of the second and third metals. The coupling member includes a pilot portion that is located about a center of a flat surface of a body of the coupling member and that protrudes in an extending direction. The flat surface has discharge grooves radially extending from the pilot portion.Type: ApplicationFiled: February 27, 2019Publication date: June 27, 2019Applicant: Shinjo Holdings Co., Ltd.Inventors: Rikiya NISHIMURA, Etsuo MASUNAGA
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Publication number: 20190193190Abstract: An equipment main bod includes an intermediate electrode set disposed between upper and lower welding electrodes and provided at at least one of the upper and lower welding electrode sides. The intermediate electrode set includes a plurality of intermediate units, each intermediate unit having an intermediate electrode set jig and an intermediate electrode attachable to and detachable from the intermediate electrode set jig, and is configured as a rotary type in which the plurality of intermediate units are provided so as to be rotatable in a circumferential direction such that the plurality of intermediate units sequentially stop at a welding position that is aligned with the upper and lower welding electrodes in an up-down direction. The intermediate electrode set is configured to resistance-weld the workpiece, while pressing the workpiece by the pressing unit, via the intermediate electrode of the intermediate unit at the welding position.Type: ApplicationFiled: February 27, 2019Publication date: June 27, 2019Inventors: Keiji Wada, Takahiro Asada
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Publication number: 20190193191Abstract: Systems, methods, and apparatus to weld by preheating welding wire and inductively heating a workpiece are disclosed. An example welding system includes: a welding current source configured to provide welding current to a welding circuit, the welding circuit comprising an electrode wire and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the electrode wire via a second contact tip of the welding torch; and at least one induction heating coil configured to apply induction heat to a workpiece, the welding current source, the electrode preheating circuit, and the induction heating coil configured to perform a preheating operation and a welding operation on the workpiece.Type: ApplicationFiled: December 20, 2018Publication date: June 27, 2019Inventors: Todd Earl Holverson, James Francis Rappl
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Publication number: 20190193192Abstract: An electron beam source comprising a cathode, an anode, a means for deflecting an electron beam over a target surface and at least one vacuum pump, the electron beam source further comprising a contraction area arranged between the anode and the means for deflecting the electron beam where a hole in the contraction area is aligned with a hole in the anode with respect to the cathode, a first vacuum pump is arranged between the contraction area and the anode and a second vacuum pump is arranged above the anode, a gas inlet is provided between the contraction area and the means for deflecting the electron beam, wherein a first crossover of the electron beam is arranged between the cathode and the anode and a second crossover is arranged at or in close proximity to the contraction area.Type: ApplicationFiled: November 20, 2018Publication date: June 27, 2019Inventors: Mattias Fager, Johan Backlund
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Publication number: 20190193193Abstract: Provided is an electron beam source for generating an electron beam comprising a cathode, an anode and a grid for regulating an electron beam current. The cathode has a base and a protrusion with sidewalls and a top surface. The base surface and the top surface are essentially flat. The base surface and the top surface are arranged at a predetermined distance from each other. The base is larger than the protrusion. The electron beam source further comprising a control unit adapted for changing an applied voltage to the grid for switching a spot size of the electron beam on a target surface between at least a first a first spot size corresponding to emission from the top surface of the cathode only and to a second spot size corresponding to emission from the top surface and the base surface of the cathode.Type: ApplicationFiled: November 20, 2018Publication date: June 27, 2019Inventor: Mattias Fager
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Publication number: 20190193194Abstract: A solid-state method of bonding an extruded bead of metal material (4) onto the surface of a metal substrate (6) is provided. The method comprises deforming the surface of the substrate; extruding extrusion material to form extrudate; and depositing the extrudate on the surface of the substrate to form a bead of material on the substrate which is bonded to the substrate. A solid-state method of joining two metal components (30, 31) is also provided. The method comprises: extruding metal extrusion material to form extrudate (32); depositing extrudate between the two components such that it contacts each of the components to form an initial joint between the components; deforming a surface of the initial joint; and depositing further extrudate (38) on the initial joint between the two components.Type: ApplicationFiled: May 15, 2017Publication date: June 27, 2019Inventors: Øystein Grong, Ulf Roar Aakenes, Tor Gunnar Austigard
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Publication number: 20190193195Abstract: The present invention is intended is to improve the corrosion resistance of an overlay used in a nuclear power plant, and to reduce dissolution of cobalt from an overlay. The corrosion and wear resistant overlay is formed along a surface of a base by laser lamination modeling, and is configured from a plurality of metal layers of a Co-base alloy. The thickness of carbide eutectics that precipitate in the metal layers is the largest in the metal layer closest to the base, and is gradually smaller in the metal layers farther away from the base. The intensity of the laser beam applied to form layers by laser lamination modeling is adjusted so that the carbide eutectics that precipitate in at least the outermost metal layer have a controlled size of 10 ?m or less.Type: ApplicationFiled: December 21, 2018Publication date: June 27, 2019Inventors: Sei HIRANO, Yoshihisa KIYOTOKI, Hajime MIYATA, Hirotsugu KAWANAKA, Shinji MATSUSHITA, Hiroshi SHIRATORI
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Publication number: 20190193196Abstract: A method of manufacturing a side-coupling structure, associated with coupling an aiming beam from an aiming beam fiber into a laser beam fiber, may include removing a coating from a section of the laser beam fiber and removing a coating from a section of the aiming beam fiber. The method may further include bringing the section of the aiming beam fiber in physical contact with the section of the laser beam fiber in order to create the side-coupling structure. The method may further include recoating the section of the laser beam fiber and the section of the aiming beam fiber in order to coat the side-coupling structure.Type: ApplicationFiled: December 7, 2018Publication date: June 27, 2019Inventors: Changgeng YE, Hongbo YU, Martin H. MUENDEL
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Publication number: 20190193197Abstract: A laser machining apparatus includes: a laser oscillator to emit a laser beam; a focusing lens to irradiate a workpiece with the laser beam; a focus position control mechanism disposed between the laser oscillator and the focusing lens and disposed on the optical path of the laser beam and that controls the divergence angle of the laser beam and the incident diameter of the laser beam incident on the focusing lens; a laser beam deflector to deflect the laser beam before the laser beam is incident on the focusing lens; and an emitting angle control mechanism to control the emitting angle of the laser beam that exits from the focusing lens after being deflected by the laser beam deflector.Type: ApplicationFiled: September 5, 2017Publication date: June 27, 2019Applicant: Mitsubishi Electric CorporationInventors: Kyohei ISHIKAWA, Naoyuki NAKAMURA, Tatsuya YAMAMOTO, Masaki SEGUCHI
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Publication number: 20190193198Abstract: A direct write laser based machining process wherein a laser beam is controlled to machine a glass material in an interlaced raster scan pattern. An embodiment of machining a glass substrate to form an optical element is described. An ultrashort pulsed laser is used for machining and smoothing fused silica, followed by CO2 laser polishing. High speed and high quality machining is possible using this approach, which allows efficient use of high laser repetition rates.Type: ApplicationFiled: December 20, 2018Publication date: June 27, 2019Inventors: Paul Blair, Chris Courtney, Tina Parsonage, Amiel Lopes, Krystian L. Wlodarczyk, Duncan P. Hand
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Publication number: 20190193199Abstract: A laser processing apparatus includes a laser oscillator oscillating a laser beam, a light condensing lens condensing the laser beam oscillated by the laser oscillator, and a mask member disposed between the laser oscillator and the light condensing lens and blocking part of the laser beam oscillated by the laser oscillator, in which the mask member includes a transmitting portion through which light passes, and a reflecting film surrounding the transmitting portion and reflecting the part of the laser beam.Type: ApplicationFiled: December 5, 2018Publication date: June 27, 2019Inventor: Yuta YOSHIDA
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Publication number: 20190193200Abstract: A laser irradiation apparatus (1) according to one embodiment irradiates a workpiece (16) with a laser beam (15) while conveying the workpiece (16) caused to float with the use of a flotation unit (10). The flotation unit (10) includes precision float regions (11a, 11b) and rough float regions (13a to 13j). The precision float regions (11a, 11b) are configured to cause the workpiece (16) to float by utilizing ejection and suction of a gas, and the rough float regions are configured to cause the workpiece (16) to float by utilizing ejection of a gas without suction of a gas.Type: ApplicationFiled: June 2, 2017Publication date: June 27, 2019Inventors: Takahiro FUJI, Yuki SUZUKI, Takahiro MIKAMI, Yoshihiro YAMAGUCHI
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Publication number: 20190193201Abstract: A vacuum insulation panel manufacturing method that makes it possible to manufacture low-cost, high-performance vacuum insulation panels, and a vacuum insulation panel are provided.Type: ApplicationFiled: December 21, 2018Publication date: June 27, 2019Inventors: Tsutomu AZUMA, Hirohisa MISHIMA, Takefumi NAKAKO
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Publication number: 20190193202Abstract: Methods of forming a weld joint using rotating shielding devices are disclosed. To form the weld joint, the rotating shielding device may be moved continuously along a seam formed between two structures being welded, so as to avoid having to remove the rotating shielding device during, for example, welding around corners. In this manner, disclosed methods of welding may improve efficiency of techniques such as vertical welding. During welding, rotating shielding devices may be coupled to a shielding gas supply, such that the shielding gas exits through an outlet formed in an axle of the rotating shielding device as the device is rotated and moved along the seam. The rotating shielding device may contain a plurality of partitions defining one or more chambers, the partitions and chambers being positioned between spaced-apart rotating portions, with the rotating shielding device configured to direct the shielding gas towards the weld pool during welding.Type: ApplicationFiled: February 28, 2019Publication date: June 27, 2019Inventor: Frederick W. Buldhaupt
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Publication number: 20190193203Abstract: Provided is an additive manufacturing apparatus (1) for forming a three-dimensional article (2) layer by layer from a powder. The apparatus comprising an outer casing (3) forming a build chamber (4), and a build tank (5) arranged inside the casing in the build chamber. The apparatus (1) further comprises an arrangement (20) for controlling a temperature of the apparatus. The temperature control arrangement (20) comprises at least a first circuit (21) for a first working fluid. The first circuit being arranged at a wall portion (40; 50) of the apparatus for transferring heat between the build chamber (4) and the first working fluid.Type: ApplicationFiled: November 13, 2018Publication date: June 27, 2019Inventors: Christian Ekberg, Christer Roennbacke
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Publication number: 20190193204Abstract: A device performs laser-assisted processing of a material adhering to a substrate or of a substrate associated or substrate-free body or of its surface. The device has a positioning system enabling three translational and three rotational degrees of freedom and having a sample holder. The sample holder holds the substrate to which the material to be processed adheres or to which the body to be processed is associated or, in the absence of a substrate, the body to be processed. The device has a laser source emitting laser pulses and focusing optics which shape the laser pulses such that they impinge in a focal point or a focal volume in the region of the material or body to be processed in such a way that a two-photon or multi-photon polymerization takes place.Type: ApplicationFiled: August 18, 2017Publication date: June 27, 2019Inventors: RUTH HOUBERTZ, ALEXANDER KRUPP, BENEDIKT STENDER
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Publication number: 20190193205Abstract: A recess or through-hole forming method for forming a substrate with a recess or a through-hole along a thickness direction of the substrate, the method including: a modified region forming step of applying a laser beam of such a wavelength as to be transmitted through the substrate to the substrate, with a focal region of the laser beam positioned inside the substrate, to form a column-shaped modified region which is exposed to a surface of the substrate and extends along the thickness direction of the substrate; and an etching step of etching the modified region to form the substrate with the recess or the through-hole, after the modified region forming step is performed.Type: ApplicationFiled: December 11, 2018Publication date: June 27, 2019Inventors: Kazuma SEKIYA, Naoki MURAZAWA
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Publication number: 20190193206Abstract: Methods and systems for laser etching substrates to fine tune antennas for wireless communication are provided. A method includes laser etching an antenna element design into a substrate material. The antenna element design is for receiving conductive material to form an antenna structure. The method also includes laser etching a first area of the substrate material to change an intrinsic property of the substrate material in order to control an electrical characteristic of the antenna structure.Type: ApplicationFiled: March 1, 2019Publication date: June 27, 2019Inventors: Istvan J. Szini, Aiman Shibli
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Publication number: 20190193207Abstract: A friction clutch assembly for an automatic transmission, a friction clutch plate, and a method of forming a friction clutch plate are provided. The method includes providing a friction material layer for a face of the friction clutch plate and cutting the friction material layer with a laser beam to form a plurality of grooves within the friction material layer. In one version, a friction plate for the friction clutch assembly includes an annular core plate having first and second opposed faces and defining an outer edge and an inner edge. Friction material is affixed to at least one of the first and second opposed faces. The friction material defines a plurality of grooves within the friction material, each groove being bordered by friction material having a ridge. The cross-section of the ridge has a corner having a radius of curvature that is less than 300 microns.Type: ApplicationFiled: December 21, 2017Publication date: June 27, 2019Inventors: John M. Kremer, Huaxin Li
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Publication number: 20190193208Abstract: The present invention relates to a novel method and system for inscription of periodic patterns inside or on a surface of a substrate using femtosecond pulse lasers.Type: ApplicationFiled: September 3, 2017Publication date: June 27, 2019Inventor: Kyriacos KALLI
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Publication number: 20190193209Abstract: A method for preparing a precoated sheet is provided. The method includes providing a precoated sheet having a metallic substrate with a precoating on at least one of its faces and removing through laser ablation at least a portion of the precoating on the at least one face of the precoated sheet in a removal zone. The ablation step is carried out in an installation. The installation includes at least one protective element having a protective surface. During the ablation step, the protective surface contacts the precoated sheet in a contact area in register with the laser beam as the laser beam removes the portion of the precoating. A plane tangent to the protective surface at the contact area forms a dihedral angle with the plane of the face of the precoated sheet. This angle is strictly smaller than 90°.Type: ApplicationFiled: May 23, 2017Publication date: June 27, 2019Applicant: ArcelorMittalInventor: René VIERSTRAETE
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Publication number: 20190193210Abstract: A solder material having a good thermal-cycle fatigue property and wettability. The solder material contains not less than 5.0% by mass and not more than 8.0% by mass Sb, not less than 3.0% by mass and not more than 5.0% by mass Ag, and the balance of Sn and incidental impurities. Also, a semiconductor device may include a joining layer between a semiconductor element and a substrate electrode or a lead frame, the joining layer being obtained by melting this solder material.Type: ApplicationFiled: March 1, 2019Publication date: June 27, 2019Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke Saito, Yoshihiro Kodaira
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Publication number: 20190193211Abstract: A solder bonding method that bonds, using a solder joint, an electrode of a circuit board to an electrode of an electronic component includes: depositing, on the electrode of the circuit board, an Sn—Bi-based solder alloy with a lower melting point than a solder alloy deposited on the electrode of the electronic component; mounting the electronic component on the circuit board such that the Sn—Bi-based solder alloy contacts the solder alloy on the electrode of the electronic component; heating the circuit board to a peak temperature of heating of 150° C. to 180° C.; holding the peak temperature of heating at a holding time of greater than 60 seconds and less than or equal to 150 seconds; and cooling, after the heating and to form the solder joint, the circuit board at a cooling rate greater than or equal to 3° C./sec.Type: ApplicationFiled: February 15, 2019Publication date: June 27, 2019Applicant: Lenovo (Singapore) Pte. Ltd.Inventors: Ko Inaba, Tetsu Takemasa, Tadashi Kosuga
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Publication number: 20190193212Abstract: A method of manufacturing a plate-shaped solder according to the invention of the present application includes an aggregating step of aggregating a plurality of thread solders and a crimping step of crimping the plurality of aggregated thread solders to one another to form a plate-shaped solder. A manufacturing device of a plate-shaped solder according to the invention of the present application includes an aggregating portion for aggregating a plurality of thread solders and a crimping portion for crimping the plurality of thread solders to one another in the aggregating portion to form a plate-shaped solder.Type: ApplicationFiled: August 17, 2016Publication date: June 27, 2019Applicant: Mitsubishi Electric CorporationInventors: Shuji UOZUMI, Kazuhiko SAKUTANI