Patents Issued in December 26, 2019
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Publication number: 20190389106Abstract: A method, for manufacturing an electronic assembly, such as an antenna or a capacitive sensing device or a coupled inductor, comprising at least a first electrically conductive element and a second electrically conductive element is presented. The method comprises obtaining said electrically conductive elements, such as patch elements, arranging said electrically conductive elements, such as inside of a cavity defined by a mold structure, at a pre-defined distance from each other for establishing an electromagnetic coupling between said electrically conductive elements, and molding, such as injection molding, a molding material layer at least between said electrically conductive elements, wherein the molding material layer has a thickness between said electrically conductive elements defined by the pre-defined distance. In addition, electronic assemblies, antennas, capacitive sensing devices and coupled inductors are presented.Type: ApplicationFiled: September 5, 2019Publication date: December 26, 2019Inventors: Anne Isohätälä, Hasse Sinivaara, Mikko Heikkinen
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Publication number: 20190389107Abstract: The invention relates to a vehicle outer surface component with a layer structure with an SMC layer forming an outer shell layer and a reinforcement structure connected to the SMC layer and having a core layer, wherein it is provided according to the invention that an IMC-TOPcoat-layer is mounted on the outside on the SMC layer, which together with the SMC layer forms the outer shell layer.Type: ApplicationFiled: June 14, 2019Publication date: December 26, 2019Inventors: Frank KIESEWETTER, Magnus SVIBERG, Matthias BAUMANN
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Publication number: 20190389108Abstract: A plate-shaped molded body manufacturing method is provided. The manufacturing method involves a step of injection-molding a liquid crystal polymer resin composition using a mold that satisfies the following conditions (i) to (iii). (i) The mold includes a cavity and a gate that is connected to the cavity, the cavity has a shape that corresponds to the plate-shaped molded body, and the gate is provided across approximately an entire width of one side of the cavity. (ii) The mold includes a runner that is connected to the gate, and the runner extends along approximately an entire width of the gate. (iii) In a cross section perpendicular to an extension direction of the runner, a shape of an inside space of the runner has a wedge-shaped portion in which a width of the inside space gradually decreases toward the gate.Type: ApplicationFiled: December 14, 2017Publication date: December 26, 2019Inventors: Shintaro KOMATSU, Taiga SAKAI, Mitsuo MAEDA
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Publication number: 20190389109Abstract: A co-injection hot runner nozzle comprises an inner melt flow channel and an annular outer melt flow channel that surrounds the inner melt flow channel. The inner and outer melt flow channels have a first common source. The nozzle further comprises an annular intermediate melt flow channel disposed between the inner and outer melt flow channels. The annular intermediate melt flow channel is at least partly defined by a plurality of spiral grooves, each spiral groove having a respective inlet and defining a helical flow path. Lands between adjacent spiral grooves increase in clearance in a downstream direction. An annular axial flow path is defined over the lands. A plurality of feeder channels having a second common source is configured to supply melt to the plurality of inlets of the spiral grooves. The relationship of feeder channels to spiral grooves may be one-to-one. The inlets may be longitudinal channels.Type: ApplicationFiled: January 12, 2018Publication date: December 26, 2019Inventors: Abdeslam BOUTI, Hakimuddin BOXWALA, Nathan Gabriel SOUTHWICK, Maciej BRELSKI, Dietmar Tiemo BRAND, Adam Christopher ULEMEK, Dirk Holger SCHLUMS
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Publication number: 20190389110Abstract: A resin product includes an outer surface. The outer surface includes a first area and a second area. The first area includes a surface pattern including a concave and convex portion having a first difference in height. The second area includes a surface pattern including a concave and convex portion having a second difference in height, larger than the first difference in height. An arithmetic average height of a top of a convex portion of the concave and convex portion having the first difference in height is larger than an arithmetic average height of a top of a convex portion of the concave and convex portion having the second difference in height.Type: ApplicationFiled: June 13, 2019Publication date: December 26, 2019Inventors: Toshiyuki Sano, Kei Oikawa
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Publication number: 20190389111Abstract: Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for the injection cycle, operating the injection molding machine to inject a molten material into the mold cavity, and measuring a cavity pressure value of the mold cavity during the mold cycle. Upon measuring a nominal cavity pressure value, a pattern recognition portion of the injection cycle that is at least partially dependent on the obtained pattern commences where a driving force being exerted on the molten material is adjusted such that the measured cavity pressure matches the obtained pattern for the injection cycle.Type: ApplicationFiled: June 11, 2019Publication date: December 26, 2019Inventors: Ethan David Stiefel, Bryler Collins, Gene Michael Altonen, Brian Matthew Burns, Brandon Michael Birchmeier
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Publication number: 20190389112Abstract: Systems and approaches for controlling an injection molding machine having a first configuration and a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for a portion of an injection cycle of an injection molding machine having a second configuration and operating the injection molding machine having the first configuration to inject a molten material into the mold cavity. While operating the injection molding machine having the first configuration, the obtained pattern is used to control a portion of the injection cycle.Type: ApplicationFiled: June 11, 2019Publication date: December 26, 2019Inventors: Bryler Collins, Ethan David Stiefel, Gene Michael Altonen, Brandon Michael Birchmeier, Brian Matthew Burns
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Publication number: 20190389113Abstract: An extruder for multi-lumen tubular products with multi-coronal arrangement comprises a main body (2) defining a passage cavity (2a) and an average outflow direction (2b), as well as an input surface (3) and an exit surface (4) respectively formed on opposite faces of the main body (2) and defining respective entry areas afferent to and efferent from the passage cavity (2a); the extruder further comprises an expansion portion (4a) associated with the exit surface (4) and adapted to mutually orient spontaneous expansive flows of said extrusion material through the exit surface (4) in reciprocal directions of mutual intersection.Type: ApplicationFiled: November 27, 2017Publication date: December 26, 2019Inventors: Giorgio MACCAGNAN, Lorenzo GATTI, Tiziano CAPELLETTI
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Publication number: 20190389114Abstract: A screw extruder for extruding a kneaded material, includes: a screw; and a casing housing the screw and having a material supply port on an upstream side. The screw has a shaft portion and a helical flight portion provided on an outer peripheral surface of the shaft portion. Regarding a clearance between a top portion of the flight portion and an inner wall surface of the casing, the clearance at a downstream side end of the flight portion is larger than the clearance at a downstream side end of the supply port. No area where the clearance decreases from the upstream side toward the downstream side is present between the downstream side end of the supply port and the downstream side end of the flight portion.Type: ApplicationFiled: January 17, 2018Publication date: December 26, 2019Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Kazuhisa FUKUTANI, Kosuke HIGASHI
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Publication number: 20190389115Abstract: A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.Type: ApplicationFiled: September 9, 2019Publication date: December 26, 2019Inventors: Atsushi YUSA, Satoshi YAMAMOTO, Hideto GOTO
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Publication number: 20190389116Abstract: The invention relates to an extrusion blow-molded container, the inside of which is defined by a container side wall and a container bottom, a standing area being detachably connected to the container side wall and to the container bottom. According to the invention, at least a subarea of a bottom of a primary container product formed from the parison is irreversibly moved into the container such that an undercut container bottom is embodied on the container at least in a subarea, the standing area of the container being formed in the region of the undercut container bottom from a side wall of the primary container product by bending and/or pressing down.Type: ApplicationFiled: September 22, 2017Publication date: December 26, 2019Inventors: Christoph Nigl, Michael Marent, Oswald Valtiner, Christian Starchl
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Publication number: 20190389117Abstract: A blow molding device including: an injection molding unit manufacturing a bottomed preform made of resin; a blow molding unit; a support part supporting the preform; and a conveying unit conveying the support part to the blow molding unit, wherein the blow molding unit includes: a first mold for performing a first step of subjecting the preform to heat-set blowing at a first temperature; a second mold for performing a second step of blow-molding an intermediate molded article, which has been blow-molded by the heat-set blowing, at a second temperature lower than the first temperature, thereby manufacturing a container; and a movement unit capable of moving the first mold and the second mold relative to the support part so as to perform the first step and the second step continuously.Type: ApplicationFiled: February 16, 2017Publication date: December 26, 2019Applicant: NISSEI ASB MACHINE CO., LTD.Inventor: Hiroshi HARIGOME
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Publication number: 20190389118Abstract: A process for producing a tube, comprising forming a blow-molded article and removing a bottom portion of said blow-molded article. The blow-molded article includes (i) a head portion, and (ii) a tube portion integral with said head portion. The tube may be decorated, such as with a label.Type: ApplicationFiled: June 21, 2019Publication date: December 26, 2019Inventor: Barron G. McKillip
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Publication number: 20190389119Abstract: A Molding unit for the forming of a container includes: a mold provided with a side wall defining a cavity bearing the impression of a portion of the container; an insert having a frontal surface bearing the impression of a local portion of the container, movable between a retracted position and a deployed position, with this insert being penetrated by ducts; a pierced piston to which the insert is attached and which ensures the mobility of the latter between its retracted position and its deployed position; and at least one pierced screw by which the insert is attached to the piston.Type: ApplicationFiled: June 21, 2019Publication date: December 26, 2019Inventors: Régis BECHEN, Camille GUITON
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Publication number: 20190389120Abstract: Provided is a method of thermoforming a molding material to have a bent portion and a flat portion extending from the bent portion. The method includes: placing the molding material on a bending mold, the bending mold having a curved surface; and forming the bent portion of the molding material by heating a portion of the molding material at least to a fluidization temperature such that the portion of the molding material bends due to the weight of the flat portion of the molding material to form the bent portion according to a shape of the bending mold.Type: ApplicationFiled: September 4, 2019Publication date: December 26, 2019Inventors: Sungwoo Eo, Hunkyo Kim, Byoungyul Shim, Jusuk Oh
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Publication number: 20190389121Abstract: A method for producing a film and a film winding device are provided. When transferring of the film is slowed for winding of the film to be suspended and after winding of the film is suspended, transferring of the film is accelerated for winding of the film to be resumed. The film has a tension at a first level during a period extending from slowing of transferring of the film to suspending of winding of the film. Alternatively, the film has a tension at a first level during a period extending from a predetermined time point during a period during which winding of the film is suspended to a time point at which the accelerating starts. The first level of the tension is higher than a second level that the tension has immediately before slowing of the transferring of the film starts.Type: ApplicationFiled: June 24, 2019Publication date: December 26, 2019Inventors: Tatsuya KATAOKA, Kiyomu NOMURA, Fumiya KOMI, Manabu OKAZAKI
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Publication number: 20190389122Abstract: A laminating device includes a protection film facing a cover glass, a balloon pressing the protection film to a recessed surface of the cover glass by inflating, and a first regulating portion and a second regulating portion regulating inflation of a part of the balloon. In this way, air bubbles being formed are reduced, and a bonding subject is bonded to a bonded subject.Type: ApplicationFiled: May 25, 2017Publication date: December 26, 2019Inventor: Kazuyuki NODA
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Publication number: 20190389123Abstract: A method of manufacturing a three dimensional article includes forming the three-dimensional article with three-dimensional printing, processing the three-dimensional article to remove support material ink, illuminating the three-dimensional article with electromagnetic radiation, inspecting the three dimensional article for photoluminescence that is responsive to the illumination, and verifying whether the support material has been sufficiently removed based upon the inspection. The support material ink includes a phosphor component that phosphorescently emits light in response to the illumination.Type: ApplicationFiled: June 13, 2019Publication date: December 26, 2019Inventors: Mark Raymond Parker, Bo Wu, Jule W. Thomas, JR.
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Publication number: 20190389124Abstract: Systems and methods for the dispensing of liquid, and automated layering of liquid hydrogel patterns are disclosed. In some embodiments, the systems and methods described herein may utilize a bioprinter having a brush that is configured to pattern a collagen layer. In some embodiments, the bioprinter may be used to make layered bioprinted materials. In some embodiments, the systems and methods described herein may include a bioprinter having an atomizer needle that is configured to dispense liquid in an automated way. In some embodiments, the disclosed systems and methods may provide modified surfaces upon which materials may be printed using a three-dimensional (3D) bioprinter. In one embodiment, a modified surface may be formed of polydimethylsiloxane (PDMS), silicones and the like.Type: ApplicationFiled: June 24, 2019Publication date: December 26, 2019Applicant: Allevi, Inc.Inventors: Taciana Leticia WOELLNER DUARTE PEREIRA, Ricardo SOLORZANO, Gabriel David MONTOYA, Margaret Elizabeth PRENDERGAST
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Publication number: 20190389125Abstract: There is provided an apparatus for forming a three-dimensional object having a desired decoration. The apparatus for forming a three-dimensional object configured to form a three-dimensional object includes: a head for reflective ink configured to form a light reflection layer, a head for decorative ink, a head for transparent ink, a main scanning driving unit and a sub-scanning driving unit. At least the head for decorative ink and the head for transparent ink are arranged to be positionally offset in a sub-scanning direction, the head for reflective ink, the head for decorative ink and the head for transparent ink are configured to form a transparent layer between the light reflection layer and a decorative layer, thereby forming the decorative layer, the transparent layer and the light reflection layer in corresponding order from a surface layer-side of the three-dimensional object towards an inner side of the three-dimensional object.Type: ApplicationFiled: August 28, 2019Publication date: December 26, 2019Applicant: MIMAKI ENGINEERING CO., LTD.Inventors: Hirofumi Hara, Masaya Nagahari
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Publication number: 20190389126Abstract: A method for producing an electrical power device having an insulator. The method includes, by means of additive manufacturing, applying a polymeric insulating material forming part of the device. The method also includes, in a subsequent consolidation step, subjecting the insulator to elevated temperature and pressure during a predetermined time period to consolidate the insulator.Type: ApplicationFiled: February 6, 2018Publication date: December 26, 2019Inventors: Harald Martini, Joachim Schiessling, Nils Lavesson, Cecilia Forssen, Håkan Faleke, Julia Viertel, Lukasz Matysiak, Jan Czyzewski, Roger Hedlund, Jens Rocks
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Publication number: 20190389127Abstract: A method of forming a three-dimensional object is carried out by providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid and advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently with the irradiating and/or advancing steps: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof. The gradient of polymerization zone comprises the polymerizable liquid in partially cured form (e.g.Type: ApplicationFiled: June 8, 2018Publication date: December 26, 2019Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Nikita Ermoshkin, Edward T. Samulski
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Publication number: 20190389128Abstract: A method of manufacturing a portion of an aerofoil, the portion having an outer surface, the outer surface comprising a porous region, the method comprising using an additive manufacturing technique to manufacture the portion.Type: ApplicationFiled: December 4, 2018Publication date: December 26, 2019Inventors: Con Doolan, Chaoyang Jiang
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Publication number: 20190389129Abstract: An apparatus and to a method for producing a three-dimensional object built up from at least one material layer by selective solidification of at least one powder raw material applied successively in raw material tracks to a build platform via an application unit of the apparatus. In this case, the apparatus for solidifying the raw material via energy input from a beam has an irradiation unit forming a build group together with the application unit, wherein the irradiation unit having a contiguous group of irradiation elements is rotatably mounted on the application unit.Type: ApplicationFiled: June 25, 2019Publication date: December 26, 2019Applicant: Volkswagen AktiengesellschaftInventors: Julian KOOPMANN, Fabian FISCHER, Knut SCHMIDT
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Publication number: 20190389130Abstract: A method of additive layer manufacture includes the steps of successively depositing layers of fusible powder material in overlying relationship and introducing energy, such as by an electron beam, into each deposited layer to selectively melt material in the layer so as to fuse the melted material together and to already fused material of a layer thereunder in order to produce a three dimensional solid article in successive cross-sectional layers. In order to monitor layer quality, structured light defining a fringe pattern is projected onto each deposited layer before and/or after melting of material in that layer and the fringe pattern on each layer is imaged from a perspective different from that of the projection so as to reveal disturbance of the pattern by topographical features of the layer.Type: ApplicationFiled: January 31, 2018Publication date: December 26, 2019Inventors: William Thomas Richardson, Ian Laidler, Liam Blunt
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Publication number: 20190389131Abstract: A method is provided for maintaining resin in a system including a main feed tank and at least one vat, each of the at least one vats associated with a 3-D printing machine. The method includes the steps of: transferring resin from the main feed tank to the at least one vat; operating the associated 3-D printing machine in a build cycle; returning the resin from the at least one vat to the main feed tank; and repeating in a cycle the steps of transferring the resin, operating the 3-D printing machine, and returning the resin.Type: ApplicationFiled: September 6, 2019Publication date: December 26, 2019Inventors: Stephanie Lynn DePalma, William Cosmo Murphy, Travis Sands
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Publication number: 20190389132Abstract: A stereolithography 3D printer (1) and a method of adjusting temperature of printing materials thereof are provided. The stereolithography 3D printer (1) has a material tank (105) for accommodating print materials (20), a light module (103), a temperature-adjusting module (101), a temperature-sensing module (102), and a curing platform (104). The stereolithography 3D printer (1) executes a procedure of controlling temperature for adjusting a temperature of the print materials (20) if a sensed temperature doesn't reach a default value, and executes a procedure of 3D printing for manufacturing a 3D physical model by using the print materials (20) whose temperature had been adjusted. The printing quality of the 3D physical models can be effectively improved via controlling the temperature of the print materials (20).Type: ApplicationFiled: January 25, 2019Publication date: December 26, 2019Inventors: Chung-Yen GIR, Hung-Wei HUANG, Tsung-Hua KUO
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Publication number: 20190389133Abstract: A method of additive manufacturing of a three-dimensional object is disclosed. The method comprises sequentially forming a plurality of layers each patterned according to the shape of a cross section of the object. In some embodiments, the formation of at least one of the layers comprises performing a raster scan to dispense at least a first building material composition, and a vector scan to dispense at least a second building material composition. The vector scan is optionally along a path selected to form at least one structure selected from the group consisting of (i) an elongated structure, (ii) a boundary structure at least partially surrounding an area filled with the first building material, and (iii) an inter-layer connecting structure.Type: ApplicationFiled: August 7, 2019Publication date: December 26, 2019Applicant: Stratasys Ltd.Inventor: Eduardo NAPADENSKY
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Publication number: 20190389134Abstract: The present disclosure provides methods and systems for printing a three-dimensional (3D) object. A method for printing a 3D object may comprise receiving a computer model of the 3D object in computer memory and generating a parametric representation of the computer model of the 3D object. Next, a first edge in a parametric representation of a curved surface of the computer model may be selected, and a 3D tool path may be generated at least in part by: (i) selecting a first set of points on the first edge; and (ii) computing coordinates of a second set of points on a second edge parallel to the first edge in the parametric representation, wherein the first edge and the second edge define the 3D tool path. Printing instructions may then be generated for printing at least a portion of the 3D object along the tool path.Type: ApplicationFiled: June 4, 2019Publication date: December 26, 2019Inventor: Peter John Woytowitz
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Publication number: 20190389135Abstract: An adjustment method of a shaping device including a table on which a stereoscopic shaped object is shaped, and an inkjet head that ejects ink toward the table to form the shaped object, the method including an electronic balance installation process of placing an electronic balance for measuring weight of an ink ejected by the inkjet head on the table, and an ink ejection amount setting process of measuring the weight of the ink ejected by the inkjet head by the electronic balance placed on the table, and adjusting and setting the amount of ink ejected by the inkjet head based on the measurement result.Type: ApplicationFiled: June 18, 2019Publication date: December 26, 2019Applicant: MIMAKI ENGINEERING CO., LTD.Inventor: Kenta Imai
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Publication number: 20190389136Abstract: A shaped object includes a colored region and a light reflecting region. In shape data on the shaped object provided in its surface with a recess, first and second polygons are connected to each other in a recessed manner. When a region of the shaped object corresponding to a region formed by translating the first polygon by a thickness of the colored region in its normal direction is indicated as a first extension region, and a region of the shaped object corresponding to a region formed by translating the second polygon by the thickness of the colored region in its normal direction is indicated as a second extension region to be colored, a connection region between the first and second extension regions in the colored region is formed of a transparent material, or a material identical to a light reflective material constituting the light reflecting region, in the shaping method.Type: ApplicationFiled: June 18, 2019Publication date: December 26, 2019Applicant: MIMAKI ENGINEERING CO., LTD.Inventors: Kunio Hakkaku, Hiroyoshi Ohi
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Publication number: 20190389137Abstract: Disclosed is a method for supervision of an additive manufacturing process for producing a manufacturing product by selectively solidifying build-up material in a process chamber. The build-up material is irradiated according to predefinable irradiation control data; and a process chamber supervisory data set is generated based on the irradiation control data, supervisory data being encoded process chamber point by process chamber point in said data set. Quality data concerning the manufacturing process are determined based on the process chamber supervisory data set. A description is further given of a supervisory device suitable therefor a control device for an apparatus for additive manufacturing of manufacturing products, and an apparatus for additive manufacturing of manufacturing products comprising such a control device.Type: ApplicationFiled: April 12, 2018Publication date: December 26, 2019Applicant: EOS GmbH Electro Optical SystemsInventors: Markus Frohnmaier, Marcus Schmidt, Harald Krauss, Michael Sirch
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Publication number: 20190389138Abstract: A build assembly and a method of manufacturing the same are provided. The build assembly includes a first component, a second component, and a support structure coupling the two components together to fix their relative position. The support structure may be a “ghost” structure that is not connected with or does not contact the components, but is positioned such that the components are restrained to prevent distortion. The support structure may also be connected to the components and may define channels for removing additive powder from within or around the components.Type: ApplicationFiled: June 26, 2018Publication date: December 26, 2019Inventors: Joseph Daniel Franzen, JR., Jerod Curtis Kruse, Adegboyega Masud Makinde
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Publication number: 20190389139Abstract: In one aspect, build materials and support materials for use with a 3D printer are described herein. Such materials include a phosphor component in combination with other components. In some embodiments, the phosphor component of a build material or support material is present in the material in an amount of 0.001-0.5 wt. % and has a peak photoluminescence (PL) emission wavelength of 430-750 nm and a photoluminescence quantum yield (QY) of 0.10-1.Type: ApplicationFiled: June 13, 2019Publication date: December 26, 2019Inventors: Bo Wu, Jule W. Thomas, JR., Mark Raymond Parker
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THREE-DIMENSIONAL ARTICLE HAVING PERMANENT PHOSPHOR INDICIA FORMED FROM SACRIFICIAL SUPPORT MATERIAL
Publication number: 20190389140Abstract: A method manufacturing a three-dimensional article having readable indicia includes three-dimensionally printing the article and post-processing that following the printing. The three-dimensional printing forms the three-dimensional article in a layer-by-layer manner. The resultant three-dimensional article includes an outer portion of build material defining a plurality of enclosed internal channels, an encapsulated support material containing a phosphor component defining the indicia disposed within the channels, and unencapsulated support material that provides structural support to otherwise unsupported portions of the build material during the three-dimensional printing. The post-processing removes the unencapsulated support material form the build material but leaves the encapsulated build material.Type: ApplicationFiled: June 13, 2019Publication date: December 26, 2019Inventors: Mark Raymond Parker, Jule W. Thomas, JR., Bo Wu -
Publication number: 20190389141Abstract: The invention relates to improvements of a vertical flow-wrapper, for producing tubular bags from a foil web, with a frame/housing, at which a form-fill-tube, a longitudinal-sealing means and a cross-sealing means and a cutting means are provided.Type: ApplicationFiled: February 12, 2018Publication date: December 26, 2019Inventor: Bruno Baumeister
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Publication number: 20190389142Abstract: A packaging device includes a first sealing device which performs a first sealing process based on an impulse seal method on a bag in a chamber being in a vacuum state. A second sealing device performs a second sealing process based on a heat plate sealing method on a planned seal portion of the bag. A cooling device cools the bag. A discharge unit receives, in the release position, the bag released from the transfer mechanism after the cooling process. The transfer mechanism linearly transfers the bag in a direction along a surface of the bag from the delivery position to the release position.Type: ApplicationFiled: June 20, 2019Publication date: December 26, 2019Inventors: Yoshiteru INOUE, Yasuyuki HONDA
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Publication number: 20190389143Abstract: An intake duct for an internal combustion engine includes a tubular wall configuring an intake passage. The wall includes segments that are separate from each other in a circumferential direction of the wall. At least one of the segments is made of a compression-molded fibrous body. Each of the segments includes a flange protruding radially outwards from the wall and having a joint. The joint of the flange of each of the segments and the joint of the flange of the corresponding one of the segments are joined to each other. Each of the flanges includes an opposing surface opposed to the corresponding one of the flanges. The opposing surface is provided with a step portion that is located closer to a proximal side of the flange than to the joint and forms a step in a thickness direction of the flange.Type: ApplicationFiled: June 24, 2019Publication date: December 26, 2019Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHAInventors: Ryusuke KIMURA, Tomoyo OHNO
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Publication number: 20190389144Abstract: A system and method for welding thermoplastic components by positioning and moving a heated plate between the components to melt their respective faying surfaces, and as the plate moves, pressing the components together so that the melted faying surfaces bond together as they cool and re-solidify, thereby creating a composite structure. The plate has a heated portion which is positioned between and heated to melt a portion of the first and second faying surfaces. A manipulator mechanism moves the plate along an interface from between the portion to between a series of subsequent portions of the first and second faying surfaces, thereby welding the thermoplastic components along the entire interface to create the composite structure. The heated portion may contact the faying surfaces and melt them through conduction, or may be suspended between them and melt them through radiation and convection.Type: ApplicationFiled: June 20, 2018Publication date: December 26, 2019Applicant: SPIRIT AEROSYSTEMS, INC.Inventor: Mark Anthony Wadsworth
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Publication number: 20190389145Abstract: An inductor for induction welding of a packaging material having at least one layer of metal foil is disclosed. The inductor comprises a welding surface configured to be arranged opposite the packaging material for heating thereof, and at least one spacing element arranged to protrude from the welding surface in a first direction towards the packaging material, when the packaging material is arranged opposite the welding surface, whereupon the least one spacing element separates the packaging material from the welding surface by an off-set distance. A sealing machine for sealing packaging material and a method of welding a packaging material is also disclosed.Type: ApplicationFiled: March 1, 2018Publication date: December 26, 2019Inventors: Giulio Casini, Luciano Amidei
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Publication number: 20190389146Abstract: Provided are: a metal-resin composite structure, including a surface-roughened metal member and a resin member bonded to the metal member and composed of a polyarylene sulfide resin (PAS) composition; a PAS resin composition and a resin member, for use in the metal-resin composite structure; and a method. More specifically, provided are: a PAS resin composition including a PAS resin (A) and a phenol resin (B) in an amount of 0.05 to 20 parts by mass with respect to 100 parts by mass of the resin (A); a resin member obtained by melt-molding the PAS resin composition; and a metal-resin composite structure including a surface-roughened metal member and a resin member bonded to the metal member and composed of the PAS resin composition, wherein the metal member is made of aluminum, copper, magnesium, iron, titanium or an alloy containing at least one of them; and a method for producing the same.Type: ApplicationFiled: November 28, 2017Publication date: December 26, 2019Inventor: Kenta Hiwatashi
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Publication number: 20190389147Abstract: Article formed by joining with a fastener (10) a first composite layer (15) and second layer (16). The structure is made mechanically stable by the use of the melt adhesion region (18) due to the introduction of energy during the assembly process.Type: ApplicationFiled: January 24, 2018Publication date: December 26, 2019Applicant: Tundra Composites LLCInventor: Kurt HEIKKILA
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Publication number: 20190389148Abstract: An automated fiber placement (AFP) and in-situ fiber impregnation system includes a feeder, a resin dispenser, and a compaction roller. The feeder feeds a tow of fiber from a fiber supply toward a forming tool. The resin dispenser deposits resin onto the forming tool in front of the compaction roller. The compaction roller moves over the tow along the forming tool so as to press the tow onto the resin such that the compaction roller impregnates the resin into the tow a direction away from the forming tool via compaction forces immediately after the resin is deposited by the resin dispenser.Type: ApplicationFiled: June 20, 2018Publication date: December 26, 2019Applicant: SPIRIT AEROSYSTEMS, INC.Inventor: Mark A. Wadsworth
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Publication number: 20190389149Abstract: A method and system for forming a composite laminate. A layup plan is generated for laying up a plurality of plies having a plurality of merge zones, each ply of the plurality of plies having a corresponding merge zone at which ends of a first plurality of tows for each ply and ends of a second plurality of tows for each ply meet. The locations of the plurality of merge zones are offset relative to each other through a thickness of the composite laminate. The plurality of plies is then laid up according to the layup plan to form a composite laminate.Type: ApplicationFiled: June 20, 2018Publication date: December 26, 2019Inventors: Jeron D. Moore, Michael Kenneth-Que Louie, Gagandeep Saini, Luis A. Perla, Brice Aaron Johnson, Stewart James Ibbotson, Robert G. Meyer
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Publication number: 20190389150Abstract: A method and apparatus for forming a composite object. A first plurality of tows is laid up over a tool according to a first path. A second plurality of tows is laid up over the tool according to a second path. A first portion of the first plurality of tows runs non-parallel to a second portion of the second plurality of tows. First ends of the first portion of the first plurality of tows and second ends of the second portion of the second plurality of tows meet at a merge zone along the tool to form a ply of a composite laminate.Type: ApplicationFiled: June 20, 2018Publication date: December 26, 2019Inventors: Michael Kenneth-Que Louie, Jeron D. Moore, Gagandeep Saini, Luis A. Perla, Brice Aaron Johnson, Stewart James Ibbotson, Timothy D. Jackson, Robert G. Meyer, Robert Graham Albers
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Publication number: 20190389151Abstract: A system and method for splicing multiple plies of material together during the construction of a stringer sheet. A first ply layer is laid onto a portion of a surface of a tool having a contour which defines a stringer, and the first ply layer is pressed down such that an edge of the first ply layer is located on the contour. A second ply layer is laid onto an adjacent portion of the surface, and the second ply layer is pressed down such that the edge of the second ply layer is located on the contour and overlaps the edge of the first ply layer. This process may be repeated for additional ply layers. The system may include an end-effector having a dispenser of the plies of material and a roller for pressing the plies, and a movement mechanism for moving the end-effector over the tool.Type: ApplicationFiled: June 22, 2018Publication date: December 26, 2019Applicant: SPIRIT AEROSYSTEMS, INC.Inventors: Johnathan Scott Klincik, James Edward Westerman, Tobias DiGennaro, Darin Clay Wiley, Blaise Francis Bergmann
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Publication number: 20190389152Abstract: A method is provided for facilitating a vacuum bagging operation during fabrication of a composite laminate. The method comprises applying a vacuum bag over a composite part to fabricate the composite laminate from the composite part. The method also comprises drawing a vacuum in the vacuum bag, and monitoring one or more portions of the vacuum bag for strain within the vacuum bag when the vacuum is drawn. The method further comprises manipulating the vacuum bag to even out strain within the vacuum bag.Type: ApplicationFiled: June 26, 2018Publication date: December 26, 2019Applicant: The Boeing CompanyInventors: Kenneth H. Griess, Gary E. Georgeson
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Publication number: 20190389153Abstract: A fiber block molding apparatus comprising: —a mold having a lower part and an upper part forming between them a cavity for forming a fiber blank into a fiber block article upon closing the mold; —a conveyor system for receiving the fiber blank to be molded at a receiving position, transporting the fiber blank via a heater for activation of a binding agent, and delivering the heated fiber blank into the lower part of the mold at a delivery end of the conveyor system, and —a horizontal position shifting arrangement for shifting the horizontal position of the delivery end of the conveyor system relative to the lower part of the mold between a first and a second position to lay the fiber blank on the lower part of the mold.Type: ApplicationFiled: November 29, 2017Publication date: December 26, 2019Inventor: Anders BERGNER
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Publication number: 20190389154Abstract: Disclosed is a method of and an apparatus for manufacturing a sheet molding compound (SMC), the method including: continuously supplying a bottom film; applying a bottom resin on the bottom film; continuously supplying a carbon fiber; spreading the carbon fiber for widening; cutting the carbon fiber into a predetermined length and distributing the cut carbon fiber on the bottom resin; continuously supplying a top film; applying a top resin on a lower surface of the top film; and laminating the bottom film and the top film such that the carbon fiber is impregnated with the resin. According to the present invention, a large tow carbon fiber is widened by spreading to improve resin impregnability, thereby being capable of manufacturing a high quality SMC having improved physical properties with low cost.Type: ApplicationFiled: July 20, 2018Publication date: December 26, 2019Applicant: ILSUNG MACHINERY CO., LTD.Inventor: Ki Young KIM
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Publication number: 20190389155Abstract: Systems and methods are provided for securing laminates to mandrels. One embodiment is a method for facilitating layup of preforms, the method including selecting a mandrel that includes at least one receptacle, disposing a first vacuum bag atop the mandrel that covers the receptacle, selecting a Ply Location Template (PLT) that includes a securement element, aligning a portion of the securement element with the receptacle, pressing the portion of the securement element downward into the first vacuum bag and driving the portion of the securement element into the receptacle, and abutting a preform against the PLT.Type: ApplicationFiled: June 25, 2018Publication date: December 26, 2019Inventors: Keith Edward Baddock, Peter Lucas Heintz, Manning James Scarfe