Patents Issued in March 7, 2023
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Patent number: 11597126Abstract: A method for producing carbon fiber reinforced resin molded article of the present invention includes press-molding a mixture-made body including carbon fiber and thermoplastic resin to produce the article that is composed of CFRP. The method further includes perforating pores into the mixture-made body, before press-molding mentioned above. As, in perforating, at least the pores are formed so as to penetrate through a hardened part of a surface of the mixture-made body, the article made of the CFRP that does not have poor appearance, such as whitening or marble pattern, can be produced.Type: GrantFiled: November 5, 2018Date of Patent: March 7, 2023Assignee: NISSAN MOTOR CO., LTD.Inventors: Takashi Oda, Katsumi Morohoshi, Kenichi Horai, Takashi Komiyama
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Patent number: 11597127Abstract: An expanded beads molded article containing a block copolymer of a polyethylene block and an ethylene-?-olefin copolymer block and having a density of 150 kg/m3 or more and 500 kg/m3 or less and a tensile strength of 0.5 MPa or more.Type: GrantFiled: November 8, 2017Date of Patent: March 7, 2023Assignee: JSP CorporationInventors: Shota Takagi, Masaharu Oikawa
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Patent number: 11597128Abstract: An injection molding device comprising an injection mold with a middle mold part arranged in a first direction between a first outer mold part and a second outer mold part. The first outer mold part and the second outer mold part are linearly movable with respect to the middle mold part in the first direction between an open position and a closed position of the injection mold. The middle mold part is turnable about a rotation axis and comprises a side face which comprises a first cavity suitable to temporarily receive a first component. The first cavity communicates with a first half of a second cavity. At least one of the outer mold parts comprises a second half of the second cavity which interacts with the first half to form the second cavity to receive a liquefied first plastic material to form a second component interconnected to the first component.Type: GrantFiled: June 27, 2017Date of Patent: March 7, 2023Assignee: FOBOHA (GERMANY) GMBHInventor: Rainer Armbruster
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Patent number: 11597129Abstract: An apparatus for simultaneously manufacturing a plurality of plastic molds comprises: an injection molding tool comprising a first and second molding tool halves and —a gripper tool comprising a plurality of gripper members to which suction can be applied. The first and second molding tool halves are movable into the closed position and into an open position. A front surface of the first molding members comprises recesses to allow the formation of pins projecting from the rear surface the plastic mold into the recesses to make the plastic molds adhere to the first molding members. The gripper tool is movably arranged only in a direction parallel to the first surface into the space formed between the first and second surfaces for transferring the plastic molds to the gripper members and out of this space again.Type: GrantFiled: January 9, 2020Date of Patent: March 7, 2023Assignee: Alcon Inc.Inventors: Eduard Jetzlaff, Yasin Acikgoez, Halina Heidrich
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Patent number: 11597130Abstract: A control device for an injection molding machine is equipped with a pressure acquisition unit that acquires a pressure of a resin, a reverse rotation control unit that causes a screw to be rotated in reverse, after the screw has reached a predetermined metering position, a measurement unit that measures an elapsed time or a rotation amount of the screw from when the screw has reached the predetermined metering position, and a rearward movement control unit that initiates sucking back of the screw in an overlapping manner with the reverse rotation of the screw, in the case that a predetermined rearward movement initiation time has elapsed, or in the case that the screw has been rotated by a predetermined rearward movement initiation rotation amount, from when the screw has reached the predetermined metering position.Type: GrantFiled: September 11, 2020Date of Patent: March 7, 2023Assignee: FANUC CORPORATIONInventor: Atsushi Horiuchi
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Patent number: 11597131Abstract: A process and related assembly for creating an extrusion molded article with a chemically applied outer film. An extruded base material is formed during a first extrusion operation, following which a multi-layer film is bonded to the base material while the base material still at an above ambient temperature. The multi-layer film further includes successive layers of each of a polypropylene (PP), an adhesive, a polyethylene terephthalate (PET), a coating and s subsequent surface PET. The step of bonding of the film further occurs during an intermediate step between the first extrusion operation for forming the base material according to a given profile section and a subsequent extrusion operation for applying additional material along an edge of the film, the additional material including profile wings as required for a given design.Type: GrantFiled: February 26, 2021Date of Patent: March 7, 2023Assignee: U.S. Farathane CorporationInventor: Kevin Charles Baxter
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Patent number: 11597132Abstract: A flexible tube production apparatus includes a die composed of: a cylindrical inner die having an outer face in which a groove is formed; a tubular member that is housed inside the inner die, and has a through-hole that allows a blade wire to be inserted from one end to the other end thereof; and an outer die that surrounds the inner die such that a predetermined gap is generated between itself and the outer face of the inner die, and has an extrusion hole that extrudes the resins having been supplied to the gap, onto the outer face of the blade wire that is fed from the other end of the tubular member. A resin supply portion supplies a first resin and a second resin to the die while the motor rotates the inner die about a center axis.Type: GrantFiled: July 29, 2019Date of Patent: March 7, 2023Assignee: PLA GIKEN CO., LTD.Inventor: Yoshiharu Kikuzawa
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Patent number: 11597133Abstract: This extracting device 30 is for extracting a small and lightweight molded article 10 from a molding machine 20, and is provided with a first extracting member 40a, a second extracting member 40b, a first drive mechanism 50, and a second drive mechanism 60, wherein the first extracting member 40a and the second extracting member 40b are provided with accommodating portions 41a, 41b for accommodating the molded article 10, and shutter plates 42a, 42b for opening and closing the accommodating portions 41a and 41b.Type: GrantFiled: August 28, 2018Date of Patent: March 7, 2023Assignee: NISSEI ASB MACHINE CO., LTD.Inventors: Kouji Koyama, Yoshihiko Uehara
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Patent number: 11597134Abstract: A method for forming and filling a container. The method includes: determining an effective fill area of an opening of the container through which fluid can pass while a stretch rod is seated within the opening; actuating a seal pin to open a nozzle passage of the nozzle to allow the fluid to flow through the nozzle passage and through the opening to simultaneously form and fill the container; detecting a degree to which the nozzle passage is open; increasing fill velocity of the fluid to the nozzle as the nozzle passage is opened; setting fill velocity of the fluid to a maximum fill velocity when the nozzle passage is opened such that an area of the nozzle passage is at least equal to the effective fill area at the opening of the finish; and closing the seal pin after the container is formed and filled.Type: GrantFiled: July 10, 2017Date of Patent: March 7, 2023Assignee: LiquiForm Group LLCInventors: G. David Lisch, Richard J. Steih
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Patent number: 11597135Abstract: Systems and methods control the operation of a blow molder. An indication of a crystallinity of at least one container produced by the blow molder may be received along with a material distribution of the at least one container. A model may be executed, where the model relates a plurality of blow molder input parameters to the indication of crystallinity and the material distribution and where a result of the model comprises changes to at least one of the plurality of blow molder input parameters to move the material distribution towards a baseline material distribution and the crystallinity towards a baseline crystallinity. The changes to the at least one of the plurality of blow molder input parameters may be implemented.Type: GrantFiled: October 6, 2021Date of Patent: March 7, 2023Assignee: AGR International, Inc.Inventors: Georg V. Wolfe, Jeff Schneider, William E. Schmidt
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Patent number: 11597136Abstract: A winding section of a filament winding apparatus winds a fiber bundle around a filament-wound member. A tension acquisition part acquires a detected winding-tension value. A supply-speed acquisition part acquires a detected supply-speed value. A storage part stores correlation information in which an allowable determination range of winding tension is set in relation to the supply speed. A determination part determines whether the winding of the fiber bundle is successful or unsuccessful by comparing detected-value information, including the detected winding-tension value and the detected supply-speed value associated with each other, with the correlation information.Type: GrantFiled: March 11, 2021Date of Patent: March 7, 2023Assignee: Honda Motor Co., Ltd.Inventors: Kosuke Tatsushima, Yohei Noji, Kenta Umetsu
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Patent number: 11597137Abstract: Provided is a method of producing a cured product pattern, including: a first step (arranging step) of arranging a layer formed of a curable composition (?1?) that is the components of the curable composition (?1) except the component (D) serving as a solvent on a substrate; and a second step (applying step) of applying droplets of a curable composition (?2) discretely onto the layer formed of the curable composition (?1), the curable composition (?1) having a number concentration of particles each having a particle diameter of 0.07 ?m or more of less than 2,021 particles/mL, and the curable composition (?1?) having a surface tension larger than that of the curable composition (?2).Type: GrantFiled: October 3, 2018Date of Patent: March 7, 2023Assignee: CANON KABUSHIKI KAISHAInventors: Jun Kato, Takeshi Honma, Toshiki Ito, Hidetoshi Tsuzuki
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Patent number: 11597138Abstract: A high-pressure tank producing apparatus capable of reducing time for increasing temperature of a tank body. The apparatus that heats the tank body with fibers impregnated with a thermosetting resin wound around its surface includes a heating chamber for housing the tank body and a retaining mechanism for retaining the tank body within the heating chamber, in which the heating chamber has an injection port for injecting heated gas onto the surface of the tank body and an exhaust port for discharging the gas to the outside of the heating chamber, the exhaust port being disposed in a position where the injection port is projected in a gas injecting direction, and the retaining mechanism retains the tank body in a region where the injection and exhaust ports overlap with each other as viewed from the gas injecting direction and in a position between the injection and exhaust ports.Type: GrantFiled: December 22, 2020Date of Patent: March 7, 2023Assignee: Toyota Jidosha Kabushiki KaishaInventor: Tomohiko Nishiyama
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Patent number: 11597139Abstract: A solid freeform fabrication object includes a plurality of parts formed of hydrogels having respective physical properties, wherein the hydrogels having respective physical properties, each having a moisture content of 70 percent by mass or greater, wherein a solvent concentration difference between the hydrogel constituting adjacent parts of the plurality of parts is 5 percent by mass or less.Type: GrantFiled: February 21, 2020Date of Patent: March 7, 2023Assignee: RICOH COMPANY, LTD.Inventors: Tatsuya Niimi, Takashi Matsumura, Takuya Saito
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Patent number: 11597140Abstract: Methods and apparatus for forming three-dimensional objects by photo-curing a photo-curing liquid polymer exposed to a radiation in a space between a base transparent to the radiation and a supporting plate. The supporting plate moves progressively, in some cases continuously, away from said transparent base during the printing process, and that movement is characterized in that it is tilting, swinging, rotating, and/or swirling in three-dimensional space, based on the print geometry, in order to expedite printing speed and resin propagation throughout the build area. In one embodiment, the movement may resemble a spiral or helical path from the standpoint of points around its circumference.Type: GrantFiled: March 3, 2021Date of Patent: March 7, 2023Assignee: NEXA3D INC.Inventor: Izhar Medalsy
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Patent number: 11597141Abstract: A method for producing a three-dimensional object on a support by applying layer by layer and selectively solidifying a building material in powder form. The method includes lowering the support to a predetermined height below a working plane, applying a layer of the building material in powder form in the working plane, selectively solidifying the applied powder layer at positions corresponding to a cross-section of the object to be produced and repeating the steps of lowering, applying and selectively solidifying until the object is completed. By doing so, the quantity of applied building material in powder form is reduced in a section in an actively controlled way or substantially no building material in powder form is applied in a section in an actively controlled way.Type: GrantFiled: July 6, 2016Date of Patent: March 7, 2023Assignee: EOS GmbH Electro Optical SystemsInventors: Stefan Paternoster, Stefan Grünberger
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Patent number: 11597142Abstract: The present disclosure provides for making annealed additive manufacturing powder, where the powder can be used to make structures using additive manufacturing processes. The additive manufacturing powder can be annealed to improve the flowability of the powder. Once annealed, the powder can be used in the additive manufacturing process and structures can be formed by affixing the powder particles to one another (e.g., by reflowing and re-solidifying a material present in the powder particles). The annealed additive manufacturing powder can be formed in a layer-by-layer additive process to produce articles such as a component of an article of sporting equipment, apparel or footwear (10), including a sole structure (30) for footwear (10).Type: GrantFiled: January 14, 2019Date of Patent: March 7, 2023Assignee: NIKE, INC.Inventors: John Cross, Luis Folgar, Ryan R. Larson
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Patent number: 11597143Abstract: In an example, a method is described that includes generating a model for fabricating an object via an additive manufacturing process. The model includes a first region defining the object and a second region defining a sacrificial artifact. The object is fabricated via the additive manufacturing process, using a fusing printing fluid. The sacrificial artifact is fabricated simultaneously with fabricating the object, via the additive manufacturing process, using a non-fusing printing fluid.Type: GrantFiled: April 19, 2017Date of Patent: March 7, 2023Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Wei Huang, Steven J. Simske, Gary J. Dispoto
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Patent number: 11597144Abstract: Disclosed are methods for building colloidal solids by precipitation from a liquid bridge using a needle through which a colloidal particle suspension is dispensed onto a substrate in a temperature-controlled environment. The substrate can rest on a motion-controlled stage, and freeform shapes can be built by coordinating the motion of the stage with the rate of dispense of colloidal particle suspension. Aspects include a scaling law that governs the rate of assembly and a direct-write colloidal assembly process that combines self-assembly with direct-write 3D printing, and can be used to build exemplary freestanding structures using a diverse materials, such as polystyrene, silica and gold particles. Additionally, disclosed are methods for predicting and eliminating cracking by a geometric relationship between particle size and structure dimensions, enabling the production of macroscale, crack-free colloidal crystals.Type: GrantFiled: January 29, 2019Date of Patent: March 7, 2023Assignee: Massachusetts Institute of TechnologyInventors: Anastasios John Hart, Justin Douglas Beroz, Alvin Thong Lip Tan
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Patent number: 11597145Abstract: Methods for additive manufacturing are provided. In embodiments, such a method comprises illuminating a photothermal base with light, the photothermal base comprising a photothermal material and mounted in an additive manufacturing system to form a first interface between a surface of the photothermal base and a curable composition comprising thermally curable components, wherein the light induces light-to-energy conversion in the photothermal base to generate heat at the first interface, thereby inducing curing of the thermally curable components to form a first cured region. Additive manufacturing systems and photothermal bases are also provided.Type: GrantFiled: June 23, 2020Date of Patent: March 7, 2023Assignee: Wisconsin Alumni Research FoundationInventors: Andrew Jackson Boydston, Chang-Uk Lee
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Patent number: 11597146Abstract: A method and apparatus are for surface finishing of pieces obtained by 3D printing. The piece to be treated and a liquid process plasticizer are heated together in a hermetically sealed treatment chamber up to a working temperature lower than the boiling temperature of the process plasticizer. The air/vapor mixture is maintained in continuous circulation in the chamber to keep the temperature and concentration uniform and to contact the piece with the air/vapor mixture to avoid condensate formation on the piece surface and allow process plasticizer vapors to be absorbed by the piece surface without condensate formation. Vapor exposure time is fixed depending on the desired penetration depth. A chamber has heaters, a ventilator for circulating the air/vapor mixture in the chamber to maintain uniform temperature and concentration conditions. A unit separates the process plasticizer vapors from the air/vapor mixture by condensation. A unit filters the residual air/vapor mixture.Type: GrantFiled: June 23, 2018Date of Patent: March 7, 2023Assignee: 3DNEXTECH S.R.L.Inventors: Andrea Arienti, Maurizio Follador
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Patent number: 11597147Abstract: In example implementations, a spreading blade is provided. The spreading blade includes a body portion, an ultrasonic vibration source, and a kicker. The ultrasonic vibration source is coupled to a top portion of the body portion to apply a vibration along a cross-sectional length of the body portion. The kicker is coupled to a side facing a process direction at a bottom end of the body portion. The kicker comprises a tip formed by a combination of two angled surfaces that extend from a lateral side of the body portion.Type: GrantFiled: July 31, 2018Date of Patent: March 7, 2023Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: David A. Champion, Adriaan Spierings, Thomas Bauer
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Patent number: 11597148Abstract: A system and method for forming a medical implant using a printing device. The printing device includes a print head having a heated nozzle, a heated build plate for receiving the printed material thereon, and a reflective plate having an active heater. A method for forming a medical device includes extruding a printing material by contiguous deposition to form a porous object having a lattice-like structure. The medical device, such as a spinal implant, may have interconnected pores and different regions, each having a different porosity for encouraging bone growth therein. The printed medical implant may be designed to be patient-specific, customized, and printed on-demand.Type: GrantFiled: July 8, 2021Date of Patent: March 7, 2023Assignee: Curiteva, Inc.Inventors: Todd Reith, Eric Linder, Ryan Heskett
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Patent number: 11597149Abstract: A device for metering one or more powder(s) (A, B) to produce a flow (23) of powder(s) and of a carrier gas at a given volume flow rate, comprises: ?at least a first source (25) suitable for supplying a first flow (27) comprising a first powder (A) and a first carrier gas (G1) substantially at the given volume flow rate, ?a source (33) of a carrier gas suitable for supplying an adjustment carrier gas flow (35) substantially at the given volume flow rate, ?an outlet junction (49) for emitting said flow of powder(s) and of carrier gas, ?a first proportional valve (59), ?an adjustment proportional valve (75), and ?a control system (21) suitable for controlling at least the first proportional valve and the adjustment proportional valve so that the flow of powder(s) and of carrier gas has a volume flow rate substantially equal to the given volume flow rate.Type: GrantFiled: September 27, 2018Date of Patent: March 7, 2023Assignee: ADDUPInventors: Jean-Luc Sebal, Guillaume Cadoux
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Patent number: 11597150Abstract: A three-dimensional printing system and equipment assembly for the manufacture of three-dimensionally printed articles is provided. The equipment assembly includes a three-dimensional printing build system, an optional liquid removal system and an optional harvester system. The build system includes a conveyor, plural build modules and at least one build station having a powder-layering system and a printing system. The equipment assembly can be used to manufacture pharmaceutical, medical, and non-pharmaceutical/non-medical objects. It can be used to prepare single or multiple articles.Type: GrantFiled: August 20, 2021Date of Patent: March 7, 2023Assignee: APRECIA PHARMACEUTICALS LLCInventors: Jaedeok Yoo, Thomas J. Bradbury, Thomas J. Bebb, James Iskra, Henry L. Surprenant, Thomas G. West
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Patent number: 11597151Abstract: Apparatus for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated using at least one energy beam, wherein an irradiation device is adapted to generate and guide the energy beam to at least one position of a build plane, wherein a determination unit is adapted to determine at least one parameter of radiation propagating in a process chamber of the apparatus, wherein a calibration element is arrangeable or arranged in the process chamber, wherein the calibration element comprises at least one calibration section that is adapted to emit measurement radiation upon irradiation with the or an energy beam and in that the determination unit is adapted to detect the measurement radiation, wherein a control unit is adapted to calibrate the irradiation device.Type: GrantFiled: March 3, 2019Date of Patent: March 7, 2023Assignee: CONCEPT LASER GMBHInventors: Florian Knorr, Christoph Tietjen
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Patent number: 11597153Abstract: Embodiments of the present disclosure are drawn to systems and methods for adjusting a three-dimensional (3D) model used in metal additive manufacturing to maintain dimensional accuracy and repeatability of a fabricated 3D part. These embodiments may be used to reduce or remove geometric distortions in the fabricated 3D part. One exemplary method may include: receiving, via one or more processors, a selection made by a user; receiving a 3D model of a desired part; retrieving at least one model constant based on the user's selection; receiving an input of at least one process variable setting from a set of process variable settings; generating transformation factors based on the at least one process variable parameter and the at least one model constant; transforming the 3D model of the desired part based on the transformation factors; and generating processing instructions for fabricating the transformed 3D model of the desired part.Type: GrantFiled: June 26, 2019Date of Patent: March 7, 2023Assignee: Desktop Metal, Inc.Inventors: Alexander C. Barbati, Michael Andrew Gibson, George Hudelson, Nicholas Mark Mykulowycz, Brian D. Kernan, Nihan Tuncer
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Patent number: 11597154Abstract: A device includes a material dispenser and a fluid dispenser. The material dispenser is to dispense a build material layer-by-layer, to at least partially additively form a first 3D object. The fluid dispenser is to dispense at least one fluid agent at selectable exterior voxel locations of the respective layers to at least partially define an external surface of the first 3D object as a first color to represent a first non-color material property of at least a first portion of the first 3D object. The selection of the first color is independent of characteristics of the first non-color material property.Type: GrantFiled: April 27, 2017Date of Patent: March 7, 2023Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Wei Huang, Ingeborg Tastl
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Patent number: 11597155Abstract: In an example, a method includes receiving, at least one processor, object model data representing at least a portion of an object that is to be generated by an additive manufacturing apparatus by fusing build material within a fabrication chamber. An intended object placement location within the fabrication chamber may be determined, and a dimensional compensation to apply to the object model data may be determined using a mapping resource relating dimensional compensations to object placement locations. The determined dimensional compensation may be applied to the object model data to generate modified object model data using at least one processor.Type: GrantFiled: March 11, 2021Date of Patent: March 7, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Jordi Sanroma Garrit, Enrique Gurdiel Gonzalez, Victor Diego Gutierrez, Manuel Freire Garcia
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Patent number: 11597156Abstract: Examples of methods for monitoring additive manufacturing by an electronic device are described herein. In some examples, a predicted thermal image is calculated for a layer. In some examples, a captured thermal image is obtained for the layer. In some examples, a risk score is calculated for the layer based on the predicted thermal image and the captured thermal image. In some examples, a mitigation operation is performed in response to determining that the risk score is outside of a threshold range.Type: GrantFiled: October 29, 2018Date of Patent: March 7, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: He Luan, Jun Zeng
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Patent number: 11597157Abstract: A design with multiple instances of a three-dimensional article is printed by first defining a unit cell that includes a single instance of a three-dimensional article that repeats in the design along with its nearest neighbor elements in both a plane of a build plate of a target printer on which the design is to be printed and a plane orthogonal thereto. The design is represented in an output file of a design application and a slicer application then generates instructions to manufacture the design by the target printer. The instructions (g-code) include directions to print, for each of a specified number of layers a number of instances of the unit cell that can be accommodated within a build envelop of the target printer per layer as determined by said slicer application. The design is printed by the printer according to the instructions from the slicer application.Type: GrantFiled: October 1, 2021Date of Patent: March 7, 2023Assignee: NEXA3D INC.Inventors: Izhar Medalsy, Itay Barel
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Patent number: 11597158Abstract: A method of measuring the viscosity of a resin in a bottom-up additive manufacturing apparatus, includes the steps of: (a) providing an additive manufacturing apparatus including a build platform and a light transmissive window, said build platform and said window defining a build region there between, with said window carrying a resin; (b) advancing said build platform and said window towards one another until said build platform contacts said resin; (c) detecting the force exerted on said build platform by said resin; and (d) generating in a processor a viscosity measure of said resin from said detected force.Type: GrantFiled: December 16, 2021Date of Patent: March 7, 2023Assignee: Carbon, Inc.Inventors: Joshua D. Deetz, Catherine E. Wood, Ronald A. Truong
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Patent number: 11597159Abstract: A control method for digital light processing (DLP) printing based on an absorbance of a photocurable material includes: adding a light absorber to a photocurable material for DLP printing, measuring a liquid absorbance and a solid absorbance per unit thickness of the photocurable material at different concentrations of the light absorber, calculating an actual solid-liquid absorbance ratio, and comparing the ratio with a theoretically predicted value of a solid-liquid absorbance ratio to obtain an actual concentration of the light absorber in the photocurable material; measuring a curing threshold time of the photocurable material, substituting the solid absorbance per unit thickness, the liquid absorbance per unit thickness and the curing threshold time into a single-layer curing model to obtain a relationship between an exposure time tT and a curing thickness H; this method can accurately obtain the exposure time corresponding to the thickness of any material that needs to be printed.Type: GrantFiled: August 28, 2020Date of Patent: March 7, 2023Assignee: ZHEJIANG UNIVERSITYInventors: Jun Yin, Yang Li, Yifan Wang, Qijiang Mao, Jianzhong Fu
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Patent number: 11597160Abstract: A method of joining overlapping thermoplastic roofing membrane components in which a first thermoplastic roofing membrane component and a second roofing membrane component are positioned in overlapping relationship between a pair of complementary molding surfaces. Heat is generated in a metal substrate and transferred by thermal conduction from the metal substrate to overlapping portions of the first and second thermoplastic roofing membrane components to locally melt and coalesce a portion or more of the thermoplastic material of the first thermoplastic roofing membrane component and a portion or more of the thermoplastic material of the second thermoplastic roofing membrane component. The molten thermoplastic material of the first and second thermoplastic roofing membrane components forms a zone of coalesced thermoplastic material that, upon cooling, forms a solid weld joint.Type: GrantFiled: April 12, 2022Date of Patent: March 7, 2023Assignee: CRITICAL POINT CORPORATIONInventors: Mitchell L. Gilbert, Crint A. LaBrosse
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Patent number: 11597161Abstract: In a fastening method and fastening apparatus, workpieces are fastened using a fastener made of a thermoplastic polymer comprising carbon fibers. The method and apparatus involve induction heating of the carbon fibers to soften the thermoplastic polymer and then plastically deforming axial ends of the fastener using a die or dies to form first and second heads while a shaft body or a shaft part of the thermoplastic polymer comprising the carbon fibers is inserted through respective through holes formed in the workpieces.Type: GrantFiled: June 28, 2018Date of Patent: March 7, 2023Assignee: DAI-ICHI DENTSU LTD.Inventors: Takeshi Eguchi, Daiki Tanabe
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Patent number: 11597162Abstract: A tooling for use in a method for electromagnetic welding of two contacted surfaces of molded parts. The tooling includes a rubber body and pressurizing means for pressurizing the rubber body and applying pressure to the contacted surfaces. The rubber body includes an embedded stiff body shaped such as to define different rubber body thicknesses in different directions, which causes a different pressure build-up in the different directions. A method for manufacturing the tooling. The tooling may be used in electromagnetic welding of two contacted surfaces of molded parts by moving a joining inductor along the contacted surfaces, generating an electromagnetic field in an induction-sensitive component of the molded parts to heat a thermally activated coupling means of the molded parts to above a melting temperature of the coupling means.Type: GrantFiled: December 10, 2019Date of Patent: March 7, 2023Assignee: KOK & VAN ENGELEN COMPOSITE STRUCTURES B.V.Inventors: Maarten Labordus, Tom Jansen, Michiel Bruijkers
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Patent number: 11597163Abstract: A method for connecting two components. In this method, a first component and a second component, which are each formed from a thermoplastic material, are first provided. The first component has a first peel-off ply on a first surface of the first component. The first peel-off ply is removed from the first component. Once the first peel-off ply has been removed, the first surface of the first component is brought into contact with a second surface of the second component. The first component and the second component are then welded to one another at the first and second surface by ultrasonic welding.Type: GrantFiled: November 19, 2021Date of Patent: March 7, 2023Assignee: Airbus Operations GmbHInventors: Timo Stöven, Filipp Köhler
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Patent number: 11597164Abstract: An implantable medical device includes a first component including a first material, a second component including a second material, and a fiber matrix including a plurality of fibers. The fiber matrix joins the first component to the second component. The fiber matrix includes a first a first portion connected to the first component, and a second portion connected to the second component. The first portion of the fiber matrix is interpenetrated with, and mechanically fixed to, the first material. The first portion of the fiber matrix directly contacts the first material.Type: GrantFiled: April 8, 2019Date of Patent: March 7, 2023Assignee: Cardiac Pacemakers, Inc.Inventors: David Robert Wulfman, Joel T. Eggert, Diana K. Ma
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Patent number: 11597165Abstract: The purpose of the present invention is to provide a fiber-reinforced resin material having minimal directionality of strength as well as excellent productivity, a method and device for manufacturing a fiber-reinforced resin material whereby a molded article is obtained, and a device for inspecting a fiber bundle group. A method for manufacturing a sheet-shaped fiber-reinforced resin material in which a paste (P1) is impregnated between cut fiber bundles (CF), the method for manufacturing a fiber-reinforced resin material including a coating step applying a coating of a paste (P1) on a first sheet (S11) conveyed in a predetermined direction, a cutting step for cutting a long fiber bundle (CF) using a cutter (113A), a scattering step for dispersing the cut fiber bundles (CF) and scattering the cut fiber bundles (CF) on the paste (P1), and an impregnation step for pressing a fiber bundle group (F1) and the paste (P1) on the first sheet (S11) and impregnating the paste (P1) between the fiber bundles (CF).Type: GrantFiled: April 4, 2019Date of Patent: March 7, 2023Assignee: Mitsubishi Chemical CorporationInventors: Hiroshi Iwata, Nobuyuki Yamamoto, Hajime Okutsu, Ryuichi Ishikawa, Koichi Akiyama, Takayuki Kobayashi
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Patent number: 11597166Abstract: A method of manufacturing a high-pressure tank includes: forming a vessel body including a body portion having a cylindrical shape, a domical portion having a hemispherical shape and provided at an end of the body portion, and a neck portion extending from the domical portion in an axial direction of the domical portion; winding fibers around an outer peripheral surface of the vessel body to form a plurality of fiber layers laminated in a radial direction of the vessel body; and placing, in a mold, the vessel body around which the fibers have been wound, and then injecting a resin onto the neck portion in an axial direction of the vessel body to impregnate the fibers with the resin.Type: GrantFiled: October 28, 2019Date of Patent: March 7, 2023Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Osamu Sawai, Soichiro Matsui
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Patent number: 11597167Abstract: Systems and methods are provided for forming a laminate. The method includes indexing a layup mandrel to a lamination machine disposed at a first location, transporting the lamination machine and the layup mandrel in a process direction from the first location towards a second location, laying up a laminate comprising layers of fiber-reinforced material onto the layup mandrel via the lamination machine while the lamination machine and the layup mandrel are transported in the process direction, removing the layup mandrel and the laminate at the second location, and returning the lamination machine to the first location for laying up another laminate onto another mandrel.Type: GrantFiled: November 10, 2021Date of Patent: March 7, 2023Assignee: The Boeing CompanyInventors: Michael Kenneth-Que Louie, Jordan Seth Erickson
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Patent number: 11597168Abstract: The present invention is intended to provide automated lamination method and device that can efficiently perform automated lamination by using a thin-layer tape. A thin-layer tape automated lamination device 1 includes a provisional formation unit 2 configured to form lamination tapes having thicknesses different from each other by laminating a plurality of thin-layer tapes each having a thickness of 5 ?m to 80 ?m, and a lamination-shaping unit 3 configured to laminate and shape each formed lamination tape in a lamination region of a basal body surface.Type: GrantFiled: October 3, 2019Date of Patent: March 7, 2023Assignee: FUKUI PREFECTURAL GOVERNMENTInventors: Kazumasa Kawabe, Kohei Yamada, Keiichi Kondo, Hirofumi Iyo, Shin Kaechi
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Patent number: 11597169Abstract: Aspects of the present disclosure include a pickleball paddle that is formed using a plastic or composite molded material. A composite material is wrapped around a center and placed in a mold to form a paddle frame or arranged around a paddle frame. In some embodiments, additional composite material is wrapped at specific positions to tune the balance point and rebound characteristics of the finished paddle The mold is heated to cure the composite material within the mold cavity. Face shells are then added to complete the paddle.Type: GrantFiled: August 4, 2021Date of Patent: March 7, 2023Assignee: Indian Industries, Inc.Inventor: Jay Randall Simmons
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Patent number: 11597170Abstract: Provided is a method for manufacturing a fiber reinforced resin molded article capable of distributing the pressure without concentration on the vicinity of the resin inlet and so preventing the deformation of a preform, and such a manufacturing device thereof. The method lowers a lower core as a moving core in a lower mold (first mold) (away from a preform) to let resin flow toward the lower mold (first mold). This distributes the pressure concentrated in the vicinity of the resin inlet and prevents deformation of the preform.Type: GrantFiled: December 8, 2020Date of Patent: March 7, 2023Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Ken Hatta
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Patent number: 11597171Abstract: An apparatus for hot drape forming a part includes a plurality of pyrometers, a bladder covering a formable material, and a pyrometer control medium positioned between the plurality of pyrometers and the formable material. The plurality of pyrometers are configured to measure a temperature of the pyrometer control medium.Type: GrantFiled: January 6, 2021Date of Patent: March 7, 2023Assignee: The Boeing CompanyInventors: David J. Sundquist, Trevor L. Howard, Sarah Vaselaney, Robert A. Rapp, Joshua K. Hillam
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Patent number: 11597172Abstract: Wood-type golf clubs and/or golf club heads include: (a) a golf club head base member including a face member having a ball striking face; and (b) a polymeric body member engaged with the golf club head base member, wherein the polymeric body member is formed via a rotational molding process (or other centrifugal force inducing molding process) and/or engaged with the golf club head base member via a rotational molding process (or other centrifugal force inducing molding process). The polymeric body member forms at least a portion of a crown member of the club head in some structures.Type: GrantFiled: March 1, 2021Date of Patent: March 7, 2023Assignee: Karsten Manufacturing CorporationInventors: John T. Stites, Gary G. Tavares, Todd A. Waatti
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Patent number: 11597173Abstract: The present invention provides a composition as well as a method for repairing deep scratches, gouges, etc. and which is particularly useful for aircraft and aerospace transparency repair. The composition is a blend of a polishable two-part, solvent-free, polyurethane coating composition for repairing the transparencies and which, after application, cures to a thermoset polyurethane. An optical grid is emplaced over the area to be repaired prior to applying the blend.Type: GrantFiled: October 31, 2019Date of Patent: March 7, 2023Assignee: Texstars, LLCInventor: Ronald L. Meline
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Patent number: 11597174Abstract: An eyeglass lens material can be used to make an eyeglass lens and at least includes a mixture of Ag/SiOx composite nanoparticles and at least one type of monomer. The eyeglass lens is capable of blocking blue light. The monomer undergoes a material curing procedure to form a main body that contains and is mixed with the Ag/SiOx composite nanoparticles. As the Ag/SiOx composite nanoparticles in the eyeglass lens material can absorb relatively high-energy blue light, a contact lens made of the eyeglass lens material can block blue light.Type: GrantFiled: March 9, 2020Date of Patent: March 7, 2023Assignee: Tianchen Innovative Materials Technology Co., Ltd.Inventors: Yu-Shen Mai, Hsin-Ying Chou, Ko-Sen Lee
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Patent number: 11597175Abstract: A former provides an insert at the lip of the former to enable packaging material to travel smoothly over the former. The insert lays smoothly on the top surface of the former. The insert is sized approximately one half the width of the packaging material that travels over the insert. The former provides a raised textured surface that enables the packaging material to travel over the former into the aperture. The insert constructed with a smooth top surface is located adjacent at least a portion of the aperture. The insert provides a smooth surface for the packaging material to travel across when entering the aperture.Type: GrantFiled: June 24, 2019Date of Patent: March 7, 2023Inventor: Joseph E. Terminella
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Patent number: 11597176Abstract: An apparatus comprises a composite sandwich panel, a seal, and a hinge. The composite sandwich panel has a first edge in a first over-crush edge region, wherein a thickness of the composite sandwich panel decreases within the first over-crush edge region in a direction towards the first edge. The seal is bonded to the first over-crush edge region of the composite sandwich panel and extending past the first edge. The hinge is connected to the composite sandwich panel such that an axis of rotation of the hinge is positioned over the first over-crush edge region of the composite sandwich panel.Type: GrantFiled: September 14, 2020Date of Patent: March 7, 2023Assignee: The Boeing CompanyInventors: Stephen M. Young, Jason Turner, Kevin G. Swanson, Duane M. Egging