Abstract: Method and apparatus in the calendering of a web in a calender comprising a calender stack including at least two calender rolls situated substantially one over the other defining at least one calendering nip between them in which the web to be calendered is pressed at a suitable linear load, and wherein the outer rolls of the stack are provided with internal apparatus for varying or adjusting the roll crowns. The mantle of one or both of the calender rolls defining a calendering nip is heated to produce in the web passing through the nip a significant temperature differential in the thickness direction of the web between its interior portion and its surface layers and/or between its opposite surface layers. In this manner, the mechanical calendering work normally a function of the linear loading of the calender rolls is compensated for by the temperature gradient produced by the temperature differential which acts on the plastic properties of the web.

Abstract: The present invention is directed toward a controller for controlling local calender roll diameters by directing temperature controlled fluid against selected slices of a rotating calender roll. The calender roll has a diameter which responds to changes in temperature. Therefore, thermal expansion or contraction, resulting from localized heating or cooling of the calender roll by the temperature controlled fluid, corrects local non-uniformities in the spacing between cooperating calender rolls. The invention conserves energy by recirculating the temperature controlled air.

Abstract: In a roll arrangement a control device is applied with information concerning the width of the web, and the pressure profile to be applied to the web, and the average pressure to be applied to the web. Control signals are generated provided to support elements which support a rotatable shell of a roll on a fixed beam to create an appropriate nip pressure.

Abstract: A roller mill, in which the milling rollers are pressed together with high pressures, has a fluidic device for imparting the respective pressure. This fluidic device comprises piston-cylinder units and a pressure line for the fluid. In order to obtain a skewing of at least one roller in dependency upon the pressure exerted by the fluidic device, pressure sensitive means are interposed between the pressure line and a displacing device for the skewing angle. In this way, a pressure signal may be transferred to a converter for converting the pressure into a corresponding displacement stroke. Preferably, at least one roller has a basic camber or crown which corresponds to a pressure within a lower range of the occurring pressures.

Abstract: A control device in particular in a multi-roll press (22 to 24) of a calender intended for the glazing of a continuous thin web, such as a paper web, which said press comprises a compensated upper roll (22), a compensated lower roll (24), and at least one press roll (23) fitted between the rolls. The control device itself comprises a press-load control circuit (B, C, D, 11, 14, 15; A, 29, 30), a compensation circuit (E, 16, 17) for the upper roll (22), as well as a compensation circuit (F, 27, 28) for the lower roll (24). According to the invention, both of the compensated circuits (E, 16, 17 and F, 27, 28) are, via their own feedbacks (12 and 13), connected to the control circuit (B), which is fitted so as to select the most slowly changing one from among the signals of the feedbacks (12 and 13) and to brake down the roll (22 or 24) whose compensation is being varied most rapidly.

Abstract: The roll assembly of a calender has at least one roll with a deformable shell which surrounds a rigid carrier and whose end portions surround discrete antifriction bearings. The intermediate portion of the shell surrounds one or more rows of hydrostatic supporting elements which can be acted upon by adjustable fluid-operated motors to change the shape of the intermediate portion in a plane including the axes of the one roll and the neighboring roll as well as at right angles to such plane. Stresses which are applied to the bearings for the end portions of the shell are monitored by several sensors which transmit signals to a control system to regulate the deformation of the shell in such a way that the stresses upon the bearings are minimized or reduced to zero. This enables the intermediate portion of the shell to undergo deformation which is best suited for optimum treatment of the material passing through the nip of the one roll and the neighboring roll.

Abstract: In a belt press of the type used to dewater heavy slurries, an improved belt drive system is provided. The upper belt is driven by at least two rollers, one of which is situated in the dewatering section wherein the upper and lower belts are squeezed and traveling together. The improved drive arrangement provides a more uniformly increasing tension in the belt as it passes through the dewatering section than in such presses heretofore. Further because the lower belt is at least partially driven by its frictional engagement with the upper belt, through the sandwiched slurry, the synchronization of the belt speeds is improved. Further improved control of the belt press performance is provided by means for sensing the speeds of the belts and responsive means for regulating the belt tensioning systems accordingly.

Abstract: Regulating means in a roller press comprising a number of rolls for the adjustment of a press load and a deflection in deflection compensated rolls, especially in a calander stack provided for the glazing of a continuous thin running web like a paper web. The outer-most rolls in said roller press comprise means for the deflection compensation and one or several different press rolls, which are located between these outer-most rolls. Said roller press is provided with a feed-back connection arranged between a control circuit of the press load and a deflection compensation circuit of the deflection compensated rolls, which feed-back maintains a ratio between the press load and the hydraulic pressure in a roll of said compensable rolls.

Abstract: System and method for controlling the caliper of a web of material acted upon by one or more pressure rolls. The caliper is controlled by adjustment of the diameter of the roll, and the roll is locally heated and cooled by a combination of impingement, radiant and convective heat transfer.

Abstract: A device for controlling and monitoring the thickness of a chocolate film delivered by chocolate refiners. The chocolate film thickness is controlled by operation of a roller bearing pressure adjustment system of the refiner by way of cut-in signals from an indirect measurement of the instantaneous chocolate film thickness effected by processing representative colorimetric signals for a given mass of chocolate stock of corresponding thickness values emitted by a readout head. The readout head is arranged to reciprocate to measure the film across its entire width. The readout head also enables the integrity of the chocolate film being delivered to be monitored, that is to detect the appearance on the output roller of dry band areas.In the presence of potential causes of refiner roller seizure, the device, after a presettable time delay, will automatically stop the machine.

Abstract: Load transfer rod columns extending upwardly along slide blocks of the bearing structures of calender rolls have associated therewith hydraulically operated assemblies for acting on the bearing structures whereby to selectively transfer to the rod columns the overhanging deadweight of the bearing structures when the rolls are in their nipping mode for maintaining the rolls in straight and parallel nip relation. The rod columns thrust downwardly against a load supporting base, which conveniently comprises the slide blocks of a king roll at the bottom of the calender stack.

Abstract: A calender and method of operating the same, where the calender has a vertical stack of a plurality of rotary rolls, each of the rolls having bearing structure at each opposite end provided with a thrust shoulder cooperative with a stop shoulder on a respective suspension spindle at each end of the rolls. There are guideways for the bearing structures, and there is an arrangement for vertically shifting the rolls between a lowered mode for spaced apart independent suspension by stop shoulders and a raised nipping mode relation with one another. The weight of the bearing structures of the rolls in the raised nipping mode relation is relieved as by cooperating pawl and rack structure.

Abstract: An arrangement for calendering bands of paper and like materials has one or more inelastic calendering rollers. Elastically deformable working rollers are associated with the calendering roller or rollers and are movable between operative positions in which they cooperate with the calendering roller or rollers to calender the bands and inoperative positions. Each of the rollers is rotated at a predetermined peripheral speed at which it calenders the bands. At least one of the working rollers has a drive capable of rotating it at a peripheral speed which is a small fraction of the predetermined peripheral speed. This working roller serves as a spare and is held in its inoperative position during a calendering operation while being rotated at a lower peripheral speed.

Abstract: A positioning mechanism for four column calender machines is disclosed. The mechanism employs an interconnected piston and cylinder arrangement to permit the rolls to be quickly separated and subsequently automatically repositioned. The rolls are supported on a plate assembly movable on a vertically disposed way mounted on the columns. A lost motion arrangement is provided in the plate assembly so that when a paper break occurs or when it is otherwise desired to separate the rolls quickly, the cylinders are released permitting rapid relative movement between the rolls to prevent damage.

Abstract: In a rolling mill containing two work rolls and, as desired, supporting or back-up rolls, a rapid adjustment of the roll gap or nip with elimination of effects due to elastic elongation of the roll framework or stand is achieved in that when structuring at least one of the rolls as a controlled deflection roll containing a stationary roll support and a rotatable roll shell rotating thereabout, there is measured the position of the inner side or surface of the roll shell and an automatic control serves to adjust or readjust the roll gap or nip by causing changes in the pressure exerted upon the hydrostatic supporting or pressure elements placed intermediate the stationary roll support and the rotatable roll shell.

Abstract: The invention comprises a method and apparatus for accurately calendering a web of material, such as paper. Zone control rolls of variable geometric profile are provided for a super calender at the top and bottom nips. The upper zone control roll has its geometric profile along the nip altered as a function of web caliper. The bottom zone control roll has its geometric profile altered as a function of temperature measured at the bottom compliant roll of the super calender.

Abstract: A drive device for relatively moving a fixing roller and a pressing roller of a copier employs a one-way clutch to brake the rotation of a cam shaft in moving the pressing roller from the fixing roller so as to avoid abrupt rotation of the cam shaft and the attendant noise and possible damage.

Abstract: This invention provides a method and an apparatus for use in controlling a nip through which material is passed. The apparatus comprises at least one means for generating a magnetic field and means for locating the magnetic field generating means at a selected position along the length of one of the pressing elements, adjacent to the element, to thereby affect only a portion of the length of the element, thus controlling only that portion of the length of the nip which is generally aligned with the affected portion of the pressing element.

Abstract: Disclosed herein are a method and apparatus for the compression treatment of a material web in a calender or the like, wherein the pressure in the roller nip can be precisely set and regulated by the comparison between the set point value and the actual value of the pressure in the roller nip. The actual pressure is determined by a pressure measuring element mounted on a piston supported against the rollers of the calender or in the bearings of such a roller, taking into consideration the weight of the directly supported roller.

Abstract: An apparatus for separating hulls from unhulled rice having a fixed rotating roll and a movable rotatable roll located in pressure contact with the fixed roll. A control rod connected to a biasing spring holds the movable roll in pressure contact with the fixed roll. An automatically operated control senses the biasing force of the biasing means and adjusts the biasing force to maintain substantially constant contact pressure between the fixed and movable rolls.

Abstract: A method and an apparatus for dewatering screenings collected at a sewage treatment plant or the like continuously and effectively by preliminary and secondary dewatering processes. Any alien substance mixed in the screenings such as stone, chips of wood, etc. which cannot be dewatered can be detected automatically and extracted immediately, without suspending the operation of the apparatus.

Abstract: The invention relates to an apparatus for leveling the surface of a strip of paper. The apparatus has at least two rollers forming a roller pair, which can be pressed against the strip of paper guided between them with an adjustable force by means of a load device. At least one roller may have a surface which can be influenced by means of a temperature device.

Abstract: Method of regulating the throughput of a roll press having press rollers, a variable-speed drive motor for said press rollers and a feed device having a controllable throughput. Both the speed of the drive motor and also the throughput of the feed device are regulated automatically in two control modes which succeed one another from time to time. During the first control mode, under nominal loading, the roller speed is increased until the actual loading falls below the nominal loading; at less than the nominal loading the feed throughput is increased until the nominal loading has been attained, and after a condition has been reached in which the nominal loading has not been attained by increasing the throughput, the regulation is changed over to the second control mode.

Abstract: A pressure control arrangement for controlling pressure between a printing roller and an offset roller by measuring a force exerted in a bearing of the printing roller when the latter rotates with an angle .psi.. The arrangement includes a piezoelectric pickup positioned on the internal surface of the bearing of the printing roller, a measured pressure value processor for receiving a signal from the piezoelectric pickup, an indicator generating a signal corresponding to a desired pressure value and means to compare the first abovementioned signal with the second mentioned signal. The arrangement also includes a positioner circuit which receives the compared signal and applies the same to a drive member which adjusts the position of the bearing of the offset roller thereby adjusting printing pressure between two contacting rollers for printing on sheets of paper.

Abstract: A textile piece 10 to be coated with rigidizing plastic supplied by a compressing cylinder 12 is fed through a nip zone between the cylinder and a driven roller 16 by conveyors 15, 17. The compressing cylinder is mounted between pivotable levers 18, 19 counterweighted in one direction, and urged in the opposite direction to squeeze the fabric by a lateral array of pneumatic cylinders 21. The cylinders are individually controlled by a lateral array 13 of photocells which continuously sense the width of the incoming textile piece, whereby the nip zone force is automatically controlled as a function of fabric width to provide a uniform coating pressure on irregularly shaped or oriented textile pieces.

Abstract: A paper web treatment device is disclosed, which includes a nip forming roll pair. One of the rolls of the pair comprises a mantle portion rotatable on a central shaft portion. This roll is arranged to be moved in a radial direction for disengagement from the other roll. There are means for producing a mechanically guided rotary motion at both ends of the shaft portion simultaneously with the radial motion of the roll. The shaft portion is used as a rigid member mechanically interconnecting the rotary motions at both ends of the roll, thereby synchronizing the radial motions of both ends for obtaining exact parallel disengagement of the movable roll from the other roll.

Abstract: A controlled deflection roll system includes a rotative cylindrical shell having an outside adapted to form a nip with a counter roll, a non-rotative shaft extending axially through and radially spaced from the shell's inside and having projecting ends to which force is applied to press the shell against the counter roll. Inside the shell pressure elements press the shell in the same direction, the counter roll providing a reaction, and because the shell does not have its ends journaled on the shaft, the shaft can float inside the shell in dependence on the forces involved. Automatic devices automatically responsive to any radial displacement of the shaft relative to the shell control the force applied to the shaft's ends so as to keep the shaft centered at its ends within the shell, permitting the application of a rotary drive to the shell.

Abstract: An automatic control system for a hulling machine including a fixed rotary hulling roll, a movable rotary hulling roll, means for moving the movable rotary hulling roll toward and away from the fixed rotary hulling roll to adjust the gap between the two hulling rolls and a main electric motor for driving the two hulling rolls. The system includes load detecting means for detecting the load applied to the main electric motor, and control means for connecting the load detecting means to the means for controlling the movement of the auxiliary shaft whereby the gap between the two hulling rolls can be automatically adjusted in accordance with the load applied to the main electric motor.

Abstract: A roll which can be used in a calender to bear upon a web of textile material, paper or the like while the web travels between the peripheral surface of a floating shell of the roll and a counterroll. The shell surrounds a non-rotatable shaft which carries several rows of discrete electromagnets extending in parallelism with the axis of the shaft and along an arc of at least 200 degrees, as considered in the circumferential direction of the shaft. The electromagnets can be energized to a different extent so as to subject the magnetizable material of the shell to forces of different magnitude and to thus counteract the tendency of the shell to undergo deformation in response to the action of forces which act radially of the shell or which tend to impart to the shell vibratory movements. Additional electromagnets can be provided to cooperate with a radially inwardly extending flange at one end of the shell to hold the latter against excessive movements from an optimum axial position.

Abstract: The lowermost roll of a row of superimposed rolls in the stand of a calender is movable downwardly at a continuously increasing speed through a first distance which suffices to increase the width of clearances between neighboring rolls in the event of breakage of the running web so that the rolls cannot damage each other, and thereupon through a second distance which is at least 50 percent of the first distance. The lowermost roll is braked only during movement through the second distance so that the first distance can be covered, under the action of gravity alone or under the action of gravity plus the action of several double-acting hydraulic cylinders, within a fraction of the time which is required for adequate separation of rolls in a calendar wherein the lowermost roll must be braked during travel through the first distance.

Abstract: A controlled deflection roll comprising a stationary support and a substantially tubular-shaped roll shell rotatable about the stationary support. Hydrostatic pressure or contact elements are provided for the controlled deflection roll and are supported at the stationary support. A pump for infeeding hydraulic pressurized fluid medium, together with its drive motor, is secured at one end of the stationary support. The drive motor can be a rotational speed-regulated motor and is equipped with a regulator to which there is infed the measured signal of a pressure feeler or sensor arranged at the outlet side of the pump. Preferably, a plurality of pumps together with their motors can be attached at a substantially flat end surface or flat side surfaces of the stationary support.

Abstract: A method and apparatus for positioning a wedge in a web coating machine utilizes hydraulic actuating cylinders for moving the wedge and a multicylinder constant displacement pump for operating the hydraulic actuating cylinder. Valve circuits are provided to transmit trains of pulses generated by the pump to a selected port of the hydraulic actuating cylinder and a valve circuit is provided to select the cylinders of the pump utilized to operate the hydraulic actuating cylinder. Each cylinder of the pump generates volumetrically metered pulse trains of pressurized hydraulic fluid and the valve circuits transmit selected numbers of pulses from selected pulse trains to the hydraulic actuating cylinder for a time period equal to a multiple of the cycle time of the pump.

Abstract: A positioning mechanism for calender machines is disclosed. The mechanism employs an interconnected piston and cylinder arrangement whereby the rolls may be separated quickly and subsequently automatically repositioned. When a paper break occurs or when it is otherwise desired to separate the rolls quickly, the cylinders, by means of a lost motion connection, quickly separate the rolls by a specified amount to prevent damage to the apparatus. A hydraulic circuit maintains the spacing required for the lost motion connection and allows for interchanging of rolls of different diameters.

Abstract: An apparatus for determining the pressure forces effective in a rolling mill having at least one controlled deflection roll and at least one counter roll, there being provided beams for simulating the stiffness or rigidity of the counter roll and the shell of the controlled deflection roll. These are further provided pressure elements which simulate the effect of the hydrostatic pressure or support elements of the controlled deflection roll, and measuring elements serve to measure the pressure between the beams. External pressure elements can serve to simulate the effect of external contact or pressure cylinders. With a rolling mill having a number of controlled deflection rolls and a number of solid counter rolls, the beams, the pressure elements and the measuring elements can be appropriately grouped or assembled together. The measuring elements deliver signals which can be employed for controlling or regulating a corresponding rolling mill which is simulated.

Abstract: A pressure control device for processing machines having at least one roll which has a stationary core around which a hollow roll which forms the roll proper revolves with radial spacing from the core, the hollow roll supported at its ends on the core and supported on the core in between in the radial direction by a fluid pressure medium disposed in a chamber formed at the core, the fluid pressure medium generating a force acting on the inside of the hollow roll to provide the operating pressure of the roll, with a loading device operated by a fluid pressure medium also applied either to the roll or a counter-roll, either the loading device or roll forming a controlling element, with a control pressure which is derived from the pressure prevailing therein used to adjust a pressure in the other controlled element which has a definite predetermined pressure ratio to the pressure in the controlling element, which pressure control device includes a pressure ratio monitoring device having as inputs the control pre

Abstract: The method maintains a set nip clearance at a uniform value across the widths of the calendar, at different calendar loads, in at least the last nip, in the working direction, of a calender stack or the like including at least three rolls subjected to a common work-press load, with at least one roll being crowned to correspond to the maximum load of the calendar and at least one roll being adjustable. The thickness of the material being treated is sensed at one or several points in a direction transverse to the material web, or the deflection, or the load, is sensed at one or several of the rolls. The position of one or more adjustable rolls is displaced, relative to the common plane through the roll axes, in accordance with the sensing in a manner such that the axis of the adjustable roll or rolls remains parallel to the adjacent roll axis. The adjustable rolls may be displaced horizontally either linearly or arcuately to follow the contour of the adjacent rolls.

Abstract: Disclosed is an apparatus for controlling the caliper of a web, such as a continuous paper sheet issuing from a nip of a plural-roll device, such as a calender. One or more rolls of the device is subjected to a multiplicity of air jets issuing substantially at constant flow rates but at temperatures which may vary as desired from nozzles spaced lengthwise of the roll.

Abstract: A calender roll is arranged to automatically have the pressure relieved between a pair of pressure rolls when a splice is detected in a moving web. The splice in the web is detected a known distance upstream of the pressure rolls. A counter, related to web travel distance, is activated to cause the temporary relief in the pressure between the rolls as the splice travels therebetween, preventing any damage that would otherwise occur to the moving web and avoiding any production slowdown.

Abstract: An apparatus for controlling a deflection compensating press roll of a rolling mill having a pair of press rolls at least one of which is a deflection compensating roll having a support core, a roll shell rotatably mounted about the core, bearing means disposed between the core and the roll shell adjacent the shell ends, a plurality of support devices engaged between the core and the roll shell to exert forces therebetween and pressure means for pressing the rolls against each other, the control apparatus comprises a frame, a movable member mounted in the frame, means coupled with the support devices and the pressure means and responsive to the forces exerted thereby for exerting a force on the movable member which simulates the forces exerted by the support devices and the pressure means so that the movable member is maintained in an equilibrium position when the forces exerted by the support devices and the pressure means are substantially in equilibrium, means for sensing displacement of the movable member

Abstract: A device for adjusting the roller gap of superimposed rollers of a calender with upwardly and downwardly movable spindles suspended on both sides of the calender which extend through supporting means on lateral ends of roller bearings. Below each supporting means a spindle nut is adjustable relative to the pertaining supporting means. The distance between each spindle nut and the supporting means thereabove is adapted to be sensed. Each supporting means carries a feeler head of a proximity switch and a vertical guiding bar having guided thereon a marker adjustable by the respective spindle nut on the pertaining guiding bar in the longitudinal direction of the pertaining guiding bar.