Abstract: A shot shell is disclosed. The shot shell includes a casing, a projectile, a cushion wad having a sabot, a propellant, and a primer for igniting the propellant. The projectile, the cushion and the propellant are contained within the casing. The projectile includes a reactive material pellet that is partially covered by a taper-shaped inert capsule.

Abstract: A friction preventing apparatus and a method of manufacturing the same are provided. The apparatus includes: a first object; a second object spaced apart from the first object and facing the first object; and a plurality of charged nanoparticles provided on a surface of one of the first and second objects, such that the nanoparticles are disposed between the first object and the second object. A potential difference is formed between the first and second objects. The nanoparticles may be positively charged and may adhere to the first object, and the first object has a potential lower than a potential of the second object. The nanoparticles may be negatively charged and may adhere to the second object, and the second object has a potential higher than a potential of the first object.

Abstract: Firearm projectiles and methods of manufacturing firearm projectiles from a supply of clad wire. In some embodiments, the clad wire is manufactured as electrical wire, such as copper-clad steel wire. Bullets and shot, as well as methods of forming bullets and shot, from clad wire are disclosed.

Abstract: A method for providing permanently colored steel shot for shot shells through anodizing and shells manufactured utilizing the shot.

Abstract: A wad or basewad for ammunition includes an ignition chamber. The ignition chamber can be integrally formed with the payload wad, basewad, or battery cup or can be attached to the payload wad, basewad, or battery cup. The ignition chamber communicates with a primer of the ammunition to receive and contain the primer blast for at least an initial period of time. This facilitates faster initial ignition of the propellant of the ammunition, and consequently allows higher performance levels to be achieved. Other advantages regarding other applications of this invention include cleaner burning loads, greater economy, and lower perceived recoil.

Abstract: A two piece, two-stage, reduced-energy mechanically operating cartridge is provided for launching, a configured bullet choice of various compositions from a dedicated or modified firearm. The cartridge unit is comprised of a primary case having a cavity to receive a propellant unit or propellant connection and a piston sleeve having a cavity to receive the configured bullet choice, the primary case coupled to the piston sleeve. The cartridge having a retracted pre-firing state and an expanded fired state whereby the piston sleeve and primary case telescope apart forcing, the firearm's slide or bolt to the rear, a mechanical operation opposed to a conventional cartridge with gas blow back operations.

Abstract: This disclosure generally relates to high-volume and cost-effective methods for producing non-spherical metal particles, particularly methods for producing metal cubes having rounded edges. The metal cubes having rounded edges are useful as ballistic shot in shotshell loads for hunting, where the particle shape imparted by the disclosed process packs to a higher density than spherical shot in the same volume.

Abstract: Shotshell type ammunition includes a hull, a wad member disposed within the hull, and at least one projectile disposed within at least partially the hull. The hull has a rimless proximal end that includes a primer for firing the ammunition. The hull also has a seat surface for seating the hull against a complementary seat surface in a firing chamber of a firearm. The seat surface is located a distance from an outer end surface of the hull at the rimless proximal end. The hull further includes an outer side surface extending from the rimless proximal end of the hull to the seat surface of the hull. Methods of fabricating such ammunition include forming such a hull, and providing a wad member and one or more projectiles at least partially within the hull.

Abstract: A wad or basewad for ammunition includes an ignition chamber. The ignition chamber can be integrally formed with the payload wad, basewad, or battery cup or can be attached to the payload wad, basewad, or battery cup. The ignition chamber communicates with a primer of the ammunition to receive and contain the primer blast for at least an initial period of time. This facilitates faster initial ignition of the propellant of the ammunition, and consequently allows higher performance levels to be achieved. Other advantages regarding other applications of this invention include cleaner burning loads, greater economy, and lower perceived recoil.

Abstract: A shot pellet for a shotshell. The shot pellet has a generally cubic shape comprising six generally square faces joined by rounded edges that have a radius of curvature of between about 15% and 40% of the distance between opposite faces of the generally cubic shaped pellet.

Abstract: This disclosure generally relates to high-volume and cost-effective methods for producing non-spherical metal particles, particularly methods for producing metal cubes having rounded edges. The metal cubes having rounded edges are useful as ballistic shot in shotshell loads for hunting, where the particle shape imparted by the disclosed process packs to a higher density than spherical shot in the same volume.

Abstract: A less than lethal projectile and method of producing the same comprising of a sealed filled polymeric pouch containing a shot within. The sealed filled polymeric pouch is formed in a form, fill, and seal machine. An automatic loading ammunition machine is fed empty shell casings; the ammunition machine automatically loads the empty shell casing with pre-determined quantities of wad, primer, and gun powder, and subsequently moves the sealed filled polymeric pouch into a projectile compartment of the empty shell casing producing a fully-loaded shell casing to be loaded into a barrel of an ammunition. The polymeric pouch is capable of being inserted into various shell casings depending on the intended use thus allowing for officers and soldiers to select from an array of munitions when confronted with a situation where less than lethal means are required.

Abstract: Shot shells with enhanced performance due to inclusion of an absorber between the shot wad and the shot payload. The absorber reduces the pressure within a shot gun's chamber during firing of the shell, such as by absorbing energy generated during the firing process, and may thereafter return some of the energy to the pellets as the absorber and pellets are propelled along the firearm's barrel. Accordingly, the absorber enables a shot shell to generate shot payload velocities that are greater than would be achieved without the absorber, typically at a lower internal chamber pressure. In some embodiments, the absorber has (1) a Young's Modulus of less than 2,000 psi (137.9 bar), (2) a compressive strength of at least 100 psi (6.9 bar) and/or less than 10,000 psi (689.5 bar), and/or (3) a tensile strength of at least 145 psi (10 bar) and/or less than 10,000 psi (689.5 bar).

Abstract: This disclosure provides for payload delivery systems and cartridges and methods that incorporate these payload delivery systems. In one aspect, the payload delivery system can comprise a payload cup and a pleated cup nested within the payload cup and having a pleated side wall. The disclosed cartridges can be used to deliver payloads such as solid projectiles, shot of all sizes, powders, gels, liquids, and other payloads to exploit their specific function.

Abstract: This disclosure provides for payload delivery systems and cartridges and methods that incorporate the payload delivery systems. The payload delivery system can comprise a stabilizer having a longitudinally cut side wall defining a series of vanes that are folded forward in the pre-launched configuration. Other aspects combine a payload cup nested within the forward folding stabilizer. Still other aspects integrate the payload portion and the stabilizer portion into a single piece that constitutes a stabilized payload cup. The disclosed cartridges can be used to deliver payloads such as solid projectiles, shot of all sizes, powders, gels, liquids, and other payloads to exploit their specific function.

Abstract: The present invention relates to a process for manufacturing a projectile made of steel or based on iron, for a hunting or sports cartridge, for the purpose of giving it a Vickers hardness at room temperature of between 40 HV 10 and 110 HV 10, preferably between 40 HV 10 and 85 HV 10, characterized at least by the following successive steps:—liquid pig iron or steel is used, hereafter called liquid metal, the carbon content of which is between 0.8 and 4.0% C by weight, preferably between 0.8 and 2.0% C by weight;—the liquid metal is cast using a steam or water-vapor granulation process to obtain spheroidal steel particles; —said particles are subjected to a heat treatment for softening the solidified metal by graphitization, while remaining in the ferritic range; and—optionally, said particles are subjected to a surface coating treatment.

Abstract: A shot pellet for a shotshell. The shot pellet has a generally cubic shape comprising six generally square faces joined by rounded edges that have a radius of curvature of between about 15% and 40% of the distance between opposite faces of the generally cubic shaped pellet.

Abstract: A wad or basewad for ammunition includes an ignition chamber. The ignition chamber can be integrally formed with the wad or basewad or can be attached to the wad or basewad. The ignition chamber communicates with a primer of the ammunition to receive and contain the primer blast for at least an initial period of time. This facilitates faster initial ignition of the propellant of the ammunition, and consequently allows higher performance levels to be achieved. Other advantages regarding other applications of this invention include cleaner burning loads, greater economy, and lower perceived recoil.

Abstract: A weapon system for urban combat incorporating an automatic gun having a short recoil, a feed system with gun driven box magazines of different capacities, a detachable link-belt feed, spring buffered barrel and bolt recoil absorbing arrangement, and simplified fire control.

Abstract: A primer composition that includes red phosphorus having an acid scavenger and a polymer thereon. The primer composition includes at least one other component that is substantially free of lead. The other component is at least one oxidizer, or at least one oxidizer and at least one of at least one secondary explosive composition and at least one energetic binder. The primer composition optionally includes at least one element having an ionic charge to ionic radius ratio of 4 or of 8, such as magnesium, zirconium, aluminum, silicon, titanium, tungsten, alloys thereof, and combinations thereof. The red phosphorus and the at least one oxidizer are present in the primer composition at approximately stoichiometric amounts. An ordnance element including the primer composition is also disclosed.

Abstract: Ammunition having an integrally formed, polymeric casing is provided. Plastic casings for ammunition may be made using injection molding processes for combat ammunition, target ammunition and blanks. The casings, in one embodiment, include a hollow tubular member with an open end and a closed end having an aperture for a primer cap. The base of the casing includes a conical shape within the tube that narrows toward the base. An annular groove and an annular rim are disposed about an outer periphery of the base. Plastic casings may be utilized for ammunition cartridges used in pistols, rifles and shotguns, and are lighter and less expensive to manufacture than traditional brass casings. Further, the polymeric casings may include any desired colorants to distinguish different calibers of ammunition by color, and the spent casings may be recyclable.

Abstract: Shotshells are provided which are loaded with at least two different shot charges, at least one of said charges being comprised of shot pellets with short-range shape(s) and at least another of said charges being comprised of shot pellets with long-range shape(s). Said shotshells are thereby capable of producing shotgun patterns that are suitable for both short-range and long-range shooting.

Abstract: Shot projectiles are disclosed that are not completely spherical. The shot may have a protruding ring, an elongated configuration, flat or concave surfaces, or other configurations that may affect the spreading distribution of the shot when fired or the ability to cause damage to a target.

Abstract: A less than lethal projectile and method of producing the same comprising of a sealed filled polymeric pouch containing a shot within. The sealed filled polymeric pouch is formed in a form, fill, and seal machine. An automatic loading ammunition machine is fed empty shell casings; the ammunition machine automatically loads the empty shell casing with pre-determined quantities of wad, primer, and gun powder, and subsequently moves the sealed filled polymeric pouch into a projectile compartment of the empty shell casing producing a fully-loaded shell casing to be loaded into a barrel of an ammunition. The polymeric pouch is capable of being inserted into various shell casings depending on the intended use thus allowing for officers and soldiers to select from an array of munitions when confronted with a situation where less than lethal means are required.

Abstract: This disclosure relates generally to cartridges for use in projectile-launching devices, such as ammunition cartridges, flare cartridges, and the like, including components of the cartridges, and methods for their manufacture. For example, the cartridges of this disclosure can be ammunition cartridges such as shotshell cartridges, which include an obturating medium which functions to seal the compressed but expanding hot gases and can be used without a pre-formed gas seal.

Abstract: Ammunition having an integrally formed, polymeric casing is provided. Plastic casings for ammunition may be made using injection molding processes for combat ammunition, target ammunition and blanks. The casings, in one embodiment, include a hollow tubular member with an open end and a closed end having an aperture for a primer cap. The base of the casing includes a conical shape within the tube that narrows toward the base. An annular groove and an annular rim are disposed about an outer periphery of the base. Plastic casings may be utilized for ammunition cartridges used in pistols, rifles and shotguns, and are lighter and less expensive to manufacture than traditional brass casings. Further, the polymeric casings may include any desired colorants to distinguish different calibers of ammunition by color, and the spent casings may be recyclable.

Abstract: Non-toxic shot having 40-60% tungsten, 20-60% tin and 0-10% iron. A process of formulating the material is disclosed in which 95% by weight of the particles of each component having mesh sizes less than 325 are blended with a flux having 99.9% by weight particles less than 100 mesh. The blended material is then compaction formed into shape at a pressure range of between 20 and 40 tons per square inch. Finally, the blended material is sintered at a temperature in the range of 350 and 425° F. bonding the powdered metals and driving off the flux.

Abstract: In at least one embodiment, a shotshell comprises a casing defining an internal chamber, a plurality of first shot pellets within the internal chamber and a plurality of second shot pellets within the internal chamber. The first shot pellets comprise a first shape and the second shot pellets comprise a second shape that is different from the first shape.

Abstract: A wad or basewad for ammunition includes an ignition chamber. The ignition chamber can be integrally formed with the wad or basewad or can be attached to the wad or basewad. The ignition chamber communicates with a primer of the ammunition to receive and contain the primer blast for at least an initial period of time. This facilitates faster initial ignition of the propellant of the ammunition, and consequently allows higher performance levels to be achieved. Other advantages regarding other applications of this invention include cleaner burning loads, greater economy, and lower perceived recoil.

Abstract: A diffusion alloyed iron powder is provided wherein tungsten W is bonded to the surfaces of the particles of an iron or iron-based powder, and wherein the diffusion alloyed iron powder comprises by weight-%: 30-60 W, with the balance being essentially only iron and unavoidable impurities.

Abstract: Medium- and high-density articles are formed from alloys containing tungsten, iron, nickel and optionally manganese and/or steel. In some embodiments, the articles have densities in the range of 8-10.5 g/cm3, and in other embodiments, the articles have densities in the range of 10.5-15 g/cm3. In some embodiments, the articles are ferromagnetic, and in others the articles are not ferromagnetic. In some embodiments, tungsten forms the largest weight percent of the alloy, and in other embodiments the alloy contains no more than 50 wt % tungsten. In some embodiments, the articles are shell shot.

Abstract: The present invention relates to a process for manufacturing a projectile made of steel or based on iron, for a hunting or sports cartridge, for the purpose of giving it a Vickers hardness at room temperature of between 40 HV 10 and 110 HV 10, preferably between 40 HV 10 and 85 HV 10, characterized at least by the following successive steps:—liquid pig iron or steel is used, hereafter called liquid metal, the carbon content of which is between 0.8 and 4.0% C by weight, preferably between 0.8 and 2.0% C by weight;—the liquid metal is cast using a steam or water-vapour granulation process to obtain spheroidal steel particles;—said particles are subjected to a heat treatment for softening the solidified metal by graphitization, while remaining in the ferritic range; and—optionally, said particles are subjected to a surface coating treatment.

Abstract: A system is disclosed for defeating enemy missiles and rockets, particularly rocket propelled grenades (RPG's). The first step is to identify the firing of a missile by the use of sensors that give the approximate distance and bearing of the incoming missile. A non-lethal cloud of pellets is then launched from the target, which can be a building or vehicle or the like, in the general direction of the missile. The pellets are housed in a series of warhead containers mounted at locations on the target in various orientations. The warheads are triggered to fire a low velocity cloud of pellets toward the incoming missile. The pellets then collide with the missile a certain distance away from the target causing premature detonation of the missile, and/or possible severe damage to the missile, and/or deflection of the missile, due to the relatively high velocity of the missile.

Abstract: A high-pressure fixed munition for a low-pressure launching system having a cylindrical body with a centrally located bore is provided. The bore of the munition has a reduced diameter on the charge end in which a primer charge is positioned. The bore is filled above the primer charge with a propellant and above the propellant with a payload. The payload may include multiple buckshot pellets, frangible buckshot pellets, tear gas, multiple slugs, frangible slugs, paint balls, rubber pellets, bean bags, or the like. The munition may also include a pressure disk between the propellant and the payload, and tactile ridges or on the outside surface of the munition body or be of a specific color for purposes of identification of the payload.

Abstract: High density, nontoxic projectiles and other articles, and their methods of manufacture, are disclosed. More particularly, high density nontoxic W—Cu—Ni—Fe alloy compositions, methods of their manufacture and methods by which they may be used as projectiles such as shots, bullets, and pellets and other products traditionally made of lead alloys will be detailed herein in some embodiments. These products have a density comparable to that of lead while avoiding problems of toxicity associated with the use of lead.

Abstract: Systems for launching one or more projectiles from a bore are provided. An exemplary system incorporates a shell, a projectile, an explosive charge and a wad. The shell includes a base and a casing, with the casing defining an interior. The projectile is located within the interior and is configured to be expelled from the shell casing. The explosive charge is located within the interior and is configured to expel the projectile from the casing. The wad is located within the interior and is configured to expel the projectile from the casing in response to detonation of the explosive charge. The wad includes petals and a petal stop, with the petals being movable between a closed position, in which free ends of the petals are arranged proximate to each other such that the petals at least partially surround the projectile, and an open position, in which the free ends of the petals are displaced from each other, the petal stop being configured to limit movement of the petals beyond the open position.

Abstract: High density, nontoxic projectiles and other articles, and their methods of manufacture, are disclosed. More particularly, high density nontoxic W—Cu—Ni—Fe alloy compositions, methods of their manufacture and methods by which they may be used as projectiles such as shots, bullets, and pellets and other products traditionally made of lead alloys will be detailed herein in some embodiments. These products have a density comparable to that of lead while avoiding problems of toxicity associated with the use of lead.

Abstract: A lead free environmentally friendly ammunition which may be tailored within a range of compositions for specific uses, but generally comprises a mixture of metal powder and mineral filler in combination with a water soluble binder plastic resin and a lubricant. For hunting uses and other uses requiring high level accuracy the amount of metal powder is increased, for other uses where precision shooting is less important such as drug dosing of animals, less metal is used along with increased amounts of mineral filler. The bullets are accurate, and can be frangible. Formulations within the overall range may also be used to make shot for shotgun shells.

Abstract: Density-enhanced compositions that are comprised of at least iron and tungsten, and articles, including firearm projectiles, formed therefrom. The articles have a density that exceeds that of steel, and which may be less than, equal to, or greater than that of lead. In some embodiments, iron is the majority component and tungsten is a minority component, with steel optionally forming a portion of the iron-containing component. In some embodiments, the article includes at least one additional minority component, such as one or more of nickel, manganese, tin, carbon, steel, chromium, molybdenum, silicon, aluminum, zinc, copper, potassium, sulfur, vanadium, and/or titanium. In some embodiments, the article is cast or otherwise formed from molten material, and in some embodiments the article is formed via powder metallurgy. In some embodiments, the article is firearm shot, a firearm slug, or a bullet.

Abstract: A shot pellet that, has an inner core of a material such tungsten carbide, that is coated with a layer of bismuth. This coating is molecularly bonded to the tungsten carbide and is not an alloy. The unique properties of the shot pellet allow its density to be tailored. Under this process, the effective density of the pellet can be made to be identical to lead for direct replacement in current lead loading formulations. Additionally, the density can be made to be lower than lead for shotguns requiring low barrel pressures, or higher than lead for enhanced energy transfer while maintaining the other advantages of the instant invention.

Abstract: A shot pellet that, has an inner core of a material such tungsten carbide, that is coated with a layer of bismuth. This coating is molecularly bonded to the tungsten carbide and is not an alloy. The unique properties of the shot pellet allow its density to be tailored. Under this process, the effective density of the pellet can be made to be identical to lead for direct replacement in current lead loading formulations. Additionally, the density can be made to be lower than lead for shotguns requiring low barrel pressures, or higher than lead for enhanced energy transfer while maintaining the other advantages of the instant invention.

Abstract: A shot pellet that, has an inner core of a material such tungsten carbide, that is coated with a layer of bismuth. This coating is molecularly bonded to the tungsten carbide and is not an alloy. The unique properties of the shot pellet allow its density to be tailored. Under this process, the effective density of the pellet can be made to be identical to lead for direct replacement in current lead loading formulations. Additionally, the density can be made to be lower than lead for shotguns requiring low barrel pressures, or higher than lead for enhanced energy transfer while maintaining the other advantages of the instant invention.

Abstract: A shot shell such as would be utilized in a shotgun or the like, wherein the cartridge forming the shell has a collapsible extension removably or permanently engaging the shot end of the cartridge, with the cartridge configured to provide a un-compressed length of, for example, 2.50 inches (the minimum length of shell for conventional automatic or semi-automatic, magazine fed shotguns. The collapsible extension is configured to be compressed when placed in a spring-fed magazine, so as to provide increased magazine capacity when compared to standard length shells, while expanding when removed by from the magazine during a loading cycle, so as to facilitate reliable placement of the shell into the breach from the magazine. The collapsible extension in the loaded cartridge of the present invention is configured to be ejected from the barrel upon firing of the cartridge. The present system thereby provides a means to increase the capacity of conventional automatic or semi-automatic (i.e.

Abstract: Manufacturing processes for articles that are formed from compositions of matter that include powders containing tungsten and at least one binder, as well as articles formed thereby. In some embodiments, the processes include compacting the mixture of powders under a first pressure to yield a desired intermediate structure, then reshaping the structure under a second pressure that is lower than the first pressure to yield the desired article. The compacting steps may include punches and/or dies having different configurations and/or materials of construction. The composition of matter preferably is selected to reflow, or be reshaped, without fragmenting or otherwise disintegrating into discrete particles or particulate. In some embodiments, the compacted intermediate structure and/or final article has an extrusion constant of less than 30,000 psi. In some embodiments, the mixture of powders has an ASTM Hall flowmeter reading for fifty grams through a cone (without tapping) of less than 18 seconds.

Abstract: Compositions and methods for ballistic conditioning firearm projectiles, firearms, and firearm components such as bores of barrels, by applying to such items a conditioning composition selected from the group consisting of hexagonal boron nitride, graphite, tungsten disulfide, antimony trioxide, talc, mica, and mixtures thereof, suspended in a carrier comprising a volatile solvent, and a binder selected from the group consisting of cellulosic-, alkyd- and acrylic-resins.

Abstract: Compositions and methods for ballistic conditioning firearm projectiles, firearms, and firearm components such as bores of barrels, by applying to such items a conditioning composition selected from the group consisting of hexagonal boron nitride, graphite, tungsten disulfide, antimony trioxide, talc, mica, and mixtures thereof, suspended in a carrier comprising a volatile solvent, and a binder selected from the group consisting of cellulosic-, alkyd- and acrylic-resins.

Abstract: A projectile in the form of a sabot shotgun slug assembly includes a cylindrical slug, a cylindrical sabot positioned about the slug and a pressure wad co-acting with the slug and the sabot. The cylindrical slug defines a central bore extending partially therethrough. The slug is preferably made of a deformable metal. The sabot defines a plurality of longitudinally extending internal grooves. The pressure wad has two ends, with a gas seal located at a first end and a post located at a second end. The pressure wad further includes shock-absorbing members formed between the gas seal and the post. The post is positioned within the central bore defined by the slug.

Abstract: A cartridge including a cartridge case for hunting cartridges including a plastic sole body with a first sector forming a wad having an upper damping formed by two parallel cylindrical bodies acting with a balancing effect on a first plate with motion to be driven by a second plate distanced on an axial pin supporting a column bearing a bullet on coaxial clutches into a contact containment cylindrical seat which seat includes two half parts separated by longitudinal cuts perimetrally extending from a disk-shaped deflagration moment for centrifugal, effect the connection points break with contemporary squeezing in opening of the half parts on the inside wall of the barrel and this permits the bullet movement starting with thrust pulse centering to obviate a possible contact with the same barrel also in presence of a narrowing. After shooting of the bullet the two separated half parts follow the bullet along the barrel falling down at the exit of the barrel while the sole body goes out from the barrel.

Abstract: A rotating tubular projectile for increasing the stability of the projectile and the accuracy of the firearm. The rotating tubular projectile includes a cylindrical body having an open first end. The cylindrical body has an axial passageway that extends through the open first end. Additionally, a spiraled airfoil is mounted in the axial passageway of the cylindrical body for impinging a flow of air flowing through the axial passageway. In one embodiment of the present invention the spiraled airfoil rotates the cylindrical body with respect to a longitudinal axis of the cylindrical body as it travels through the barrel and away from the firearm.

Abstract: There is provided a lead-free projectile suitable for use as a bullet to be fired from a pistol or rifle or as a slug to be fired from a shotgun. The projectile core is formed from a high purity tin and has deformation properties similar to that of lead based projectiles without the environmental hazards associated with lead.