Abstract: Composite materials made from reactive compounds such as oxides are disclosed. The materials comprise a reaction producing of metal oxide, phosphate and reactive residual materials. The metal oxide may comprise MgO, CaO, ZnO, TiO2 or the like. The phosphate may comprise mono-potassium phosphate, mono-ammonium phosphate, mono-sodium phosphate or the like. The reactive residual material may be ash, phosphate clay, phosphate residual slurry, mining waste or the like. The composite materials may be used for many applications including rapid repair materials, pre-cast structures, in-situ structures, mixes and coatings.

Abstract: An inorganic composition comprises an inorganic matrix, wherein an inorganic layered compound is contained in the inorganic matrix. The inorganic matrix is preferably a metal oxide glass produced by a sol-gel method, and the inorganic layered compound is preferably swelling synthetic mica. A method of producing a film includes the steps of: hydrolyzing, dehydrating, and condensing an organic metal compound to obtain a reaction product; adding and dispersing the inorganic layered compound in the reaction product; coating the reaction product containing the inorganic layered compound on a substrate surface; and heating the substrate surface coated with the reaction product at a temperature of not more than 200° C. to vitrify the reaction product.

Abstract: Pigment flakes having cores preferably composed of resins, polymers, thermoplastics, and/or thermosets with colorant (pigment and/or dyes) deposited thereon, coating applications thereof, and a method for making pigment flakes which includes providing a core material, compounding the core material, processing the core material into uniform forms such as films, wires, thread with rectangular cross sections and bead strings, providing colorant material, vaporizing the colorant material, exposing a surface of core material to the vaporized colorant material to form a layer of colorant on thereon, and fracturing the resultant colorant layered core material into flakes.

Abstract: A composite powder prepared by coating a ramentaceous substrate with at least two color layers. A difference between the maximum value and the minimum value of the ab hue angle hab (hmax−hmin) as defined in the recommendation on uniform color space by CIE is in the range from 10° to 180°. A ratio of the maximum value vs the minimum value of the brightness L* as defined in the recommendation is in the range from 1.0 to 2.0. According to the viewing angle, the color tone of the composite powder changes.

Abstract: The present invention is directed to a process for obtaining a substrate provided with a coating having photocatalytic properties, wherein the coating includes crystallized particles of an oxide of a metal A having photocatalytic properties. The crystallized particles are incorporated into the coating using a mineral binder comprising at least one oxide of a metal B also having photocatalytic properties in the crystallized state. The coating optionally includes at least oxide of a metal M devoid of photocatalytic properties and/or at least one silicon compound of the silicon oxide SiO2 type. The coating is deposited from liquid-phase dispersions containing the crystallized particles of the oxide of metal A and at least one precursor compound for the oxide of metal B of the binder and optionally a precursor compound for the oxide of metal M and for the Si compound, in a relative proportion A/(B+M+Si) by weight of the metals and Si ranging between 60/40 and 40/60.

Abstract: Stains and methods of forming stains comprising saturated hydrochloric acid solutions of blended metallic salts that are chemically reactive with masonry concrete, stone, and like materials. The concentrated stains produce a full spectrum of colors derived from earth elements in the metals and transition element group, and from ores, and refined chemicals. Groups of concentrated mixtures emphasize the colors black, yellow, cyan and magenta to produce an overall earth-tone color. By separately dissolving each heavy metal constituent in an acid solution to the point of total saturation or crystallization, and then adding these mixtures to a predetermined base acid mixture, a stable, concentrated stain results. The individual ingredients are blended to produce a chosen color spectrum by adjusting mixture proportions.

Abstract: A method for applying a bond coat on a metal-based substrate is described. A slurry which contains braze material and a volatile component is deposited on the substrate. The slurry can also include bond coat material. Alternatively, the bond coat material can be applied afterward, in solid form or in the form of a second slurry. The slurry and bond coat are then dried and fused to the substrate. A repair technique using this slurry is also described, along with related compositions and articles.

Abstract: There are provided a coating composition which can satisfactorily form a film even at a low temperature by chemical means in a simple and stable manner, has excellent film strength, adhesion, protective effect and other properties in the form of a functional film and can form a functional film at a low cost, a process for producing the coating composition, a functional film, and a process for producing the functional films.

Abstract: Rare earth-containing compound particles of polyhedral shape having an average particle diameter of 3-100 &mgr;m, a dispersion index of up to 0.5, and an aspect ratio of up to 2 can be thermally sprayed to form an adherent coating, despite the high melting point of the rare earth-containing compound. A sprayed component having the particles spray coated on a substrate surface is also provided.

Abstract: A coating for roofs and the like to inexpensively provide protection from ultraviolet light and for wood or steel substrates to inexpensively provide flame or chemical resistance respectively. The coating comprises an adhesive and a recycled ceramic powder and may also comprise a recycled granular ceramic material. An additive to sealants, caulking, and other construction materials to inexpensively provide improved fire resistance and insulation and other enhanced properties. The additive comprises a recycled ceramic powder and may also comprise a recycled granular ceramic material.

Abstract: A nitrided layer is formed on a piston ring and a hard film is formed by arc ion plating on the nitrided layer at the outer circumferential surface. The hard film has a crystal structure comprised of mixed phases of CrN and TiN, and contains oxygen in a solid solution state in the CrN and TiN crystals. The hard film comprises chromium of 40 to 75 percent by weight, titanium of 10 to 40 percent by weight, oxygen of 0.5 to 15 percent by weight, and the remainder of nitrogen. The crystal particle size is within 1 &mgr;m. The Vickers hardness of the hard film is in a range of 1300 to 2300. The crystals of CrN and TiN have a preferred orientation of (200) surface or preferred orientation of (111) surface parallel to a surface being covered, and has a columnar structure developing in a columnar shape from the base material toward the film surface. Carbon in a solid solution state may be contained instead of oxygen, and both oxygen and carbon may be contained in a solid solution state.

Abstract: A method of coating an electronically conductive and heat resistant substrate of an anode of a cell for the electrowinning of metals, in particular a cell for the electrowinning of aluminium, to protect and make the surface of the anode active for the oxidation of the oxygen ions present in the electrolyte. The method comprises applying onto the substrate a slurry comprising at least one oxide or oxide precursor as a non-dispersed but suspended particulate in a colloidal and/or inorganic polymeric carrier. The applied-slurry is then solidified and made adherent to the substrate upon heat treatment to form an adherent, protective, predominantly oxide-containing coating. The colloidal and/or inorganic polymeric carrier may comprise at least one of alumina, ceria, lithia, magnesia, silica, thoria, yttria, zirconia, tin oxide and zinc oxide. The oxide of the coating may be a chromite or a ferrite, such as a ferrite selected from cobalt, copper, manganese, nickel and zinc.

Abstract: A flame spray mending material effective for applying a dense thermal spray mending layer to a silica brick wall of an industrial furnace, having a high crystallization ratio immediately after thermal spraying in a broad thermal spray condition, having an oxide concentration of 89% by weight or more of SiO2, more than 2.0 to 4.0% by weight of Na2O and/or more than 0.2 to 4.0% by weight of Li2O, having a 80% or more crystallization ratio after thermal spraying and 200 kgf/cm2 or more compression strength. A slight amount of CaO may be present to make a flame spray mending material with an oxide concentration of 89% by weight or more of SiO2, more than 2.0 to 5.0% by weight of CaO, 0.5 to 4.0% by weight of Na2O and/or more than 0.2 to 4.0% by weight of Li2O, and 1.0% by weight of less of Al2O3.

Abstract: The present invention relates to a binder composition comprising a glass powder with a particle size of at least less than 0.15 mm and an alkali activator containing at least one alkali metal and at least one silicate. Preferably, a sodium silicate with a SiO2:Na2O weight ratio between about 1.6:1 to about 2.0:1. Mixed with water, the binder composition can be cured at ambient temperature, but rapidly yields a very high strength at an elevated temperature between about 40° C. to about 120° C. Preferably, between about 70° C. to about 90° C. The invention further provides a method of making artificial stone using glass as a sole binder and aggregate.

Abstract: Disclosed is an aqueous slurry of rare earth hydroxide particles which is particularly suitable for use as a sintering aid of a ceramic powder such as silicon nitride. The aqueous slurry, which is characterized by the very small average diameter of the primary particles and a low electric conductivity as well as outstandingly high stability against settling of the particles, can be prepared by a process comprising the steps of: (a) precipitating rare earth hydroxide particles by mixing aqueous solutions of a rare earth compound, e.g., nitrate, and a basic compound, e.g., ammonia, preferably, in the presence of a surface active agent; (b) collecting the precipitates to give a cake; (c) washing the cake with deionized water until the electric conductivity of the washing has decreased to 3 mS/cm or lower; and (d) redispersing the thus washed cake in deionized water.

Abstract: An anticorrosive and antifouling additive for paints, which is effective to protect structures such as steel ships and pipes from rust, and prevent the adhesion of marine organisms and algae to the structures used in seawater without adversely affecting the marine environment, and a paint containing the same additive are provided. The additive comprises 70 to 94% by weight of at least one selected from the group consisting of bastnasite, monazite and Chinese complex mineral, 3% by weight or more of tourmaline, and 3% by weight or more of zircon, with respect to the total amount of the additive. The additive emits a required amount of negative ions to achieve the effect of preventing the adhesion of marine organisms and algae and prevents the occurrence of rust. In practical use, the additive can be added to a conventional paint in an amount of 8 to 15% with respect to paint weight.

Abstract: The invention discloses a coating solution for use in forming Bi-based ferroelectric thin films containing Bi, metallic element A (at least one selected from the group consisting of Bi, Pb, Ba, Sr, Ca, Na, K and rare earth elements) and metallic element B (at least one selected from the group consisting of Ti, Nb, Ta, W, Mo, Fe, Co and Cr), wherein it contains metal alkoxides of Bi, metallic element A and metallic element B respectively, and an organometallic compound obtainable by hydrolyzing composite metal alkoxides, formed by any two or more of said metal alkoxides, with water alone or in combination with a catalyst, and contains Bi in a molar amount 1-1.1 times as great as the stoichiometric amount; a ferroelectric thin film (5), a ferroelectric capacitor (10) and a ferroelectric memory with the use of such a coating solution; and a method for producing the same.