Abstract: An embodiment of the present invention comprises a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising unexpanded perlite, cement kiln dust, and water; and allowing the settable composition to set. Another embodiment of the present invention comprises a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising ground unexpanded perlite, Portland cement interground with pumicite, and water; and allowing the settable composition to set. Yet another embodiment of the present invention comprises a settable composition comprising: ground unexpanded perlite; cement kiln dust; and water.

Abstract: Method of reducing the odour of sulphur-bound products, in particular modified sulphur or sulphur concrete, comprising contacting the sulphur-bound products with a bleaching agent, like e.g. sodium hydrochloride or hydrogen peroxide. The resulting sulphur-bound products emit reduced levels of sulphur-containing gases such as H2S and SO2 and have a reduced odour.

Abstract: There is described a cement composition, based on hydraulic binders, adapted to obtain coatings with a high photocatalytic activity and improved rheologic characteristics, including a hydraulic binder, a polycarboxylic or acrylic superfluidifying agent, a cellulosic ether with a viscosity in the range between 10000 and 120000 mPa·s, an adhesive agent, a calcareous, silicic or silicic-calcareous filler and a photocatalyst.

Abstract: The invention concerns a fast binder comprising; cement; at least one superplasticizer; calcium nitrite; and at least one formic derivative. The invention also concerns concrete mixtures obtained from said binder and methods for making same.

Abstract: Composite panels may be prepared using a moisture resistance additive having a formulation that includes a triglyceride having a saponification value of at least 150 and an iodine value of at least 35. The additive may be used in the form of a water emulsion. The water emulsion may be prepared by dispersing the components of the additive formulation under conditions sufficient to at least partially saponify the triglyceride. The moisture resistance additive can impart resistance to moisture absorption and thickness swelling to composite panels prepared therewith.

Abstract: It is the object of the invention to provide a cement admixture, and a cement composition that can impart good enough rustproofness to reinforcing bars in hardened cement concrete, and can have resistance to penetration of chloride ions entering from the outside, prevent the hardened cement concrete from getting porous due to reduced leaching of Ca ions and have a self-recovery capability. The invention provides a cement admixture characterized by containing a calcium ferroaluminate compound comprising a CaO—Al2O3—Fe2O3 system, and having a Fe2O3 content of 0.5 to 15% by mass and a CaO.2Al2O3 structure with a CaO/Al2O3 molar ratio ranging from 0.15 to 0.7.

Abstract: The present invention discloses additive compositions, cementitious compositions, and methods for controlling air in cementitious compositions, wherein a polyalkoxylated polyalkylene polyamine defoamer is deployed in combination with one or more air-entraining agents, such as higher alkanolamines, water-reducing agents including oxyalkylene-containing superplasticizers, or other air entraining agents.

Abstract: A zinc-oxide based set retardant additive and admixture for use in Portland cement or other hydraulic cement mixtures. The admixture may comprise silica fume, vitreous calcium aluminosilicate, magnesium aluminum silicate hydrate, a cellulose ether derivative, or their equivalents. The zinc-oxide based set retardant may be interground or pre-blended, pre-packaged, or added on the jobsite, as an admixture, additive, or addition. The zinc-based set retardant may be subsequently added or mixed into a ready mix or wet mixture of portland cement or other hydraulic cement, sand and/or aggregate, with or without fillers, and water, with or without other pozzolans or polymers.

Abstract: A method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.

Abstract: PVC compositions, concrete composition including the PVC compositions, and reinforced concrete structures that contain the concrete compositions are described. Methods for manufacturing the reinforced concrete structures of the present technology, methods for repairing reinforced concrete structures having corroded rebar, and methods for reducing rebar corrosion in reinforced concrete structures are also described.

Abstract: A method of producing enhanced coal combustion ash for use in pozzolanic applications or cement manufacture, in which the enhanced combustion ash has lower mercury content. A slurry is formed of the combustion ash and water and is subjected to froth flotation to form a mercury-enriched ash slurry and a mercury-depleted ash slurry. The product mercury-depleted ash slurry is isolated and may optionally be dried. The combustion ash may be pulverized prior to being used to form the slurry, reducing its mean particle size. The mercury-depleted combustion ash product has reduced levels of mercury and ammonia, and reduced particle size.

Abstract: Methods and compositions are disclosed that comprise cement kiln dust having a mean particle size that has been altered. An embodiment discloses a method of preparing cement kiln dust comprising: providing cement kiln dust having an original particle size; and altering the mean particle size of the cement kiln dust from the original size by grinding, separating, or a combination thereof. Another embodiment discloses a well treatment fluid comprising: cement kiln dust having a mean particle size that has been altered from its original size by grinding, separating, or a combination thereof; and water.

Abstract: The invention relates to a hydraulic binding agent comprising a binding agent component having free-flowing or solidifying properties when water is added and an acceleration component which is used to accelerate solidification. The acceleration component contains ultrafine calcium hydroxide having a high specific surface and low grain size.

Abstract: The invention concerns an accelerator mixture which contains aluminum in oxidation state 3, sulphate and hexafluorosilicic acid, a process for the preparation of said accelerators and the use of said accelerators for the coating of substrates with concrete or mortar. Furthermore the invention relates to concrete or mortar containing accelerators according to the invention and the hardened layers produced by applying the accelerators to concrete or mortar. The invention relates also to the use of hexafluorosilicic acid as a stabilizer.

Abstract: A method for preparing swimming pool plaster includes the addition of titanium dioxide (TiO2) to white swimming pool plaster mixture to improve the appearance of the plaster and reduce or eliminate mottling. Approximately two pounds of TiO2 is added per sack of cement. For example, approximately ten pounds of TiO2 may be added to a 5/7 bag mix of cement and pool sand. The TiO2 is added to water in a mixer in a first step, and the TiO2 and water are mixed dissolving the TiO2 in the water before adding cement or pool sand, thereby providing better mixing of all of the ingredients.

Abstract: The invention relates to a method of making a particulate material comprising; providing mineral wool base material in a form having size at least 80% not more than 40 mm, subjecting the mineral wool base material to sintering by use of a pulse combustor and thereby forming a particulate material in the form of particles having size at least 80% not more than 20 mm. An apparatus for carrying out the method comprises means for size reduction of coherent mineral wool substrate and a reaction chamber in communication with a pulse combustor.

Abstract: The present invention provides a method of producing a granular product, the method comprising providing waste stone wool product of which at least 90% is in coherent form having minimum dimension at least 50 mm and which has a content of at least 10% water, by weight of the waste stone wool product; producing a base material from the stone wool by reducing the coherent stone wool to particulate form such that at least 80% by weight of the base material is in the form of particles having size not more than 40 mm, and has water content not more than 50 wt % based on the particulate base material; forming the particulate base material into granules, wherein at least 80% by weight of the granules have size not more than 40 mm, and subjecting the granules to sintering at a temperature in the range 900 to 1050° C. to form a granular product wherein at least 80% by weight of the granular product is in the form of granules having size not more than 40 mm, and during the operation of the method no binder is added.

Abstract: Methods involve adding sorbent components, such as calcium oxide, alumina, and silica, as well as optional halogens as part of environmental control. Use of the sorbents leads to significant reductions in sulfur and mercury emissions that otherwise would result from burning coal. Use of the sorbents leads to production of waste coal ash that, while higher in mercury; is nevertheless usable as a commercial product because the mercury in the ash is non-leaching and because the coal ash has a higher cementitious nature by virtue of the increased content of the sorbent components in the ash. Thus, the methods involve adding powders having qualities that lead to the production of a cementitious coal ash while at the same time reducing emissions from a coal burning facility.

Abstract: Disclosed is a process for the manufacturing of synthetic pozzolan with desirable color properties. Feed material is dried, crushed, and preheated in a drier crusher. The dry, crushed material is collected and fed to a calciner where it is heated to become a synthetic pozzolan. The synthetic pozzolan is then fed to a cooler where it is maintained for a least a portion of the cooling step in a reducing atmosphere.

Abstract: Methods and compositions are disclosed that comprise cement kiln dust having a mean particle size that has been altered. An embodiment discloses a subterranean treatment method comprising: introducing a treatment fluid into a subterranean formation, wherein the treatment fluid comprises cement kiln dust having a mean particle size that has been altered from its original size by grinding, separating, or a combination thereof. Another embodiment discloses a subterranean treatment method comprising: introducing a treatment fluid into a subterranean formation, wherein the treatment fluid comprises cement kiln dust having a mean particle size that has been reduced from its original size.

Abstract: The invention relates to a reducing agent for the soluble chromate content of cement and to methods for the production thereof, which comprise concentrating an used sulfuric acid, containing iron (II) sulfate, and separating the sulfuric acid from the obtained precipitate which contains iron (II) sulfate.

Abstract: The present invention discloses additive compositions, cementitious compositions, and methods for controlling air in cementitious compositions, wherein a polyalkoxylated polyalkylene polyamine defoamer is deployed in combination with one or more air-entraining agents, such as higher alkanolamines, water-reducing agents including oxyalkylene-containing superplasticizers, or other air entraining agents.

Abstract: Methods and compositions are provided that relate to cement compositions and methods comprising sub-micron calcium carbonate and latex. An embodiment includes a method of cementing in a subterranean formation. The method may comprise introducing a cement composition into the subterranean formation, wherein the cement composition comprises cement, water, sub-micron calcium carbonate, and latex. The method further may comprise allowing the cement composition to set in the subterranean formation. Another embodiment includes a cement composition that may comprise cement, water, a sub-micron calcium carbonate, and latex.

Abstract: The invention concerns an accelerator mixture which contains aluminium in oxidation state 3, sulphate and hexafluorosilicic acid, a process for the preparation of said accelerators and the use of said accelerators for the coating of substrates with concrete or mortar. Furthermore the invention relates to concrete or mortar containing accelerators according to the invention and the hardened layers produced by applying the accelerators to concrete or mortar. The invention relates also to the use of hexafluorosilicic acid as a stabilizer.

Abstract: Methods and compositions that include a method of cementing comprising providing a cement composition comprising water, a hydraulic cement, and an additive comprising at least one additive selected from the group consisting of a stevia retarder and inulin; placing the cement composition in a subterranean formation; and permitting the cement composition to set in the formation.

Abstract: A deicing composition is provided. The composition includes a potassium or sodium salt of a carboxylic acid and a lithium salt of a carboxylic acid or lithium nitrate, wherein the molar ratio of lithium to potassium or lithium to sodium is from 10 percent to 80 percent.

Abstract: The invention discloses a cement slurry composition for cementing a well comprising: an hydraulic cement, water and a combination made of a cellulosic polymer and an acrylamido-methyl-propane sulfonate co- or ter-polymer, wherein the density of said cement slurry is above 1700 kg/m3.

Abstract: Highly concentrated carbon nanotube or other nano-reinforcement suspensions and/or masses are prepared for use as admixtures in cement base materials to make cementitious composite materials.

Abstract: An accelerating admixture for concrete, containing a liquid mixture being an aqueous solution or an aqueous dispersion, wherein a) the liquid mixture contains 13 to 43 weight % dissolved aluminium sulfate, b) the liquid mixture contains less than 1 weight % dissolved carboxylic acid, c) the liquid mixture contains at least 31 weight % water, d) the molar ratio of dissolved aluminium to dissolved sulfate in the liquid mixture is from 0.5 to 10.0.

Abstract: An asphalt concrete pavement containing a wave absorbing material and a maintenance process thereof are provided. The asphalt concrete pavement includes: 1. a coarse materials consisted of small stone with a grain size of 10-15 mm, macadam with a grain size of 5-10 mm and stone chip with a grain size of 0.1-5 mm; 2. fine materials consisted of sand; 3. a mineral powder containing a wave absorbing material which accounts for 10%-100% of the mineral powder by weight percentage. Furthermore, an asphalt concrete material for making asphalt concrete pavement, a mineral powder containing a wave absorbing material, and a use of the mineral powder or wave absorbing material in making the asphalt concrete pavement are provided.

Abstract: A slurry rheology modifier comprises a first water-soluble low-molecular compound [referred to hereinafter as compound (A)] and a second water-soluble low-molecular compound [referred to hereinafter as compound (B)] being different from the compound (A), wherein the viscosity of an aqueous solution at 20° C. prepared by mixing an aqueous solution SA (with a viscosity at 20° C. of 100 mPa·s or less) of compound (A) with an aqueous solution SB (with a viscosity at 20° C. of 100 mPa·s or less) of compound (B) in the ratio of 50/50 by weight can be at least twice as high as the viscosity of either aqueous solution before mixed.

Abstract: It is an object of the invention to provide a cement admixture that can form concrete having a sufficient self-healing capability and satisfactorily maintaining its self-healing capability for prolonged periods. The cement admixture of the invention contains an expanding material and an alumina-silicate with swelling properties. The cement admixture is combined with cement to form a cement composition. The cement composition is mixed with water and an aggregate to provide concrete with an excellent self-healing capability.

Abstract: Setting time accelerator compositions for Portland type cements include two of the following compounds: a) CaCl2, b) Phosphate, c) Silica, that may be used in a dental coating.

Abstract: Methods of manufacture and use of flowable materials are provided. The flowable fill materials include a cement-based fill material with a cement component and an aggregate component that are mixed with a chemical agent and the like in water. This provides the cement-based material in a flowable state that can be controllably set over time.

Abstract: The invention relates to an accelerator, preferably for sprayed concrete or sprayed mortar, which is present as an aqueous mixture, preferably dispersion, particularly preferably suspension, which contains the following: (a) aluminium in oxidation state 3, (b) sulphate, (c) fluoride, and/or (semi)metal fluoro complexes, (d) stabiliser, preferably inorganic stabiliser, particularly preferably magnesium silicate and/or kaolin and/or clay minerals and/or allophane, in particular magnesium silicate and/or bentonite, particularly preferably sepiolite, especially particularly preferably Si12Mg8O30(OH)4(OH2)4 and/or Mg4Si6O15(OH)2.

Abstract: Composite panels may be prepared using a moisture resistance additive having a formulation that includes a triglyceride having a saponification value of at least 150 and an iodine value of at least 35. The additive may be used in the form of a water emulsion. The water emulsion may be prepared by dispersing the components of the additive formulation under conditions sufficient to at least partially saponify the triglyceride. The moisture resistance additive can impart resistance to moisture absorption and thickness swelling to composite panels prepared therewith.

Abstract: A fireproof insulating foamed cementitious composition with thermal energy storage capacity is provided for use in producing wall insulation boards, fireproof claddings for steel structures, inner cores of fire resistant wall or door panels, and the like. The composition demonstrates improved energy efficiency in which phase change materials, such as microencapsulates, are used in conjunction with a cementitious mixture of calcined gypsum and hydraulic cement, lightweight aggregates, a polymer latex, and a foaming solution to create stable air bubbles inside the cementitious matrix. The calcined gypsum and the hydraulic cement are present in a weight ratio range from about 1:3 to about 3:1. The composition may further include reinforced fibers, surfactants, inorganic flame retardants, and other additives.

Abstract: Spent Claus catalyst having a high alumina content is used as an ingredient in the manufacture of Portland cements in place of all or a portion of a conventional source of alumina. The spent Claus catalyst is preferably of a small particle size and can be ground to the desired fineness before mixing with the other ingredients that are heated in a conventional kiln to produce the cement composition. Finely ground spent Claus catalyst can also be used as an additive at levels of 0.1% to 2% by weight to increase the thickening time of shallow casing cement slurries.

Abstract: The present invention relates to a method for grinding a material, for example, cement or cement additive. The method according to the present invention includes at least one step of mechanical grinding the said material in a grinding apparatus, wherein grinding apparatus comprises grinding bodies, wherein the method further includes a step of neutralizing a debris-layer formed at the pre-surface layer of the grinding bodies by using in combination, in any order, simultaneously or sequentially, the following operations: a) applying electric potential to the grinding bodies in the said at least one grinding step, and b) applying a surfactant to the said non-conductive material in the said at least one grinding step, wherein the amount of surfactant is from 50% to 100% of the normative amount.

Abstract: The present invention provides a manufactured aggregate material that converts waste materials and/or recyclable materials (136) into construction material (154). By mixing waste materials (156) with a metal oxide and an acid, any harmful contaminates in the waste materials (136) are encapsulated and rendered into hard pellets (154) that are suitable for use in conglomerates or composites such as concrete. The manufactured aggregate material (154) may be adjusted for moisture content, density, heat capacity, and other parameters.

Abstract: In sulfate resistant cement obtained by mixing ground granulated blast furnace slag, Portland cement, and high-dissolution rate gypsum for raising the sulfate resistance, the high-dissolution rate gypsum differs in grain size and specific gravity from the Portland cement, so uniform mixture is not easy. To obtain sulfate resistant cement exhibiting homogeneous initial solidification, it is important to uniformly mix the blast furnace slag, Portland cement, and high-dissolution rate gypsum. Therefore, by premixing ground granulated blast furnace slag with an alumina content of 12 to 17.5% with high-dissolution rate gypsum and then mixing in Portland cement, it is possible to obtain uniformly mixed sulfate resistant cement. At this time, the high-dissolution rate gypsum may be hemihydrate gypsum, type III anhydrous gypsum, or anhydrous gypsum with a specific surface area of 8000Blaine or more.

Abstract: The use of silicate as a retarder enhancer at appropriate levels to enhance the retarding effect of retarders at high temperatures encountered downhole while accelerating the set of cement at lower temperatures encountered near to the surface.

Abstract: The invention relates to an accelerator, preferably for sprayed concrete or sprayed mortar, which is present as an aqueous mixture, preferably dispersion, particularly preferably suspension, which contains the following: (a) aluminium in oxidation state 3, (b) sulphate, (c) fluoride, and/or (semi)metal fluoro complexes, (d) stabiliser, preferably inorganic stabiliser, particularly preferably magnesium silicate and/or kaolin and/or clay minerals and/or allophane, in particular magnesium silicate and/or bentonite, particularly preferably sepiolite, especially particularly preferably Si12Mg8O30(OH)4(OH2)4 and/or Mg4Si6O15(OH)2.

Abstract: A method of making durable, non-vitrified masonry units comprising fly ash, the method comprising mixing fly ash comprising a minimum of 15% CaO by weight and no more than about 10% loss on ignition, water, and an air entrainment agent to form a fly ash mixture; compacting the fly ash mixture in a shaping device by applying pressure of at least 1000 psi to the fly ash mixture; and curing the compacted fly ash mixture to cause the mixture to harden and gain strength.

Abstract: A novel cement slurry composed of cement and water that can be used in cement stabilization applications. The cement slurry compound itself is chemically treated, by means of a cellulosic or other thixotropic thickening agent(s) to create a thixotropic system wherein the wetted cement remains in suspension and does not settle out prior to use even without further mixing. A chemical retarder/stabilizer is also used to prevent the slurry from prematurely setting during shipping. A novel apparatus and method for mixing the novel cement slurry is disclosed to insure the exact proportioning of all ingredients and the proper wetting of the cement.

Abstract: The invention relates to an additive for hydraulically setting systems based on modified polycarboxylates and water-soluble ethers of high polymeric polysaccharides, optionally containing further standard additives, characterized by a content of a) a water-soluble ether of cellulose or a cellulose-like compound with a viscosity of at least approximately 1,000 mPas, particularly at least approximately 2,000 mPas, measured as a 2% aqueous solution with a Brookfield viscosimeter at 20° C. and 20 rpm and b) a polycarboxylate, whose main chain is linked by means of ester, ether, imide and/or amide groups with polyethylene oxide-containing side chains. The invention also relates to hydraulic mixtures having a content of the above additive and the use thereof.

Abstract: Paving blocks for photocatalytic paving comprising at least a base layer in cementitious material and a surface layer based on a cementitious composition comprising: at least a hydraulic binder, a photocatalyst capable of oxidizing organic and inorganic polluting substances present in the environment in the presence of environmental light, air and humidity, at least an aggregate, water and, optionally, a water reducing additive.

Abstract: Providing a solution of at least one salt capable of reacting with a set cement to form a solid phase comprising a precipitate or an expanded phase of the cement; contacting a region of the set cement to be repaired with the solution so as to form the solid phase in voids in the region of the set cement to be repaired.

Abstract: A method for producing concrete parts and a structure includes (i) supplying a first concrete composition based on a quick binder containing Portland cement, curing accelerator system based on Al2O3, CaO lime and SO3 sulphates, a retardant system and a superplasticizer, (ii) adding a releaser system for forming a second concrete composition and pouring the second concrete composition into a concrete form. The use of a releaser system and the preparation of the first concrete composition are also disclosed.

Abstract: A magnesium oxychloride cement (MOC) composition comprising: caustic calcined magnesia magnesium chloride phosphoric acids or corresponding salts exfoliated vermiculite.