With A Step Of Measuring, Testing, Or Sensing (e.g., Using Tv, Photo, Or X-ray Detector Or Weight Changes) Patents (Class 117/14)
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Patent number: 6294017Abstract: A method and apparatus for growing single crystal of GaAs, etc uses the Czochralski techniques. Control of crystal (1) diameter is by a closed loop (9, 10, 24, 7, 6) control of melt (4) temperature in response to crystal weight signals (9) W or dW/dt. The invention injects a test signal St (22, 26) into the control loop and performs a signal processing (21), e.g. cross correlation, on St and crystal weight signal. Peak amplitude of correlation values is related to the growing crystal shape. This is used by comparison with reference values (24) to control the growing-out phase from seed diameter (16) to full diameter of the crystal (1).Type: GrantFiled: February 22, 1993Date of Patent: September 25, 2001Assignee: The National Research Development CorporationInventors: Donald Thomas James Hurle, Gordon Charles Joyce, Kathryn Elizabeth McKell
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Patent number: 6270575Abstract: A value of electric current flowing a neck to a melt is detected, and it is judged that a breaking of the neck occurs when the detected value has been zero, and then a seed is lowered to dip a broken part on the melt. After that the seed is lifted again to restart a pulling operation.Type: GrantFiled: June 21, 1999Date of Patent: August 7, 2001Assignee: Komatsu Electronic Metals Co., Ltd.Inventors: Shoei Kurosaka, Makoto Kamogawa, Nobuyuki Hukuda, Junsuke Tomioka
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Patent number: 6251181Abstract: A method for forming a solid solution alloy crystal includes forming a solid solution alloy crystal having at least the same diameter as a seed crystal. The seed crystal is exposed to a liquid containing a desired concentration of an alloying element to dissolve a portion of the seed crystal. The solid solution alloy crystal is then formed from the liquid. The method allows a large diameter solid solution alloy crystal to be grown in a reduced time or a larger diameter solid solution alloy crystal to be grown in a known fixed total process time.Type: GrantFiled: June 18, 1999Date of Patent: June 26, 2001Assignee: Virginia SemiconductorInventors: Richard H. Deitch, Thomas G. Digges, Jr.
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Patent number: 6241818Abstract: A method and system for controlling growth of a taper portion of a semiconductor single crystal based on the slope of the taper. A crystal drive unit pulls the growing crystal from a melt at a target pull rate that substantially follows an initial velocity profile for growing the taper. A controller calculates a taper slope measurement as a function of a change in crystal diameter relative to a change in crystal length. The controller then generates an error signal as a function of the difference between the taper slope measurement and a target taper slope and provides a pull rate correction to the crystal drive unit as a function of the error signal. In turn, the crystal drive unit adjusts the pull rate according to the pull rate correction to reduce the difference between the taper slope measurement and the target taper slope. The target taper slope is defined by a function having a generally exponential component and a generally linear component.Type: GrantFiled: April 7, 1999Date of Patent: June 5, 2001Assignee: MEMC Electronic Materials, Inc.Inventors: Steven L. Kimbel, Robert R. Wyand, III
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Patent number: 6238477Abstract: A process and device for the production of a single crystal of semiconductor material is by pulling the single crystal from a melt, which is contained in a crucible and is heated by a side heater surrounding the crucible. The melt is additionally heated, in an annular region around the single crystal, by an annular heating device which surrounds the single crystal and is positioned above the melt.Type: GrantFiled: March 7, 2000Date of Patent: May 29, 2001Assignee: Wacker Siltronic Gesellschaft für Halbleitermaterialien AGInventors: Wilfried von Ammon, Erich Tomzig, Janis Virbulis
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Patent number: 6226032Abstract: A system controls the diameter of both a neck region and a full diameter region of a monocrystalline rod being pulled from molten material held in a crucible. The system uses a video camera viewing light reflected from a meniscus around the rod where the rod emerges from a melt surface of the molten material. The video camera has a zoom lens for enlarging an image of the meniscus during growth of the neck of the rod and for reducing an image of the meniscus during growth of a full diameter body of the rod. A computer controlling a pull rate for the neck growth of the rod is rapidly responsive to a count of total camera pixels illuminated by the image of the meniscus during neck growth.Type: GrantFiled: June 10, 1997Date of Patent: May 1, 2001Assignee: General Signal CorporationInventors: David K. Lees, Henry C. Latka
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Patent number: 6217648Abstract: With relatively simple arrangement and at low cost, the present invention provides a single crystal pulling apparatus, by which it is possible to prevent a single crystal from being turned to polycrystal, to move the crystal itself smoothly and gently from a necking portion during pulling operation of the single crystal, and to reliably hold the single crystal even in case of trouble such as power suspension.Type: GrantFiled: April 21, 1999Date of Patent: April 17, 2001Assignee: Super Silicon Crystal Research Institute CorporationInventor: Yutaka Shiraishi
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Patent number: 6206961Abstract: A method of determining oxygen precipitation behavior in a silicon monocrystal through use of a programmed computer. According to this method, an initial oxygen concentration of a silicon monocrystal, an impurity concentration or resistivity of the silicon monocrystal, and conditions of heat treatment performed on the silicon monocrystal are input, and an amount of precipitated oxygen and bulk defect density of the silicon monocrystal after the heat treatment are calculated based on the input data. The method enables quick, simple, and accurate determination of an amount of precipitated oxygen and bulk defect density in silicon during or after heat treatment.Type: GrantFiled: November 9, 1998Date of Patent: March 27, 2001Assignee: Shin-Etsu Handotai Co., Ltd.Inventors: Hiroshi Takeno, Ken Aihara
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Patent number: 6203610Abstract: A device for monitoring a melt for the production of crystals. A camera is provided which images at least portions of the surface of the contents of a crucible. An evaluating device is used to evaluate the camera's images with respect to solid and liquid portions of the surface of the crucible contents.Type: GrantFiled: May 17, 1999Date of Patent: March 20, 2001Assignee: Leybold Systems GmbHInventors: Burkhard Altekrüger, Joachim Aufreiter, Dieter Brüss, Klaus Kalkowski
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Patent number: 6203611Abstract: A control method for use with a Czochralski crystal puller. The method includes pulling the growing crystal from the melt at a first target pull rate to grow a taper portion of the crystal and measuring the crystal diameter of the taper. The method also includes estimating a slope of the diameter as a function of a change in crystal diameter relative to time and the first target pull rate. The method further includes predicting a crystal diameter Di at which to initiate body growth from the taper as a function of the estimated slope. By increasing the pull rate to a second target pull rate when the measured crystal diameter reaches the predicted crystal diameter Di, the method controls growth of the crystal for transitioning from taper growth to body growth. The method also determines the second target pull rate as a function of the estimated slope when using a predefined diameter Di at which to initiate growth of the crystal body.Type: GrantFiled: October 19, 1999Date of Patent: March 20, 2001Assignee: MEMC Electronic Materials, Inc.Inventors: Steven L. Kimbel, Robert R. Wyand, III
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Patent number: 6200383Abstract: The invention features a method of controlling the depth of a melt for or crystal growth. According to the method, an input signal is applied through a crucible and a material disposed within the crucible. An output signal generated in response to the input signal is measured. The output signal relates to the depth of the melt. An amount of the source material introduced into the melt is adjusted to maintain the depth of the melt at a substantially constant level using the output signal.Type: GrantFiled: May 3, 1999Date of Patent: March 13, 2001Assignee: Evergreen Solar, Inc.Inventors: Richard L. Wallace, Jr., Richard C. Krauchune
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Patent number: 6187090Abstract: In a conventional method, it is difficult to reject a stray light component with certainty, so that it is difficult to accurately measure the temperature of the melt surface. Since a temperature measuring device and a computing means are expensive, the cost of the measurement tends to be high. Modifications to an existing apparatus for pulling a single crystal are required, which is an inconvenience. In order to solve the above problems, a CCD camera is used for detecting the radiation light luminance distribution of the melt surface, the minimum radiation light luminance Lmin is determined based on the radiation light luminance distribution data measured using the CCD camera, and the temperature TS of the melt surface within an apparatus for pulling a single crystal is computed based on the minimum radiation light luminance Lmin.Type: GrantFiled: December 23, 1998Date of Patent: February 13, 2001Assignee: Sumitomo Metal Industries, Ltd.Inventors: Tokuji Maeda, Keiichi Takanashi
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Patent number: 6176924Abstract: A crystal growth system, comprising: a furnace; a plurality of heating elements coupled to said furnace, each said plurality of heating elements defining a heat zone, each said heating element set to a desired temperature value; a plurality of thermocouples associated with respective heat zones to detect a temperature value; a translation system for passing an ampoule containing crystal growth material through said furnace into said heat zones and providing a positional location of said ampoule and; a multi-variable self-tuning temperature controller connected to said plurality of heating elements, said plurality of thermocouples and said translation system, said controller monitoring each said zone temperature value and upon considering the thermal interaction of heating zones and the moving thermal inertia of the ampoule, adjusting voltage input to said heat zones to obtain optimal crystal growth within said ampoule.Type: GrantFiled: May 18, 2000Date of Patent: January 23, 2001Assignees: The University of Akron and Nasa, The United States of AmericaInventors: Walter Duval, Celal Batur, Robert J. Bennett
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Patent number: 6175652Abstract: Provided is the ability to produce an orthogonal-view representation of a selected feature plane of a three-dimensional object. A plurality of images of the object are acquired, each corresponding to a distinct orientation of the object about a selected object axis. In at least one acquired image, feature points are identified in the selected feature plane as-projected into that acquired image. Feature points are associated with an orthogonal-view representation of the selected feature plane, and feature points from at least one acquired image are correlated with physical orientations on the selected feature plane based on the object orientation corresponding to that acquired image. An orthogonal-view representation of the selected object feature plane can be analyzed for a specified feature configuration even when the acquired object images are perspective-view images. This can be accomplished even through only a subset of feature points may be available in any one given image of the object.Type: GrantFiled: December 31, 1997Date of Patent: January 16, 2001Assignee: Cognex CorporationInventors: Lowell D. Jacobson, Vladimir N. Ruzhitsky
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Patent number: 6171391Abstract: A method and system for determining melt level and reflector position in a Czochralski single crystal growing apparatus. The crystal growing apparatus has a heated crucible containing a silicon melt from which the crystal is pulled. The crystal growing apparatus also has a reflector positioned within the crucible with a central opening through which the crystal is pulled. A camera generates images of a portion of the reflector and a portion of a reflection of the reflector visible on the top surface of the melt. An image processor processes the images as a function of their pixel values to detect an edge of the reflector and an edge of the reflection in the images. A control circuit determines a distance from the camera to the reflector and a distance from the camera to the reflection based on the relative positions of the detected edges in the images.Type: GrantFiled: October 14, 1998Date of Patent: January 9, 2001Assignee: Memc Electronic Materials, Inc.Inventors: Robert H. Fuerhoff, Mohsen Banan
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Patent number: 6159282Abstract: A method of pulling a single crystal includes forming an enlarged portion 26b and a reduced portion 26c under a neck 26a, and fitting the reduced portion for pulling an upsized single crystal. The reduced portion is formed with angle .theta..sub.s so that the diameter can be measured at all times using an optical measuring means 19 with optical axis angle .theta..sub.m, such that .theta..sub.s >.theta..sub.m.Type: GrantFiled: December 9, 1999Date of Patent: December 12, 2000Assignee: Sumitomo Metal Industries, Ltd.Inventor: Hideki Fujiwara
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Patent number: 6153009Abstract: In a Czochralski method for producing a silicon single crystal by growing the crystal, the pulling rate of the single crystal is gradually increased during formation of a tail part after formation of a predetermined or constant diameter part of the single crystal. The length t of the tail part is defined to be a or more, where a represents a distance from the tip end of the tail part to a position of an extraordinary oxygen precipitation area when the tail part is formed after the predetermined or constant diameter part is grown. Productivity and yield of the silicon single crystal are improved by preventing rapid change in temperature while the single crystal is separated from the melt in the tailing process, to suppress generation of an area where the amount of precipitated oxygen is extraordinarily large and an OSF ring due to rapid increase in temperature when the tail part is formed, in the predetermined or constant diameter part near the tail part.Type: GrantFiled: March 16, 1999Date of Patent: November 28, 2000Assignee: Shin-Etsu Handotai Co., Ltd.Inventors: Toshiharu Uesugi, Toshio Hisaichi, Izumi Fusegawa, Tomohiko Ohta, Tetsuya Igarashi, Tetsuhiro Oda
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Patent number: 6126745Abstract: A device for controlling crystal growth processes which run through various process phases, for instance, melting or cool-down, and in which the shape of the crystal has different areas during growth, for instance, a neck and/or a shoulder. Certain process parameters and target values, as well as input values and output values, for instance, a certain gas pressure or a certain rotational speed, are also associated with each of these areas and phases. The linking of these parameters is accomplished by function generators or tables. With the aid of the control device, it is made possible to generate a specially adapted linking of the respectively necessary input and output parameters for each of the special process phases and crystal sections with an essentially uniform construction and a comprehensible structure.Type: GrantFiled: February 19, 1999Date of Patent: October 3, 2000Assignee: Leybold Systems GmbHInventors: Burkhard Altekruger, Joachim Aufreiter, Dieter Bruss, Klaus Kalkowski
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Patent number: 6106612Abstract: A level detector detects the level of an approximately flat surface of a substance in a container. The level detector illuminates a portion of the surface, and detects the location of the illuminated portion on the surface. Based on detecting the location of the illuminated portion, the level detector generates a signal related to the level of the surface, which can represent the level of the surface in a direction perpendicular to the surface. A method for determining a level of a surface of a substance in a container includes illuminating a portion of the surface, detecting a location of the illuminated portion on the surface, and generating a signal related to the level of the surface based on the result of detecting the location of the illuminated portion.Type: GrantFiled: June 4, 1998Date of Patent: August 22, 2000Assignee: SEH America Inc.Inventor: Barton V. White
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Patent number: 6099642Abstract: An object of the invention is to provide a single crystal clamping device and a single crystal supporting method. The single crystal clamping device does not become inclined and does not vibrate, and the center of the single crystal clamping device is congruous to the center of the growing single crystal.Type: GrantFiled: June 2, 1998Date of Patent: August 8, 2000Assignee: Komatsu Electronic Metals Co., Ltd.Inventors: Shoei Kurosaka, Hiroshi Inagaki, Shigeki Kawashima, Junsuke Tomioka
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Patent number: 6093244Abstract: A method and system for controlling the thickness of a pair of dendrites in a dendritic silicon web growth process to improve dendritic silicon web production. An image of each dendrite in a web emerging from a silicon melt in a furnace is produced by a pair of cameras focused on the dendrite pair. The dendrite images are digitized, the average thickness of the dendrites is calculated, and compared to set point parameters. The average difference between the dendrite thicknesses and the set point parameters is used to control the overall furnace temperature, while the differences between the thickness of each pair are used to control the lateral temperature distribution in the furnace in order to maintain the dendrite thickness within predetermined limits.Type: GrantFiled: April 10, 1997Date of Patent: July 25, 2000Assignee: Ebara Solar, Inc.Inventors: John R. Easoz, Barry Munshower
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Patent number: 6086670Abstract: An n-type wafer is provided having a <111> crystal axis in which the resistivity distribution in the surface of the wafer is uniform. The wafer is suitable for use in, e.g., a zener diode. A method is provided for growing a single crystal of n-type silicon doped with a group V element such as phosphorus using the Czochralski method or the floating zone melting (FZ) method wherein the center axis of the silicon single crystal is tilted by a tilt angle of 1-6 degrees from the <111> crystal axis. The silicon single crystal is sliced obliquely at the angle corresponding to the tilt angle to yield an n-type wafer having a <111> crystal axis.Type: GrantFiled: December 21, 1998Date of Patent: July 11, 2000Assignee: Sumitomo Sitix CorporationInventor: Makoto Ito
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Patent number: 6077345Abstract: The amount of silicon feed material supplied to a silicon melt furnace in a silicon crystal web growing installation is controlled by providing a melt level reference signal, generating a melt level signal representative of the level of the molten silicon in the silicon melt furnace, and providing a feed rate control signal representative of the difference between the melt level signal and the melt level reference signal. The feed rate control signal is used in a open loop mode to advise an operator of the amount of adjustment needed to correct the melt level; and is used in a closed loop mode to control the feed rate of the silicon feed material to the furnace. The laser beam reflected off the melt surface is passed through a narrow bandpass filter to remove noise due to thermal radiation from the furnace. The melt level signals generated by a position detector are averaged and digitally filtered to eliminate erroneous data caused by mechanical vibrations and other noise sources.Type: GrantFiled: April 10, 1997Date of Patent: June 20, 2000Assignee: Ebara Solar, Inc.Inventors: John R. Easoz, Takashi Isobe
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Patent number: 6071340Abstract: A method of and system for determining the melt-level in a crystal growing system. A rangefinder emits a signal to reflect off the melt. The reflected signal is directed to a retroreflector. The retroreflector redirects the signal along a parallel path back to the melt surface. The redirected signal is reflected off the melt surface back to the rangefinder, where it is analyzed to determine the distance traveled by the signal. From this, changes in melt-level are determined and the melt-level may be appropriately controlled.Type: GrantFiled: February 27, 1997Date of Patent: June 6, 2000Assignee: General Signal Technology CorporationInventor: Zhixin Li
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Patent number: 6056819Abstract: In the pulling of a single crystal, hitherto, it is difficult to reduce the OSF density while the deformation rate is held down within the tolerance, so that it is difficult to improve the quality and productivity. In the present invention, a deviation from a true circle in each part of a single crystal S.sub.n-1 which was pulled in the preceding batch is found and the pulling speed pattern f.sub.pn-1 (L.sub.1) in the preceding batch is updated (f.sub.pn (L.sub.1)) before a single crystal S.sub.n is pulled, in order to pull the single crystal as fast as possible so that the OSF density is small while the deviation is within the tolerance.Type: GrantFiled: March 31, 1998Date of Patent: May 2, 2000Assignee: Sumitomo Metal Industries, Ltd.Inventors: Masahiro Ogawa, Toshiyuki Yamamoto, Yoshiyuki Kashiwara, Tokuji Maeda
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Patent number: 6045610Abstract: A silicon ingot is manufactured in a hot zone furnace by pulling the ingot from a silicon melt in the hot zone furnace in an axial direction, at a pull rate profile of the ingot from the silicon melt in the hot zone furnace that is sufficiently high so as to prevent interstitial agglomerates but is sufficiently low so as to confine vacancy agglomerates to a vacancy rich region at the axis of the ingot. The ingot so pulled is sliced into a plurality of semi-pure wafers each having a vacancy rich region at the center thereof that includes vacancy agglomerates and a pure region between the vacancy rich region and the wafer edge that is free of vacancy agglomerates and interstitial agglomerates.Type: GrantFiled: December 12, 1997Date of Patent: April 4, 2000Assignee: Samsung Electronics Co., Ltd.Inventors: Jea-gun Park, Kyoo-chul Cho, Gon-sub Lee
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Patent number: 6042646Abstract: A single crystal is pulled to a length at which the beginning of the body of the single crystal is assumed sufficiently to have been cooled down to a temperature below 1000.degree. C.; then the single crystal being pulled is detached from the molten silicon by pulling it at a speed high enough to cut it out from the molten silicon. Then oxygen precipitation heat-treatment is performed on the single crystal to locate the portion of AOP. AOP arises at the boundary of grown-in defects being formed zone while the single crystal passes through 1100.degree. C., and the position is at about 1100.degree. C. immediately before, detaching the single crystal out from the molten silicon. Therefore, the position at temperature 1100.degree. C. in the single crystal immediately before detaching the single crystal out from the molten silicon are known, then the temperature distributions of the single crystal immediately before detaching it out from the molten silicon can be decided easily.Type: GrantFiled: January 29, 1998Date of Patent: March 28, 2000Assignee: Komatsu Electric Metals Co., Ltd.Inventors: Fumitaka Ishikawa, Toshiaki Saishoji, Kozo Nakamura
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Patent number: 6030450Abstract: The cooling speed of the portion near the rear part of a single-crystal body and passing through the defect-forming temperature zone is kept the same as that of the front portion of the single-crystal body. Namely, the heater is kept in operation while pulling the single crystal silicon subsequent to forming the tail of the single crystal silicon and the cooling speed throughout the whole single-crystal body in the defect-forming temperature zone is kept below 15.degree. C./min (levels A and B). Furthermore, the length of the tail is preset in the process of pulling the single crystal silicon so that the single-crystal body cools down slowly while passing through the defect-forming temperature zone (level C).Type: GrantFiled: December 29, 1997Date of Patent: February 29, 2000Assignee: Komatsu Electronic Metals Co., Ltd.Inventors: Toshiaki Saishouji, Takashi Yokoyama, Hirotaka Nakajima, Toshimichi Kubota, Kouzou Nakamura
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Patent number: 6030451Abstract: A method and apparatus for measuring and controlling the diameter of a silicon single crystal ingot grown by the Czochralski technique using dual optical cameras focused on diametrically opposed edges of the meniscus of the growing crystal to measure the actual crystal diameter. The crystal growth parameters can be adjusted in response to the measured diameter to maintain a constant, desired diameter. The method and apparatus of the invention provide a continuous accurate measurement of the crystal diameter and avoid unnecessary adjustments to the crystal growth conditions resulting from diameter measurement errors due to the effects of crystal orbit, melt level changes and camera angle variations.Type: GrantFiled: January 12, 1998Date of Patent: February 29, 2000Assignee: SEH America, Inc.Inventors: Aaron LaBrie, Masahiko Baba
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Patent number: 6019841Abstract: The invention is an improved method and apparatus for growing crystals that incorporates an isolation valve between the growth and injection chambers to allow the growth chamber to be maintained at operating temperature and pressure while decoupling the injector chamber in order to make changes necessary to restart or advance the process. Separate heating elements in the injector assembly or chamber provide related heating control. Upper and lower load cells and programmable signal amplifiers are configured to weigh and output the dynamic weight range of the loss or gain of process materials of the growth chamber crucible and the injector assembly, and are connected by electrical slip rings or wireless means to a computer control system.Type: GrantFiled: March 24, 1998Date of Patent: February 1, 2000Assignee: G.T. Equuipment Technologies Inc.Inventors: Ijaz H. Jafri, Mohan Chandra, Rick C. White, Kedar P. Gupta, Robert B. Farmer, Bernard D. Jones, David F. Bliss
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Patent number: 6019837Abstract: A temperature sensor 42 is provided in a furnace 11, measuring temperature above a molten liquid 24 put in a crucible 12 to check proceedings of evaporation of oxygen vaporized from a free surface 44 of the molten liquid 24. From the data, and considering the relation with the oxygen dissolved into the crucible 12, the oxygen concentration in the molten liquid 24 can be found and the amount of oxygen taken into a single silicon crystal 40 pulled up from the molten liquid 24 can be figured out.Type: GrantFiled: November 25, 1997Date of Patent: February 1, 2000Assignees: Komatsu Electronic Metals Co., Ltd., Mitsubishi Materials Silicon Corporation, Kagaku Gijutsu Sinkou Jigyo Dan, Toshiba Ceramics Co., Ltd.Inventors: Susumu Maeda, Keisei Abe, Kazutaka Terashima, Hideo Nakanishi
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Patent number: 6019836Abstract: In a conventional method for pulling a single crystal, a neck having a smaller diameter has been formed in order to exclude dislocation induced in dipping a seed crystal into a melt. However, in pulling a heavy single crystal having a large diameter of 12 inches or more, the single crystal cannot be supported and falls. When the diameter of the neck is large enough to prevent the fall, the dislocation cannot be excluded and propagates to the single crystal. According to the present invention, in a method for pulling a single crystal wherein a seed crystal is brought into contact with a melt within a crucible and then, a neck and a main body are formed, by setting the rotational speed of the seed crystal in the neck formation lower than the rotational speed thereof in the main body formation, dislocation can be efficiently excluded outward even if the neck is not too much narrowed down.Type: GrantFiled: February 6, 1998Date of Patent: February 1, 2000Assignee: Sumitomo Metal Industries, Ltd.Inventor: Teruo Izumi
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Patent number: 6010568Abstract: An apparatus and a method capable of automatically adjusting an initial position of the surface of a melt without an operator are provided. In a single crystal puller using a wire as a suspender for a seed crystal for growing a single crystal of silicon or the like according to the CZ method, a reference position of the seed crystal is detected, the wire is unwound to lower the end of the wire to a position higher by a distance W-X from the reference position and then pulled upward above said reference position to correct the wire for an extension due to the weight of a single crystal attached thereto. Also, the wire is left above a melt for about ten minutes to provide a constant amount of extension to the wire due to heat of the melt. These operations are automatically performed.Type: GrantFiled: January 7, 1999Date of Patent: January 4, 2000Assignee: Shin-Estu Handotai Co., Ltd.Inventors: Masahiko Urano, Atsushi Ozaki, Tomohiro Kakegawa, Hideki Nakano
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Patent number: 6007621Abstract: The invention is to provide a method for automatically and rapidly feeding raw material into a quartz crucible in manufacture of single-crystal silicon by CZ method. For example, after a draining hose 203 is disposed in a quartz crucible 201, pure water is supplied from a water supply hose 204, and the quartz crucible 201 is conveyed onto a turn table 213 installed under a container 210. At this time, the quartz crucible 201 is rotated, and lump raw material 209 is fed into the quartz crucible 201. Since buoyancy of the pure water is applied to the lump material 209, impacts caused by the falling lump material can be moderated, and therefore, damages to the quartz crucible 201 can be prevented. After feeding raw material is finished, the pure water is discharged through a draining hose 203, and then the draining hose 203 is retracted from the quartz crucible 201. Thereafter, the quartz crucible 201 is conveyed into a microwave oven 211 for drying.Type: GrantFiled: September 22, 1998Date of Patent: December 28, 1999Assignee: Komatsu Elctronic Metals Co., Ltd.Inventor: Yoshifumi Yatsurugi
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Patent number: 5997635Abstract: An apparatus and a method for fabricating a single-crystal semiconductor by means of CZ method are provided for improving the quality control through the modification of thermal cycle of a pulled single-crystal semiconductor. The apparatus includes a ring after heater which is capable of elevation. The method decreases a temperature gradient to smaller than 20.degree. C./cm, and preferably under 15.degree. C./cm, when the pulled single-crystal semiconductor is cooled from 1200.degree. C. to 1000.degree. C. The after heater therefore heats the single-crystal semiconductor where there is a temperature of 100-300.degree. C. lower than the range of 1200-1000.degree. C. A thermal shelter is provided to retain a temperature gradient of larger than 20.degree. C./cm when the single-crystal semiconductor is within the temperature range between the melting point and 1250.degree. C. The after heater and the shelter can be raised to an upper portion when polysilicon blocks are charged and a twisting step is carried out.Type: GrantFiled: January 22, 1998Date of Patent: December 7, 1999Assignee: Komatsu Electronic Metals Co., Ltd.Inventors: Toshimichi Kubota, Toshiro Kotooka, Makoto Kamogawa
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Patent number: 5968263Abstract: An open loop control method for use with an apparatus for growing a silicon single crystal having a zero dislocation state and an improved diameter and growth rate uniformity in accordance with the Czochralski process. According to the invention, a heat and mass transfer model based on the silicon charged to a crucible is determined as a function of one or more reference parameters. The reference parameter values are determined from the growth of a reference silicon single crystal. A power profile is then determined as a function of the heat and mass transfer model for a given pull rate profile and model diameter profile. The power profile generated is representative of the power supplied to a heater for providing an amount of thermal energy to the crucible for substantially maintaining a thermal equilibrium at the interface between the melt and the crystal.Type: GrantFiled: April 1, 1998Date of Patent: October 19, 1999Assignee: MEMC Electronic Materials, Inc.Inventors: Sunil Grover, Steven L. Kimbel
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Patent number: 5968260Abstract: A method for fabricating a single-crystal semiconductor by means of CZ method is disclosed. The method separates the single-crystal semiconductor from the melt by increasing the lift rate when the growth of a crystal body is finished. By controlling the lift rate, the single-crystal semiconductor is then gradually cooled within a range of an arbitrary crystal temperature, thereby forming a concave separated surface. The single-crystal semiconductor is cooled at a rate of lower than 35.degree. C./min when the temperature of the separated surface is within a range between the melting point and 1000.degree. C., or by keeping the temperature of the separated surface within a range between 1250.degree. C. and 1000.degree. C. for more than 30 minutes. Therefore, no dislocation is introduced in the crystal body, and productivity is improved.Type: GrantFiled: March 31, 1997Date of Patent: October 19, 1999Assignee: Komatsu Electronic Metals Co., Ltd.Inventors: Toshiaki Saishouji, Tetsuhiro Iida, Kouzou Nakamura, Toshimichi Kubota, Junsuke Tomioka
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Patent number: 5964941Abstract: A method and an apparatus for pulling a single crystal are disclosed. A neck portion, a corrugated portion, and a single crystal are formed below a seed crystal held by a seed chuck. When the corrugated portion is raised to a predetermined position (where lifting jig can hold the corrugated portion) by the seed chuck, the rising speed Va of the seed chuck is reduced, and a slider that supports a seed chuck lifting mechanism is raised at a speed Vb in order to maintain a constant pulling speed of the single crystal. Eventually, the pulling by the seed chuck is switched to the pulling by the slider. Subsequently, the lifting jig provided on the slider is raised slightly by a moving mechanism so that the crystal holding portions of the lifting jig are brought into contact with the corrugated portion and 1-50% of the weight of the crystal is shifted to the lifting jig. This enables safe and accurate growth of a heavy single crystal in accordance with, for example, the CZ method.Type: GrantFiled: September 15, 1997Date of Patent: October 12, 1999Assignee: Shin-Etsu Handotai., Ltd.Inventors: Eiichi Iino, Makoto Iida, Masanori Kimura, Shozo Muraoka
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Patent number: 5961715Abstract: A method and apparatus for pulling a single crystal by, for example, the Czochralski method where a melt is heated by heaters arranged around, or around and below a crucible. Auxiliary heaters are provided above the crucible to directly heat the melt to supplement the heaters arranged around, or around and below the crucible, so as to reduce the power of the heaters arranged around, or around and below the crucible. According to the method, a single crystal is pulled under the condition of the local highest temperature of a quartz crucible of 1600.degree. C. or less.Type: GrantFiled: February 20, 1997Date of Patent: October 5, 1999Assignee: Sumitomo Sitix CorporationInventor: Naoki Ikeda
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Patent number: 5961716Abstract: A CCD camera is used to measure the diameter of a growing crystal through optical recognition of the luminous ring at a crystal-melt interface. The result is an optical diameter control method and apparatus that eliminates the negative effects of orbit, melt-level and incorrect camera angle. The CCD camera is positioned such that it focuses on a full half of the circumference of the crystal as it is being grown. An automatic control system uses two points diametrically opposed on the crystal to measure the diameter, and a third point on the crystal closest to the camera to compute the melt level error. The automatic control system controls a crucible height and a crystal pull rate to optimize crystal diameter.Type: GrantFiled: December 15, 1997Date of Patent: October 5, 1999Assignee: SEH America, Inc.Inventors: Barton V. White, David J. Vickrey
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Patent number: 5948160Abstract: The invention relates to a method for detecting torsional oscillations among abnormal oscillations occurring during the course of pulling of a single crystal, and also to a method for manufacturing a silicon single crystal using this method. Torsional oscillations are detected by detecting seam portions of a silicon single crystal being rotated with a camera device, memorizing time intervals of the signals outputted by detection of the seam portions, calculating an average value of the time intervals, comparing a time interval of freshly outputted signals with the average value, and deciding occurrence of torsional oscillations in the single crystal when the resulting deviation exceeds a predetermined value. When this method is adopted for pulling of a silicon single crystal, the single crystal is prevented from generating a dislocation and from dropping owing to the breakage at a neck portion thereof. Thus, the silicon single crystal can be manufactured with an improved yield and with a high efficiency.Type: GrantFiled: August 27, 1997Date of Patent: September 7, 1999Assignee: Sumitomo Sitix CorporationInventor: Shinichi Sakurada
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Patent number: 5935322Abstract: In the process of forming-the shoulder in which the diameter of a crystal is gradually extended from a small seed crystal to a predetermined value, the largest width of a bright ring, which is formed in a boundary between the melt and the crystal pulled up from the melt, is measured, and an arc width of an arbitrary portion of the bright ring located before the largest width portion is measured. When the largest width of the bright ring has reached a predetermined value, a measured value of the arc width at the arbitrary position of the bright ring is used as a reference value, and after that, automatic control is conducted so that the measured value of the arc width can be close to the reference value.Type: GrantFiled: April 15, 1998Date of Patent: August 10, 1999Assignee: Komatsu Electronic Metals Co., Ltd.Inventors: Koichi Shimomura, Yoshinobu Hiraishi, Mitsunori Kawabata, Kentaro Nakamura
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Patent number: 5911826Abstract: An electrode is disposed at the lower end of a radiation screen. The electrode is made of single-crystal silicon. A circuit including a power source is established by contacting the electrode and the seed crystal to a silicon melt.Type: GrantFiled: June 19, 1998Date of Patent: June 15, 1999Assignee: Komatsu Electronic Metals Co., Ltd.Inventors: Yoshinobu Hiraishi, Masafumi Ura
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Patent number: 5888299Abstract: An apparatus and a method capable of automatically adjusting an initial position of the surface of a melt without an operator are provided. In a single crystal puller using a wire as a suspender for a seed crystal for growing a single crystal of silicon or the like according to the CZ method, a reference position of the seed crystal is detected, the wire is unwound to lower the end of the wire to a position higher by a distance W-X from the reference position and then pulled upward above said reference position to correct the wire for an extension due to the weight of a single crystal attached thereto. Also, the wire is left above a melt for about ten minutes to provide a constant amount of extension to the wire due to heat of the melt These operations are automatically performed.Type: GrantFiled: December 5, 1996Date of Patent: March 30, 1999Assignee: Shin-Etsu Handotai Co., Ltd.Inventors: Masahiko Urano, Atsushi Ozaki, Tomohiro Kakegawa, Hideki Nakano
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Patent number: 5885344Abstract: A non-Dash neck method of preparing a single crystal silicon rod, pulled in accordance with the Czochralski method. The process is characterized in that a large diameter, dislocation-free seed crystal is allowed to thermally equilibrate prior to initiation of silicon rod growth, in order to avoid the formation of dislocations resulting from thermal shock to the crystal. The process is further characterized in that a resistance heater is used to melt the lower tip of the seed crystal to form a molten cap before it is brought into contact with the melt. The process yields a single crystal silicon rod having a short, large diameter neck which is dislocation-free, and which is capable of supporting a silicon rod which weighs at least about 100 kilograms during growth and subsequent handling.Type: GrantFiled: August 8, 1997Date of Patent: March 23, 1999Assignee: MEMC Electronic Materials, Inc.Inventors: Kyong-Min Kim, Sadasivam Chandrasekhar
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Patent number: 5879451Abstract: An apparatus for measuring the weight of a crystal in a cable-type crystal pulling apparatus. A cable winding mechanism of the crystal pulling apparatus includes a guide pulley which is supported by a load plate and which changes the direction of the cable by 180 degrees, and a winding drum 8 which is disposed on a base plate and onto which the cable is wound. The load plate, on which a load due to pulling acts, is supported by a plurality of small-load load cells so that the load is equally distributed to the small-load load cells. Thus, the weight measuring apparatus can have a simple and low-cost structure, and the accuracy of measurement can be improved.Type: GrantFiled: December 11, 1996Date of Patent: March 9, 1999Assignee: Shin-Etsu Handotai Co., Ltd.Inventor: Kouji Mizuishi
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Patent number: 5876495Abstract: This invention provides a method for pulling a single crystal silicon whose diameter is more than 200 mm. The single crystal silicon pulled by the method of this invention has a desired oxygen concentration and a uniform oxygen concentration distribution along its longitudinal axis. In the process of this invention, the single crystal silicon and the quartz crucible are driven to rotate in reverse directions, and the rotation speed of the single crystal silicon is set within the range of 8 to 16 rpm and to be more than twice the rotating speed of the crucible. The rotation speed of the crucible is set to be at its minimum value during pulling a body portion which begins from the beginning end of the single-crystal body and terminates at a location apart from the beginning end within a distance of 10% of the total length of the single-crystal body. Subsequently, the rotation speed of the crucible is gradually raised and is set to no more than a maximum value of 8 rpm.Type: GrantFiled: December 15, 1997Date of Patent: March 2, 1999Assignee: Komatsu Electronic Metals Co., Ltd.Inventors: Yoshinobu Hiraishi, Shigeki Nakamura, Teruhiko Uchiyama
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Patent number: 5858088Abstract: The winding drum of the cable-winding device is kept air-tight by an air-tight container. A lower elastic sealing member 1a is interposed between the air-tight container and the rotation table. The air-tight container, the lower elastic sealing member 1a, and the chamber are communicated with one another. The air-tight container and the chamber are filled with inert gases at less than atmospheric pressure. The rotation table, the weight sensors, the drive motor, the gear are disposed in the atmosphere. An arm is vertically installed on the rotation table. An upper elastic sealing member 1b is interposed between the end portion of the arm and the air-tight container. The upper elastic sealing member is communicated the interior of the air-tight container through a through hole. The arm support the top portion of the upper elastic sealing member.Type: GrantFiled: February 3, 1998Date of Patent: January 12, 1999Assignee: Komatsu Ltd.Inventors: Yoshinobu Hiraishi, Mitsunori Kawabata, Hideki Tsuji
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Patent number: 5846318Abstract: Method and system for use with a Czochralski crystal growing apparatus. The crystal growing apparatus has a heated crucible for melting solid silicon to form a melt from which the single crystal is pulled. The melt has an upper surface above which unmelted silicon is exposed until melted. A camera generates images of a portion of the interior of the crucible. Each image includes a plurality of pixels and each pixel has a value representative of an optical characteristic of the image. An image processor processes the images as a function of the pixel values to detect edges in the images and groups the detected edges as a function of their locations in the images to define objects in the images. The defined objects each include one or more pixels and at least one of the defined objects is representative of a portion of solid silicon which is visible on the melt surface.Type: GrantFiled: July 17, 1997Date of Patent: December 8, 1998Assignee: MEMC Electric Materials, Inc.Inventor: Massoud Javidi
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Patent number: 5824149Abstract: An enclosing structure extends into a transition zone of a crystal growing system through which the growing crystal is pulled. One or more independent temperature control devices are secured to the inside surface of the enclosing structure, which control devices sense crystal temperature and supply to, or extract heat from, the crystal so that a carefully-controlled thermal gradient can be established either radially or longitudinally in the crystal. The temperature control devices may include temperature sensors that provide temperature information to a central control device connected to each temperature control device. The enclosing structure may have a hollow wall structure through which a heat exchange fluid, such as water, is passed to extract heat from the transition chamber and crystal. The temperature control apparatus may also be segmented so that each segment can be controlled independently of the remaining segments thereby permitting independent control to be effected at different crystal areas.Type: GrantFiled: February 27, 1997Date of Patent: October 20, 1998Assignee: Ferrofluidics CorporationInventor: Zhixin Li