Apparatus Characterized By Composition Or Treatment Thereof (e.g., Surface Finish, Surface Coating) Patents (Class 117/900)
  • Patent number: 6132507
    Abstract: A process and device for the production of a single crystal of semiconductor material is by pulling the single crystal from a melt, which is contained in a crucible and is heated by a side heater surrounding the crucible. The melt is additionally heated, in an annular region around the single crystal, by an annular heating device which surrounds the single crystal and is positioned above the melt.
    Type: Grant
    Filed: December 4, 1998
    Date of Patent: October 17, 2000
    Assignee: Wacker Siltronic Gesellschaft fur Halbleitermaterialien AG
    Inventors: Wilfried von Ammon, Erich Tomzig, Janis Virbulis
  • Patent number: 6123769
    Abstract: A method which can control crystallization of a biopolymer such as protein is provided. A silicon crystal (15) whose valence electrons are controlled to be capable of controlling the concentration of holes or electrons of the surface part in response to the environment of a buffer solution (14) containing the biopolymer such as protein is brought into contact with the solution (14), for getting a crystal of the biopolymer deposited on the surface of the silicon crystal (15). Crystallization is controlled by an electrical state which is generated by the controlled valence electrons on the surface of the silicon crystal (15).
    Type: Grant
    Filed: September 15, 1999
    Date of Patent: September 26, 2000
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Akira Sanjoh
  • Patent number: 6120601
    Abstract: An apparatus and method for precisely calibrating the transfer arm of a multiple station wafer processing system without breaking vacuum and with a minimum of system downtime is provided. A system of determining and properly aligning the crystallographic orientation of the wafers before processing as well as monitoring the orientation of individual wafers during wafer transfer between processing stations is also provided.
    Type: Grant
    Filed: October 10, 1996
    Date of Patent: September 19, 2000
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Richard F. Landau, Edward D. Schultheis
  • Patent number: 6113686
    Abstract: A method and apparatus for growing and manufacturing a single crystal according to a so-called Czochralski (CZ) method. A seed crystal 12 is connected to a tip end of a wire 41a as a hanging member 41 to pull and form a single crystal part 15, arm-shaped members 44a of a lifting jig 44 are engaged in a recess 16 of a corrugated portion 14 formed on the single crystal part 15 during the pulling operation, the pulling speeds of both of the arm-shaped members 44a and wire 41a are synchronously controlled to provide smooth transfer between the arm-shaped members 44a and wire 41a, whereby the single crystal part 15 is pulled always at a constant pulling speed. In particular, a heavy-weight single crystal can be safely pulled and formed without any dislocation therein while minimizing an impact force applied to the crystal.
    Type: Grant
    Filed: February 3, 1998
    Date of Patent: September 5, 2000
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Yasushi Nakamura, Seiichiro Otsuka, Koji Midzuishi, Masanori Kimura, Hirotoshi Yamagishi
  • Patent number: 6106617
    Abstract: A method of an apparatus for automatically and rapidly feeding raw material into a quartz crucible in manufacture of single-crystal silicon by CZ method. After a draining hose 203 is disposed in a quartz crucible 201, pure water is supplied from a water supply hose 204, and the quartz crucible 201 is conveyed onto a turn table 213 installed under a container 210. At this time, the quartz crucible 201 is rotated, and lump raw material 209 is fed into the quartz crucible 201. Since buoyancy of the pure water is applied to the lump material 209, impacts caused by the falling lump material can be moderated, and therefore, damages to the quartz crucible 201 can be prevented. After feeding raw material is finished, the pure water is discharged through a draining hose 203, and then the draining hose 203 is retracted from the quartz crucible 201. Thereafter, the quartz crucible 201 is conveyed into a microwave oven 211 for drying.
    Type: Grant
    Filed: February 2, 1998
    Date of Patent: August 22, 2000
    Assignee: Komatsu Electronic Metals Co., Ltd.
    Inventor: Yoshifumi Yatsurugi
  • Patent number: 6063188
    Abstract: A crucible is held in a closed position when the crucible is at a certain temperature. A temperature sensitive member expands differently in response to heat than other portions of the crucible. When the temperature of the temperature sensitive member is increased, the temperature sensitive member expands an amount different than do other portions of the crucible and thereby causes the crucible to open.
    Type: Grant
    Filed: May 20, 1998
    Date of Patent: May 16, 2000
    Assignee: Seh-America. Inc.
    Inventor: Gary R. Heid
  • Patent number: 6053974
    Abstract: A heat shield for use in a crystal puller around a monocrystalline ingot grown out of a crucible in the crystal puller filled with molten semiconductor source material. The heat shield includes a reflector having a central opening sized and shaped for surrounding the ingot as the ingot is grown to reduce heat transfer from the crucible. The reflector is adapted to be supported in the crystal puller between the molten material and a camera aimed toward at three separate points on a meniscus formed between the ingot and an upper surface of the molten material. The reflector has at least three passages extending through the reflector. Each of the passages is located along an imaginary line extending between the camera and one of the points on the meniscus. This permits the camera to view the points so the positions of the points can be determined by the camera for calculating the diameter of the ingot while minimizing heat loss through the passages.
    Type: Grant
    Filed: January 19, 1999
    Date of Patent: April 25, 2000
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: William L. Luter, Lee W. Ferry
  • Patent number: 6019842
    Abstract: The process of manufacturing silicon single crystals by the CZ method is significantly improved by the present apparatus wherein raw material (polycrystalline silicon) is automatically loaded into a quartz crucible. After a protection sheet (15) is employed to cover the inner side wall of the container (3), which has an inner diameter smaller than that of the quartz crucible (10), a present amount of polycrystalline silicon (17) is loaded from the loading means (6) into the container (3). The container (3) is then filled with pure water that is thereafter frozen into an ice block (22). Subsequently, the ice block (22) is raised up from the container (3). Thereafter, the protection sheet (15) is removed from the ice block (22) and the ice block (22) is loaded into the quartz crucible (10). The ice block (22) is then caused to melt and the quartz crucible (10) and polycrystalline silicon are caused to dry up. The above operations are performed by the conveying apparatus (1).
    Type: Grant
    Filed: September 9, 1998
    Date of Patent: February 1, 2000
    Assignee: Komatsu Electronics Metals Co., Ltd.
    Inventor: Yoshifumi Yatsurugi
  • Patent number: 6004393
    Abstract: A temperature sensor 42 is provided in a furnace 11, measuring temperature above a molten liquid 24 put in a crucible 12 to check proceedings of evaporation of oxygen vaporized from a free surface 44 of the molten liquid 24. From the data, and considering the relation with the oxygen dissolved into the crucible 12, the oxygen concentration in the molten liquid 24 can be found and the amount of oxygen taken into a single silicon crystal 40 pulled up from the molten liquid 24 can be figured out.
    Type: Grant
    Filed: January 22, 1999
    Date of Patent: December 21, 1999
    Assignees: Komatsu Electronic Metals Co., Ltd., Mitsubishi Materials Silicon Corporation, Kagaku Gijutsu Sinkou Jigyo Dan, Toshiba Ceramics Co., Ltd.
    Inventors: Susumu Maeda, Keisei Abe, Kazutaka Terashima, Hideo Nakanishi
  • Patent number: 5997640
    Abstract: A multi-shelled melt container is disclosed for liquefying and crystallizing substances which comprises at least an inner shell and a bearing shell. While the inner shell--which has a thin wall in comparison to the wall of the bearing shell--consists of an inert material with respect to the melt, the bearing shell serves exclusively to fixate and support the inner shell and is correspondingly constructed in a mechanically stable fashion. The device can also comprise means to pump the melt over into a collection vessel.
    Type: Grant
    Filed: August 11, 1998
    Date of Patent: December 7, 1999
    Assignee: Siemens Aktiengesellschaft
    Inventors: Thomas Berthold, Hermann Boedinger
  • Patent number: 5989340
    Abstract: A reaction chamber (2) is enclosed by a gas-tight wall (20), made of silicon carbide obtained by a CVD process at least on the inside (21) facing the reaction chamber (2). At least part of the silicon carbide of the wall (20) is sublimated and grown on a seed crystal (3) as a silicon carbide monocrystal (4).
    Type: Grant
    Filed: August 27, 1997
    Date of Patent: November 23, 1999
    Assignee: Siemens Aktiengesellschaft
    Inventors: Dietrich Stephani, Johannes Volkl
  • Patent number: 5972109
    Abstract: Bulk, low impurity aluminum nitride (AlN) single crystals are grown by sublimation or similar deposition techniques at growth rates greater than 0.5 mm/hr.
    Type: Grant
    Filed: July 7, 1998
    Date of Patent: October 26, 1999
    Inventor: Charles Eric Hunter
  • Patent number: 5948164
    Abstract: A seed crystal holder used in a crystal pulling apparatus operated in accordance with the Czochralski method. In the seed crystal holder, a heat-resistant cushioning material is provided between the surface of a seed crystal and the contact surface of claws of the holder or between a cutaway surface of the seed crystal and a contact surface of an insert of the holder. The heat-resistant cushioning material is selected from the group consisting of carbon fiber felt, glass fiber felt, metallic fiber felt, or selected from materials that cause plastic deformation such as Al.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: September 7, 1999
    Assignee: Shin Etsu Handotai Co., Ltd.
    Inventors: Makoto Iida, Eiichi Iino, Masanori Kimura, Shozo Muraoka
  • Patent number: 5935326
    Abstract: An cylindrical after-heater surrounding a single crystal being lifted and a cylindrical heat-retaining cylinder installed between the after-heater and the single crystal are provided above a reversed frustrated heat-shielding sleeve disposed near the melted liquid. The heat history of the single crystal can be controlled by adjusting the output of the after-heater and the location of the heat-retaining cylinder. By such an arrangement, rapid respond to the change of the heat environment in a furnace can be made and control of the temperature gradient of the single crystal can be achieved. The single crystal, throughout the whole length, is maintained in the range of from 1000.degree. C. to 1200.degree. C. for more than one hour during lifting operation.
    Type: Grant
    Filed: November 21, 1997
    Date of Patent: August 10, 1999
    Assignee: Komatsu Electronic Metals Co., Ltd.
    Inventors: Toshirou Kotooka, Toshimichi Kubota, Makoto Kamogawa, Yoshiyuki Shimanuki
  • Patent number: 5919306
    Abstract: A silicon melting crucible having a double structure, in which a quartz crucible is inserted inside of a carbon crucible, is provided with devices for preventing deformation, such as turning-down, buckling and bending at an upper portion of the quartz crucible, or invasion of an SiO gas into a space between the quartz crucible and the carbon crucible during pulling up of a silicon single crystal. According to one form of the invention an upper portion of the quartz crucible has a frusto-conical inclined portion with an angle of inclination desirably of from 5.degree. to 40.degree.. According to another form of the invention a carbon ring having a cross section of either L-shape or U-shape is applied to the upper portion of the quartz crucible and the carbon crucible.
    Type: Grant
    Filed: November 3, 1997
    Date of Patent: July 6, 1999
    Assignee: Sumitomo Sitix Corporation
    Inventor: Kaoru Takemura
  • Patent number: 5913975
    Abstract: A quartz crucible for use in the preparation of silicon crystals substantially free from crystal void defects and a process for its preparation are disclosed. The crucible is prepared by introducing quartz powder into a rotating mould in an atmosphere containing less than about 0.5% insoluble gases such as argon. The quartz powder accumulates along the inner surface of the mould, and is subsequently heated to fuse the quartz powder to produce the crucible. The gases contained in the bubbles in the resulting crucible are comprised of less than about 0.5% insoluble gases.
    Type: Grant
    Filed: February 3, 1998
    Date of Patent: June 22, 1999
    Assignee: MEMC Electronic Materials, Inc.
    Inventor: John Davis Holder
  • Patent number: 5910216
    Abstract: In a crystal holding apparatus, a corrugated portion between a seed crystal and a straight cylindrical portion of a crystal is held by a lifting jig during a single-crystal growing process wherein the seed crystal is brought into contact with a material melt and is subsequently pulled while being rotated. The tip end portion of the lifting jig includes a swinging portion having a short stroke which swings to hold or release the corrugated portion. A lock mechanism is also provided in order to swing the swinging portion for opening/closing operation and to lock the swinging portion. Accordingly, it is possible to reliably hold the corrugated portion of a crystal while the crystal is pulled in accordance with the CZ method, for example.
    Type: Grant
    Filed: September 2, 1997
    Date of Patent: June 8, 1999
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Yasushi Nakamura, Seiichiro Otsuka
  • Patent number: 5908604
    Abstract: The invention provides an apparatus for growing zeolite crystals from an aqueous solution in a metallic pressure tank for admitting pressure to the aqueous solution. Devices for feeding microwave energy into the aqueous solution comprise a capacitor between whose plates the aqueous solution is situated, one of the capacitor plates being formed by a wall of the pressure tank and the other capacitor plate being arranged in the interior of the pressure tank.
    Type: Grant
    Filed: December 23, 1996
    Date of Patent: June 1, 1999
    Assignee: Dornier GmbH
    Inventors: Christian Stenzel, Harald Lenski, Werner Wiesbeck, Frank Demmerle
  • Patent number: 5904768
    Abstract: A process and apparatus for regulating the concentration and distribution of oxygen in a single crystal silicon rod pulled from a silicon melt, optionally doped with antimony or arsenic, in accordance with the Czochralski method wherein an atmosphere is maintained over the melt. In batch embodiments of the process, the gas pressure of the atmosphere over the melt is progressively increased to a value in excess of 100 torr as the fraction of silicon melt solidified increases. In continuous embodiments of the process, the gas pressure of the atmosphere over the melt is maintained at or near a constant value in excess of 100 torr. The process and apparatus are further characterized in that a controlled flow of inert gas is used to remove vapors and particulate away from the surface of the rod and melt, resulting in the production of a single crystal silicon rod having zero dislocations.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: May 18, 1999
    Assignee: MEMC Electronic Materials, Inc.
    Inventor: John D. Holder
  • Patent number: 5897706
    Abstract: An improvement in the safety, ease and speed with which the operation of attaching a crucible 1 to a support base 10 of a single crystal pulling apparatus can be completed is provided. With the method of attaching the crucible 1 to the support base 10, the support base 10 is divided into a support base bottom portion 11 and a support base drum portion 12 which is fitted to the bottom portion 11, and the crucible 1 is mounted on the support base bottom portion 11. The support base 10 is then assembled by fitting the support base drum portion 12 to the support base bottom portion 11.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: April 27, 1999
    Assignees: Mitsubishi Materials Silicon Corporation, Mitsubishi Materials Corporation
    Inventors: Masakazu Yamazaki, Michio Yanaba, Hiroaki Taguchi, Takashi Atami, Hisashi Furuya
  • Patent number: 5879452
    Abstract: The pull head of a Czochralski crystal puller is mounted on a frame which is supported independently from the crystal puller receiving chamber. In particular, the pull head is mounted on a rigid frame which is supported by the same surface that supports the melt charge crucible. The pull head thereby can be aligned relative to the rigid frame, rather than to the receiving chamber, and can be accurately aligned with the crucible rotation axis and positioned in order to insure that its rotation axis is vertical. In one embodiment, the pull head is mounted on a plate which engages alignment pins attached to the rigid frame. The alignment pins insure proper alignment of the pull head relative to the frame. When the receiving chamber is raised to allow the crystal to be removed, the plate is engaged by the receiving chamber and lifted off the alignment pins so that the pull head moves with the receiving chamber.
    Type: Grant
    Filed: January 23, 1997
    Date of Patent: March 9, 1999
    Assignee: Ferrofluidics Corporation
    Inventor: Zhixin Li
  • Patent number: 5873938
    Abstract: A single crystal pulling apparatus wherein a semiconductor melt is stored in an outer crucible, and a cylindrical inner crucible which acts as a partition body, is mounted inside the outer crucible to thus form a double crucible, and a single crystal of semiconductor is pulled from the semiconductor melt inside the inner crucible. The inner crucible contains a communicating portion, which is formed when the double crucible is formed, for allowing flow of the semiconductor melt into the inner crucible, and the communicating portion incorporates an arrangement for removal of gas bubbles which have adhered to the communicating portion.
    Type: Grant
    Filed: December 26, 1996
    Date of Patent: February 23, 1999
    Assignees: Mitsubishi Materials Silicon Corporation, Mitsubishi Materials Corporation
    Inventors: Takashi Atami, Hisashi Furuya, Michio Kida
  • Patent number: 5871582
    Abstract: This invention provides a melt receiver for a semiconductor single-crystal manufacturing device, which is capable of protecting the main chamber from being damaged by the outflow of the melt or dropping of the debris of the broken crucibles and therefore preventing steam explosion. The melt receiver 1 is consisted of an adiabatic member 3 made of carbon fibers; a cover 2 made of high strength C/C material which shelters the surface of the adiabatic member 3; and a bottom plate 4. A groove 2a is formed on the upper surface of the cover 2. The groove 2a has a size capable of accommodating all of the melt stored in the quartz crucible 7. The melt flown out or articles dropped down due to damage of the crucible are received by the melt receiver 1, and the melt flown out can not reach the bottom of the main chamber 9. The melt receiver can also be consisted of a melt absorption layer made of adiabatic material, and a melt isolation layer made of graphite or high strength C/C material.
    Type: Grant
    Filed: October 23, 1997
    Date of Patent: February 16, 1999
    Assignee: Komatsu Electronic Metals Co., Ltd.
    Inventor: Shigeki Kawashima
  • Patent number: 5868836
    Abstract: A semiconductor single crystal lift device which comprises a crucible for melting materials for forming semiconductor single crystals and a radiation screen disposed at an upper portion of the crucible and formed of a reversed-cone-shaped adiabatic tube surrounding a lift zone, the apparatus being adopted for lifting up the semiconductor single crystal from a melt in the crucible, in which the radiation screen is divided into more than three adiabatic members, at least part of the adiabatic members being configured in a detachable fashion so that an adiabatic nature of the radiation screen can be partly altered.
    Type: Grant
    Filed: January 21, 1997
    Date of Patent: February 9, 1999
    Assignee: Komatsu Electronic Metal Co., Ltd.
    Inventors: Shigeki Nakamura, Koichi Shimomura, Teruhiko Uchiyama
  • Patent number: 5868831
    Abstract: A process and an apparatus control the growth of a crystal, which growth is governed by a set of measurable and non-measurable variables. The process includes establishing an on-line simulation software working with a reduced number of variables, the reduction of variables being performed by using a projection algorithm; speeding up the on-line simulation software by generating data banks in which values of off-line precalculated variables are stored; tuning the on-line simulation software by adjusting the results predicted by on-line simulations to the results obtained by off-line simulations and by measurements; and establishing a control loop and controlling at least one of the variables in real time, the control loop using the speeded up and tuned on-line simulation software as an on-line observer.
    Type: Grant
    Filed: June 19, 1997
    Date of Patent: February 9, 1999
    Assignee: Wacker Siltronic Gesellschaft fur Halbleitermaterialien AG
    Inventors: Erich Dornberger, Wilfried Von Ammon, Hans Olkrug, Franz Wasmeier, Francois Dupret, Vincent Wertz, Nathalie Van den Bogaert
  • Patent number: 5851287
    Abstract: A seed crystal holder is used to grow a single crystal in an intended direction. In order to grow a single crystal in an intended direction by a crystal pulling method, a seed crystal is accurately cut out along a crystal orientation, and this seed crystal is accurately held in a predetermined attitude by the seed crystal holder. A seed crystal insertion bore having a rectangular cross-section is formed in the body of the seed crystal holder. A seed crystal having a taper surface at one edge is inserted into the seed crystal insertion bore. The inserted seed crystal is pressed at its taper surface by a taper surface of a block, so that two surfaces of the seed crystal are fixedly pressed against two inner surfaces of the seed crystal insertion bore. The other end of the block is covered with a block-retaining ring, so that the block does not come off the seed crystal holder.
    Type: Grant
    Filed: February 20, 1997
    Date of Patent: December 22, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventor: Satoshi Soeta
  • Patent number: 5851286
    Abstract: A crystal pulling apparatus is disclosed which employs the Czochralski method. The crystal pulling apparatus is operated while a heater for heating a material melt in a crucible is controlled by the main controller of a main system. When maintenance of a heating state is disabled for some reason, a relay of a signal changeover circuit is switched so as to maintain the heating state under control of the backup controller of a backup system, thereby maintaining the material melt in a molten state. Thus, even when it becomes impossible for the main system to heat the material melt within the crucible, the material melt can be prevented from becoming solidified.
    Type: Grant
    Filed: December 11, 1996
    Date of Patent: December 22, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Atsushi Ozaki, Masahiko Urano, Isamu Harada, Tomohiro Kakegawa, Hideki Nakano
  • Patent number: 5840120
    Abstract: An apparatus for producing a silicon single crystal grown by the Czochralski process. The apparatus includes a hollow growth chamber, a quartz crucible disposed within the growth chamber, and a pulling member for pulling a growing silicon single crystal upward from a silicon melt retained in the crucible. A crystal chamber above the growth chamber receives the crystal as it is pulled. A joining member joins the growth chamber and the crystal chamber. A first heating member defining a passageway through which the crystal is pulled, for preventing formation of oxygen precipitate nucleation centers in the crystal until the crystal has been pulled through the passageway, is disposed at least partially within the growth chamber. A second heating member defining a passageway through which the crystal is pulled, for controlling the formation of the oxygen precipitate nucleation centers in the crystal, is disposed within the crystal chamber.
    Type: Grant
    Filed: January 22, 1996
    Date of Patent: November 24, 1998
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Kyong-Min Kim, Roger W. Shaw, Sadasivam Chandrasekhar, Richard G. Schrenker
  • Patent number: 5833748
    Abstract: A process and an apparatus for obtaining unfissured crystals of GaAs after the crystal has been formed by direction solidification from a melt in a quartz crucible. The quartz crucible is immersed in molten potassium hydroxide or sodium hydroxide at a temperature of 450.degree. to 600.degree. C.
    Type: Grant
    Filed: October 29, 1996
    Date of Patent: November 10, 1998
    Assignee: Forschungszentrum Julich GmbH
    Inventors: Martin Althaus, Eckhard Kussel, Klaus Sonnenberg
  • Patent number: 5827367
    Abstract: An apparatus and method for growing large diameter silicon crystals using the Czochralski (Cz) method, wherein the neck section of the crystal is significantly strengthened to eliminate the risk of breakage in the neck section, by providing a heat shield assembly which is located adjacent to the neck section and ascends in conjunction therewith to force the cooling gas directly onto the neck section of the silicon ingot.
    Type: Grant
    Filed: September 13, 1996
    Date of Patent: October 27, 1998
    Assignee: SEH America
    Inventors: Witawat Wijaranakula, Akihiko Tamura
  • Patent number: 5824153
    Abstract: An apparatus for holding a single-crystal semiconductor ingot which is stored in a pulling chamber of a single-crystal semiconductor pulling apparatus is disclosed. The apparatus includes a spindle; a base installed on the spindle and movable along the spindle; a pair of arms for holding the single-crystal semiconductor ingot; means for driving the arms; a pair of sensors for detecting the distance between the ingot and the arms; and a controller for driving the arms to the ingot according to the sensors; when each of the arms is detected to have a predetermined distance from the ingot, the controller stopping the movement of the arm; when both the arms have the predetermined distance to the ingot, the controller driving simultaneously both the arms to the ingot surface, thereby holding the ingot.
    Type: Grant
    Filed: December 10, 1996
    Date of Patent: October 20, 1998
    Assignee: Komatsu Electronic Metals Co., Ltd
    Inventors: Ayumi Suda, Yoshinobu Hiraishi, Koichi Shimomura
  • Patent number: 5817176
    Abstract: The present invention relates to an apparatus for preparing a single crystal of silicon by which a high-quality single crystal of silicon can be prepared by changing the rotation rate of a crucible or a seed and a process for preparing a single crystal of silicon thereby. As compared with a conventional apparatus employing Czochralski method, which comprises a rotating axis of seed, a seed, a crucible, a heater, a rotary axis of crucible, a chamber and an adiabatic layer, the apparatus of the present invention is characterized by the improvement comprising means for controlling the rotation rate of the crucible or the seed, each of which consists of a D.C. voltage, a function generator, a voltage summing circuit and a stepping motor.
    Type: Grant
    Filed: April 17, 1996
    Date of Patent: October 6, 1998
    Assignee: Korea Advanced Institute of Science and Technology
    Inventors: Hyung-Jin Sung, Jung-Il Choi
  • Patent number: 5792257
    Abstract: A method for protecting a susceptor when SiC, a Group III-nitride or alloys thereof, is epitaxially grown by chemical vapor deposition on a substrate arranged on a surface of the susceptor includes the steps of heating the susceptor and thus the substrate and a gas mixture fed to the substrate for the growth, placing a plate made of SiC, an alloy of SiC and the material grown, or the material grown, on the susceptor and arranging the substrate on the plate.
    Type: Grant
    Filed: April 14, 1995
    Date of Patent: August 11, 1998
    Assignee: ABB Research Ltd.
    Inventors: Olle Kordina, Christer Hallin, Erik Janzen
  • Patent number: 5785758
    Abstract: In a single crystal growing apparatus which pulls a semiconductor single crystal rod 14 from a semiconductor melt 13 contained in a quartz crucible 5 to grow the semiconductor single crystal, quartz crucible 5 is designed such that it can move up and down so as to maintain the level of semiconductor melt 13 constant and a main heater 7 which can move up and down and a subheater 10 which can move up and down are provided to heat semiconductor melt 13 so that the thermal environment of semiconductor melt 13 is maintained substantially constant.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: July 28, 1998
    Inventors: Hirotoshi Yamagishi, Kiyotaka Takano, Masanori Kimura
  • Patent number: 5772761
    Abstract: The invention concerns a crystallization furnace for a material with low thermal conductivity arid/or low hardness.This furnace can obtain high quality single crystals.This furnace comprises a heating chamber (1), heating means (13) to create a temperature profile along the center line of said chamber and thus define at least one heating zone (3), and at least one cooling zone (5) and a crucible (9) filled with a solution of a solute to be crystallized in a solvent, said crucible (9) being fixed and placed in the heating chamber (1) in the heating zone (3), characterized in that the furnace also comprises:a crystallization device (27) comprising a temperature homogenizer (29A) and a heat sink (29B) separated by a thermally insulating spacer (31), said temperature homogenizer, heat sink and insulating spacer being rigidly attached to each other, andmeans (37) of displacing said crystallization device (27) along the center line of the chamber and around said crucible (9).
    Type: Grant
    Filed: November 8, 1996
    Date of Patent: June 30, 1998
    Assignee: Commissariat a l'Energie Atomique
    Inventor: Gerard Petroz
  • Patent number: 5766347
    Abstract: An apparatus for fabricating a semiconductor single crystal, which make it possible to reduce the oxygen concentration of a pulling single crystal, to steadily dissolve the polysilicon material received in a crucible, and to minimize the cost and installation space, is provided.The hollow cylindrical resistance heater of the apparatus, which co-axially surrounds a crucible, is provided with a ring-shaped slit excluding the location where at least two electrodes are formed, in a direction substantially perpendicular to the axial direction so as to divide the heater into an upper heating portion and a lower heating portion, and is provided with a plurality of vertical slits formed on the upper heating portion and the lower heating portion respectively, in a direction substantially parallel to the axial direction, wherein each vertical slit formed on the upper heating portion does not align with each vertical slit formed on the lower heating portion.
    Type: Grant
    Filed: February 24, 1997
    Date of Patent: June 16, 1998
    Assignee: Komatsu Electronic Metals Co., Ltd.
    Inventors: Koichi Shimomura, Yoshinobu Hiraishi, Mitsunori Kawabata
  • Patent number: 5759261
    Abstract: A method and an apparatus for pulling a silicon monocrystal from a melt iudes the pulling of a conical portion in each case at the beginning and at the end of the monocrystal and the pulling of a cylindrical portion between the conical portions. In this method, the surface of the conical portion at the beginning of the monocrystal is shielded by a shielding means spaced apart from the monocrystal.
    Type: Grant
    Filed: November 6, 1996
    Date of Patent: June 2, 1998
    Assignee: Wacker Siltronic Gesellschaft fur Halbleitermaterialien AG
    Inventors: Erich Dornberger, Wilfried Von Ammon
  • Patent number: 5749967
    Abstract: A crystal puller cell (18) provides a low particulate environment for an individual crystal puller (28). The airflow within each cell is adjustable so that a particulate level appropriate to the activity within the cell is maintained, thereby avoiding the cost of maintaining an entire growing hall (10) at a constant high level of cleanliness. Each cell includes a multi-level floor (46) that includes an operator floor (48) and a maintenance floor (52). A door (62) at the maintenance floor level opens onto a maintenance aisle used to service the machines. A door (64), at the operator floor level, opens onto a clean aisle for transporting raw material and finished product. The cell walls can include magnetic shielding if a magnetic growing process is used to reduce exposure of operators and other machines to intense magnetic fields.
    Type: Grant
    Filed: September 5, 1996
    Date of Patent: May 12, 1998
    Assignee: SEH America, Inc.
    Inventors: Kazuo Sakauchi, Yoshihiro Hirano, Akira Uchikawa
  • Patent number: 5746829
    Abstract: The invention provides a method for concentrating impurity contained in a semiconductor crystal sample 11 by irradiating repeatedly a specified position of the semiconductor crystal sample 11 with a laser beam having a specified intensity by means of a laser oscillator 13. Then the invention provides a method for analyzing impurity contained in the impurity concentrated area of the semiconductor crystal sample 11 in high sensitivity by means of a specified physical analyzing means. According to demand, a method of the invention concentrates impurity by means of a laser beam after forming an insulating film such as an oxide film and the like transparent to the laser beam on the surface of the semiconductor crystal sample. At the same time, the invention provides a concentrator and an analyzer to be used for these concentrating method and analyzing method.
    Type: Grant
    Filed: September 10, 1996
    Date of Patent: May 5, 1998
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hideki Matsunaga, Hiroshi Yamaguchi, Mitsuhiro Tomita, Seizou Doi, Masahiko Yoshiki, Shoji Kozuka, Masayuki Onuma
  • Patent number: 5735951
    Abstract: A single crystal pulling apparatus which eliminates trouble caused by an isolation valve heated to a high temperature uses a heat insulation plate provided below the isolation valve. The heat insulation plate is operated synchronously with the opening or closing of the isolation valve. The heat insulation plate prevents hot gases from coming from the lower chamber from coming into direct contact with the isolation valve. The prevention of overheating of the isolation valve provides for smooth operation and growth of a good quality single crystal.
    Type: Grant
    Filed: July 1, 1996
    Date of Patent: April 7, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Kiyotaka Takano, Masanori Kimura, Koji Mizuishi, Hirotoshi Yamagishi
  • Patent number: 5733371
    Abstract: According to the present invention, in the growth of an oxide single crystal or a compound semiconductor single crystal such as GaAs single crystal by the CZ method or LEC method, the tendency of concave solid-liquid interface shape at the periphery of the growing crystal can be suppressed to prevent polycrystallization without localized heating of the solid-liquid interface, while controlling the diameter of the growing crystal even when using a crucible with a larger diameter, thus improving the yield of crystal on a commercial scale. In the invention, the end of a cylindrical body having an inner diameter of larger than the predetermined diameter of straight part of the growing crystal is immersed in the raw material melt or liquid encapsulant and the crystal is pulled while preventing the shape of the solid-liquid interface from becoming concave by controlling the rotation rate of at least one of a crucible holding the raw material melt, the growing crystal and cylindrical body.
    Type: Grant
    Filed: March 15, 1996
    Date of Patent: March 31, 1998
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Katsushi Hashio, Shin-ichi Sawada, Masami Tatsumi
  • Patent number: 5720809
    Abstract: A double-wall crucible is disclosed which is constructed by coaxially disposing a cylindrical partition wall in an outer crucible for holding a molten mass of silicon as a raw material and operated by heating the outer crucible and meanwhile supplying the raw material silicon to the gap between the outer crucible and the cylindrical partition wall and introducing the consequently produced molten mass of silicon to the interior of the cylindrical partition wall through a passage below the level of the molten mass of silicon interconnecting the outer crucible and the inner side of the cylindrical partition wall and meanwhile pulling a single crystal bar from the molten mass of silicon in the cylindrical partition wall. In this double-wall crucible, at least the cylindrical partition wall is formed of quartz glass having a hydroxyl group (OH group) content of not more than 30 ppm.
    Type: Grant
    Filed: August 2, 1995
    Date of Patent: February 24, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Kiyotaka Takano, Izumi Fusegawa, Hirotoshi Yamagishi
  • Patent number: 5683507
    Abstract: An apparatus for growing single-polytype, single crystals of silicon carbide utilizing physical vapor transport as the crystal growth technique. The apparatus has a furnace which has a carbon crucible with walls that border and define a crucible cavity. A silicon carbide source material provided at a first location of the crucible cavity, and a monocrystalline silicon carbide seed is provided at a second location of the crucible cavity. A heat path is also provided in the furnace above the crucible cavity. The crucible has a stepped surface that extends into the crucible cavity. The stepped surface has a mounting portion upon which the seed crystal is mounted. The mounting portion of the stepped surface is bordered at one side by the crucible cavity and is bordered at an opposite side by the furnace heat path. The stepped surface also has a sidewall that is bordered at one side by and surrounds the furnace heat path.
    Type: Grant
    Filed: September 5, 1995
    Date of Patent: November 4, 1997
    Assignee: Northrop Grumman Corporation
    Inventors: Donovan L. Barrett, Raymond G. Seidensticker, deceased, Richard H. Hopkins
  • Patent number: 5674317
    Abstract: Proposed is a novel vessel such as crucibles made from PBN (pyrolytic boron nitride), which is highly resistant against exfoliation of the surface layer and suitable for use, for example, as a container of the melt in the Czochralski single crystal growing of III-V Group compound semiconductor single crystals with an improvement in the serviceable life. The PBN-made vessel of the invention is characterized by specific values of several parameters including density, which should be in the range from 1.90 to 2.05 g/cm.sup.3, intensity ratio of the X-ray diffraction peaks representing the degree of orientation, heat conductivity coefficient and the like. The above mentioned advantageous serviceable life of the vessel can be obtained only when these parameter values are satisfied.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: October 7, 1997
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Noboru Kimura, Kenji Itou
  • Patent number: 5667588
    Abstract: Arranged is a covering plate which closes and opens an entrance of a valve container between a lower chamber and an upper chamber, the lower chamber containing a crucible and the upper chamber containing a wire to pull a single crystal. The covering plate is contained in a circle-shaped space portion within a wall by closing and opening means. The covering plate closes the entrance so that an isolation valve is protected. Since at the time of opening the entrance the covering plate is contained within the wall without contacting with the wall, the fall of dusts produced by peeling off of a film deposited on the wall can be prevented. Furthermore, the covering plate is contained in a circle-shaped space portion without exposing the front and back surfaces thereof to the air.
    Type: Grant
    Filed: June 5, 1996
    Date of Patent: September 16, 1997
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Kiyataka Takano, Masanori Kimura, Koji Mizuishi, Hirotoshi Yamagishi
  • Patent number: 5665636
    Abstract: A suscepter, which is composed substantially of a vitreous carbon derived from polycarbodiimide resin; and a process for producing a suscepter, which includes molding a polycarbodiimide resin or a composition composed mainly of a polycarbodiimide resin, into a shape of a suscepter and then carbonizing the molded material in vacuum or an inert gas atmosphere.The suscepter is free from the problems of the prior art, which has no pores on the surface and generates no impurity and which causes no cracking when used at high temperatures.
    Type: Grant
    Filed: January 18, 1995
    Date of Patent: September 9, 1997
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Kazuo Saito, Takeshi Ishimatsu
  • Patent number: 5656077
    Abstract: A method of preparing a compound semiconductor crystal in a crucible involves first forming a boron or boron compound containing layer on an inner surface of the crucible and heat treating the same to form a B.sub.2 O.sub.3 containing layer. The resulting preheated crucible is then employed for preparing the compound semiconductor crystal. By pretreating the crucible in this manner, it is possible to previously form a homogenous B.sub.2 O.sub.3 film on the crucible interior surface while preventing incomplete and heterogeneous coating of the B.sub.2 O.sub.3 film. Consequently, it is possible to prevent a raw material melt from wetting the crucible interior surface and thus to suppress polycrystallization, thereby preparing a compound semiconductor single crystal with an excellent yield.
    Type: Grant
    Filed: July 18, 1995
    Date of Patent: August 12, 1997
    Assignee: Sumitomo Electric Industries, Co., Ltd.
    Inventor: Tomohiro Kawase
  • Patent number: 5643857
    Abstract: A ceramic superconductive material (1) including a compound containing oxygen and at least two types of metal elements and having layer structure is molten in a vessel (2), at least an inner surface (3) of which is formed of a solid solution alloy having a base of gold or silver. Preferably the alloy is prepared from Au--5 to 40 wt. % Pd or Ag--5 to 40 wt. % Pd.
    Type: Grant
    Filed: May 8, 1991
    Date of Patent: July 1, 1997
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Kazuhiko Hayashi
  • Patent number: 5616180
    Abstract: Apparati and methods for varying the flux of a molecular beam emanating from an effusion cell are disclosed. The apparatus includes a means for controllably adjusting the angular distribution of a molecular field effusing from a source material within the effusion cell, therein adjusting the flux of the beam. The method herein disclosed, with respect to the related apparati, including the step of selectively altering the angular distribution of an effusing molecular field, produced by a heated source material, which comprises the molecular beam, thereby varying the flux of the beam.
    Type: Grant
    Filed: December 22, 1994
    Date of Patent: April 1, 1997
    Assignee: Northrop Grumman Corporation
    Inventors: Myung B. Lee, Jari Vanhatalo
  • Patent number: 5614020
    Abstract: A method and apparatus for forming semiconductor particles (42) for solar cells using an optical furnace (30). Uniform mass piles (26) of powered semiconductor feedstock are almost instantaneously optically fused to define high purity semiconductor particles without oxidation. The high intensity optical energy is directed and focused to the semiconductor feedstock piles (26) advanced by a conveyer medium (16) thereunder. The semiconductor feedstock piles (26) are at least partially melted and fused to form a single semiconductor particle (42) which can be later separated from a refractory layer (18) by a separator (50), preferably comprised of silica. The apparatus (10) and process is automated, providing a high throughput to produce uniform mass, high quality spheres for realizing high efficiency solar cells. The apparatus is energy efficient, whereby process parameters can be easily and quickly established.
    Type: Grant
    Filed: April 8, 1996
    Date of Patent: March 25, 1997
    Assignee: Texas Instruments Incorporated
    Inventors: Gary D. Stevens, Francois A. Padovani