Member Opposed To Work Back-up Patents (Class 118/126)
  • Patent number: 5863329
    Abstract: It is an object to obtain a blade 1 with which coating or scraping can satisfactorily be performed and which is able to protect a plate-like member 3 from being broken.A blade having a ceramic plate-like member 3 having an edge 3a and secured to the surface of an elongated metal plate 2 in the leading end portion of the elongated metal plate 2, wherein the blade 1 is deflected by 10 cm or more in the direction of the thickness thereof owning to the deadweight without breakage of the ceramic plate-like member 3 when the blade 1 is supported at two ends thereof which are apart from each other by 1 m or longer in the lengthwise direction thereof.
    Type: Grant
    Filed: September 25, 1997
    Date of Patent: January 26, 1999
    Assignee: Kyocera Corporation
    Inventor: Hidenori Yamanouchi
  • Patent number: 5858090
    Abstract: An apparatus for applying a liquid or pasty medium, i.e. a coating medium onto a moving material web, in particular consisting of paper or board. At least one application unit applies the medium. A roll associated with the application unit receives the medium. The application unit has an application doctor blade and has a cleaning doctor blade which is arranged at a distance from the application doctor blade in the direction opposite the direction of rotation of the roll. The cleaning doctor blade together with the application doctor blade defines an application chamber for the medium. In order to prevent the collection and build-up of fibers, foreign bodies and similar particles upstream of or on the entrance side of the cleaning doctor blade, as far as possible, the cleaning doctor blade is equipped with a blade bar which is supported by a holder.
    Type: Grant
    Filed: December 15, 1995
    Date of Patent: January 12, 1999
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventor: Ingo Gottwald
  • Patent number: 5846325
    Abstract: The invention is a coating blade for coating a paper web and a method of using the same. The coating blade includes a notch in its thickness on the tension side of the blade toward the coating end, above the fulcrum such that it has the advantages of both thick and thin coating blades.
    Type: Grant
    Filed: February 25, 1997
    Date of Patent: December 8, 1998
    Assignee: The Mead Corporation
    Inventors: Richard Sidney Crabtree, Gary Paul Fugitt
  • Patent number: 5846599
    Abstract: A process and apparatus for coating a surface of an elongated strip article, e.g. aluminum sheet, with a layer of solid polymer material. The process involves heating the polymer to produce a melt having a viscosity of at least 1000 centipoise when measured according to ASTM D4440 at 1 radian per second, extruding the melt onto a moving surface of the strip article through an elongated slot in a coating head having an extended surface adjacent to the slot arranged at an angle to the moving surface to form a coating gap converging in the direction of movement, thereby forming a coating on the strip article, and pushing the coating head towards the surface of the strip article as the melt is extruded as the coating onto the surface from the slot to reduce the coating thickness to a desired range by pressing the extended surface of the coating head onto the coating as the coating is formed.
    Type: Grant
    Filed: April 8, 1996
    Date of Patent: December 8, 1998
    Assignee: Alcan International Limited
    Inventors: Robert Arthur Innes, Neil Louis Brockman
  • Patent number: 5824154
    Abstract: A coating blade (5) for controlled application and smoothing of a coating composition on a travelling paper web (7) supported by a co-rotary roll (9), said blade (5) comprising a steel strip (13) elongated in a first direction between first and second edge sections, said first edge section engaging the paper web (7) and being provided with an abrasive wear resistant deposit (15) to extend the life of the blade, wherein an intermediate layer (17) positioned between said deposit (15) and said steel strip (13), said layer (17) having a higher resistance to abrasive wear than said deposit (15).
    Type: Grant
    Filed: March 10, 1997
    Date of Patent: October 20, 1998
    Assignee: BTG Eclepens S.A.
    Inventor: Silvano Freti
  • Patent number: 5824369
    Abstract: A method and apparatus for coating a traveling paper web includes a coating applicator disposed in movably-controlled spaced adjacency with the paper web, which is supported on a rotating backing roll. The coating applicator permits a controlled introduction of a fresh portion of an aqueous slurry of coating material which is mixed with a recirculated portion of coating material in a controlled manner to prevent the formation of large vortices within the coating applicator. The coating material flows successively through mixing, convergent, and recirculation channels, all of which are defined on one side thereof by a distinct surface of a flow stabilizer which is positioned centrally in a cavity in the coating apparatus.
    Type: Grant
    Filed: June 24, 1996
    Date of Patent: October 20, 1998
    Assignee: Beloit Technologies, Inc.
    Inventors: Alfred C. Li, Pamela K. Hynnek, James P. Alfano, Xuekui Lan, Rex A. Becker
  • Patent number: 5820675
    Abstract: An application unit for directly or indirectly applying a fluid or pasty medium to a continuous material web, particularly one made of paper or cardboard, includes a beam that extends across the entire length of the application unit, and a distribution pipe arranged within beam. The pipe is connected via through-flow openings to a feed duct merging into a metering gap forming a free-jet nozzle. The pipe may alternatively be coupled to an application chamber. The through-flow openings are arranged in an upper portion of the distribution pipe and at least one discharge opening for fluid or pasty medium is provided at any one or more other portions of the distribution pipe.
    Type: Grant
    Filed: December 30, 1996
    Date of Patent: October 13, 1998
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventor: Zygmunt Madrzak
  • Patent number: 5807460
    Abstract: A coated film is peeled and removed on a resin product by rollers. Each roller has a different rotational speed and applies a shear slipping stress between the coated film and the resin material to peel the coated film from the resin material. The apparatus includes cooling device for cooling one of the rollers by feeding coolant through a passage formed in the roller so as to reduce adhering the coated film to the roller surface.
    Type: Grant
    Filed: August 22, 1997
    Date of Patent: September 15, 1998
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventor: Hiroshi Yamamoto
  • Patent number: 5795386
    Abstract: A device for applying a coating layer to a substrate web comprises an application roll for applying the coating layer to the substrate web, a counterpressure roll interacting with the application roll in order to support a substrate web passing through between the application roll and the counterpressure roll, the application roll being designed to rotate in the same direction as the counterpressure roll, so that at the position of the counterpressure roll the direction of movement of the periphery of the application roll is opposite to that of the counterpressure roll, and a metering device for applying a coating material in a layer to the application roll, which metering device comprises a rotating cylindrical screen and a squeegee disposed inside the cylindrical screen.
    Type: Grant
    Filed: December 26, 1996
    Date of Patent: August 18, 1998
    Assignee: Stork X-Cel B.V.
    Inventors: Gilbert Foster, Carolus J. A. M. Schrauwers
  • Patent number: 5788162
    Abstract: The invention relates to an application unit (2) for directly or indirectly applying a fluid or pasty medium (22) to a continuous material web, particularly one made of paper or cardboard, comprising a metering gap (20) designed as a free-jet nozzle and formed between a leading-side lip (4) and a trailing-side lip (6), and a guiding surface (8) arranged at the free end of leading-side lip (4) or trailing-side lip (6) and adjoining metering gap (20) for the fluid or pasty medium (22). Guiding surface (8) above the outflow of metering gap (20) is pivotable around an axis running essentially parallel to the application unit's longitudinal extension.
    Type: Grant
    Filed: December 30, 1996
    Date of Patent: August 4, 1998
    Assignee: Voith Sulzer Papiermaschinen, GmbH
    Inventor: Rudiger Kurtz
  • Patent number: 5782977
    Abstract: A device for the coating of a travelling web (7), preferably a paper web, comprising a back-up element (3), a metering means (9) cooperating therewith and intended for the application onto the web (7) across essentially the full width thereof a coating liquid (13), a coating blade (17) positioned downstream of the metering means (9), and means for feeding the web (9) in the nip between the back-up element (3) and the metering means (9) and between the back-up element (3) and the coating blade (17). The device further comprises at least one edge lubricating means (27) which is positioned adjacent to one edge (43) of the web and upstream of the metering means (9), and which is arranged to deposit along said one edge (43) a string of lubricating liquid at least up to a position cross-wise and inwardly of the web adjacent to the margin of the coating liquid (13) when applied, whereby uneven wear of the coating blade (17) is avoided; and a process for the coating of a travelling web.
    Type: Grant
    Filed: June 11, 1996
    Date of Patent: July 21, 1998
    Assignee: BTG Kalle Inventing AB
    Inventors: Tore Eriksson, H.ang.kan Karlsson
  • Patent number: 5772766
    Abstract: An application unit for applying a liquid or pasty medium onto a surface moving past the application unit. This has particular application to direct or indirect application of such a medium to a paper or board web. A support beam and a front wall supported generally further from and a rear wall supported generally closer to the moving surface. The walls are spaced apart for defining a pasty medium supply gap between them and are oriented so that the supply gap generally directs the medium toward the surface. The front and rear walls can selectively receive releasable attachment of members for forming a liquid medium an application chamber, the chamber having a downstream end with a blade, an upstream end with a damming strip over which the excessive medium in the application chamber can overflow. Alternatively, a second set of attachable members may be attached to the walls for forming a free jet nozzle dosing gap that communicates with the supply gap for directing the medium to the surface.
    Type: Grant
    Filed: May 9, 1996
    Date of Patent: June 30, 1998
    Assignee: Voith Papiermaschinen GmbH
    Inventors: Stefan Reich, Richard Bernert, Martin Kustermann, Manfred Ueberschaer, Eckard Wozny
  • Patent number: 5770267
    Abstract: Smoothing surfaces of a substrate having a profile and irregular surfaces. According to one embodiment, a layer of fill material is applied to at least one surface of the substrate, wherein the fill material fills irregularities in the at least one surface. The layer of fill material is scraped from the at least one surface to provide a relatively smooth at least one surface.
    Type: Grant
    Filed: April 5, 1996
    Date of Patent: June 23, 1998
    Assignee: J. M. Huber Corporation
    Inventor: Ralph S. Bullock, Jr.
  • Patent number: 5766350
    Abstract: In a web-coating apparatus a web moving continuously in a travel direction passes in a contact arc partially around a cylindrical surface of a backing roller centered on an axis. An applicator system has an applicator roller extending parallel to the backing roller, having a smooth cylindrical outer surface, and forming a gap with the backing roller. The web passes through the gap. A substantially stationary support extends generally parallel to the backing roll axis across a full width of the web and a pusher element limitedly movable generally radially toward and away from the backing-roller axis on the support bears radially of the backing-roller axis on the applicator roller along the full width of the web. An inflatable hose between the pusher element and the support along the full width of the web urges the element and applicator roller toward the backing roller. A coating liquid is supplied to the gap across the full width of the web.
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: June 16, 1998
    Assignee: Jagenberg Papiertechnik GmbH
    Inventors: Ingo Becker, Gerhard Wohlfeil, Reinhard Knop, Hans Ruckert
  • Patent number: 5766353
    Abstract: An applicator for direct or indirect application of a liquid or pasty medium on a traveling material web includes a support beam, a mating roll opposing the support beam, and a doctor element extending across the width of the mating roll and detachably fixed on the support beam via a holder. The holder includes an actuator and a pressure apparatus operable and brought in contact (K) with the doctor element by the actuator, for pressing the doctor element on an abutment surface. The lever type pressure apparatus is disposed in a region between the mating roll and the support beam, and includes at least one elastic spring element acting directly or indirectly on the lever type pressure apparatus, against the reset force of which spring element acts the actuator upon its activation, and which spring element, upon deactivation of the actuator, lifts by its reset force the contact (K) between the pressure apparatus and the doctor element, releasing the contact (K).
    Type: Grant
    Filed: May 12, 1997
    Date of Patent: June 16, 1998
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Zygmunt Madrzak, Manfred Ueberschar
  • Patent number: 5758575
    Abstract: Apparatus and process for directly printing an electrical circuit component onto a substrate includes structure and steps for providing a printing station, and for transporting the substrate to the printing station. Structure and steps are provided for printing, at the printing station, an electrical circuit component on the substrate using an electrically-conductive liquid. Preferably, the printed electrical circuit component is capable of performing its circuit function directly after printing, without the need for post-printing process steps such as etching, catalytic ink activation, electroless bath, etc.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: June 2, 1998
    Assignee: Bemis Company Inc.
    Inventors: Irvin Isen, Joseph Kucherovsky, Jackie E. Hilton
  • Patent number: 5759279
    Abstract: A pilot coater for applying a coating on a moving web sample is formed by a backup roll, a transfer roll and a coating flow metering system metering coating flow onto the transfer roll. A pneumatic actuating system holds the transfer roll in a ready position until a sensor detects a specific portion of the web is moving into a nip found between the backing roll and transfer roll and triggers movement of the transfer roll and coating metering system to move to a coating position with the transfer roll pressed onto the paper supported on the backing roll. After a preselected period of time, the transfer roll is moved from the paper to terminate the coating operation.
    Type: Grant
    Filed: December 11, 1996
    Date of Patent: June 2, 1998
    Assignee: MacMillan Bloedel Limted
    Inventors: Olivier Reglat, David Richard Elvidge, Malcolm Kenneth Smith
  • Patent number: 5749972
    Abstract: Apparatus for the application of at least one liquid medium onto a moving material web, in particular of paper or cardboard, including an application mechanism (3) for the liquid medium and a roller (2) associated with the application mechanism for receiving the liquid medium in the case of an indirect application or for guiding the material web in the case of direct application, the application mechanism (3) including a dosaging blade (4) and a damming strip (7) arranged at a distance from the dosaging blade as seen against the direction of rotation of the roller (2), the damming strip together with the dosaging blade defining an application chamber (6), a running-off surface (8) over which the excess liquid medium flows out of the application chamber (6) and over the damming strip (7), and wherein the dosaging blade (4) has a blade holder (5) with a base strip (5b) mounted in the application mechanism (3).
    Type: Grant
    Filed: April 12, 1995
    Date of Patent: May 12, 1998
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Richard Bernert, Stefan Reich
  • Patent number: 5746833
    Abstract: An apparatus for continuously applying a coating to a running web, includes an elastic doctor blade having first and second ends, a frontal ride adapted to be oriented towards the web and a reverse side opposite the frontal aide and adapted to be oriented away from the web. The apparatus further has a clamping device firmly holding the doctor blade by engagement therewith in a zone of the first end. The clamping device positions the doctor blade for contacting the web at the second end along a scraping line. The apparatus also has an inflatable actuator engaging the reverse side of the doctor blade between the clamping device and the first and of the doctor blade. The actuator has a pressurized state in which a surface portion of the actuator is enlarged by an inflating fluid towards the reverse side of the doctor blade for pressing it against the web. A fluid pressure source is connected to the in inflatable actuator.
    Type: Grant
    Filed: October 3, 1996
    Date of Patent: May 5, 1998
    Assignee: TZN Forschungs- und Entwicklungszentrum Unterluss GmbH
    Inventor: Norbert Gerhardt
  • Patent number: 5738726
    Abstract: A roll doctor assembly as dosing element for a coater serving to coat a traveling web (e.g., paper web) features a rotatable doctor bar (14) that extends transversely across the web width. The doctor bar (14) is fitted in a doctor backing (12). The doctor backing (12) extends as well transversely across the web width. According to the invention, the doctor bar (14; 14'; 14") and the doctor backing (12; 12'; 12") are part of a modular system, so that the doctor bar is exchangeable for another with different outside diameter and, consequently, the doctor backing is exchangeable for another with different bearing diameter. The different doctor backings are adapted to one another to the effect that the axes of rotation of the different doctor bars (14; 14'; 14") assume the same position relative to the support beam (10).
    Type: Grant
    Filed: June 27, 1996
    Date of Patent: April 14, 1998
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Horst Kaipf, Christoph Henninger
  • Patent number: 5738724
    Abstract: This invention relates to load adjustment systems for coater blades. Such structures of this type, generally, employ the use of an actuator assembly to control cross-direction (widthwise) coatweight profiles.
    Type: Grant
    Filed: August 6, 1996
    Date of Patent: April 14, 1998
    Assignee: Westvaco Corporation
    Inventor: Steven Paul Metzler
  • Patent number: 5735956
    Abstract: The invention is directed to an applicator for coating a traveling fiber web with a coating mixture. The applicator includes a backing roll having a shell surface for carrying the web, and a nozzle for feeding the coating mixture. The applicator includes a support beam; a nozzle which is integral with or connected to the support beam; and a doctor bar carried by the support beam. The doctor bar has a guide surface. The guide surface and the backing roll define a nip for producing a hydrodynamic pressure. The guide surface approaching the shell surface of the backing roll extends to an exit edge at a location nearest the backing roll. A device is provided for flexibly backing the doctor bar on the support beam.
    Type: Grant
    Filed: April 18, 1996
    Date of Patent: April 7, 1998
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Manfred Ueberschaer, Martin Kustermann, Stefan Reich
  • Patent number: 5733608
    Abstract: A system for coating a substrate with ultra-thin layers in stripes includes moving the substrate through a coating station and forming a composite layer including coating fluids and a carrier fluid. The composite layer flows at a rate that is sufficiently high to form a continuous flowing fluid bridge of composite layer to the substrate surface and to contact the substrate with the flowing composite layer to interpose the coating layers between the substrate and the carrier fluid. The carrier fluid is removed while leaving the coating fluid deposited on the substrate as a coating layer.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: March 31, 1998
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Carl R. Kessel, William K. Leonard
  • Patent number: 5733373
    Abstract: A doctor blade assembly for coating a traveling web has a blade which is held against movement away from the web or a coating drum or cylinder by a pressure strip bearing with its contact edge against the doctor blade. The pressure strip can be adjusted by spaced part rods and adjusting nuts against a spring force.
    Type: Grant
    Filed: June 23, 1995
    Date of Patent: March 31, 1998
    Assignee: Jagenberg Aktiengesellschaft
    Inventors: Runald Meyer, Reinhard Knop
  • Patent number: 5720812
    Abstract: The invention is directed to a coating apparatus for the direct or indirect application of a liquid or pasty substance onto a moving layer of material, such as paper, carton or cardboard, with a dispenser implement and, at some distance further along the line, a spreading device for finely controlling the amount of applied medium. The dispenser implement and the spreading device share a common collector/drain surface and a common collector bin for gathering excess amounts of the liquid or pasty substance.
    Type: Grant
    Filed: January 2, 1997
    Date of Patent: February 24, 1998
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Zygmunt Madrzak, Manfred Ueberschar
  • Patent number: 5702765
    Abstract: A method and apparatus for applying coating liquid to a web of paper traveling over a web supporting surface at speeds of 3,000 or more feet per minute to produce a coated web free of streaking and other imperfections includes the steps and structural elements for distributing coating liquid onto the supported web through a limited application zone within a short dwell time of the liquid on the web, the web moving through the application zone at a speed that is sufficiently high to create turbulence in the coating liquid being applied to the web, doctoring the coating liquid on the web by biasing a primary doctor against the coated web at the rear edge of the application zone so as to form a layer of coating liquid on the web as the web leaves the application zone, the turbulence in the coating liquid causing machine direction streaks in the layer of the coating liquid as the web leaves the application zone; and, at a location downstream and isolated from the application zone, performing a successive doctorin
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: December 30, 1997
    Assignee: Consolidated Papers, Inc.
    Inventors: Wayne A. Damrau, Michael A. Mayer
  • Patent number: 5685909
    Abstract: Disclosed are a process of and an apparatus for producing paper webs coated on both sides, in particular so-called LWC-papers, in a paper making machine. Firstly, one side of the paper web (1) is coated in a first coating station (8) and then dried. Subsequently, the other side of the paper web (1) is coated in a second coating station (25) and then dried. Each coating station (8, 25) includes an application role (10), an opposing roll (11) and an application unit (13) arranged on the application roll for indirectly coating the paper web. The metering of the coating mass on the application roll (10) takes place by means of a smooth roll doctor. The coated paper web (1) is calendered by means of an on-line calendering unit (60).
    Type: Grant
    Filed: March 21, 1996
    Date of Patent: November 11, 1997
    Assignees: Voith Sulzer Papiermaschinen GmbH, SCA Graphic Sundsvall AB
    Inventors: Stefan Reich, Bernd Riepenhausen, Martin Kustermann, Michael Trefz, Lars Winter, Irene Wedin, Anette Berg, Fredrik Aksnes
  • Patent number: 5681387
    Abstract: A segmented squeegee blade is provided for optimizing the flow of a depositable material such as viscous liquid or flowable medium such as solder paste, adhesive, or the like through a stepped stencil onto a substrate. The blade has a plurality of segments adapted for substantially independent deflection with respect to each other. The blade segments deflect and conform to a stepped surface or stencil to provide for more consistent deposition of flowable material. The squeegee blade also is adapted for use with stencils having more than two step levels. The segmented squeegee blade enables component density to be increased as compared to conventional methods.
    Type: Grant
    Filed: March 6, 1995
    Date of Patent: October 28, 1997
    Assignee: Jabil Circuit Company
    Inventor: Ronald Paul Schmidt
  • Patent number: 5681618
    Abstract: A method of and apparatus for applying coating liquid to a web of paper traveling over a web supporting surface at speeds of 3,000, 4,000 and more feet per minute to produce a coated web free of streaking and other imperfections comprises apparatus for and the sequential steps of distributing coating liquid in a turbulent state over the supported web through a limited application zone within a very short dwell time of the turbulent liquid on the web; subjecting the coating liquid on the supported web to an initial doctoring by means of a primary doctor blade biased under pressure against the coated web at the rear edge of the application zone to form on the web downstream from the zone a relatively quiescent layer of coating liquid having a wet film thickness sufficiently in excess of the final wet film thickness to accommodate a subsequent final wet film doctoring of the coating liquid on the web; and, at a location downstream and isolated from the application zone, subjecting the relatively quiescent layer
    Type: Grant
    Filed: June 15, 1994
    Date of Patent: October 28, 1997
    Assignee: Consolidated Papers, Inc.
    Inventors: Wayne A. Damrau, Michael A. Mayer
  • Patent number: 5674551
    Abstract: A method and apparatus for coating a moving paper or cardboard web, in which the moving web is brought to a first backing roll and coating mix is metered onto the web by means of a pre-doctoring blade in the form of a high-velocity laminar flow in front of the pre-doctoring blade. The applied coating mix is smoothed evenly onto the web with the pre-doctoring blade and the coated web is brought to a second backing roll, where the applied coating mix is smoothed using a doctor blade working on the web supported by the second backing roll. The tension of the web is measured upstream from the first backing roll and the rotational speed of the second backing roll is set so that the tension of the web is set at a desired value. The rotational speed of the first backing roll is set so that a speed difference between the first and the second backing roll compensates for elongation of the web caused by wetting between the first and second backing rolls.
    Type: Grant
    Filed: November 20, 1995
    Date of Patent: October 7, 1997
    Assignee: Valmet Corporation
    Inventors: Jukka Koskinen, Vilho Nissinen
  • Patent number: 5660631
    Abstract: A coating device for one- or two-sided coating of a travelling web includes at least one counter-device and at least one first metering device placed on the opposite side of the web (5) for applying onto said web, in cooperation with said counter-device, a coating agent. The metering device (7) includes an evening or metering member (11) extending across the web over its full width. The evening or metering member is made of a flexible, elongate element (21, 23), the length of said element (21, 23) substantially exceeding the width of the web (5) and being arranged to be fed across the web (5) so that new sections of the element will come into contact with the web to ensure correct evening or metering of the supplied coating agent. The coating device according to the invention can be used for transfer coating as well as direct coating.
    Type: Grant
    Filed: December 11, 1995
    Date of Patent: August 26, 1997
    Assignee: BTG Kalle Inventing AB
    Inventor: Tore Eriksson
  • Patent number: 5656081
    Abstract: A press for printing an electrical circuit component directly onto a substrate with an electrically-conductive liquid includes a press surface having a printing direction and a direction transverse thereto. A plurality of liquid-carrying cells are disposed on the press surface for carrying the electrically-conductive liquid, the cells being in liquid communication with each other in both the printing direction and in the transverse direction. A method of making such a press includes the steps of providing a press surface and engraving the press surface with the plurality of liquid-carrying cells which are in liquid communication with each other in both the printing direction and in the transverse direction.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: August 12, 1997
    Assignee: IMG Group Limited
    Inventors: Irvin Isen, Joseph Kucherovsky, Jackie E. Hilton
  • Patent number: 5656326
    Abstract: In a method for coating a shear-thinning cathode material having a high viscosity on a substrate, the substrate is drawn through a nip defined by a rotating backing roller and a notched bar disposed at a distance from the backing roller. The notched bar is convexly curved in shape in a region prior to the nip and is formed with a notch extending in from the curved region of the notched bar at the nip. The cathode material is supplied onto a first surface of the substrate, the first surface facing the notched bar. At least a portion of the first surface of the substrate is coated with a uniform thickness layer of the cathode material by applying steadily increasing shear forces to the supplied cathode material as the cathode material on the substrate is drawn into the nip and contacts the curved region of the notched bar. The cathode material layer is removed from contact with the notched bar by drawing the cathode material layer coated on the substrate past the notch in the notched bar.
    Type: Grant
    Filed: August 24, 1995
    Date of Patent: August 12, 1997
    Assignee: Valence Technology, Inc.
    Inventor: Steven M. Mallinson
  • Patent number: 5650010
    Abstract: A method and apparatus for two-side coating of a light base weight printing paper web containing mechanical pulp or recycled fiber. The first side of a web (5) is coated in a first coating station (1), the coating applied to the first side is dried at least partially in a first dryer unit (3). The second side of the web (5) is coated subsequent to the drying of the first side in a second coating station (2), and the coating applied to the second side is dried at least partially in a second dryer unit (4). Both coatings are formed by applying a required amount of coating mix onto the perimeter of respective soft film-coating rolls (22) and subsequently transferring the coat film to the web (5) in a nip (N.sub.1) formed between a respective backing roll (24) and the respective soft film-coating roll (22).
    Type: Grant
    Filed: December 15, 1995
    Date of Patent: July 22, 1997
    Assignee: Valmet Corporation
    Inventors: Rauno Rantanen, Kai Vikman
  • Patent number: 5641544
    Abstract: A system for coating a substrate with an ultra-thin layer includes moving the substrate through a coating station and forming a composite layer including a coming fluid and a carrier fluid. The composite layer flows at a rate that is sufficiently high to form a continuous flowing fluid bridge of composite layer to the substrate surface and to contact the substrate with the flowing composite layer to interpose the coating layer between the substrate and the carrier fluid. The carrier fluid is removed while leaving the coating fluid deposited on the substrate as a coating layer.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: June 24, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Kurt C. Melancon, Carl R. Kessel, William K. Leonard
  • Patent number: 5639331
    Abstract: A method of forming a continuous structure includes the steps of preselecting a liquid reactive resin forming material, a particulate solid additive material and a porous blanket. The additive particles are mixed with the liquid resin forming material substantially continuously in a proportion significantly greater than that of the liquid resin forming material. Substantially all of the additive particles are encapsulated with the liquid resin forming material to a preselected thickness. A pool of the resulting mixture is formed on the blanket. The blanket is advanced at a rate sufficient to create movement of the additive particles within the pool and maintain the additive particles in suspension. Part of the liquid resin forming material is migrated through the blanket substantially uniformly prior to gelling of the liquid resin forming material to form a continuous resin matrix within the blanket. Also, apparatus forming the structure as well as the structure itself.
    Type: Grant
    Filed: January 2, 1996
    Date of Patent: June 17, 1997
    Inventor: LeRoy Payne
  • Patent number: 5626676
    Abstract: A sizing applicator with two pairs of rollers arranged in sequence with one another along the transport path of a yarn sheet can be converted, without changing the position of the pairs of rollers, between an operating mode as a pad-type sizing applicator and a squeezing-type sizing applicator. Each pair of rollers has a defined gap at a common tangent therebetween and each pair of rollers has one roller disposed at a lower elevation than the other roller of the pair. The two roller pairs are relatively arranged such that their respective common tangents intersect beneath the roller pairs approximately midway between the roller pairs.
    Type: Grant
    Filed: December 11, 1995
    Date of Patent: May 6, 1997
    Assignee: Sucker-Muller-Hacoba GmbH & Co.
    Inventor: Gerhard Voswinckel
  • Patent number: 5626671
    Abstract: A cross flow knife coater includes a coating station through which a surface passes and a trough which extends transversely across the desired width of the coating. The trough has an opening through which coating fluid exits onto the surface without using a slot, and first and second transverse ends. The coating fluid is fed directly into the trough at a first transverse end, and is moved from the first transverse end of the trough, across the trough, and toward the second transverse end to cause the coating fluid to flow across the width of the trough while coating fluid exits the opening. The coater creates a spiral flow of coating fluid across the width of the trough which carries debris, bubbles, and other undesirables across the trough to a second traverse end where they can be vented. The perpendicular distance between the trough opening and the surface, and likewise between the knife and the surface, can be adjusted.
    Type: Grant
    Filed: October 16, 1995
    Date of Patent: May 6, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Kai Grimmel, Klaus Schmehl, Mark R. Strenger, Norbert J. Wallraff
  • Patent number: 5624495
    Abstract: A spreading system or coating system, preferably for webs of paper or cardboard, with a doctor element fashioned as a doctor blade. A substrate element B to be coated serves as backing for the doctor blade secured in a mounting. A first load system is located near the (exposed) dosing edge of the doctor blade. A further load system acts on the doctor blade between the mounting and first load system. A pressure bar is fastened to the doctor blade in the area of its exposed dosing edge, preferably between 0 and 40 mm away from it, or bears on it, and the first load system acts on the pressure bar.
    Type: Grant
    Filed: January 20, 1995
    Date of Patent: April 29, 1997
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Michael Trefz, Christoph Henninger
  • Patent number: 5612091
    Abstract: A method and apparatus for controlling the coat profile in short dwell time coaters and similar apparatuses in which the coating mix is applied to the web, over a brief time interval, in an application chamber disposed immediately upstream of a doctoring element. Excess coating mix flows counter to the running direction of the web over the front edge of the application chamber. The distance between the web and the front edge of the coating chamber is adjustable, allowing the cross-machine profile of the coating to be controlled.
    Type: Grant
    Filed: October 17, 1995
    Date of Patent: March 18, 1997
    Assignee: Valmet Corporation
    Inventors: Petri Paloviita, Jukka Linnonmaa
  • Patent number: 5612092
    Abstract: To knife-coat elastic liquids without the presence of flow instability, the extension rate in the upstream region of the coating bead is kept low by increasing the distance over which the liquid must accelerate. The onset of the flow instability is delayed by insuring that the upstream liquid-air interface of the coating bead is relatively long and flat. This is accomplished by allowing the elastic liquid to pull itself over a relatively large distance out of a trough and into the knifing passage. The liquid is able to ascend into the knifing passage by virtue of liquid tension developed by the extensional flow in the upstream region of the coating bead.
    Type: Grant
    Filed: October 6, 1994
    Date of Patent: March 18, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Mark R. Strenger, Robert B. Secor, Bernhard Lenz
  • Patent number: 5605573
    Abstract: The invention relates to a holder for a cradle of a coating bar or for a coating blade in a coating unit and a method for securing the cradle of the coating bar or the coating blade in a coating device. The coating bar or blade are arranged to spread and smooth a size film or a corresponding layer of coating agent onto a face of a moving base to be coated by loading the coating bar or blade against the moving base. The moving base may be a roll of a size press or the web passed over a back-up roll. The cradle of the coating bar or the coating blade is mounted in a holder arranged in an application beam transverse to the machine direction. A journalling duct transverse to the machine direction is formed in the frame of the holder. An oblong member is arranged rotatably in the journalling duct and comprises a cam-like projection of eccentric section. The member can be rotated for the purpose of fixing the cradle of the coating bar or the coating blade in its place.
    Type: Grant
    Filed: March 18, 1993
    Date of Patent: February 25, 1997
    Assignee: Valmet Corporation
    Inventors: Markku Salo, Tauno Orava
  • Patent number: 5601868
    Abstract: An apparatus for continuously applying a coating to a running web, includes an elastic doctor blade having first and second ends, a frontal side adapted to be oriented towards the web and a reverse side opposite the frontal side and adapted to be oriented away from the web. The apparatus further has a clamping device firmly holding the doctor blade by engagement therewith in a zone of the first end. The clamping device positions the doctor blade for contacting the web at the second end along a scraping line. The apparatus also has an inflatable actuator engaging the reverse side of the doctor blade between the clamping device and the first end of the doctor blade. The actuator has a pressurized state in which a surface portion of the actuator is enlarged by an inflating fluid towards the reverse side of the doctor blade for pressing it against the web. A fluid pressure source is connected to the inflatable actuator.
    Type: Grant
    Filed: September 18, 1995
    Date of Patent: February 11, 1997
    Assignee: TZN Forschungs- und Entwicklungszentrum GmbH
    Inventor: Norbert Gerhardt
  • Patent number: 5599392
    Abstract: A rigid metal housing is positioned downstream of a coating applicator. The housing supports a plurality of positionable contact elements formed of a low friction, high wear-resistant material, which extend inwardly from the housing to engage a slow speed rotating rod. At least one of the contact elements is adjustable to support the rod for stable rotation, and to retain an effective seal between the contact elements and the rod to thereby prevent leakage of clearing/lubricating fluid into the applied coating. The contact elements may be advanced inwardly as the elements and the rod wear, thereby extending the effective life of the rod holder apparatus. Screws may bear against a rear contact element through segmented backing plates allowing refinement of the coat weight along the width of the substrate. Furthermore, an air tube may be positioned between the housing and a rear fixture to adjust overall coating thickness.
    Type: Grant
    Filed: July 24, 1995
    Date of Patent: February 4, 1997
    Assignee: Beloit Technologies, Inc.
    Inventors: Shihua Liang, Andrew W. Osburn, Gerald R. Garde
  • Patent number: 5599393
    Abstract: A metering rod type coating applicator is provided with a metering rod having its peripheral surfaced texture to a texture in a range of Ra 0.06 to Ra 1.6 to improve the application of coating to a moving surface and permit uniform coating application using higher solids content coatings and/or lower coat weights. Preferably, the rod will be rotated at a speed significantly higher than that conventionally used and preferably with a peripheral velocity in the range of about 15 to 20 m/min.
    Type: Grant
    Filed: April 25, 1995
    Date of Patent: February 4, 1997
    Assignee: MacMillan Bloedel Limited
    Inventors: David R. Elvidge, Malcolm K. Smith
  • Patent number: 5597415
    Abstract: A metering device for use in a coating apparatus for coating a moving web running over a backing member wherein the metering device includes a metering blade having an edge disposed in close proximity to the web and a profiling device for selectively changing the profile of the blade edge. The profile bar is joined to a plurality of adjustment actuators by bar limiter elements that are mechanically interlocked such that the movement of each limiter element relative to an adjacent limiter element in the direction of bar deformation is limited to a maximum distance. The edges of adjacent limiter elements are provided with interfitted projections and slots with sufficient clearance to permit only limited relative movement of adjacent limiter elements.
    Type: Grant
    Filed: February 9, 1995
    Date of Patent: January 28, 1997
    Assignee: Voith Sulzer Paper Technology North America, Inc.
    Inventor: Edwin X. Graf
  • Patent number: 5556467
    Abstract: This invention relates to a method and assembly for loading the doctor blade of a doctoring unit used, e.g., in coating a paper web, characterized in that the blade can be loaded close to the edge of the blade without compromising the accuracy of blade profile control. The blade is loaded by backing member (8) having a Z-shaped cross section in which one side of the section forms a base (13), while the middle part forms a waist (18) which turns toward the base (13), and the other side of the shape forms a tip (12) pointing to an opposite direction relative to the base (13) and has at its end a tapering edge suited for pressing against the doctor blade (7). This approach is capable of eliminating the sliding movement of the backing member (8) relative to the blade which tends to impair the accuracy of blade pressure control.
    Type: Grant
    Filed: April 18, 1994
    Date of Patent: September 17, 1996
    Assignee: Valmet Corporation
    Inventors: Jukka Koskinen, Aaron Mannio
  • Patent number: 5547509
    Abstract: A coating installation is provided for a paper mill to apply a coating to at least one surface of a continuous web of paper. To reduce catastrophic damage to the web of paper passing through the coating installation, a continuous support belt is provided for supporting the web entirely through and beyond the location at which the coating is applied to the web. The continuous support belt is formed from a smooth dimensionally stable material exhibiting appropriate stiffness and compressibility for a particular coating application.
    Type: Grant
    Filed: January 23, 1995
    Date of Patent: August 20, 1996
    Assignee: Champion International Corporation
    Inventors: Thomas M. Neider, Robert J. Rudt
  • Patent number: 5536312
    Abstract: A doctor device, notably for machines used to coat paper or cardboard, with a relatively bendable, flexible doctor element fitted in or on a separate holder. At least along its length in the holder, the device features a convex crowning of its working surface about its longitudinal axis.
    Type: Grant
    Filed: January 26, 1995
    Date of Patent: July 16, 1996
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Zygmunt Madrzak, Bernd Kaufmann
  • Patent number: 5529806
    Abstract: An apparatus for blade coating of a travelling web, preferably a paper web, comprising means for supporting and feeding of the web and a doctor blade extending across the web and engaging the web along a first long-side thereof for evening out a coating composition applied to the web and a blade holder carrying the blade along a second long-side, characterized by pressure means arranged to bring, by applying pressure from an outer side of the blade and adjacent to the first long-side, the first long-side of the blade to engagement on the web without imparting substantial bending to the blade as seen in its cross section, said blade being movably clamped in the blade holder; a process for evening the coating of such a traveling web using such an apparatus.
    Type: Grant
    Filed: March 18, 1994
    Date of Patent: June 25, 1996
    Assignee: BTG Kalle Inventing AB
    Inventor: Tore Eriksson