Member Opposed To Work Back-up Patents (Class 118/126)
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Patent number: 5520731Abstract: The aim of the invention is to make it possible to vary independently of each other, i.e. better and more freely, the basic parameters in the design of a squeegee used as a flexible-plate doctor blade in a coating-material spreading device. These parameters may include the length of the chamfered surface in contact with the surface to be coated, the resistance to bending strain parallel to the spreading edge of the blade and the resistance to bending strain at right angles to the spreading edge of the blade. This aim is achieved by virtue of the fact that the flexible-blade doctor blade (squeegee) proposed does not have a constant thickness but is made up of two or more different cross-sections with steps parallel to the dosing edge, thus giving the flat sides of the doctor blade a substantially terrace-like structure. The blade may also have grooves parallel to the dosing edge.Type: GrantFiled: December 7, 1994Date of Patent: May 28, 1996Assignee: Zanders Feinpapiere AGInventors: Reinhard Esser, Helmut Graab, Claus Martin
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Patent number: 5514416Abstract: A cross flow knife coater includes a coating station through which a surface passes and a trough which extends transversely across the desired width of the coating. The trough has an opening through which coating fluid exits onto the surface without using a slot, and first and second transverse ends. The coating fluid is fed directly into the trough at a first transverse end, and is moved from the first transverse end of the trough, across the trough, and toward the second transverse end to cause the coating fluid to flow across the width of the trough while coating fluid exits the opening. The coater creates a spiral flow of coating fluid across the width of the trough which carries debris, bubbles, and other undesirables across the trough to a second traverse end where they can be vented. The perpendicular distance between the trough opening and the surface, and likewise between the knife and the surface, can be adjusted.Type: GrantFiled: February 8, 1994Date of Patent: May 7, 1996Assignee: Minnesota Mining and Manufacturing CompanyInventors: Kai Grimmel, Klaus Schmehl, Mark R. Strenger, Norbert J. Wallraff
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Patent number: 5496434Abstract: A method of forming a continuous structure includes the steps of preselecting a liquid reactive resin forming material, a particulate solid additive material and a porous blanket. The additive particles are mixed with the liquid resin forming material substantially continuously in a proportion significantly greater than that of the liquid resin forming material. Substantially all of the additive particles are encapsulated with the liquid resin forming material to a preselected thickness. A pool of the resulting mixture is formed on the blanket. The blanket is advanced at a rate sufficient to create movement of the additive particles within the pool and maintain the additive particles in suspension. Part of the liquid resin forming material is migrated through the blanket substantially uniformly prior to gelling of the liquid resin forming material to form a continuous resin matrix within the blanket. Also, apparatus forming the structure as well as the structure itself.Type: GrantFiled: May 9, 1994Date of Patent: March 5, 1996Inventor: LeRoy Payne
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Patent number: 5480486Abstract: A backing bar assembly has a plurality of positively positionable backing bar units which are retained within an inverted U-shaped housing by semi-cylindrical lifters which are adjusted by adjustment screws connected to the housing. Each backing bar unit has concave end surfaces which face the adjacent backing bar units. A pair of backing bar units is engaged by the semi-cylindrical convex surfaces of a lifter and may thus be vertically positioned by rotation of the adjustment screw. By adjusting two backing bar units at a single screw, dramatic discontinuities between backing bar units are avoided. An inflatable resilient seal is engaged by all the backing bar units and extends between the units and the blade to transmit force to the blade to retain it in a desired position.Type: GrantFiled: December 21, 1993Date of Patent: January 2, 1996Assignee: Beloit Technologies, Inc.Inventor: James R. Burns
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Patent number: 5472504Abstract: A coating device having a blade for metering a coating material onto a running web of paper or cardboard guided by a roll includes at least one noncontacting sensor disposed near the blade and between apparatus for adjusting the transverse profile of coating. The sensor provides a signal indicating the position of the blade. The device also includes a receiver for receiving the signal of the sensor and a control device for controlling the angular position of the blade as a function of the sensor signal. The angle of contact of the blade on the roll is determined as a function of the known pressing pressure (or a corresponding proportional value thereof) of the blade caused by the profile adjustment apparatus, preferably determined by a computer or microprocessor.Type: GrantFiled: January 12, 1994Date of Patent: December 5, 1995Assignee: J.M. Voith GmbHInventors: Martin Kustermann, Sergio Giuste
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Patent number: 5453128Abstract: An arrangement for dosing with a blade, in coating machines or similar, onto a running web of paper or cardboard carried by a roll in or with the arrangement. The blade is forced by means of a hold-down or several hold-down sections on the roll respectively the web. A transmitter transmits light, notably laser light. The blade features in the area between the contact line of the hold-down on it, and its contact line on the roll respectively the web, on its side away from the roll, at least one light-reflecting layer for reflection of the light ray directed by the transmitter at the layer. A receiver registers the position or angle of the ray reflected upon it by the light-reflecting layer of the blade. A controller is provided for controlling, dependent on the position signal of the receiver for the reflected light ray, the angular position of the blade, notably in its area between the contact line of the hold-down or the hold-down section and the roll.Type: GrantFiled: April 26, 1994Date of Patent: September 26, 1995Assignee: J. M. Voith GmbHInventors: Martin Kustermann, Sergio Giuste
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Patent number: 5451256Abstract: A process for providing a relatively smooth, tough, elastomeric coating over one surface of a fibrous batt employs a heated ironing surface which engages an uncured coating of a composition of cross-linkable elastomeric aqueous emulsion applied as a foam or froth to an exposed surface of a fibrous batt. The heated belt causes dewatering and cure of a film of the coating which is in contact with the ironing surface. The fibrous batt thereafter is heated in a curing oven to drive off substantially all of the moisture and substantially cure all of the elastomeric coating composition. The resulting coated fibrous batt has a smoother and tougher surface than similar batts formed from similar compositions without the interposed ironing treatment. A preferred ironing element comprises a continuous stainless steel belt.Type: GrantFiled: May 17, 1993Date of Patent: September 19, 1995Assignee: Schuller International, Inc.Inventor: L. Keith Morton
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Patent number: 5417762Abstract: A blade mounting apparatus for a blade in a coater secures essentially the entire blade length. The coater provides a cross profile adjustment of a suspension flow. The blade mounting apparatus includes an adjustable thrust element engaging the blade along a line-shaped thrust contact area extending in a direction parallel to the longitudinal edge of the blade. The position of the contact area of the adjustable thrust element is variably adjustable, with local limitation, for providing cross profile adjustment.Type: GrantFiled: August 7, 1992Date of Patent: May 23, 1995Assignee: Voith Sulzer Papiermaschinen GmbHInventor: Ralf Sieberth
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Patent number: 5409732Abstract: A method for regulating the thickness of an applied coating. The method includes passing a web through two members which define a gap between them. A sensor measures periodic variations in the thickness of the coating on the web. An automatic controller analyzes information from the sensor and converts the information into gap adjusting signals. Piezoelectric or magnetostrictive translators adjust the size of the gap to compensate for repeating variations in coating thickness.Type: GrantFiled: December 1, 1993Date of Patent: April 25, 1995Assignee: Minnesota Mining and Manufacturing CompanyInventors: William K. Leonard, Stephen W. Mohn, P. Daniel Schiller
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Patent number: 5378503Abstract: A web coater is provided with a doctor blade having an active edge or tip engaging the web at a predetermined position. The force applied by such active edge is adjusted by movement of jaws gripping the opposite edge of the blade. The jaws are moved along a curve empirically established to maintain the active edge of the blade in a predetermined fixed position during the adjustment. The angle of incidence of the active edge of the blade relative to the web is also maintained constant by pivoting a blade supporting frame about an axis coincident with the active edge. A controller is supplied with empirically established data developed by utilizing test blades to establish polynomial formulas having constants corresponding to each of the various blades intended to be used by the coater. The controller also automatically compensates for blade wear.Type: GrantFiled: May 24, 1993Date of Patent: January 3, 1995Assignee: The Kohler Coating Machinery CorporationInventors: Herbert B. Kohler, Michael L. Schmidt
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Patent number: 5346552Abstract: A squeegee device includes a profile strip equipped with a squeegee element that is freely movable transversely to a working surface. Profile strip bearing points engage loosely on pivot bearing guide surfaces transversely to the working surface to fix the pivot axis position. The profile strip is freely rotatable or pivotable in the pivot bearing, at least one part of the profile strip projecting over the working surface while being fixed to the profile strip bearing part, which is located in the vicinity of the squeegee device pivot axis. The squeegee device can be pressed against the working surface by its own weight or by a magnetic force exerted by a magnet device positioned below the working surface.Type: GrantFiled: September 23, 1992Date of Patent: September 13, 1994Inventor: Johannes Zimmer
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Patent number: 5302202Abstract: In a process or device for coating, washing and/or drying it is proposed to use for each of the coating, cleaning and/or drying procedures a functional unit consisting essentially of two working components, whereby these two working components are attracted or moved towards or pressed against a conveyor belt. One of these working components performs spreading, sliding, scraping or squeezing.Type: GrantFiled: September 2, 1992Date of Patent: April 12, 1994Inventor: Johannes Zimmer
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Patent number: 5286526Abstract: The invention concerns a method for coating of a moving base, such as the face of a back-up roll, paper or board web, or equivalent, with a coating agent. In the method, a blade coater is employed in which a coating blade included in the blade coater and installed in a blade holder is loaded in the area between the blade holder and the tip of the coating blade toward the moving base by means of a loading member. The coating blade forms a substantially small angle in relation to the moving base. The coating quantity applied onto the moving base is regulated by adjusting the blade angle and/or the loading of the coating blade. The coating blade is loaded towards the moving base, in the area between said loading member and the tip of the coating blade.Type: GrantFiled: May 5, 1992Date of Patent: February 15, 1994Assignee: Valmet Paper Machinery Inc.Inventors: Rauno Rantanen, Markku Lummila, Hannu Korhonen
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Patent number: 5284516Abstract: A doctoring apparatus includes a doctor blade defining a width and thickness. A support beam supports the doctor blade. A blade mounting includes at least one clamping part for clamping the doctor blade. The clamping part provides flexible mounting of the doctor blade in a transverse direction to the doctor blade and generally rigid mounting of the doctor blade in a direction corresponding to the doctor blade width.Type: GrantFiled: August 7, 1992Date of Patent: February 8, 1994Assignee: J. M. Voith GmbHInventor: Ralf Sieberth
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Patent number: 5281272Abstract: There is disclosed an improved wiper head comprising a laminated wiper including a plurality of discrete layers of a fibrous material, an inner resilient solid block layer, and means for bonding said discrete layers to said resilient solid block layer to provide a unitary structure. The wiper includes an outermost layer in contact with the wire and a plurality of inner fibrous layers spaced from the wire and located between the outermost layer and the resilient solid block layer. A wiper holder is mounted adjacent the exit end of the tank and includes means for supporting the wiper in a path of movement of the wire so that the wiper outermost layer removes excess plating material from the wire.Type: GrantFiled: August 31, 1992Date of Patent: January 25, 1994Assignee: Oklahoma Steel & Wire Co., Inc.Inventor: Beverly L. Moore
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Patent number: 5269846Abstract: A deflection-compensated doctor blade beam of a coater used for coating web materials. The doctor blade beam comprises a box-section frame (3), together with a holder (2) of the doctor blade (8), and a support tube (4) placed inside the frame (3). The support tube (4) is backed against the frame (3) preferably with three asymmetrically placed compensating elements (5), which advantageously are pressurized hoses. The deflection of the doctor blade beam is accomplished by varying the volume of the compensating elements (5) through pressure alterations in the elements. A displacement of desired direction can be achieved by differentially pressurizing the three compensating elements (5). By using this apparatus, the deflection of the doctor blade can be compensated to full straightness. The compensating system is controlled with the help of a feedback loop using data from a direct measurement of beam deflection, or alternatively, from the coat thickness profile.Type: GrantFiled: December 11, 1991Date of Patent: December 14, 1993Assignee: Valmet Paper Machinery IncorporatedInventors: Juhani Eskelinen, Risto Makinen, Markku Jarvensivu
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Patent number: 5264035Abstract: A doctor holder for a surface coating device or a web coating device has a guide body with a guide path channel through it. A leaf spring like doctor strip is advanced along the length of the channel and across the width of the web being coated. The doctor strip has a row of cutouts in it for enabling it to be advanced through the guide body. One of various forms of guide elements advance the doctor strip. The guide elements may be projections from an endless chain, or may be teeth of a sprocket wheel, or may be individual separate guide elements like balls and the guide elements extend into the cutouts and then into a guide groove in the guide body. The doctor strip is wound onto a reel after leaving the guide body. The guide element balls, or the like, are installed at the beginning of the guide path and are removed e.g. by an air blast, at the end of that path.Type: GrantFiled: June 20, 1991Date of Patent: November 23, 1993Assignee: J. M. Voith GmbHInventors: Rudolf Beisswanger, Zygmunt Madrzak
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Patent number: 5242498Abstract: A web coater is provided with a doctor blade having an active edge or tip engaging the web at a predetermined position. The force applied by such active edge is adjusted by movement of jaws gripping the opposite edge of the blade. The jaws are moved along a curve empirically established to maintain the active edge of the blade in a predetermined fixed position during the adjustment. The angle of incidence of the active edge of the blade relative to the web is also maintained constant by pivoting a blade supporting frame about an axis coincident with the active edge. A controller is supplied with empirically established data developed by utilizing test blades to establish polynomial formulas having constants corresponding to each of the various blades intended to be used by the coater. The controller also automatically compensates for blade wear.Type: GrantFiled: August 4, 1992Date of Patent: September 7, 1993Assignee: The Kohler Coating Machinery CorporationInventors: Herbert B. Kohler, Michael L. Schmidt
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Patent number: 5186751Abstract: There is disclosed an improved wiper head which includes a laminated wiper including a plurality of discrete layers of a fibrous material and means for bonding the layers to provide a unitary structure. A wiper holder is mounted adjacent an exit end of a tank and includes structure for supporting the wiper in a path of movement of the wire so that the wiper removes excess plating material from the wire.Type: GrantFiled: March 28, 1991Date of Patent: February 16, 1993Assignee: Oklahoma Steel & Wire Co., Inc.Inventor: Beverly L. Moore
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Patent number: 5170743Abstract: A doctor blade device has a magnetically-operated roller or a cylindrical rod enclosed in a sectional bar which does not influence the application process. The sectional bar surrounds this roller like a sleeve bearing and the sectional bar is pivotable around the axis of the application roller.Type: GrantFiled: March 5, 1991Date of Patent: December 15, 1992Inventor: Joahannes Zimmer
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Patent number: 5156682Abstract: A doctor for applying material, having a pressing part (doctor body) bending elasticly in the longitudinal direction and corresponding to the application width and a row of segments for pressing the pressing part, the segments (20) are connected in link-like manner by web or holding parts (203, 29, 39, 4, 40 to 48) to a unit-forming pressing device (2) pressing at least one pressing part (3, 30, 31, 32, 36), and the segments (20) being held independently to the pressing part (3, 30, 31, 32, 36).Type: GrantFiled: April 9, 1990Date of Patent: October 20, 1992Inventor: Johannes Zimmer
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Patent number: 5151132Abstract: In an arrangement for the application of substances to a web of material (4), whereby a doctor blade (9, 13) is magnetically pressed against the material or a stencil (5) by means of a working magnet, and rests against a profiled ledge (6) in its operational position, it is proposed that in the profiled ledge (6) at least one restraining magnet (7) be provided, which keeps the doctor blade (9, 13) in rolling or sliding contact with the profiled ledge when the working magnet is switched off and raises it from the application surface (4, 5) or stencil.Type: GrantFiled: September 10, 1990Date of Patent: September 29, 1992Inventor: Johannes Zimmer
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Patent number: 5147462Abstract: Paint or the like coating is applied to a gap between an elongated strip article and an extended surface, such as a coating head. A variable load, such as provided by air cylinders, is continuously exerted on the extended surface during operation for urging the extended surface against the applied layer on the strip, so as to maintain a uniform metering gap between the extended surface and the coated strip surface. The extended surface has a sensor for repetitively determining metering gap. A computer monitors the sensor output and causes load-exerting air cylinders to vary their applied load, in order to urge the coating head toward or away from the back-up roll, so as to reduce difference between the sensed metering gap and a predetermined gap, thus producing a uniform coating film thickness on strip articles having non-uniform surface topography.Type: GrantFiled: February 16, 1990Date of Patent: September 15, 1992Assignee: Alcan Aluminum CorporationInventor: Carl A. Wollam
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Patent number: 5145529Abstract: A system for applying one or more coats to the top and/or bottom of strips of backing and for manufacturing strip without any strips of backing. The system is has a water-cooled belt (17), at least one separate coater (9, 22, 23, and 35) for the upper and lower surfaces, separate sprinklers (12 and 25) for sprinkling the coated upper and lower surfaces of the strips of backing, featuring suction devices (13 and 26) for suctioning up any dust from the water-cooled belt and at least one additional coater (42) and water-cooled roller (67) is provided for coating strips of backing or for manufacturing a strip without the strips of backing.Type: GrantFiled: October 19, 1990Date of Patent: September 8, 1992Inventor: Jurgen Rummer
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Patent number: 5138970Abstract: In a coating device, a doctor blade is bent S-shaped for application of its contact force by means of a pressure bar. An additional force of a profile correction device is exerted for profile correction by means of magnets. This additional force acts preferably opposite to the main contact force. This prevents the profile correction device from causing a change of the geometry of the doctor blade in the contact area of the spreading edge of the doctor blade.Type: GrantFiled: November 8, 1991Date of Patent: August 18, 1992Assignee: J.M. Voith GmbHInventor: Hans-Peter Sollinger
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Patent number: 5136967Abstract: In order to clean the support region at the bottom end of a doctor element which is clamped to a support and is thereby held to the surface of spreadable material to be doctored, the leaf spring doctor element is removable from a stop on the support against which the leaf spring is clamped in operation by a plate pusher. The support is shaped to have a groove extending along the width of the stop and the support for the doctor element. A sidewall of the groove is defined in a ledge that is movable along the support and along the groove. The sidewall supports oscillation pulse transmitters. A liquid pulse transmitting medium in the groove transmits the oscillations across the grove to the area of the leaf spring support to be cleaned. The oscillation pulse transmitters may be a series of transmitters extending along the sidewall along the groove or may comprise a long bar shaped oscillator which is oscillated at its ends.Type: GrantFiled: December 5, 1990Date of Patent: August 11, 1992Assignee: J. M. Voith GmbHInventors: Hans-Peter Sollinger, Zygmunt Madrzak
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Patent number: 5134958Abstract: A doctor for the application of fluent material to a substrate (8), such as a material web has a pressing part (3) extending in the longitudinal direction of the application apparatus (application width), which comprises a working edge (30) passing over the application width (7), an actuator on the pressing part (3) along the working edge (30) and movable by means of a magnetic field, comprising at least one electromagnet and/or permament magnet (20), which together with the pressing part (3) forms a pressing unit (4).Type: GrantFiled: April 9, 1990Date of Patent: August 4, 1992Inventor: Johannes Zimmer
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Patent number: 5119755Abstract: A doctor is provided on a coating device and is fashioned as an oblong doctor bar which from the cross section, transverse to its longitudinal expanse, features an irregular cross section and a coating surface of bow-shaped design which is provided with grooves, as dosing grooves, which extend crosswise or perpendicular to the longitudinal expanse of the bar. The grooves flatten out from their bottom toward the leaving edge of the doctor bar by 10 to 25%, preferably in bow-shaped fashion. Furthermore, they widen in this area making the ribs provided between the grooves disappear. The doctor bar consists preferably of oxide ceramic material, or features on its coating surface a layer from such material.Type: GrantFiled: October 12, 1990Date of Patent: June 9, 1992Assignee: J. M. Voith GmbHInventor: Rudolf Beisswanger
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Patent number: 5117767Abstract: A device for coating a web of material, especially a web of paper or cardboard, that travels around a backing roll, with a coating roll that scoops liquid coating from a chamber and demarcates in conjunction with the backing roll a coating nip, and with a flow-control system including a final flow controller and an initial flow controller upstream thereof in the direction that the web travels in and demarcating in conjunction with the backing roll an initial flow-control nip. The device has a non-resiliently supported initial flow controller that extends into the vicinity of the coating nip and demarcates it in the form of a chamber at the outlet end, whereby the initial flow-control nip remains open to the backing roll and to an outflow channel to the coating roll.Type: GrantFiled: May 1, 1990Date of Patent: June 2, 1992Assignee: Jagenberg AktiengesellschaftInventor: Herbert Sommer
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Patent number: 5108794Abstract: A deflection compensated doctor blade (1) and method for coating a moving web and scraping a backing member (5). The deflection of the doctor blade is compensating by first determining the deflection of the doctor blade and then adapting appropriately selected, non-continuous forces to be exerted on the doctor blade (1) so as to achieve by these forces such deformations in the doctor blade that have an equal magnitude but an opposite direction in relation to those caused by blade loading on the doctor blade (1). This approach results in the nullification of the superimposed deflection (11). The forces are adapted to be exerted at a determined distance (RT) from the pivotal bearing points of the doctor blade (1) and at a determined distance (RV) from the pivotal axis (3) of the doctor blade.Type: GrantFiled: October 17, 1989Date of Patent: April 28, 1992Assignee: Valmet Paper Machinery Inc.Inventor: Jorma Kinnunen
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Patent number: 5103732Abstract: A doctor blade head assembly, particularly for use in a flexographic printing press, has a head body pivoted to a support frame with an inflatable air tube disposed therebetween. The air tube extends along a channel having a bottom formed with spaced apart raised portions which cause the air tube to bulge out at these locations. In this way the air tube essentially only presses against the head body at these spaced apart locations, for example at the center and adjacent the ends, which reduces the tendency of the head body to bend along its length. This provides a more uniform ink film on the ink roll being inked by the doctor blade head assembly. End seal arrangements at the ends of the head body each include a resilient block seal and a resilient pad seal with which greased edge portions of the doctor blades slidably engage. The doctor blades overhang the ends of the ink roll, and an ink outlet passageway extends through each end seal arrangement independently of the seals.Type: GrantFiled: February 14, 1991Date of Patent: April 14, 1992Assignee: Ward Holding Company, Inc.Inventors: Robert R. Wells, Stephen M. Raver, Glenn D. Heisey
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Patent number: 5085168Abstract: In a coating device, a doctor blade is bent S-shaped for application of its contact force by means of a pressure bar. An additional force of a profile correction device is exerted for profile correction by means of magnets. This additional force acts preferably opposite to the main contact force. This prevents the profile correction device from causing a change of the geometry of the doctor blade in the contact area of the spreading edge of the doctor blade.Type: GrantFiled: June 14, 1990Date of Patent: February 4, 1992Assignee: J. M. Voith GmbHInventor: Hans-Peter Sollinger
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Patent number: 5081950Abstract: A coating device for a material web, such as a paper or cardboard web, is provided. A doctor band, serving as a doctor element, is run over reversing rolls in the form of a loop and along a backing roll that supports the material web. A doctor band drive is provided by take-up drums that can be driven by a motor. The feed of the doctor band is very low, for instance, 2 to 10 cm/min. This provides sufficient time for performing a thorough cleaning of the doctor band. The band may be cleaned by nozzles, scrapers and the like.Type: GrantFiled: June 8, 1990Date of Patent: January 21, 1992Assignee: J. M. Voith GmbHInventors: Eckhard Martin, Joachim Wiesse
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Patent number: 5081951Abstract: A coater for a web of material, especially a web of paper or cardboard, that travels around a backing roll, with a doctor blade that presses against the backing roll and with components for adjusting the pressure that are distributed along the doctor and affect different areas along it. The adjusting components are piezotranslators (16).Type: GrantFiled: June 26, 1990Date of Patent: January 21, 1992Assignee: Jagenberg AktiengesellschaftInventors: Egbert Most, Reinhard Knop, Runald Meyer
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Patent number: 5078081Abstract: On a coating device, at the mouth originating from the chamber for the coating substance, there is provided, between said mouth and the backing roll or web, a cover body which on its surface near the mouth forms an outlet channel that extends away from the space through which at the doctor blade flows the coating substance. This outlet channel has a throttle effect. Additionally, the cover body forms relative to the doctor blade a second throttle channel which is located relatively close to the smoothing edge of the doctor blade. At the outlet of the second throttle channel, the cover body preferably extends into a point which is arranged relatively close to the backing roll or web. The outlet channel can suitably be formed between a base body and the cover body, with the base body ending at a distance from the doctor blade that is maximally 10 mm greater than the clearance of the second throttle channel.Type: GrantFiled: June 19, 1990Date of Patent: January 7, 1992Assignee: J. M. Voith GmbHInventor: Martin Kustermann
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Patent number: 5077095Abstract: Method and apparatus for applying a liquid film of controlled thickness to a paper web. The apparatus is in the form of a flexible blade coater having a flexible blade fixed at one end and bearing against a backing roll (with interposed web) at a free end. The blade has independent loading means, preferably pneumatic. An intermediate loading means applies a first load intermediate the fixed and free ends which serves primarily and substantially independently to establish blade geometry or tip slope. A second loading means positioned near the free end of the blade primarily and substantially independently establishes tip load for a given geometry established by the first loading means. The compound loading arrangement allows a wider range of finer control of coating film thickness.Type: GrantFiled: May 17, 1990Date of Patent: December 31, 1991Assignee: Beloit CorporationInventor: Robert J. Alheid
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Patent number: 5076200Abstract: A paper coating system is characterized by an upstream dip roll applicator that applies an excess layer of liquid coating material onto a surface of a paper web, and an improved downstream doctor assembly for metering and leveling the coating on the web. The doctor assembly includes a doctor blade having a tip extended against and across the web and a shear plate, upstream of the blade, having a surface extending across and defining a gap with the web. An elongate chamber defined between the shear plate and blade extends across the web, and excess coating removed from the web by the blade flows into the chamber. Coating is drained from and uniformly along a lower end of the chamber at a rate to maintain an eddy current pool of coating in an upper end of the chamber immediately upstream of the blade/web nip, but to prevent formation of a liquid seal in the gap.Type: GrantFiled: October 12, 1990Date of Patent: December 31, 1991Inventors: Michael A. Mayer, Lucien L. Mason, Leonard C. Olson, Keith H. Riemer
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Patent number: 5074243Abstract: A method and device for coating a web (2) of material, especially a web of paper or cardboard, traveling over a backing roll (1) wherein coating is applied to the web is excess and reduced by a flow-control component (3), especially a doctor, to the desired thickness and wherein the flow-control component is secured to a beam (5) that extends over the operating width. The coating-thickness deviation from a straight line is determined over the operating width and employed as a parameter for controlling the heat emitted by a heater (16), especially heating strips, positioned on the side of the doctor beam facing away from the backing roller.Type: GrantFiled: February 23, 1990Date of Patent: December 24, 1991Assignee: Jagenberg AktiengesellschaftInventors: Reinhard Knop, Georg Muller, Herbert Sommer
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Patent number: 5044305Abstract: A curtain-type coating device including a coating head for applying a coating solution dropping in the form of a curtain from said coating head under force of gravity and which collides against the surface of a moving support to form a film layer on the support and a blade for guiding the curtain. A front edge of the blade is laid over a meeting line where the curtain meets the surface of the support in such a manner as to allow the passage of a film layer which has been formed on the support in advance.Type: GrantFiled: October 16, 1990Date of Patent: September 3, 1991Assignee: Fuji Photo Film Co., Ltd.Inventors: Norio Shibata, Tsunehiko Sato
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Patent number: 5036793Abstract: A doctor blade and baseplate are adjustable to define a desired gap therebetween. The doctor blade is fixed in position, gap adjustment being effected by movement of the baseplate. Initial setting-up and levelling are effected by turnbuckles moving a supporting bar. The base plate is slidable vertically on the supporting bar via a pin-and-slot connection. Fine gap adjustment during operation is by screw jacks connected between the supporting bar and the baseplate and operated by a common driveshaft.Type: GrantFiled: September 19, 1989Date of Patent: August 6, 1991Assignee: Stottard Sekers International plcInventor: Neil S. Fraser
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Patent number: 5035196Abstract: An apparatus for controlling the tilt angle of a doctor blade (12) includes two support blocks (2) of a doctor blade supporting beam (7), a first actuator (3, 4) by which the supports (2) are movable about on their bearing points (1), a blade supporting beam (7) pivotally mounted between upper parts of the support blocks (2) having a doctor blade (12) attached to the beam, and a second actuator (11) by which the blade supporting beam (7) is movable about on its pivoting point (8) in order to control the tilt angle and loading of the blade (12).Type: GrantFiled: December 29, 1989Date of Patent: July 30, 1991Assignee: Valmet Paper Machinery Inc.Inventor: Aaron Mannio
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Patent number: 5015500Abstract: Apparatus for maintaining a relatively placid pool of liquid coating material in the trough between two nipped rolls comprises a pair of deckles, one disposed near either end of the nipped rolls, each of the deckles having an edge generally conforming to a segment of the adjacent roll to effectively form an end of the trough formed by the rolls. At least one of the deckles has one or more openings which permit the liquid coating material to flow laterally out of the trough and through the deckle at a rate proportional to the depth of the coating material in the trough. Controlling the lateral outward flow of material from the trough stabilizes both the turbulence of the liquid coating material in the trough and the surface condition of the coating material.Type: GrantFiled: November 16, 1989Date of Patent: May 14, 1991Assignee: Beloit CorporationInventor: Gerald R. Garde
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Patent number: 4993352Abstract: A squeegee device is used for applying materials of varying viscosities, such as coating substances, varnishes and adhesives to an application surface. The squeegee is pressed onto the application surface by a magnetic force. A profile member houses the squeegee and is pivotably supported by a bearing. The bearing allows the squeegee and profile member to be tiltable along an axis that is perpendicular to the longitudinal axis of the squeegee or profile member in order to insure a tilting-free and bending-free adjustment of the squeegee on the application surface.Type: GrantFiled: July 13, 1989Date of Patent: February 19, 1991Inventor: Johannes Zimmer
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Patent number: 4966093Abstract: A known device for continuously coating a web (1) of material traveling around a backing roller (2), especially a web of paper or cardboard, with a resilient doctor blade (3) that is secured at the foot to a pivoting doctor beam (4) and with an element (10) for supporting the doctor blade above where it is secured to the side that faces away from the backing roller, whereby the attachment (8) of the foot of the doctor blade can be set independently of the supporting element to adjust the pressure of the doctor blade against the backing roller. The device has means (13-22) for pivoting the doctor beam to compensate for the change in the angle of the point of the doctor blade that results when the foot of the doctor blade is set.Type: GrantFiled: July 25, 1989Date of Patent: October 30, 1990Assignee: Jagenberg AktiengesellschaftInventor: Herbert Sommer
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Patent number: 4907529Abstract: An apparatus for controlling the tilt angle of a doctor blade comprising two support blocks for a doctor blade supporting beam, a first actuator by which the supports are movable about their bearing points, a blade supporting beam pivotally mounted between upper parts of the support blocks having a doctor blade attached to the beam, and a second actuator by means of which the blade supporting beam is movable about its pivoting point in order to control the tilt angle and loading of the blade. In accordance with the invention, the first actuator is arranged to rest against a guiding surface of a guiding cam permanently arranged to the pivoting point of the blade supporting beam. The arrangement in accordance with the invention provides a simple and reliable method for blade angle control.Type: GrantFiled: September 7, 1988Date of Patent: March 13, 1990Assignee: Valnet Paper Machinery Inc.Inventor: Aaron Mannio
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Patent number: 4903632Abstract: A coating device for coating moving material webs running over a backing roll has a front wall, coating element, and side seals cooperating to provide a sealed application space for the material web near the backing roll, which application space is preferably at a pressure above atmospheric pressure and has a coating mixture flowing therein from a chamber. A baffle connected to the front wall provides a run-out gap therebetween and cooperates with the backing roll to provide a hydrodynamic pressure gap at the material web run-in side, such that coating mixture from run-out gap is entrained by the speed of the material web for reintroduction to application space through hydrodynamic pressure gap.Type: GrantFiled: December 5, 1988Date of Patent: February 27, 1990Assignee: J. M. Voith, GmbHInventor: Hans-Peter Sollinger
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Patent number: 4899691Abstract: A die, preferably one with internal metering pumps for applying an extremely uniform coating to a traveling web, is mounted over a pair of very rigid side plates. Horizontal surfaces of the plates support linear slides which in turn support the die through uprights. The slides have preloaded bearings to allow a linear movement of each upright with no lost motion. Pneumatic cylinders move each upright along its slide independently of the other upright. Adjustable stops set the die-to-web spacing when the cylinders draw the uprights, and therefore the die, toward the web. Other air/hydraulic cylinders drive the uprights away from the web, against the action of the main cylinders, to jump splices in the web. The system preferably includes an outrigger arm extending from each upright to a pair of auxiliary linear slides mounted on the side face of each side plate to relieve side loading on the main linear slides.Type: GrantFiled: March 13, 1989Date of Patent: February 13, 1990Assignee: Bolton-Emerson, Inc.Inventors: John W. Fitzgerald, Jr., Donald Campbell
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Patent number: 4899687Abstract: A device for coating a web of material traveling around a backing roller, with a flexible doctor having a foot secured in a clamping beam and a point supported by a supporting strip and with pressure-adjusting mechanisms positioned above the width of the doctor and acting independently of each other on individual points on the doctor. The pressure-adjusting mechanisms below the supporting strip act on the doctor. In another embodiment, the pressure-adjusting mechanisms consist of several adjacent chambers that extend over the operating width and can be independently pressurized, each with an elastic wall that faces the doctor.Type: GrantFiled: September 1, 1988Date of Patent: February 13, 1990Assignee: Jagenberg AktiengesellschaftInventors: Herbert Sommer, Peter Rieleit
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Patent number: 4895099Abstract: Disclosed is a device for continuously and sequentially applying Durabond.TM. treatment chemicals or any similar chemical system used in the manufacture of multilayer printed circuit boards. The device of the invention generally comprises a mechanized conveyor line having spray manifolds positioned above and below the line at various points so as to effect the desired sequential spraying of the treatment chemicals and rinse solution. Chemical containment sumps or tanks are specifically sized so as to provide coordinate solution volumes, thereby minimizing the need for intermittent shut down of the line to replenish individual solutions. The provision of such coordinated solution volumes also prevents chemical waste. A multistage water rinse is employed at one point in the inventive process to insure that all excess immersion tin solution is thoroughly rinsed from the surfaces of the circuit board layers. Such multistage rinse includes at least one high pressure water rinse in excess of 100 psi.Type: GrantFiled: November 3, 1988Date of Patent: January 23, 1990Assignee: D.E.M. Controls of CanadaInventor: Mark D'Amato
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Patent number: 4892056Abstract: In the manufacture of carpet tiles an inverted strip of carpet has a scrim laid thereover and a base layer of pasty PVC is deposited on the scrim and doctored before being partially cured. Further pasty PVC is then deposited on the base layer and, as the carpet passes beneath a doctor blade, is doctored to a finish layer by the blade. The doctor blade comprises a combination of a downstream straight edged chamfered member with a narrow underface and an upstream comb like member with teeth with rounded undersides and with the width of the teeth not exceeding 25% of the tooth pitch.Type: GrantFiled: November 2, 1987Date of Patent: January 9, 1990Assignee: Wilton Royal Carpets LimitedInventors: Gilbert E. Hawkes, Susan Fisher