Having Means To Control Coating Application Patents (Class 118/679)
  • Patent number: 6892629
    Abstract: Embodiments of the present invention are directed to a rotary sauce dispensing apparatus for applying a sauce on a receiving surface such as a pizza dough. In one embodiment, a system for producing a flow of a sauce to a dispenser comprises a rotating table configured to support and rotate the receiving surface thereon around an axis generally perpendicular to the receiving surface for receiving the sauce, and a sauce dispensing member having a dispensing outlet disposed above the rotating table to dispense the sauce on the receiving surface disposed on the rotating table. The sauce dispensing member is movable between an edge position above an outer edge of the receiving surface and a center position above a center of the receiving surface. A sauce pumping device is configured to deliver a flow of the sauce to the sauce dispensing member.
    Type: Grant
    Filed: February 10, 2003
    Date of Patent: May 17, 2005
    Assignee: Automatic Bar Controls, Inc.
    Inventors: James M. Tuyls, Antonio J. Jepson, Juha K. Salmela, John W. Dewing
  • Publication number: 20040261700
    Abstract: A microdeposition system (20) and method deposits precise amounts of fluid material onto a substrate. A microdeposition head (50) includes a plurality of spaced nozzles. A positioning device controls a position of the microdeposition head relative to the substrate. A controller (22) includes a positioning module that communicates with the positioning device and that generates position control signals for the positioning device. A nozzle firing module communicates with the microdeposition head (50) and selectively generates nozzle firing commands to define features of at least one layer of an electrical device, such as resistors, traces and capacitors on a printed circuit board, polymer light emitting diodes, and light panels.
    Type: Application
    Filed: August 18, 2004
    Publication date: December 30, 2004
    Inventors: Charles O. Edwards, David Albertalli, Howard Walter Bielich, James Middleton, Scott R. Bruner
  • Patent number: 6827783
    Abstract: A paste application apparatus capable of evenly applying a paste to each of the front portion and the rear portion of a coating target with a simple operation. The paste application apparatus includes a setting device for setting the velocity difference between the movement velocity of the target and that of a paste layer during application of the paste in order to evenly apply the paste to the front portion and the rear portion. The paste layer having a constant layer thickness on a substrate surface moves along an arc-shaped path, when viewed from the side, the target for coating moves along the tangential direction of the arc-shaped path at a constant velocity while being immersed to a predetermined depth relative to the paste layer, and thereby the paste is applied to the target for coating.
    Type: Grant
    Filed: November 18, 2002
    Date of Patent: December 7, 2004
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Motoyuki Okeshi, Tetsuya Mori
  • Patent number: 6811613
    Abstract: A substrate is horizontally held by a substrate holding portion freely movable in the Y-direction, and a nozzle portion is provided above and opposing the substrate, and movable in X-direction corresponding to the coating liquid feeding region of the substrate. A discharge opening is formed at a lower end of the nozzle portion, and a channel connecting the discharge opening with a coating liquid feed tube coupled to an upper end of the nozzle portion is formed within the discharge opening. At the midstream of the channel, a liquid pool portion larger in diameter than the discharge opening is formed, the inside of which is provided with a filtering member formed by porous bodies blocking the channel. The filtering member forms a pressure loss portion, which absorbs pulsation occurring at the coating liquid feed tube before it reaches the discharge opening.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: November 2, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Norihisa Koga, Toshichika Takei, Yoshiyuki Kawafuchi
  • Publication number: 20040191415
    Abstract: A system and method for dispensing liquid coating patterns of varying width. The system uses a film coater, a liquid supply coupled in fluid communication with the film coater and configured to supply liquid to the film coater under pressure, and a liquid pressure regulator operatively connected to the coater. The liquid pressure regulator selectively adjusts the pressure of the liquid supplied to the film coater and is operated by pressurized air. A selector valve is coupled to the liquid pressure regulator. First and second air pressure regulators are coupled to the selector valve and can selectively deliver air at first and second pressures to the selector valve. The selector valve is moved between first and second positions for selectively delivering air under either the first pressure or the second pressure to the liquid pressure regulator to thereby cause the liquid to be delivered to the film coater at different pressures to change the width of the dispensed pattern.
    Type: Application
    Filed: October 14, 2003
    Publication date: September 30, 2004
    Applicant: Nordson Corporation
    Inventor: Gary J. Brewer
  • Publication number: 20040103843
    Abstract: A system and method for controlling triggering of spray guns in an automatic spray coating system, includes a hand-held pendant having input controls for entering spray gun “on” and spray gun “off” control parameters based upon observation of parts as they are conveyed past the spray guns by a conveyor. Gun triggering controls for optimized spray patterns, including extended and restricted spray patterns and combinations thereof, are entered and saved in a gun triggering controller according to an operator's inputs which include START SPRAY, STOP SPRAY, SAVE and SET PICKOFF controls. Multiple gun control parameters are stored as unique part coating recipes in the controller and are executable in look-ahead sequence based upon part identification as parts are conveyed toward the spray guns. The multiple gun control parameters are calculated by the controller from a fixed Pickoff distance from a part identification sensor to the spray guns.
    Type: Application
    Filed: November 26, 2003
    Publication date: June 3, 2004
    Applicant: NORDSON CORPORATION
    Inventors: Eric Coulibaly, Gene L. Todd
  • Patent number: 6742944
    Abstract: A manufacturing method of an alkaline solution, comprising dissolving a gaseous molecule having oxidizing properties or reducing properties in an aqueous alkaline solution.
    Type: Grant
    Filed: May 14, 2002
    Date of Patent: June 1, 2004
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Riichiro Takahashi, Kei Hayasaki, Tomoyuki Takeishi, Shinichi Ito
  • Patent number: 6740195
    Abstract: A sensor, such as a mass spectrometer, capable of detecting the presence of materials in a sampled gas is interconnected with a processing chamber of a vacuum manufacturing tool. The sensor includes a timing circuit which is activated only if certain levels of specific materials are detected. Furthermore, the timer is set to run a predetermined time interval after activation so as to discriminate between known transient processing conditions and the presence of impurities which can greatly influence the manufacturing process. When the timer exceeds the predetermined time duration, an output signal can alert the process operator or automatically shutdown the manufacturing tool.
    Type: Grant
    Filed: August 30, 2002
    Date of Patent: May 25, 2004
    Assignee: Leybold Inficon, Inc.
    Inventors: Louis C. Frees, Valentin Rio
  • Patent number: 6736902
    Abstract: A deposit is formed on a deposition substrate using a deposition gun that bums a mixture of a fuel and an oxidizer to form a deposition gas flow, mixes a powder into the deposition gas flow to form a deposition mixture flow, and projects the deposition mixture flow therefrom. The deposition gun is provided with a flowing coolant. A flow rate of the fuel to the deposition gun, a flow rate of the oxidizer to the deposition gun, a flow rate of the powder to the deposition gun, and a cooling capacity of the coolant flow are all measured. The flow rate of the fuel, the flow rate of the oxidizer, the flow rate of the powder, and the cooling capacity of the coolant flow are all controlled responsive to the step of measurements.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: May 18, 2004
    Assignee: General Electric Company
    Inventors: Stephen Wayne Tefft, Paul Charles Madix, James Robert Reinhardt, Tag Allen Koenig
  • Patent number: 6733821
    Abstract: A method for forming an optical component includes (i) depositing optical layers on a base, and (ii) controlling a thickness of a tuning layer by (a) depositing the tuning layer on the optical layers, (b) measuring a first optical characteristic, (c) measuring a second optical characteristic after continued deposition of the tuning layer, (d) determining whether the second optical characteristic has decreased compared to the first optical characteristic, (e) when the second optical characteristic has not decreased, continuing deposition of the tuning layer and returning to steps (ii)(b)-(e), when the second optical characteristic has decreased, terminating the depositing and removing a portion of the tuning layer formed during a period of time defined from when an increase/decrease of the second optical characteristic is stopped to when the second optical characteristic is changed to be decreased, and (f) adding a layer of a lower refractive index on the tuning layer.
    Type: Grant
    Filed: October 16, 2000
    Date of Patent: May 11, 2004
    Assignee: Sony Corporation
    Inventors: Kazuhito Shimoda, Junichi Ohsako
  • Patent number: 6726773
    Abstract: A method is disclosed for providing a steady transition state for an integral pneumatic dispensing system that is related to a robot. The method dispenses a single material using a pneumatic dispensing system having a single output including first and second shotmeters having first and second meters, first and second encoders and first and second pressure transducers. The method includes the step of loading the first shotmeter with the material. Once loaded, a pressure is applied to the material. The material is then dispensed out of the first shotmeter by forcing the material through the single output. Once the material in the first shotmeter is dispensed to a predetermined volume, the method begins to transition the flow of material from the first shotmeter to the second shotmeter. The transition includes the control of the volume being dispensed and the pressure applied to the material.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: April 27, 2004
    Assignee: Fanuc Robotics North America, Inc.
    Inventors: Akihiro Yanagita, Douglas L. Potts, Raymond J. Guzowski
  • Publication number: 20040062866
    Abstract: The intermittent coating apparatus which includes a nozzle 1 which applies a paint 6 to a base material, a feeding side two-way valve 10 which repeats feeding of the paint 6 to the nozzle 1 and stop of the feeding, a return side two-way valve which 11 repeats discharge of the paint 6 to a return side and stop of the discharge, a paint flow path 12, means to feed the paint 6 into the flow path 12, and paint returning means 5 which repeats suction and return of the paint 6 out of and into the nozzle 1, and is characterized in that switching of the feeding side two-way valve 10 is carried out earlier than that of the return side two-way valve 11 within a range not shorter than 5 msec and not longer than 100 msec at least at a coating start time.
    Type: Application
    Filed: July 14, 2003
    Publication date: April 1, 2004
    Inventors: Noboru Masuda, Masaru Watanabe
  • Patent number: 6695923
    Abstract: A multiple orifice applicator system for dispensing a plurality of rows of fluid material onto a work piece is disclosed. A source of fluid material is in fluid communication with the multiple orifice applicator. The multiple orifice applicator is mounted to a robotic arm, which positions the multiple orifice applicator relative to the work piece to enable the multiple orifice applicator to dispense fluid material onto the work piece. Fluid material is caused to flow from the source of fluid material into the multiple orifice applicator. The fluid material enters the multiple orifice applicator through an inlet port and is dispersed and spread out in a dispersing chamber. The fluid material is dispensed onto the work piece through a plurality of outlet orifices in the multiple orifice applicator.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: February 24, 2004
    Assignee: Sealant Equipment & Engineering, Inc.
    Inventors: Carl L. Schultz, Denise Dudra, Thomas R. Tudor
  • Patent number: 6692572
    Abstract: This invention relates generally to systems for depositing a material onto a surface, and more particularly, to control systems for metering the amount of material being dispensed. The present invention provides an active compensation metering system that automatically compensates for material changes due to changes in material pressure, material temperature, and material viscosity.
    Type: Grant
    Filed: September 13, 1999
    Date of Patent: February 17, 2004
    Assignee: Precision Valve & Automation, Inc.
    Inventor: Randall Everett Allen
  • Patent number: 6689219
    Abstract: An automated dispensing system and method for dispensing a viscous liquid material along an imperfect dispensing path. In a first scan, a scanning apparatus determines a dispensing path. A dispensing apparatus dispenses the viscous liquid material along the dispensing path. In a second scan, the scanning apparatus measures a dimension of the dispensed material. Object not meeting an acceptable liquid height are rejected.
    Type: Grant
    Filed: March 15, 2001
    Date of Patent: February 10, 2004
    Inventor: Michael Antoine Birmingham
  • Patent number: 6682601
    Abstract: A programmable electronic fluid dispenser with computer controlled direct drives of a motor, connecting rod, and attached piston in a yringe is used to dispense accurate quantities of liquids with varying viscosities. The pistons are driven to dispense an amount and then the piston is reversed, overcoming any mechanical backlash, to prevent any leakage or oozing from the dispenser tip. A computer controls several dispensers cwith their outputs co-mingled. The desired proportions controlled by the computer driving the pistons.
    Type: Grant
    Filed: April 25, 2001
    Date of Patent: January 27, 2004
    Assignee: Fishman Corporation
    Inventor: W. Scott Beebe
  • Patent number: 6679193
    Abstract: An apparatus for applying powder coating material onto large objects such as automotive, truck or other vehicle bodies includes a powder spray booth defining a controlled area within which to apply powder coating material onto the vehicle bodies, a powder kitchen located at a remote position from the powder spray booth, and, a number of feed hoppers located proximate the booth which receive powder coating material from the powder kitchen and supply it to automatically or manually manipulated powder spray guns associated with the booth. Oversprayed powder coating material is removed from the booth interior by a powder collection and recovery system which transmits the oversprayed powder back to the powder kitchen for recirculation to the powder spray guns.
    Type: Grant
    Filed: January 8, 2002
    Date of Patent: January 20, 2004
    Assignee: Nordson Corporation
    Inventors: Jeffrey R. Shutic, John F. Carlson, Thomas E. Hollstein, Keith E. Williams, Ernest J. Fena, Harry J. Lader
  • Publication number: 20030233979
    Abstract: A deposit is formed on a deposition substrate using a deposition gun that burns a mixture of a fuel and an oxidizer to form a deposition gas flow, mixes a powder into the deposition gas flow to form a deposition mixture flow, and projects the deposition mixture flow therefrom. The deposition gun is provided with a flowing coolant. A flow rate of the fuel to the deposition gun, a flow rate of the oxidizer to the deposition gun, a flow rate of the powder to the deposition gun, and a cooling capacity of the coolant flow are all measured. The flow rate of the fuel, the flow rate of the oxidizer, the flow rate of the powder, and the cooling capacity of the coolant flow are all controlled responsive to the step of measurements.
    Type: Application
    Filed: June 20, 2002
    Publication date: December 25, 2003
    Inventors: Stephen Wayne Tefft, Paul Charles Madix, James Robert Reinhardt, Tag Allen Koening
  • Patent number: 6666919
    Abstract: A system and method for controlling triggering of spray guns in an automatic spray coating system, includes a hand-held pendant having input controls for entering spray gun “on” and spray gun “off” control parameters based upon observation of parts as they are conveyed past the spray guns by a conveyor. Gun triggering controls for optimized spray patterns, including extended and restricted spray patterns and combinations thereof, are entered and saved in a gun triggering controller according to an operator's inputs which include START SPRAY, STOP SPRAY, SAVE and SET PICKOFF controls. Multiple gun control parameters are stored as unique part coating recipes in the controller and are executable in look-ahead sequence based upon part identification as parts are conveyed toward the spray guns. The multiple gun control parameters are calculated by the controller from a fixed Pickoff distance from a part identification sensor to the spray guns.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: December 23, 2003
    Assignee: Nordson Corporation
    Inventors: Eric Coulibaly, Gene L. Todd
  • Patent number: 6660092
    Abstract: With a device for applying a coating agent onto a cyclically moved substrate, a uniform coating thickness may be achieved, although the rate of advance is not constant. At least one spray valve is provided which is permanently supplied with coating agent and the nozzle opening of which being adjustable with regard to the size of its effective discharge area in case of change of the rate of advance of the substrate according to the dependency, for a constant layer thickness of the coating agent, on the discharge rate of the coating agent out of the spray valve on the rate of advance of the substrate.
    Type: Grant
    Filed: July 9, 2002
    Date of Patent: December 9, 2003
    Assignee: Amtec Kistler GmbH
    Inventor: Robert Vögel
  • Publication number: 20030221615
    Abstract: A coating control system and method for monitoring and potentially adjusting system at least one spray property at various stages of the painting process, thereby also providing an efficient set-up and monitoring process involving less manual labor, less waste, and less harmful exhaust to the atmosphere, wherein the coating control system includes at least one spray gun, at least one light emitting source and at least one receiver.
    Type: Application
    Filed: May 29, 2002
    Publication date: December 4, 2003
    Inventor: Eric J. Lastowka
  • Patent number: 6645547
    Abstract: The present invention is a method and device, which is suitable for use in an operating theater just prior to implantation, for selectively applying a medical coating to an implantable medical device, for example a stent. Disclosed is a device for use with a stent deployed on a catheter balloon. The device is configured to apply a medical coating of a desired thickness to the surface of a stent only. This is done by use of a drop-on-demand ink-jet printing system in association with an optical scanning device. The device is further configured so as to, if necessary, apply a plurality of layered coats, each layered coat being of a different coating material, and if appropriate, different thickness. The section of the housing in which the stent is held during the coating procedure is detachable from the housing base. The detachable housing section may be easily cleaned and re-sterilized or simply disposed of.
    Type: Grant
    Filed: May 2, 2002
    Date of Patent: November 11, 2003
    Assignee: Labcoat Ltd.
    Inventors: Avraham Shekalim, Ascher Shmulewitz
  • Publication number: 20030205315
    Abstract: The system includes a nozzle, a drive, a metering pump, a supply of material and a controller. The nozzle dispenses material into contact with one or more surfaces of a window sash. The drive relatively moves the nozzle with respect to the window sash along a path of travel defined by a perimeter of the window sash at controlled speeds. The metering pump delivers the material to the nozzle at controlled volumetric rates that correspond to the controlled speeds of relative motion between the nozzle and the sash. The supply of material delivers the material to the metering pump. The controller controls the relative motion between the window sash and the nozzle and controls the flow rate of material dispensed by the nozzle.
    Type: Application
    Filed: May 6, 2003
    Publication date: November 6, 2003
    Applicant: Glass Equipment Development, Inc.
    Inventors: Timothy Bryan McGlinchy, William A. Briese
  • Patent number: 6626996
    Abstract: A pizza sauce dispenser simultaneously dispenses and spreads a precisely controlled amount of sauce onto a pizza dough base without manually handling the sauce or the dough during operation. The dispenser includes a selectively rotatable disc and an arm that selectively extends over the disc. At lease one nozzle is supported by the arm and selectively dispenses the sauce onto the dough. A control mechanism controls: (1) a selected rate and direction of disc rotation; (2) a selected pivot rate and direction of the arm; and/or (3) a selected rate of dispensing sauce through the nozzle. In use, with pizza dough placed on the disc, the disc is rotated and the arm pivoted over the dough so that the nozzle traverses a path from the outside edge of the dough to the center of the dough or vice versa. Sauce thus is deposited in a spiral or other desirable pattern.
    Type: Grant
    Filed: March 14, 2000
    Date of Patent: September 30, 2003
    Assignee: Pizza Hut, Inc.
    Inventors: Steven Amigh, Homero Ortegon
  • Patent number: 6616765
    Abstract: A patterned coating on a prosthesis, for example a stent, and a method for forming the coating are disclosed. Additionally, an apparatus for forming the patterned coating is disclosed.
    Type: Grant
    Filed: January 10, 2002
    Date of Patent: September 9, 2003
    Assignee: Advanced Cardiovascular Systems, Inc.
    Inventors: Daniel Castro, Steven Wu, Kevin L. Woolbright, Kurt W. Scheinpflug, Syed F. A. Hossainy, Li Chen
  • Publication number: 20030084846
    Abstract: A right-angle gluer for applying a transverse bead of an adhesive to a blank being conveyed in a machine direction orthogonal to the transverse direction of glue application. The right-angle gluer includes a coating head operable for applying the transverse adhesive bead and a pivotal mounting assembly that permits adjustment of the positioning and orientation of the coating head relative to the machine direction. The right angle gluer further includes a backup plate positioned upstream of the coating head that reduces or prevents buckling of the conveyed blanks.
    Type: Application
    Filed: November 6, 2002
    Publication date: May 8, 2003
    Applicant: Nordson Corporation
    Inventors: Robert D. Guzzon, Thomas Kane
  • Publication number: 20030084845
    Abstract: A dispensing system and method for dispensing material onto a substrate. The dispensing system includes a frame, a support, coupled to the frame, that supports the substrate at a dispensing position in the dispensing system, and a dispensing head, coupled to the frame, that dispenses the material onto the substrate. The dispensing head includes a motor unit having a first motor coupled to an output drive mechanism, and a dispensing unit, removably coupled to the motor unit, having a material outlet from which the dispensing material is dispensed, the dispensing unit having a dispensing mechanism coupled to the material outlet and coupled to the output drive mechanism of the motor unit such that operation of the first motor causes the dispensing mechanism to dispense material through the outlet. The dispensing head may be controlled for deposition of dots of material having diameters smaller than a dispensing needle of the dispensing unit.
    Type: Application
    Filed: July 16, 2002
    Publication date: May 8, 2003
    Inventors: Thomas C. Prentice, Brian P. Prescott, Kenneth C. Crouch, Murray D. Scott, Earl Sweet, Yingfei Ke
  • Patent number: 6558467
    Abstract: A tape dispensing apparatus comprising a frame, a feeding mechanism, and a wetting system. The frame has a storage area for storing tape therein. The frame also has an exit area through which tape is dispensed. The feeding mechanism is connected to the frame. The feeding mechanism feeds the tape from the storage area to the exit area. The wetting system is connected to the frame for wetting a side of the tape, and activating a moisture activated adhesive on the side of the tape. The wetting system comprises a wetting head mounted to the frame. The wetting head has a moisture releasing portion. The wetting head wets the moisture activated adhesive on the side of the tape without contact between the side of the tape and the moisture releasing portion of the wetting head.
    Type: Grant
    Filed: November 10, 2000
    Date of Patent: May 6, 2003
    Assignee: Better Packages Inc.
    Inventors: Roger F. Lay, Donald Barker
  • Publication number: 20030082298
    Abstract: A method for coating substrates (10) for optical components with essentially rotationally symmetric coatings employs a coating system equipped with a planetary-drive system (1) that has a rotating planet carrier (2) and several planets (4), each of which carries a single substrate, that corotate both with the planet carrier and with respect to the primary carrier. In one embodiment a set of stationary first masks (20) that allow controlling the radial variation in physical film thickness is arranged between a source (8) of material situated beneath the planets and the substrates. A set of second masks that mask off evaporation angles exceeding a limiting evaporation or incidence angle (&bgr;max) for every substrate also corotate with the primary carrier (2), which allows depositing coatings having a prescribed radial film-thickness distribution and a virtually constant density of the coating material over their full radial extents for relatively low, and only slightly varying, evaporation angles.
    Type: Application
    Filed: September 17, 2002
    Publication date: May 1, 2003
    Applicant: CARL ZEISS SEMICONDUCTOR MANUFACTURING TECHNOLOGIES AG
    Inventors: Harry Bauer, Matthias Heller, Hans-Jochen Paul, Jens Ullmann, Patrick Scheible, Christoph Zaczek
  • Patent number: 6540833
    Abstract: The invention pertains to a coating apparatus and method in which most of the relative movement between a dispensing head and the substrate to be coated is provided by the coating head. The moving head configuration reduces the system footprint and diminishes leveling problems. A powered shuttle mechanism carries a dispensing head above a substrate to be coated while riding on a bearing located underneath the chuck holding the substrate thereby providing rigidity and reducing the system footprint. Chuck support is designed to accommodate anticipated vertical sag in the dispensing head by supporting the chuck at points along its periphery thereby permitting the chuck to sag in conjunction with the dispensing head. The shuttle mechanism is equipped with means for automatically adjusting the height of the dispensing head with respect to substrate to compensate for substrate placement error, substrate dimensional variation, and mechanical drift in the mechanical machine parts.
    Type: Grant
    Filed: January 8, 1999
    Date of Patent: April 1, 2003
    Assignee: FAStar, Ltd.
    Inventors: Gregory M. Gibson, Carl W. Newquist, John E. Hawes, Rene Soliz, Samer Mahmoud Kabbani, Scott A. Snodgrass, Altaf A. Poonawala, Darwin R. Frerking, Zi-Qin Wang, Ocie T. Snodgrass, Eric E. Anderson
  • Patent number: 6537378
    Abstract: Spray coating apparatus comprises a spray nozzle (2) and a regulation system (16) which limits the high voltage at a high-voltage electrode (10) to a predetermined voltage value. The system also directly measures and limits the electric spray current of the high-voltage electrode (10) to a predetermined current value. The electric spray current is limited by adjusting the high voltage at the high-voltage electrode (10).
    Type: Grant
    Filed: June 13, 2000
    Date of Patent: March 25, 2003
    Assignee: ITW Gema AG
    Inventor: Felix Mauchle
  • Patent number: 6528109
    Abstract: An integrated paint quality control (IPQC) system for feedback control of paint process for painting vehicle bodies includes a film thickness sensor system for measuring paint film thickness of the painted bodies. The IPQC system also includes a control system communicating with the film thickness sensor system for receiving information of the paint film thickness and combining the paint film thickness information with paint automation parameters on a vehicle identification number (VIN) basis of the painted bodies to control the paint process.
    Type: Grant
    Filed: September 13, 2000
    Date of Patent: March 4, 2003
    Assignee: Ford Global Technologies, Inc.
    Inventors: Dimitar P. Filev, Steve A. Weiner, P. Tomas Larsson
  • Patent number: 6511545
    Abstract: A method of producing an electron-emitting device includes the steps of forming a pair of electrodes and an electrically-conductive thin film on a substrate in such a manner that the pair of electrodes are in contact with the electrically-conductive thin film and forming an electron emission region using the electrically-conductive thin film, wherein that a solution containing a metal element is supplied in a droplet form onto the substrate thereby forming the electrically-conductive thin film.
    Type: Grant
    Filed: April 9, 1999
    Date of Patent: January 28, 2003
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yoshikazu Banno, Etsuro Kishi, Mitsutoshi Hasegawa, Kazuhiro Sando, Kazuya Shigeoka, Masahiko Miyamoto
  • Publication number: 20020189541
    Abstract: The present invention relates to a glue dropping machine mainly comprising an air-compressing source, a main air-compressing circuit designed with a pressure-adjusting valve, a pressure meter and a tri-valve; said main air-compressing circuit is connected to a soft tube at the other end, a secondary air-compressing circuit designed with a pressure-adjusting valve and a diverging tube perpendicular to the secondary air-compressing circuit. The diverging tube is connected to the top of the tri-valve at the other end and the secondary air-compressing circuit is opened to the air such that the diverging tube produces a negative pressure; a gun pistol using the power of the pressure to allow flow of glue through the needle head. A timing controller to control the tri-valve at the left-right valve and at the right valve.
    Type: Application
    Filed: June 14, 2001
    Publication date: December 19, 2002
    Inventor: Lily Chao
  • Publication number: 20020192357
    Abstract: A method of painting a product in a production painting facility includes the steps of selecting a hue and a chroma corresponding to the hue. The production painting facility utilizes a plurality of base paints that are mixable to constitute the hue and chroma selected. The base paints are pumped to a blending device in a ratio determined to be necessary to formulate the hue and chroma selected. The base paints are blended in the blending device according to the predetermined ratio forming a secondary paint having the hue and chroma previously selected. The secondary paint is delivered to a paint applicator such as an atomizer bell or an equivalent and is applied to the product being painted. The base paints are mixed at the production facility to create a virtually limitless number of secondary paint colors with only a limited number of base paints.
    Type: Application
    Filed: June 15, 2001
    Publication date: December 19, 2002
    Inventor: Mark E. Dion
  • Patent number: 6479309
    Abstract: A method for determining conformality of a process layer includes providing a wafer having a grating structure and a process layer formed over the grating structure; illuminating at least a portion of the process layer overlying the grating structure with a light source; measuring light reflected from the illuminated portion of the grating structure and the process layer to generate a reflection profile; and determining conformality of the process layer based on the reflection profile. A metrology tool adapted to receive a wafer having a grating structure and a process layer formed over the grating structure includes a light source, a detector, and a data processing unit. The light source is adapted to illuminate at least a portion of the process layer overlying the grating structure. The detector is adapted to measure light reflected from the illuminated portion of the grating structure and the process layer to generate a reflection profile.
    Type: Grant
    Filed: May 25, 2001
    Date of Patent: November 12, 2002
    Assignee: Advanced Micro Devices, Inc.
    Inventor: Marilyn I. Wright
  • Patent number: 6455097
    Abstract: A method of applying a treating liquid to a porous body (11), in particular a pre-baked carbon component of an aluminium production cell, such as an anode block, a cathode block or a sidewall. In this method first the body (11) to be treated is inserted, with its part to be treated facing up, in the treating chamber (12). At least one sealing member (13) is then applied to the body so as to isolate a space (14) in an upper part of the treating chamber (12) around the part of the body to be treated from a lower part (15) of the treating chamber around a bottom part of the body which is not to be treated. Next, treating liquid (10) is supplied to the upper part (14) of the treating chamber to cover the part of the body to be treated with the treating liquid and applying a vacuum to intake an amount of the treating liquid into pores in the part of the body to be treated. Then the body (11) is freed from the sealing member(s) (13), and removed from the treating chamber (12).
    Type: Grant
    Filed: September 16, 2000
    Date of Patent: September 24, 2002
    Assignee: Moltech Invent S.A.
    Inventors: Georges Berclaz, Gaynor Johnston, Vittorio de Nora
  • Patent number: 6447847
    Abstract: A robotic conformal coating system has a end effector and multiple tiltable valves coupled to the end effector. The end effector is capable of X, Y and Z axis motion, as well as rotation about the Z axis. A programmable controller controls the movement of the end effector and valves, as well as the actual dispensing and/or spraying of conformal coating.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: September 10, 2002
    Assignee: Precision Valve & Automation, Inc.
    Inventors: Anthony J. Hynes, Jonathan Neal Urquhart
  • Publication number: 20020117111
    Abstract: When a resist film is formed by discharging a resist solution onto the front face of a wafer housed in a cup, a relation between the film thickness of a resist film and the line width of a circuit pattern when the resist film is exposed into a predetermined pattern and thereafter developed is obtained in advance, from that relation, a line width with less variations corresponding to the changes in film thickness of the resist film is selected from among line widths within a designated region to form a resist film to have the film thickness corresponding to the selected line width. Accordingly, the line width of the circuit pattern after development is not likely to vary regardless of the changes in film thickness of the resist film formed on the wafer.
    Type: Application
    Filed: April 30, 2002
    Publication date: August 29, 2002
    Inventor: Kosuke Yoshihara
  • Publication number: 20020112664
    Abstract: An automated priming system and method for applying a liquid, such as a primer or treatment liquid, to a substrate provides a surface variation sensitive applicator assembly which applies a constant pressure to the substrate during the liquid application process and, therefore, provides a process which achieves a more uniform application path and coating thickness. The automated system includes a robot and at least one applicator assembly. The applicator assembly includes a base and an applicator tip mounted to the base. The applicator tip is adapted to receive a supply of liquid. The robot holds the base of the applicator and positions the applicator tip on the substrate for applying a liquid onto the substrate. One of the applicator and the robot is adapted to apply a constant pressure to the substrate during the application process.
    Type: Application
    Filed: April 26, 2002
    Publication date: August 22, 2002
    Applicant: Donnelly Corporation
    Inventor: William A. Johnson
  • Patent number: 6416582
    Abstract: A coating apparatus includes a supply unit containing liquid coating material and a reservoir receiving liquid coating material dispensed from the supply unit. A coater dispenses liquid coating material onto a moving strip of material. A liquid meter unit includes a flow passage and a flow regulator associated with the flow passage. A flow rate manager cooperates with the reservoir to determine the flow rate of liquid coating material passing through the flow passage in the liquid meter unit and operates the flow regulator to regulate the flow rate of liquid coating material discharged to the coater.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: July 9, 2002
    Assignee: Roll Coater, Inc.
    Inventors: Michael E. Falck, Norbert A. Satkoski
  • Patent number: 6402846
    Abstract: An automated priming system and method for applying a liquid, such as a primer or treatment liquid, to a substrate provides a surface variation sensitive applicator assembly which applies a constant pressure to the substrate during the liquid application process and, therefore, provides a process which achieves a more uniform application path and coating thickness. The automated system includes a robot and at least one applicator assembly. The applicator assembly includes a base and an applicator tip mounted to the base. The applicator tip is adapted to receive a supply of liquid. The robot holds the base of the applicator and positions the applicator tip on the substrate for applying a liquid onto the substrate. One of the applicator and the robot is adapted to apply a constant pressure to the substrate during the application process.
    Type: Grant
    Filed: March 14, 2001
    Date of Patent: June 11, 2002
    Assignee: Donnelly Corporation
    Inventor: William A. Johnson
  • Patent number: 6402845
    Abstract: Methods of dispensing process liquid to provide a uniform layer of the liquid on a surface are disclosed in accordance with the present invention. The methods include dispensing a process liquid on the surface and rotating the surface at a first speed to distribute an effective amount of the process liquid to substantially wet the surface. The method further includes rotating the surface at a second speed to distribute an effective amount of the process liquid to produce a layer of the process liquid on the surface. In a preferred embodiment for dispensing photoresist onto the surface of a semiconductor wafer, the method includes rotating the wafer at the first speed prior to dispensing the photoresist onto the surface. The preferred method further includes decelerating the wafer from the first to the second speed during the dispensing of the photoresist and terminating the dispensing process after the second speed is reached.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: June 11, 2002
    Assignee: Micron Technology, Inc.
    Inventor: Paul Shirley
  • Patent number: 6402844
    Abstract: Process gas supply/stop operations are intermittently performed. As the hydrophobic process progresses, the temperature of a gas contract portion of a wafer lowers. While the hydrophobic process stops, the temperature of the gas contact portion of the wafer rises to the original temperature. Thereafter, the hydrophobic process resumes. Thus, while the temperature of the gas contact portion of wafer is suppressed from largely lowering, the hydrophobic process can be performed. Thus, non-uniformity of the hydrophobic process on the front surface of the wafer is reduced.
    Type: Grant
    Filed: September 8, 1999
    Date of Patent: June 11, 2002
    Assignee: Tokyo Electron Limited
    Inventors: Koji Harada, Ryoichi Uemura
  • Patent number: 6391111
    Abstract: To provide a coating apparatus which is capable of making short a lag time up to action of a valve and making operate a discharging pump and a valve with the best timing. By employing electric-air regulators ER1 and ER2 of small size and high response speed as a speed controller for controlling a switching speed of a switching valve AV or a suck-back valve SV, total flowing course is made short, thereby a time lag up to operation of a valve is made short. Further, by detecting the pressure of a resist liquid being discharged from a discharging pump 120 by a pressure sensor 123, and by controlling the operation of each device of a discharging pump 120, a switching valve AV, and a suck-back valve SV through a controller 180, a discharging pump 120, a switching valve AV, and a suck-back valve SV can be operated with the best timings, and generation of particles due to dripping of a resist liquid at a tip end of a resist nozzle 60 is prevented from occurring.
    Type: Grant
    Filed: January 15, 1999
    Date of Patent: May 21, 2002
    Assignee: Tokyo Electron Limited
    Inventors: Akihiro Fujimoto, Kazuo Sakamoto, Nobukazu Ishizaka, Izumi Hasegawa
  • Patent number: 6334900
    Abstract: An apparatus for applying a gel onto a sheet of material for production of disposable undergarments, the sheet moving in a predetermined direction of manufacture at a predetermined rate of travel, the apparatus comprising: a container positioned to contain a supply of the gel; a shoe comprising a body having a lower surface, a proximal end positioned to receive the sheet of material as the sheet travels in the predetermined direction of manufacture, and a distal end, an inlet conduit positioned within the body to receive the gel therein, a chamber connected to the inlet conduit and positioned within the body, a groove extending along the lower surface of the proximal end of the body and a plurality of spaced-apart outlet conduits each extending from the chamber to the groove so that the gel is delivered onto the sheet of material in a pattern of substantially parallel lines; and a gel delivery controller positioned in fluid communication with the container and with the shoe, for providing a variably controlle
    Type: Grant
    Filed: October 1, 1998
    Date of Patent: January 1, 2002
    Inventors: John M. Tharpe, Jr., William L. Meadow
  • Publication number: 20010054380
    Abstract: A system and method for controlling triggering of spray guns in an automatic spray coating system, includes a hand-held pendant having input controls for entering spray gun “on” and spray gun “off” control parameters based upon observation of parts as they are conveyed past the spray guns by a conveyor. Gun triggering controls for optimized spray patterns, including extended and restricted spray patterns and combinations thereof, are entered and saved in a gun triggering controller according to an operator's inputs which include START SPRAY, STOP SPRAY, SAVE and SET PICKOFF controls. Multiple gun control parameters are stored as unique part coating recipes in the controller and are executable in look-ahead sequence based upon part identification as parts are conveyed toward the spray guns. The multiple gun control parameters are calculated by the controller from a fixed Pickoff distance from a part identification sensor to the spray guns.
    Type: Application
    Filed: August 21, 2001
    Publication date: December 27, 2001
    Inventors: Eric Coulibaly, Gene L. Todd
  • Patent number: 6311620
    Abstract: While a transfer sheet 3 including a water-soluble base sheet on which a print layer is provided is floated on water, an adhesion is applied after the base sheet is dissolved, thereby to form a semi-fluidal print layer. An object is pressed against the print layer to achieve printing. In this technique, the present printing method and apparatus shorten the warm-up time required for dissolving the base sheet of the transfer sheet 3 to improve the working efficiency, and the transfer sheet 3 is previously cut at a predetermined length and is then floated on the water surface 5, so that wasteful consumption of the transfer sheet is reduced. The bottom of a water tank 11 is formed to be shallow in the left side than in the right side, so that the amount of water contained in the water tank 11 is reduced to shorten the warm-up time.
    Type: Grant
    Filed: January 20, 2000
    Date of Patent: November 6, 2001
    Assignee: Katsuya Industrial Col, Ltd.
    Inventor: Toshio Ogisu
  • Publication number: 20010032587
    Abstract: A coating apparatus includes a supply unit containing liquid coating material and a reservoir receiving liquid coating material dispensed from the supply unit. A coater dispenses liquid coating material onto a moving strip of material. A liquid meter unit includes a flow passage and a flow regulator associated with the flow passage. A flow rate manager cooperates with the reservoir to determine the flow rate of liquid coating material passing through the flow passage in the liquid meter unit and operates the flow regulator to regulate the flow rate of liquid coating material discharged to the coater.
    Type: Application
    Filed: February 16, 2001
    Publication date: October 25, 2001
    Inventors: Michael E. Falck, Norbert A. Satkoski
  • Patent number: 6296708
    Abstract: A system and method for controlling triggering of spray guns in an automatic spray coating system, includes a hand-held pendant having input controls for entering spray gun “on” and spray gun “off” control parameters based upon observation of parts as they are conveyed past the spray guns by a conveyor. Gun triggering controls for optimized spray patterns, including extended and restricted spray patterns and combinations thereof, are entered and saved in a gun triggering controller according to an operator's inputs which include START SPRAY, STOP SPRAY, SAVE and SET PICKOFF controls. Multiple gun control parameters are stored as unique part coating recipes in the controller and are executable in look-ahead sequence based upon part identification as parts are conveyed toward the spray guns. The multiple gun control parameters are calculated by the controller from a fixed Pickoff distance from a part identification sensor to the spray guns.
    Type: Grant
    Filed: April 29, 1999
    Date of Patent: October 2, 2001
    Assignee: Nordson Corporation
    Inventors: Eric Coulibaly, Gene L. Todd