Fuel Injected Into Precombustion Chamber Formed In Piston Patents (Class 123/276)
  • Patent number: 7832372
    Abstract: A process is provided for enhancing homogeneous combustion and improving ignition in rotary and reciprocating piston IC engines. Physical embodiments supporting this process have secondary chambers embedded in the cylinder periphery to initiate radical ignition (“RI”) species generation in an earlier cycle for use in the main chamber combustion of a later cycle. These communicate with the main chamber via small conduits. Coordinated with the progressions facilitated by these secondary chambers are novel control measures for regulating the quantities of RI species ultimately generated for and conveyed to the later cycle. The pre-determinable presence of RI species so supplied then alters or adds controlled variety to the dominant chain-initiation reactions of the main combustion ignition mechanism of the later cycle. This presence does so by lowering both the heat and the fuel ratios required for starting and sustaining combustion.
    Type: Grant
    Filed: February 23, 2009
    Date of Patent: November 16, 2010
    Assignee: HCRI Technologies International, LLC
    Inventor: David A. Blank
  • Publication number: 20100147260
    Abstract: A direct fuel-injection engine includes a piston, a cavity recessed in a central part of a top face of the piston, and a fuel injector. At a main injection collision point of a fuel-injection axis when main injection is performed while the piston is near top dead center, a main injection collision angle formed between its tangent and the fuel-injection axis is set at an obtuse angle. Fuel colliding with the main injection collision point is deflected towards a cavity open end side. At a secondary injection collision point of the fuel-injection axis when performing secondary injection with the piston is further from top dead center, a secondary injection collision angle formed between its tangent and the fuel-injection axis is set at one of a right angle and an acute angle. Fuel colliding with the secondary injection collision point is deflected primarily in the circumferential direction of the cavity.
    Type: Application
    Filed: November 17, 2009
    Publication date: June 17, 2010
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Akihiro YAMAGUCHI, Yoshimasa KANEKO, Yukihisa YAMAYA, Yutaka TAJIMA, Kenichiro IKEYA, Goichi KATAYAMA, Nobuhiko SASAKI, Hiroshi SONO
  • Publication number: 20100108022
    Abstract: In a cross section in which squish flow from an outer peripheral part of a piston (13) toward a cavity (25) is large due to a width (W2) of a squish area (SA) being large and a squish clearance (C2) being small, a collision angle (?2) at which a fuel injection axis (Li2) collides with the cavity (25) is made large, whereas in a cross section in which squish flow is small due to the width of the squish area (SA) being small and the squish clearance being large, the collision angle at which a fuel injection axis collides with the cavity (25) is made small. This enables a tendency for fuel to flow out to the exterior of the cavity (25) in a cross section where the squish flow is small to be weakened, and a tendency for fuel to flow out to the exterior of the cavity (25) in a cross section where the squish flow is large to be strengthened, thereby making the conditions in which fuel and air are mixed uniform throughout the entire region of the cavity (25).
    Type: Application
    Filed: April 3, 2008
    Publication date: May 6, 2010
    Inventors: Hiroshi Sono, Tatsuya Uchimoto, Yukihisa Yamaya, Kenichiro Ikeya, Yutaka Tajima, Mitsuhiro Shibata, Nobuhiko Sasaki
  • Patent number: 7685990
    Abstract: A fuel injection apparatus for a fuel injector nozzle includes a moveable valve needle slideably located within a nozzle body, the nozzle body having an internal surface defining a valve seat between a fuel supply path and fuel outlets. The valve needle includes an obturator piston that is engagable with an axial fuel outlet and a two-stage lift mechanism for enabling lift of the valve needle. In a first stage lifted position of the valve needle, the valve face is spaced apart from the valve seat, and the obturator piston is positioned such that a fuel flow passage is opened between the obturator piston and the axial fuel outlet. In a second stage lifted position, the valve face is spaced further apart from the valve seat and the obturator piston is positioned such that the fuel flow passage between the obturator piston and the axial fuel outlet is substantially closed.
    Type: Grant
    Filed: November 29, 2007
    Date of Patent: March 30, 2010
    Assignee: Delphi Technologies, Inc.
    Inventor: Philip J. G. Dingle
  • Patent number: 7677221
    Abstract: The invention concerns an internal combustion engine, in particular with direct injection comprising at least one cylinder (10), one piston (30) sliding in said cylinder, a combustion chamber (26) delimited on one side by the upper side of the piston including a concave trough (32) wherein is arranged a dog point (34) with apex angle (a2) and a fuel injector (22) for injecting fuel at a spray angle (a1) not greater than 2 Arctg CD/2f where CD is the diameter of the cylinder (10) and F the distance between the point of origin of the fuel jets derived from the injector and the position of the piston (30) corresponding to a crankshaft angle of 50° relative to the upper dead center. The invention is characterized in that the apex angle (a2) of the dog point is greater than the spray angle (a1) by an angle ranging between 30° and 60°.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: March 16, 2010
    Assignee: Institut Francais du Petrole
    Inventors: Vincent Knop, Alain Ranini, Bruno Walter
  • Patent number: 7640094
    Abstract: A diesel engine having: a reentrant type cavity 11 depressed in the top of a piston 4; fuel injection means 9 that injects fuel towards the cavity 11; exhaust gas recirculation means 19 that recirculates a part of the exhaust gas into a combustion chamber; and a control device 26 that controls the fuel injection timing by the fuel injection means 9 and the EGR ratio or EGR quantity by the exhaust gas recirculation means 19, wherein in a predetermined operating region, the control device 26 implements premixed combustion by controlling the fuel injection timing by the fuel injection means 9 so that fuel injection is completed before the compression top dead center of the piston 4 and so that all the injected fuel enters the cavity 11, as well as controlling the EGR ratio or the EGR quantity by the exhaust gas recirculation means 19 so that the fuel injected by the fuel injection means 9 is ignited near the compression top dead center of the piston 4 after injection of fuel is completed.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: December 29, 2009
    Assignee: Isuzu Motors Limited
    Inventors: Naoya Ishikawa, Naoki Shimazaki
  • Publication number: 20090217905
    Abstract: A center cavity made up of a generally circular recess is formed in a head of a piston. An injector is provided for injecting fuel into the center cavity. Sub-cavities are connected to the center cavity on the periphery side of the head. The injector is positioned to inject fuel to a border portion between the sub-cavities and the center cavity.
    Type: Application
    Filed: December 27, 2005
    Publication date: September 3, 2009
    Applicant: YAMAHA HATSUDOKI KABUSHIKI KAISHA
    Inventors: Daijiro Tanaka, Naoki Onda
  • Publication number: 20090205607
    Abstract: An engine including a cylinder including a sliding piston with a combustion bowl associated with an off-center injector. The injector sprays fuel in a conical injection pattern form having an apex and is formed by asymmetrical jets that travel different lengths before coming into contact with an inner wall of the bowl. The wall includes a groove centered on a main axis and connected to a base from which a boss extends. The boss includes: a lower cone frustum including a base included in a horizontal plane of the base and centered on the main axis of symmetry, having an apex as the symmetrical point of the apex of the injection pattern in relation to the main axis of symmetry; and an upper cone frustum including a base formed by an upper horizontal face of the lower cone frustum, having an apex corresponding to the injection pattern apex.
    Type: Application
    Filed: November 29, 2006
    Publication date: August 20, 2009
    Applicant: RENAULT S.A.S.
    Inventor: Franck Levy
  • Patent number: 7565893
    Abstract: An engine assembly may include an engine block defining a cylinder bore, a piston disposed within the bore, and a spark ignited direct injection fuel system. The piston may be disposed within the bore at a position corresponding to at least 50 percent of an intake stroke of the piston. The piston and the cylinder bore may partially define a combustion chamber. The spark ignited direct injection fuel system may include a fuel injector that provides a fuel flow to the combustion chamber during the intake stroke. The fuel flow may include a plume having an angular span. The plume may have a fuel volume associated therewith and may maintain at least 30 percent of the fuel volume within the angular span. The plume may extend into the cylinder bore a distance corresponding to the piston position.
    Type: Grant
    Filed: February 22, 2008
    Date of Patent: July 28, 2009
    Assignee: GM Global Technology Operations, Inc.
    Inventor: Akram R. Zahdeh
  • Patent number: 7513238
    Abstract: A directly injecting internal combustion engine has at least one cylinder which has a combustion space and in which a piston executes an oscillating movement, and an injection nozzle for the injection of fuel into the combustion space. The piston has a piston recess which has in its central region an elevation extending in the direction of a cylinder head. A surface of the piston recess which adjoins the elevation in the direction of the recess edge is connected to the elevation via a radius so an injection jet impinging in this region and injected at the earliest possible time point is distributed both in the elevation direction and in the recess edge direction. The surface adjoining the elevation in that direction has an extent in that direction such that an injection jet injected at the latest possible time point impinges onto the surface and is distributed both in the elevation direction and in the recess edge direction.
    Type: Grant
    Filed: October 15, 2004
    Date of Patent: April 7, 2009
    Assignee: Daimler AG
    Inventors: Ruediger Pfaff, Martin Schnabel, Joachim Suess
  • Publication number: 20090084346
    Abstract: An improved gas flow injector has been developed for use in a combustion system. The gas flow injector has an inner nozzle with tubular configuration for directing a first gas stream to a location distal to the gas flow injector. The inner nozzle has an outlet end portion and a longitudinal central axis. Disposed about the inner nozzle is an outer nozzle having a tubular configuration, for directing a second gas stream to a location proximal to the gas flow injector. A diverter is mounted to the outlet end portion of the inner nozzle and extends at least partially into the second gas stream. The diverter has a surface disposed at an acute angle relative to the longitudinal central axis of the inner nozzle to redirect at least a portion of the second gas stream in a direction transverse to the longitudinal central axis. Also disclosed is a method of injecting a gas into a combustion system using the gas flow injector of this invention.
    Type: Application
    Filed: September 28, 2007
    Publication date: April 2, 2009
    Inventors: Wei Zhou, David K. Moyeda, William T. Lipinski, Quang H. Nguyen, Larry W. Swanson
  • Patent number: 7493886
    Abstract: A process is provided for enhancing homogeneous combustion and improving ignition in rotary and reciprocating piston IC engines. Physical embodiments supporting this process have secondary chambers embedded in the cylinder periphery to initiate radical ignition (“RI”) species generation in an earlier cycle for use in the main chamber combustion of a later cycle. These communicate with the main chamber via small conduits. Coordinated with the progressions facilitated by these secondary chambers are novel control measures for regulating the quantities of RI species ultimately generated for and conveyed to the later cycle. The pre-determinable presence of RI species so supplied then alters or adds controlled variety to the dominant chain-initiation reactions of the main combustion ignition mechanism of the later cycle. This presence does so by lowering both the heat and the fuel ratios required for starting and sustaining combustion.
    Type: Grant
    Filed: April 3, 2007
    Date of Patent: February 24, 2009
    Inventor: David Alan Blank
  • Patent number: 7472678
    Abstract: An object of the present invention is to provide a combustion chamber shape of a direct injection type diesel engine in which a black smoke generation amount can be suppressed during no-load operation while suppressing NOx and fuel consumption. The combustion chamber 5 is formed in a recessed shape in a piston top wall 3 and injecting fuel at a predetermined nozzle hole angle ? into the combustion chamber 5 from a nozzle hole 20 of a fuel injection valve having a nozzle hole center O1 substantially on a cylinder center line.
    Type: Grant
    Filed: May 25, 2005
    Date of Patent: January 6, 2009
    Assignee: Yanmar Co., Ltd.
    Inventors: Keiichi Tsujimoto, Shunji Hamaoka
  • Patent number: 7441535
    Abstract: The invention relates to a shape of a combustion chamber for a direct-injection diesel engine, in which a mixture in, particularly, an expansion stroke is promoted by optimally designing the shape of the combustion chamber, and further, the compatibility between PM reduction and NOx reduction can be achieved by improving a retardation limit and speeding up combustion at a high EGR. The inside of a combustion chamber 12 formed at a top of a piston is formed in such a manner that a vertically cross-sectional shape passing a center axis O2 inside of the combustion chamber is symmetric with respect to the center axis. Furthermore, an opening 18 at an upper end of the combustion chamber 12 is formed into a substantially polygonal shape in combination of round portions 21 and straight portions 22.
    Type: Grant
    Filed: September 29, 2005
    Date of Patent: October 28, 2008
    Assignee: Yanmar Co., Ltd.
    Inventors: Keiichiro Yuzaki, Hiroyuki Fujii
  • Patent number: 7415963
    Abstract: The invention relates to a direct-injection internal combustion engine that is operated in a first operating range associated with the low part load, with largely homogeneous combustion of the mixture and subsequent injection. Said internal combustion engine is operated in a second operating range associated with the middle part load, with low-temperature combustion of the mixture. In this way, minimum nitrogen oxide and soot emissions and a high degree of efficiency can be achieved both in the lower part load region and up to the full load region.
    Type: Grant
    Filed: April 16, 2004
    Date of Patent: August 26, 2008
    Assignee: AVL List GmbH
    Inventors: Franz Chmela, Janos Csato, Helmut Eichlseder, Guenter Figer, Christian Fuchs, Michael Glensvig, Peter Herzog, Thomas Kammerdiener, Klemens Neunteufl, Gerhard Pirker, Theodor Sams, Michael Weissbaeck, Andreas Wimmer
  • Patent number: 7395806
    Abstract: A reciprocating internal-combustion engine having at least two gas intake ports (3) with gas intake valves (6), at least one gas exhaust port (4) with a gas exhaust valve (7) and at least one ignition device (14) per cylinder (1) is provided. The engine can also include a combustion chamber (1.1) formed by a cylinder cover (2.1) and a crown (11.1) of a piston (11). A trough-shaped recess (12) can be provided in the piston crown (11.1) and is bounded by a trough base (12.1) and side walls (16). The recess (12) can intersect a roof ridge (11.2) on the piston crown (11.1) and the trough base (12.1) slopes towards a fuel injection nozzle (8) and ends in a wall zone (12.2) extending steeply upwards on its side facing the fuel injection nozzle (8).
    Type: Grant
    Filed: May 22, 2006
    Date of Patent: July 8, 2008
    Assignee: FEV Motorentechnik GmbH
    Inventors: Jorg Ballauf, Jose Geiger, Martin Winter
  • Patent number: 7380536
    Abstract: The invention relates to a combustion recess in the head of a piston for a diesel engine, the piston being provided with a cooling duct optionally existing in the form of a cooled ring carrier. This combustion recess has, in the radially outer edge area, an undercut which is formed such that the radially outer delimitation of the combustion recess is situated sufficiently near the cooling duct so that the cooling duct has a cooling effect upon the combustion recess.
    Type: Grant
    Filed: January 24, 2005
    Date of Patent: June 3, 2008
    Assignee: MAHLE GmbH
    Inventor: Wolfgang Issler
  • Patent number: 7370627
    Abstract: An optimized two-stroke internal combustion diesel engine, suitable for locomotive applications, has been developed to meet the EPA locomotive Tier 2 emission standards. To achieve a low emission target below the EPA Tier 2 standards for NOx (5.5 g/bhp-hr) and particulates (0.2 g/bhp-hr), several innovative changes have been made to the engine. These changes include: a new piston bowl geometry; low oil consumption piston rings; optimized surface finish cylinder liner; optimized fuel injection camlobe; modified fuel injector nozzle; new efficient aftercooler; optimized oil separator; and optimized turbocharger.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: May 13, 2008
    Assignee: Electro-Motive Diesel, Inc.
    Inventors: Budhadeb Mahakul, Kenneth M. Sinko, Rafiqul Islam, Chih L. Liu, Frank M. Graczyk, Brent J. Valesano, Randal K. Albright
  • Patent number: 7318406
    Abstract: A piston in a direct injection spark ignition internal combustion engine is configured to reciprocate upward and downward within a combustion chamber along a reciprocating axis. The piston comprises an upper end which partly defines the combustion chamber; a bowl defined on the upper end of the piston, the bowl having an at least partially curved sidewall region extending upward from a bottom surface of the bowl, the bowl being configured so that fuel injected laterally into the bowl toward the curved sidewall region from an injection side of the bowl is directed along the curved sidewall region and upward toward a spark plug of the internal combustion engine, where the bowl has a converging contour in which a curvature of the converging contour is greater at a portion of the contour near the spark plug than a portion of the contour near the injection side of the bowl.
    Type: Grant
    Filed: April 10, 2006
    Date of Patent: January 15, 2008
    Assignee: Ford Global Technologies LLC
    Inventors: Jianwen Yi, Zheng Xu, Steven Wooldridge
  • Publication number: 20070235002
    Abstract: A process is provided for enhancing homogeneous combustion and improving ignition in rotary and reciprocating piston IC engines. Physical embodiments supporting this process have secondary chambers embedded in the cylinder periphery to initiate radical ignition (“RI”) species generation in an earlier cycle for use in the main chamber combustion of a later cycle. These communicate with the main chamber via small conduits. Coordinated with the progressions facilitated by these secondary chambers are novel control measures for regulating the quantities of RI species ultimately generated for and conveyed to the later cycle. The pre-determinable presence of RI species so supplied then alters or adds controlled variety to the dominant chain-initiation reactions of the main combustion ignition mechanism of the later cycle. This presence does so by lowering both the heat and the fuel ratios required for starting and sustaining combustion.
    Type: Application
    Filed: April 3, 2007
    Publication date: October 11, 2007
    Inventor: David Alan BLANK
  • Patent number: 7234437
    Abstract: A direct-injection internal combustion engine and a combustion method therefore in which fuel injection timing of a fuel injection valve is so configured that (a) the fuel inverted from a cavity in a crown portion of a piston reaches proximity to the discharge electrode portion of a spark plug later than the time of ignition or (b) fuel injection by the fuel injection valve is completed at approximately the same time of ignition. There is no risk of rich combustion at the discharge electrode portion due to the mixed fuel-air mass having a high fuel density, and consequently problems such as wear on the spark plug or smoke generation can be avoided.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: June 26, 2007
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Koji Hiraya, Toshiya Kono, Masahiro Fukuzumi
  • Patent number: 7185614
    Abstract: A piston for an internal combustion engine is disclosed. The piston has a piston crown with a face having an interior annular edge. The piston also has first piston bowl recessed within the face of the piston crown. The first piston bowl has a bottom surface and an outer wall. A line extending from the interior annular edge of the face and tangent with the outer wall forms an interior angle greater than 90 degrees with the face of the piston. The piston also has a second piston bowl that is centrally located and has an upper edge located below a face of the piston crown.
    Type: Grant
    Filed: October 28, 2004
    Date of Patent: March 6, 2007
    Assignee: Caterpillar Inc
    Inventors: Darrel Henry Meffert, Roger Leroy Urven, Jr., Cory Andrew Brown, Mark Harold Runge
  • Patent number: 7156069
    Abstract: A combustion chamber opening toward a cylinder head is provided on a top surface of a piston, and this combustion chamber comprises a first volume having an inclined surface and a second volume further recessed from the first volume toward a pin boss. Fuel spray F from a fuel injection nozzle is injected toward an inner peripheral wall section of the second volume in a former stage of fuel injection and toward the inclined surface of the first volume in a later stage of fuel injection, and the percentage of the fuel injection period in the former stage against the total fuel injection period is set to the range from 40% to 70%.
    Type: Grant
    Filed: February 2, 2006
    Date of Patent: January 2, 2007
    Assignee: Komatsu Ltd.
    Inventors: Yutaka Ono, Tadashi Iijima, Masaki Takahashi
  • Patent number: 7104247
    Abstract: A direct fuel injection engine has a fuel injection valve that injects fuel toward a cavity formed in a top of a piston, and a spark plug that ignites the fuel-air mixture resulting from the fuel injection. The direct fuel injection engine is configured to strengthen the penetration of the fuel streams, to improve the directionality of the fuel streams and to form in the cavity an agglomerate fuel-air mixture that is homogeneous and has uniform concentration. The cavity preferably has a bottom surface, a curved surface, and a flat surface. The fuel injection valve has a plurality of injection vents that spray solid-core fuel streams with angles formed between adjacent injection vents that are less than or equal to the spray angle of the fuel stream sprayed from each injection vent. The fuel streams form a combined fuel stream having a hollow circular cone shape.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: September 12, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Koji Hiraya, Tomonori Urushihara
  • Patent number: 7073478
    Abstract: In an internal combustion engine with auto-ignition in which the fuel is injected directly into the combustion chamber by means of a fuel injection nozzle in the form of multiple fuel jets, wetting of the combustion chamber-side cylinder head surface is minimized by recesses formed in the cylinder head whereby some of the fuel is reflected by the piston towards the cylinder head when the piston is in a position adjacent the cylinder head and directed at least partially into the recesses formed in the cylinder head.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: July 11, 2006
    Assignee: DaimlerChrysler AG
    Inventor: Herbert Zöller
  • Patent number: 7055490
    Abstract: An in-cylinder injection, spark ignited internal combustion engine including a fuel injection valve spraying fuel substantially in a sector having a relatively small thickness and spreading substantially vertically to implement homogenous combustion and stratified combustion, ensures that for stratified combustion a large portion of the sprayed fuel is injected into a cavity and thus sufficiently vaporized and positioned as a combustible air fuel mixture in a vicinity of an ignition plug. A fuel injection valve is arranged at a perimeter of an upper portion of the cylinder and a piston has a top surface provided with a cavity biased in location to be farther from the fluid injection valve and having a wall opposite the fuel injection valve deviating toward the cylinder's substantial center the fuel sprayed for stratified combustion through the fuel injection valve into the cavity.
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: June 6, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hisao Suzuki, Masato Kawauchi
  • Patent number: 7040281
    Abstract: A method of operating a gaseous-fueled internal combustion engine comprises selecting one of at least two predetermined operating modes as a function of engine load and engine speed. A first operating mode is selected when said engine is commanded to operate within a first region corresponding to a low load and low speed range, and a second operating mode is selected when said engine is commanded to operate within a second region distinct from said first region and corresponding to at least one of a greater load and a greater speed range compared to said first region. In the first operating mode, the gaseous fuel is introduced in a single injection event with the injection valve commanded to open with a constant amplitude A1. In the second operating mode, the gaseous fuel is introduced in a single injection event and the injection valve is commanded to begin with a constant amplitude A2 for a predetermined time and then to open to an amplitude A3, wherein amplitude A3 is greater than amplitude A2.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: May 9, 2006
    Assignee: Westport Research Inc.
    Inventors: John G. Crawford, Kenneth R. C. Mann
  • Patent number: 7040279
    Abstract: A Divided Chamber combustion system comprising an energy-cell built in the bottom of a deep piston bowl; aligned in the cylinder's centerline; in fluid communication with the main combustion chamber through one main transfer passage disposed in its centerline and a plurality of auxiliary transfer passages circularly disposed around it. Each auxiliary transfer passage is at least inclined on a plane parallel to the cell's centerline. The injection nozzle, centrally-located in the fire deck of the cylinder head, includes a central pintle discharging fuel on the cylinder's centerline; and a plurality of small auxiliary orifices circularly surrounding the central pintle; discharging at a radial angle to the cylinder's centerline.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: May 9, 2006
    Inventor: Jose Francisco Regueiro
  • Patent number: 7028662
    Abstract: A direct fuel injection engine is provided that an appropriate stratified fuel-air mixture is formed to conduct good stratified combustion over a wide range of loads. The engine has a fuel injection valve that is arranged at an upper surface of the combustion chamber on or near the center reciprocation axis of the piston and oriented such that the injection center axis of the fuel stream injected therefrom is slanted with respect to the center reciprocation axis of the piston. The piston is disposed in the combustion chamber to move along a cylinder center axis. The piston has a top surface having a first outer cavity having a first cavity center axis, and a second inner cavity located in the outer cavity. The second inner cavity has a second cavity center axis offset from the cylinder center axis of the piston in a direction perpendicular to the cylinder center axis.
    Type: Grant
    Filed: October 21, 2004
    Date of Patent: April 18, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Hirofumi Tsuchida, Koji Hiraya, Isamu Hotta, Taisuke Shiraishi, Toshikazu Shiino
  • Patent number: 7013861
    Abstract: An internal combustion engine has compression ignition, in which fuel is injected as a pre-injection and main injection directly into a working space by means of an injection nozzle having a plurality of injection holes, with the pre-jection taking place in a clocked manner. In order to minimize the moistening of the walls of the combustion chamber, a combustion chamber is provided, in which are arranged an injection nozzle in the region of a cylinder center axis in the cylinder head and a piston recess arranged in the piston head, with an approximately centrally situated piston recess projection being arranged in the piston recess. The stroke of a nozzle needle of the injection nozzle is set in such a manner that a restricting of the range of the injected fuel jets is obtained.
    Type: Grant
    Filed: March 8, 2003
    Date of Patent: March 21, 2006
    Assignee: DaimlerChrysler AG
    Inventors: Rolf Hutmacher, Gerhard Koenig, Karl Maderthaner, Alois Raab
  • Patent number: 6955165
    Abstract: A combustion chamber assembly for use in a piston of a diesel engine includes a combustion chamber being defined intersecting a crown of the piston, the combustion chamber being substantially defined by three surfaces, a post being in part a spherical surface, a bottom and first side portion being an annular surface, and a second side portion being a taper surface, the combustion chamber having at least three reentrancies. A piston incorporating the combustion chamber assembly and a method of forming the combustion chamber are further included.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: October 18, 2005
    Assignee: International Engine Intellectual Property Company, LLC
    Inventor: Zhengbai Liu
  • Patent number: 6935301
    Abstract: A combustion chamber assembly for use in a diesel engine, includes a combustion chamber having a lower portion and an upper portion and being defined in a crown of a piston, the combustion chamber lower portion being formed of a plurality of spherical and annular surfaces having smooth annular transitions; and the combustion chamber upper portion having at least one step defining a flat surface and defining a transition between the lower portion and the crown. A piston incorporating the combustion chamber assembly and a method for forming the combustion chamber assembly are further included.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: August 30, 2005
    Assignee: International Engine Intellectual Property Company, LLC
    Inventor: Zhengbai Liu
  • Patent number: 6912989
    Abstract: A fuel injection control device for a direct fuel injection engine is configured to selectively control a fuel injection valve, which is configured and arranged to directly inject a first fuel stream per cycle into a combustion chamber, to use a first fuel injection timing when the controller determines that a stratified air-fuel mixture will be difficult to form during a second fuel injection timing based on a determination of an engine operation parameter by at least one sensor. The first fuel injection timing is set to control the injection valve to inject the first fuel stream during an intake stroke while a piston in the combustion chamber is approximately at an intake top dead center position such that a majority of the first fuel stream injected from the fuel injection valve is received inside a cavity formed on the piston.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: July 5, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Akira Tayama, Hirofumi Tsuchida, Toshikazu Shiino, Taisuke Shiraishi, Koji Hiraya
  • Patent number: 6907856
    Abstract: The invention relates to an internal combustion engine with spark ignition and direct fuel injection. The inventive engine comprises: a cylinder; a cylinder head; a piston which is mounted to slide in the cylinder; a combustion chamber which is defined in the cylinder between the cylinder head and the piston; a fuel injector which opens into the combustion chamber; a spark plug; inlet and exhaust valves; and a fuel injection pump which supplies the injector with a flow of pressurized fuel. According to the invention, the pressure of the fuel flow supplied to the injector exceeds 300 bar and, preferably, reaches or exceeds 500 bar.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: June 21, 2005
    Assignee: Peugeot Citroen Automobiles S.A.
    Inventors: Eric Bourguignon, Pascal Sulkowski
  • Patent number: 6892693
    Abstract: A piston for an internal combustion engine is disclosed. A bowl-shaped recess is constructed in the combustion face of the piston. The recess has a w-shaped cross-section. The w-shaped cross-section is unsymmetrical and has at least one side that is mostly vertical. The recess is positioned off-center in the face of the piston so that fuel that is injected into the cylinder is redirected by the recess toward a center space of the cylinder thereby improving combustion of fuel in the cylinder and preventing fuel from accumulating about a periphery of the combustion chamber.
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: May 17, 2005
    Assignee: Bombardier Recreational Products, Inc.
    Inventors: David T. Montgomery, Sebastian Strauss
  • Patent number: 6840209
    Abstract: Cleaning of exhaust gas and reduction of fuel costs are aimed at while realizing homogenious charge (or pre-mixing) compression ignition combustion and performing fuel injection in a suitable manner in all regions of engine operation. In a direct injection diesel engine there are provided an conventional injection mode in which fuel is injected with a timing (I) in the vicinity of the compression top dead center of piston (1) and a homogenious charge compression injection mode in which fuel is injected with a timing (II to V) which is earlier than that in the conventional injection mode, and such that fuel ignition does not occur at least until injection has been completed, fuel injection being performed by the conventional injection mode during full load operation of the engine and fuel injection being performed by the homogenious charge compression injection mode during part (low/medium) load operation of the engine.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: January 11, 2005
    Assignee: Isuzu Motors Limited
    Inventor: Naoki Shimazaki
  • Publication number: 20040261760
    Abstract: The disclosure concerns an internal combustion engine with controlled ignition having at least a combustion chamber (4), means (8, 18) for injection of fuel or an air-fuel mixture into the combustion chamber (4), ignition means (7) to generate an ignition of the air-fuel mixture in the combustion chamber (4), the ignition means (7) comprising a spark generator (13) arranged in a precombustion chamber (1) delimited by a wall (12), the precombustion chamber (1) communicating with the combustion chamber (4) through at least a port (5) formed in the wall (12), wherein the means (8, 18) for injection are adapted to inject the fuel into the combustion chamber (4) at a pressure of at least 250 bar such as to create an air fuel mixture and to make it easier for a part of this mixture to penetrate inside the precombustion chamber (1).
    Type: Application
    Filed: April 2, 2004
    Publication date: December 30, 2004
    Inventor: Cyril Robinet
  • Patent number: 6827059
    Abstract: Method for injecting fuel into the combustion chamber of a direct-injection internal-combustion engine, said chamber being delimited by the wall of a cylinder (10), a cylinder head (12) and a piston (22) comprising a bowl (26) inside which a teat (28) is arranged. According to the invention, the fuel is injected by means of an injection nozzle (24) allowing to obtain an engine injection sensitivity greater than or equal to 380 mm3/30 s and having a nappe angle (a1) less than or equal to 2 ⁢ Arctg ⁢ CD 2 ⁢ F , where CD is the diameter of cylinder (10) and F the distance between the point of origin of the fuel jets and the position of the piston corresponding to a crankshaft angle of 50° in relation to the top dead center (TDC).
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: December 7, 2004
    Assignee: Institut Francais Du Petrole
    Inventors: Bertrand Gatellier, Bruno Walter
  • Patent number: 6814046
    Abstract: A direct fuel injection engine basically comprises a combustion chamber, a piston with a cavity, a fuel injection valve, a spark plug and a control unit. The fuel injection valve is configured and arranged to directly inject a fuel stream into the combustion chamber in a substantially constant hollow circular cone shape in a stratified combustion region. The control unit is configured to ignite a first air-fuel mixture formed directly after the fuel stream is injected and prior to a majority of the fuel stream striking the cavity when the direct fuel injection engine is operating in a low-load stratified combustion region, and to ignite a second air-fuel mixture formed after a majority of the fuel stream is guided by the cavity toward an upper portion of the combustion chamber above the cavity when the direct fuel injection engine is operating in a high-load stratified combustion region.
    Type: Grant
    Filed: March 1, 2004
    Date of Patent: November 9, 2004
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Koji Hiraya, Eiji Takahashi, Hirofumi Tsuchida, Isamu Hotta, Akihiko Kakuho
  • Publication number: 20040216714
    Abstract: A fuel injection control device for a direct fuel injection engine is configured to selectively control a fuel injection valve, which is configured and arranged to directly inject a first fuel stream per cycle into a combustion chamber, to use a first fuel injection timing when the controller determines that a stratified air-fuel mixture will be difficult to form during a second fuel injection timing based on a determination of an engine operation parameter by at least one sensor. The first fuel injection timing is set to control the injection valve to inject the first fuel stream during an intake stroke while a piston in the combustion chamber is approximately at an intake top dead center position such that a majority of the first fuel stream injected from the fuel injection valve is received inside a cavity formed on the piston.
    Type: Application
    Filed: March 25, 2004
    Publication date: November 4, 2004
    Applicant: Nissan Motor Co., Ltd.
    Inventors: Akira Tayama, Hirofumi Tsuchida, Toshikazu Shiino, Taisuke Shiraishi, Koji Hiraya
  • Publication number: 20040211388
    Abstract: A direct fuel injection engine basically comprises a combustion chamber, a piston with a cavity, a fuel injection valve, a spark plug and a control unit. The fuel injection valve is configured and arranged to directly inject a fuel stream into the combustion chamber in a substantially constant hollow circular cone shape in a stratified combustion region. The control unit is configured to ignite a first air-fuel mixture formed directly after the fuel stream is injected and prior to a majority of the fuel stream striking the cavity when the direct fuel injection engine is operating in a low-load stratified combustion region, and to ignite a second air-fuel mixture formed after a majority of the fuel stream is guided by the cavity toward an upper portion of the combustion chamber above the cavity when the direct fuel injection engine is operating in a high-load stratified combustion region.
    Type: Application
    Filed: March 1, 2004
    Publication date: October 28, 2004
    Applicant: Nissan Motor Co., Ltd.
    Inventors: Koji Hiraya, Eiji Takahashi, Hirofumi Tsuchida, Isamu Hotta, Akihiko Kakuho
  • Patent number: 6799550
    Abstract: The invention relates to a spark-ignition engine having direct fuel injection, the fuel injector (2) and the spark plug (3) being arranged centrally on the upper side of the combustion chamber (1). The fuel injector produces an asymmetrical injection volume, so that the electrodes of the spark plug (3) are not directly affected by liquid fuel. The electrodes are, however, situated in a region reached by evaporating fuel.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: October 5, 2004
    Assignee: Ford Global Technologies, LLC
    Inventor: Martin Wirth
  • Publication number: 20040182358
    Abstract: An engine is provided which includes various precise configuration parameters, including dimensions, shape and/or relative positioning of the combustion chamber features, resulting in a combustion process minimizing NOx emissions and particulates. The combustion chamber includes a spray angle relative to an inner bowl floor angle that maximizes the amount of fuel in contact with the inner bowl, in combination with one or more of the following: a vertical distance from the tip of the piston bowl to the injection orifices; a number of injection orifices; a swirl ratio; a vertical distance from the injection orifices to an inner face of the cylinder head; a distance from the piston top surface to the cylinder head; a radius of curvature of an outer bowl section; a radius of curvature at an edge of the piston bowl; a ratio of the piston bowl diameter to the cylinder diameter; and the cylinder diameter.
    Type: Application
    Filed: April 1, 2004
    Publication date: September 23, 2004
    Applicant: Cummins Inc.
    Inventors: Wayne A. Eckerle, Donald W. Stanton, Francois Ntone
  • Publication number: 20040154580
    Abstract: The invention relates to a method of controlling the injection of a fluid into an internal combustion engine (1), comprising a piston (3) reciprocating in a cylinder (2) between top and bottom dead center points, and a nozzle (4) arranged in the cylinder (2). The method comprises the steps of injecting a fluid with an initial injection pressure (NOP1) into the cylinder (2), said fluid being ignited, so that the pressure in the cylinder (2) increases, thereby causing the piston (3) to be displaced towards the bottom dead center point in the cylinder (2), and that a least one injection pause (U1) is effected during the injection of the fluid.
    Type: Application
    Filed: April 9, 2004
    Publication date: August 12, 2004
    Inventors: Jan Eismark, Arne Andersson, Anders Hoglund, Bo Svensson
  • Publication number: 20040154579
    Abstract: A piston for an internal combustion engine is disclosed. A bowl-shaped recess is constructed in the combustion face of the piston. The recess has a w-shaped cross-section. The w-shaped cross-section is unsymmetrical and has at least one side that is mostly vertical. The recess is positioned off-center in the face of the piston so that fuel that is injected into the cylinder is redirected by the recess toward a center space of the cylinder thereby improving combustion of fuel in the cylinder and preventing fuel from accumulating about a periphery of the combustion chamber.
    Type: Application
    Filed: February 12, 2003
    Publication date: August 12, 2004
    Inventors: David T. Montgomery, Sebastian Strauss
  • Publication number: 20040123833
    Abstract: An direct fuel injection spark ignition internal combustion engine comprises a fuel injection valve arranged at a substantially center part of an upper are of a combustion chamber, and a piston having a crown surface with a cavity shaped so that a center axis of a substantially conical-shaped fuel stream injected from the fuel injection valve is substantially coincident with a center axis of the piston. In a low-load stratified combustion operating region when spark ignition is executed, the fuel injection angle is increased to form a first combustible air-fuel mixture before the fuel stream collides against the cavity of the piston crown surface. In a high-load stratified combustion operating region, the fuel injection angle is reduced to form a second combustible air-fuel mixture after the fuel stream collides against the cavity of the piston crown surface.
    Type: Application
    Filed: October 28, 2003
    Publication date: July 1, 2004
    Applicant: Nissan Motor Co., Ltd.
    Inventors: Isamu Hotta, Koji Hiraya, Masaaki Kubo, Akihiko Kakuho
  • Publication number: 20040123832
    Abstract: An internal combustion engine piston having a combustion bowl with fuel control structure for redirecting at least a portion of the fuel exiting the combustion bowl. One form of the piston includes a sharp edge disposed at the outer surface of the piston adjacent the entrance to the combustion bowl and a rounded fuel receiving lip located within the combustion bowl.
    Type: Application
    Filed: June 25, 2003
    Publication date: July 1, 2004
    Inventors: David P. Quigley, Patrick R. Shea, Aaron S. Quinton, Dana E. Richardson, Doug Doup
  • Patent number: 6739308
    Abstract: The present invention provides a piston for a diesel engine that reduces emissions generated during the combustion of fuel in a combustion chamber and a head that allows more air to flow into and out of the combustion chamber. The piston includes an igniter that ignites fuel injected into the combustion chamber and a piston bowl. The piston bowl agitates air in the combustion chamber to quickly mix the fuel and air before the igniter ignites the fuel and to reduce carbon build-up from unburned fuel in the combustion chamber. By igniting the fuel shortly after it is injected into the combustion chamber, the igniter reduces the time between injection and combustion of the fuel in the combustion chamber. Thus, the amount of NOx produced during combustion is reduced. Furthermore, injection of the fuel can commence when the piston is closer to top dead center and thus more power can be generated.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: May 25, 2004
    Assignee: Hatch & Kirk, Inc.
    Inventor: John M. Curtis
  • Patent number: 6715463
    Abstract: The in-cylinder fuel injection engine is characterized in that fuel is injected into the combustion chamber in two directions. When the homogeneous charge combustion is performed, a first spray block of fuel is injected inside of the cavity and a second spray block of fuel is injected outside of the cavity. When the stratified charge combustion is performed, both spray blocks are injected inside of the cavity.
    Type: Grant
    Filed: June 10, 2003
    Date of Patent: April 6, 2004
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Shinya Kudo, Akira Akimoto
  • Publication number: 20040060537
    Abstract: A combustion chamber assembly for use in a piston of a diesel engine includes a combustion chamber being defined in a crown of a piston, the combustion chamber having a center portion, the center portion being defined at least in part by a surface being a portion of a convex sphere to define a post, the sphere having a radius and an origin, the origin of the radius lying on a combustion chamber central axis and the combustion chamber further having an outwardly radially disposed sidewall margin, the sidewall margin being defined in part by an annular surface, the annular surface being concave and having an origin and a radius. The combustion chamber is further defined by an annular bowl lip surface. A piston and a method of forming a combustion chamber are further included.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 1, 2004
    Inventors: Zhengbai Liu, Xinqun Gui