Silicon Or Germanium Containing Patents (Class 136/261)
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Patent number: 8084280Abstract: A method of manufacturing a solar cell wherein a pre-cleaning step is completed prior to a saw damage removal step and prior to texturization, thereby resulting in the subsequently formed textured surface to have a more homogeneous textural morphology.Type: GrantFiled: October 5, 2010Date of Patent: December 27, 2011Inventors: Ismail Kashkoush, Gim-Syang Chen
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Patent number: 8084684Abstract: A three-dimensional thin-film solar cell 100, comprising a three-dimensional thin-film solar cell substrate comprising a plurality of single-aperture or dual-aperture unit cells with emitter junction regions 522 and doped base regions 530, emitter metallization regions 525 and base metallization regions 532. Optionally, the three-dimensional thin-film solar cell may be mounted on a rear mirror for improved light trapping and conversion efficiency.Type: GrantFiled: October 6, 2007Date of Patent: December 27, 2011Assignee: Solexel, Inc.Inventor: Mehrdad Moslehi
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Publication number: 20110308613Abstract: The present invention discloses a photovoltaic device comprising a multilayer structure for generating and transporting charge, wherein the multilayer structure comprises: a substrate; an anode layer; a hole transporting layer; a first nanostructure/conjugated polymer hybrid layer; an network-shaped electron transporting layer matched to the hybrid layer; and a cathode layer. The mentioned electron transporting layer is composed of a plurality of second nanostructures, and the plurality of second nanostructures is staked on each other, so as to form the interconnecting network. Furthermore, this invention also discloses methods for forming the photovoltaic device.Type: ApplicationFiled: August 10, 2011Publication date: December 22, 2011Applicant: National Taiwan UniversityInventors: Tsung-Wei Tseng, Wei-Fang Su, Chun-Wei Chen, Yun-Yue Lin
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Publication number: 20110308614Abstract: This invention provides an etching composition comprising one or more onium salts selected from the group consisting of iodonium salts and sulfonium and an organic medium. Also provided is a method of making a photovoltaic cell that uses the etching composition to etch the anti-reflection coating and a photovoltaic cell made by this method.Type: ApplicationFiled: June 16, 2010Publication date: December 22, 2011Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventors: Angel R Cartagena, Feng Gao, Haixin Yang, Lei Zhang
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Publication number: 20110308615Abstract: Crystal silicon processes and products (100) are disclosed. In any exemplary embodiment, a biaxially textured metal substrate (110) was fabricated by the Rolling-Assisted Biaxially Textured Substrate (RABiTS) process. Electron beam evaporation was used to grow buffer layers (120) heteroepitaxially on the metal substrate (110) as a buffer layer (120). After growth of the buffer layer (120), a silicon layer was grown using hot wire chemical vapor deposition (HWCVD). The silicon film had the same grain size as the underlying metal substrate (110). In addition, the orientation of these grains matched the orientations of the underlying metal substrate (110).Type: ApplicationFiled: February 12, 2009Publication date: December 22, 2011Applicant: ALLIANCE FOR SUSTAINABLE ENERGY, LLCInventors: Charles W. Teplin, Howard M Branz, Lee Heatherly, Mariappan Parans Paranthaman
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Publication number: 20110303291Abstract: There is disclosed a method of forming layers of either GaAs or germanium materials such as SiGe. The germanium material, for example, may be epitaxially grown on a GaAs surface. Layer transfer is used to transfer the germanium material, along with some residual GaAs, to a receiver substrate. The residual GaAs may be then removed by selective etching, with the boundary between the GaAs and the germanium material providing an etch stop.Type: ApplicationFiled: February 17, 2010Publication date: December 15, 2011Inventor: Robert Cameron Harper
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Publication number: 20110303548Abstract: The invention relates to a method for the photoelectrochemical production of hydrogen and oxygen and for the simultaneously or separately conducted photoelectrical/photovoltaic production of electricity, characterized in that water is brought into contact with silicides, while applying light at the same time, or the contact with water can be foregone if electricity is produced exclusively. The invention enables the production of hydrogen and oxygen in a simple way directly from water, wherein the use of UV light and cost-intensive catalysts can be foregone.Type: ApplicationFiled: October 14, 2009Publication date: December 15, 2011Applicant: H2 SOLAR GMBHInventors: Martin Demuth, Klaus Kerpen, Andrij Kuklya
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Publication number: 20110303290Abstract: The present disclosure provides a method and apparatus for manufacturing a silicon substrate using inert gas blowing during continuous casting to provide excellent productivity and surface quality. The apparatus includes a raw silicon feeder through which raw silicon is fed, a silicon melting unit disposed under the raw silicon feeder and melting the raw silicon to form molten silicon, a molten silicon storage unit storing the molten silicon supplied from the silicon melting unit and tapping the molten silicon to provide a silicon melt having a constant thickness, a transfer unit transferring the silicon melt tapped from the molten silicon storage unit, and a cooling unit cooling the silicon melt transferred by the transfer unit. Here, the cooling unit cools the silicon melt by blowing inert gas at a rate of 0.1˜2.5 Nm3/h.Type: ApplicationFiled: June 13, 2011Publication date: December 15, 2011Applicant: KOREA INSTITUTE OF ENERGY RESEARCHInventors: Bo-Yun JANG, Jin-Seok LEE, Young-Soo AHN
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Publication number: 20110303288Abstract: A semiconductor structure including a bonding layer connecting a first semiconductor wafer layer to a second semiconductor wafer layer, the bonding layer including an electrically conductive carbonaceous component and a binder component.Type: ApplicationFiled: June 14, 2010Publication date: December 15, 2011Applicant: THE BOEING COMPANYInventors: Andreea Boca, Daniel C. Law, Joseph Charles Boisvert, Nasser H. Karam
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Publication number: 20110303289Abstract: A process for producing a photovoltaic device that suppresses variations in the photovoltaic conversion efficiency within the plane of a large surface area substrate, suppresses fluctuations in the module power output between production lots, and enables an improvement in the productivity. A process for producing a photovoltaic device that includes forming a silicon-based photovoltaic layer on a substrate using a plasma enhanced CVD method that employs a gas containing a silane-based gas and hydrogen gas as the raw material gas, under conditions in which the flow rate of the hydrogen gas per unit surface area of the substrate is not less than 80 slm/m2.Type: ApplicationFiled: July 8, 2009Publication date: December 15, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Saneyuki Goya, Satoshi Sakai
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Patent number: 8076571Abstract: This invention relates to a front electrode/contact for use in an electronic device such as a photovoltaic device. In certain example embodiments, the front electrode of a photovoltaic device or the like includes a multilayer coating including at least one transparent conductive oxide (TCO) layer (e.g., of or including a material such as tin oxide, ITO, zinc oxide, or the like) and/or at least one conductive substantially metallic IR reflecting layer (e.g., based on silver, gold, or the like). In certain example instances, the multilayer front electrode coating may include one or more conductive metal(s) oxide layer(s) and/or one or more conductive substantially metallic IR reflecting layer(s) in order to provide for reduced visible light reflection, increased conductivity, cheaper manufacturability, and/or increased infrared (IR) reflection capability.Type: GrantFiled: September 19, 2008Date of Patent: December 13, 2011Assignee: Guardian Industries Corp.Inventors: Willem den Boer, Yiwei Lu, David Broadway, Bryce Corsner
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Publication number: 20110297223Abstract: In order to produce silicon wafers, liquid ultra-pure silicon is solidified on a silicon monocrystalline seed arranged in the bottom area of a crucible and having a seed surface comprising a {110}-crystal orientation and an edge surface having a {100}-crystal orientation starting from the bottom of the crucible, thus forming a silicon block on the seed surface of the silicon monocrystalline seed which largely takes over the {110}-crystal orientation. Subsequently, the silicon block is divided into wafers with a wafer surface having a {100}-crystal orientation.Type: ApplicationFiled: June 7, 2011Publication date: December 8, 2011Applicant: SOLARWORLD INNOVATIONS GMBHInventors: Andreas KRAUSE, Juliane WALTER, Marc DIETRICH, Josef STENZENBERGER
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Patent number: 8071872Abstract: The present invention relates to semiconductor devices suitable for electronic, optoelectronic and energy conversion applications. In a particular form, the present invention relates to the fabrication of a thin film solar cells and thin film transistors through the advantageous combination of semiconductors, insulators, rare-earth based compounds and amorphous and/or ceramic and/or glass substrates. Crystalline or polycrystalline thin film semiconductor-on-glass formation using alkali ion impurity barrier layer(s) are disclosed. Example embodiment of crystalline or polycrystalline thin film semiconductor-on-glass formation using rare-earth based material as impurity barrier layer(s) is disclosed. In particular, thin film silicon-on-glass substrate is disclosed as the alternate embodiment, with impurity barrier designed to inhibit transport of deleterious alkali species from the glass into the semiconductor thin film.Type: GrantFiled: May 12, 2008Date of Patent: December 6, 2011Assignee: Translucent Inc.Inventor: Petar Atanackovic
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Publication number: 20110290320Abstract: A method for producing a single crystal silicon solar cell including the steps of: implanting ions into a single crystal silicon substrate through an ion implanting surface thereof to form an ion implanted layer in the single crystal silicon substrate; forming a transparent electroconductive film on a surface of a transparent insulator substrate; conducting a surface activating treatment for the ion implanting surface of the single crystal silicon substrate and/or a surface of the transparent electroconductive film on the transparent insulator substrate; bonding the ion implanting surface of the single crystal silicon substrate and the surface of the transparent electroconductive film on the transparent insulator substrate to each other; applying an impact to the ion implanted layer; and forming a p-n junction in the single crystal silicon layer.Type: ApplicationFiled: July 28, 2011Publication date: December 1, 2011Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Atsuo Ito, Shoji Akiyama, Makoto Kawai, Koichi Tanaka, Yuuji Tobisaka, Yoshihiro Kubota
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Publication number: 20110290321Abstract: A method for producing a single crystal silicon solar cell including the steps of: implanting ions into a single crystal silicon substrate through an ion implanting surface thereof; closely contacting the single crystal silicon substrate and a transparent insulator substrate with each other via a transparent electroconductive adhesive while using the ion implanting surface as a bonding surface; curing and maturing the transparent electroconductive adhesive into a transparent electroconductive film; applying an impact to the ion implanted layer to mechanically delaminate the single crystal silicon substrate to leave a single crystal silicon layer; and forming a p-n junction in the single crystal silicon layer.Type: ApplicationFiled: August 3, 2011Publication date: December 1, 2011Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Atsuo Ito, Shoji Akiyama, Makoto Kawai, Koichi Tanaka, Yuuji Tobisaka, Yoshihiro Kubota
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Patent number: 8067687Abstract: A monolithic, multi-bandgap, tandem solar photovoltaic converter has at least one, and preferably at least two, subcells grown lattice-matched on a substrate with a bandgap in medium to high energy portions of the solar spectrum and at least one subcell grown lattice-mismatched to the substrate with a bandgap in the low energy portion of the solar spectrum, for example, about 1 eV.Type: GrantFiled: December 30, 2004Date of Patent: November 29, 2011Assignee: Alliance for Sustainable Energy, LLCInventor: Mark W. Wanlass
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Publication number: 20110284080Abstract: Photovoltaic cells with silole-containing polymers, as well as related systems, methods and components are disclosed.Type: ApplicationFiled: July 26, 2011Publication date: November 24, 2011Applicant: Konarka Technologies, Inc.Inventors: Russell Gaudiana, Richard Kingsborough, Xiaobo Shi, David Waller, Zhengguo Zhu
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Publication number: 20110284079Abstract: A method of manufacturing a solar cell having an effective minority charge carrier lifetime (?eff) of at least 500 ?s, said method comprising: providing a semiconductor wafer; and passivating a surface of said wafer by ALD-depositing a metal oxide layer on said surface by sequentially and alternatingly: (iii) exposing said surface to a first precursor, resulting in a coverage of the surface with the first precursor, and (iv) exposing said surface to a second precursor, resulting in a coverage of the surface with the second precursor, wherein at least one of steps (i) and (ii) is stopped before the coverage of the surface reaches a saturation level.Type: ApplicationFiled: May 20, 2011Publication date: November 24, 2011Inventor: Dieter Pierreux
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Publication number: 20110277813Abstract: Provided are solar cells, photovoltaics and related methods for making solar cells, wherein the solar cell is made of ultrathin solar grade or low quality silicon. In an aspect, the invention is a method of making a solar cell by providing a solar cell substrate having a receiving surface and assembling a printable semiconductor element on the receiving surface of the substrate via contact printing. The semiconductor element has a thickness that is less than or equal to 100 ?m and, for example, is made from low grade Si.Type: ApplicationFiled: September 24, 2009Publication date: November 17, 2011Inventors: John A. Rogers, Angus A. Rockett, Ralph Nuzzo, Jongseung Yoon, Alfred Baca
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Publication number: 20110272010Abstract: A photovoltaic device and method include a doped transparent electrode, and a light-absorbing semiconductor structure including a first semiconductor layer. An ultra-thin layer of a non-transparent metal is formed between the transparent electrode and the first semiconductor layer to form a reduced barrier contact wherein the ultra-thin layer is light transmissive. When the ultrathin metal forms discrete individual dots, it permits a plasmonic light trapping effect to increase the current at solar cells.Type: ApplicationFiled: May 10, 2010Publication date: November 10, 2011Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Ahmed Abou-Kandil, Keith E. Fogel, Jeehwan Kim, Devendra K. Sadana
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Patent number: 8049103Abstract: A semiconductor device is provided, which comprises a first electrode, crystalline semiconductor particles, a semiconductor layer, and a second electrode. The crystalline semiconductor particles of which adjacent particles are fusion-bonded, the crystalline semiconductor particles have a first conductivity type, and the semiconductor layer has a second conductivity type which is different from the first conductivity type.Type: GrantFiled: January 12, 2007Date of Patent: November 1, 2011Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventor: Yasuyuki Arai
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Patent number: 8049100Abstract: Examples of device structures utilizing layers of rare earth oxides to perform the tasks of strain engineering in transitioning between semiconductor layers of different composition and/or lattice orientation and size are given. A structure comprising a plurality of semiconductor layers separated by transition layer(s) comprising two or more rare earth compounds operable as a sink for structural defects is disclosed.Type: GrantFiled: November 16, 2009Date of Patent: November 1, 2011Assignee: Translucent, Inc.Inventors: Andrew Clark, Robin Smith, Richard Sewell, Scott Semans, F. Erdem Arkun, Michael Lebby
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Patent number: 8049104Abstract: A donor silicon wafer may be bonded to a substrate and a lamina cleaved from the donor wafer. A photovoltaic cell may be formed from the lamina bonded to the substrate. An intermetal stack is described that is optimized for use in such a cell. The intermetal stack may include a transparent conductive oxide layer serving as a quarter-wave plate, a low resistance layer, an adhesion layer to help adhesion to the receiver element, and may also include a barrier layer to prevent or impede unwanted diffusion within the stack.Type: GrantFiled: September 30, 2009Date of Patent: November 1, 2011Assignee: Twin Creek Technologies, Inc.Inventors: S. Brad Herner, Mark H. Clark
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Patent number: 8044296Abstract: A photovoltaic device uses a single crystal or polycrystalline semiconductor layer which is separated from a single crystal or polycrystalline semiconductor substrate as a photoelectric conversion layer and has a SOI structure in which the semiconductor layer is bonded to a substrate having an insulating surface or an insulating substrate. A single crystal semiconductor layer which is a separated surface layer part of a single crystal semiconductor substrate and is transferred is used as a photoelectric conversion layer and includes an impurity semiconductor layer to which hydrogen or halogen is added on a light incidence surface or on an opposite surface. The semiconductor layer is fixed to a substrate having an insulating surface or an insulating substrate.Type: GrantFiled: March 21, 2008Date of Patent: October 25, 2011Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Shunpei Yamazaki, Yasuyuki Arai
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Patent number: 8044295Abstract: A solar cell has an active semiconductor structure and a back electrical contact overlying and contacting an active semiconductor structure back side. A front electrical contact is applied overlying and contacting the active semiconductor structure front side. The front electrical contact has multiple layers including a titanium layer overlying and contacting the active semiconductor structure front side, a diffusion layer overlying and contacting the titanium layer, a barrier layer overlying and contacting the diffusion layer, and a joining layer overlying and contacting the barrier layer. The front electrical contact may be applied by sequentially vacuum depositing the titanium layer, the diffusion layer, the barrier layer, and the joining layer in a vacuum deposition apparatus in a single pumpdown from ambient pressure. A front electrical lead is affixed overlying and contacting an attachment pad region of the front electrical contact.Type: GrantFiled: September 7, 2007Date of Patent: October 25, 2011Assignee: The Boeing Company, Inc.Inventors: Jerry R. Kukulka, Maggy L. Lau, Peter Hebert
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Publication number: 20110253216Abstract: This invention provides a transition metal complex of formula MXY2Z and a manufacturing method thereof, wherein M is selected from iron, ruthenium, and osmium; X represents a ligand shown in formula (II) wherein R1 and R1? are independently selected from COOH, PO3H2, PO4H2, SO3H2, SO4H2, and derivatives thereof; Y is selected from H2O, Cl, Br, CN, NCO, NCS, and NCSe; Z represents a bidentate ligand having at least two fluorinated chains. In addition, this invention also provides photovoltaic cells and a manufacturing method thereof.Type: ApplicationFiled: April 15, 2010Publication date: October 20, 2011Applicant: NATIONAL TAIPEI UNIVERSITY OF TECHNOLOGYInventors: Norman Lu, Jia-Sheng Shing, Wen-Han Tu
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Patent number: 8039740Abstract: A single P-N junction solar cell is provided having two depletion regions for charge separation while allowing the electrons and holes to recombine such that the voltages associated with both depletion regions of the solar cell will add together. The single p-n junction solar cell includes an alloy of either InGaN or InAlN formed on one side of the P-N junction with Si formed on the other side in order to produce characteristics of a two junction (2J) tandem solar cell through only a single P-N junction. A single P-N junction solar cell having tandem solar cell characteristics will achieve power conversion efficiencies exceeding 30%.Type: GrantFiled: July 13, 2007Date of Patent: October 18, 2011Assignee: RoseStreet Labs Energy, Inc.Inventors: Wladyslaw Walukiewicz, Joel W. Ager, III, Kin Man Yu
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Patent number: 8038973Abstract: The present invention provides a high purity silicon production system and production method suitable for using inexpensive metallurgical grade metal silicon as a material and using the slag refining method to produce high purity silicon with a purity of 6N or more suitable for solar battery applications, in particular, high purity silicon with a boron content of at least not more than 0.3 mass ppm, inexpensively on an industrial scale, that is, a high purity silicon production system and production method using the slag refining method wherein a direct electromagnetic induction heating means having the function of directly heating the molten silicon in the crucible by electromagnetic induction is arranged outside the outside wall surface of the above crucible and the crucible is formed by an oxidation resistant material at least at a region where the molten silicon contacts the crucible inside wall surface at the time of not powering the direct electromagnetic induction heating means.Type: GrantFiled: July 20, 2006Date of Patent: October 18, 2011Assignee: Nippon Steel Materials Co., Ltd.Inventors: Nobuaki Ito, Kensuke Okazawa, Shinji Tokumaru, Masaki Okajima
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Patent number: 8039736Abstract: The use of rare-earth (REO, N, P) based materials to covert long wavelength photons to shorter wavelength photons that can be absorbed in a photovoltaic device (up-conversion) and (REO, N, P) materials which can absorb a short wavelength photon and re-emit one (downshifting) or more longer wavelength photons is disclosed. The wide spectral range of sunlight overlaps with a multitude of energy transitions in rare-earth materials, thus offering multiple up-conversion pathways. The refractive index contrast of rare-earth materials with silicon enables a DBR with >90% peak reflectivity and a stop band greater than 150 nm.Type: GrantFiled: March 20, 2009Date of Patent: October 18, 2011Inventors: Andrew Clark, Robin Smith, Scott Semans, Richard Sewell
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Patent number: 8039738Abstract: The use of rare-earth (RE and O, N, P) based materials to transition between two different semiconductor materials and enable up and/or down conversion of incident radiation is disclosed. Rare earth based oxides, nitrides and phosphides provide a wide range of lattice spacing enabling, compressive, tensile or stress-free lattice matching with Group IV, III-V, and Group II-VI compounds.Type: GrantFiled: November 16, 2009Date of Patent: October 18, 2011Assignee: Translucent, Inc.Inventors: Andrew Clark, Robin Smith, Richard Sewell, Scott Semans, F. Erdem Arkun, Michael Lebby
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Patent number: 8039737Abstract: The use of rare-earth (RE+O, N, P) based materials to transition between two semiconductor materials is disclosed. Rare earth based oxides, nitrides and phosphides provide a wide range of lattice spacings enabling, compressive, tensile or stress-free lattice matching with Group IV, III-V, and Group II-VI compounds. Disclosed embodiments include tandem solar cells.Type: GrantFiled: November 16, 2009Date of Patent: October 18, 2011Assignee: Translucent, Inc.Inventors: Andrew Clark, Robin Smith, Richard Sewell, Scott Semans, F. Erdem Arkun, Michael Lebby
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Publication number: 20110247676Abstract: The present invention provides a photovoltaic cell, which is contained within a photonic crystal structure. The photonic crystal is at least two-dimensional, and contains defects to guide incident light, e.g., sunlight, into a crystal cavity, where the concentrated light is guided into a cavity, preferably a photonic optical cavity, which is also a photovoltaic region comprising a semiconductor heterojunction for forming a photovoltaic current.Type: ApplicationFiled: September 28, 2009Publication date: October 13, 2011Applicant: The Regents of the University of CaliforniaInventors: Jeffrey C. Grossman, Alexander K. Zettl
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Patent number: 8035028Abstract: A pyramidal three-dimensional thin-film solar cell, comprising a pyramidal three-dimensional thin-film solar cell substrate comprising a plurality of pyramid-shaped unit cells with emitter junction regions and doped base regions, emitter metallization regions and base metallization regions. Optionally, the pyramidal three-dimensional thin-film solar cell may be mounted on a rear mirror for improved light trapping and conversion efficiency.Type: GrantFiled: October 6, 2007Date of Patent: October 11, 2011Assignee: Solexel, Inc.Inventor: Mehrdad Moslehi
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Patent number: 8035027Abstract: Solar module structures and methods for assembling solar module structures. The solar module structures comprise pyramidal three-dimensional thin-film solar cells arranged in solar module structures. The pyramidal three-dimensional thin-film solar cell comprises a pyramidal three-dimensional thin-film solar cell substrate with emitter junction regions and doped base regions. The three-dimensional thin-film solar cell further includes emitter metallization regions and base metallization regions. The three-dimensional thin-film solar cell substrate comprises a plurality of pyramid-shaped unit cells. The solar module structures may be used in solar glass applications, building facade applications, rooftop installation applications as well as for centralized solar electricity generation.Type: GrantFiled: October 6, 2007Date of Patent: October 11, 2011Assignee: Solexel, Inc.Inventor: Mehrdad Moslehi
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Publication number: 20110240124Abstract: Metal pastes comprising (a) at least one electrically conductive metal powder selected from the group consisting of silver, copper and nickel, (b) at least one lead-containing glass frit with a softening point temperature in the range of 571 to 636° C. and containing 53 to 57 wt.-% of PbO, 25 to 29 wt.-% of SiO2, 2 to 6 wt.-% of Al2O3 and 6 to 9 wt.-% of B2O3 and (c) an organic vehicle.Type: ApplicationFiled: March 30, 2010Publication date: October 6, 2011Applicant: E.I. DU PONT DE NEMOURS AND COMPANYInventors: Giovanna Laudisio, Richard John Sheffield Young, Peter James Willmott, Kenneth Warren Hang
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Publication number: 20110240123Abstract: A photovoltaic cell comprising a metal oxide back buffer layer. Improved n-CdS/p-CdTe heterojunction photovoltaic cells comprising a metal oxide buffer layer for making low-resistance electrical contact to the p-type CdTe layer. The back buffer layer comprises metal oxides having a high work function.Type: ApplicationFiled: March 31, 2010Publication date: October 6, 2011Inventors: Hao LIN, Wei Xia, Hsiang Ning Wu, Ching Wan TANG
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Publication number: 20110240114Abstract: The present invention generally provides a method of forming a high quality passivation layer over a p-type doped region to form a high efficiency solar cell device. Embodiments of the present invention may be especially useful for preparing a surface of a boron doped region formed in a silicon substrate. In one embodiment, the methods include exposing a surface of the solar cell substrate to a plasma to clean and modify the physical, chemical and/or electrical characteristics of the surface and then deposit a charged dielectric layer and passivation layer thereon.Type: ApplicationFiled: March 14, 2011Publication date: October 6, 2011Applicant: Applied Materials, Inc.Inventors: Michael P. Stewart, Mukul Agrawal, Rohit Mishra, Hemant P. Mungekar, Timothy Weidman
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Patent number: 8030120Abstract: A novel photovoltaic solar cell and method of making the same are disclosed. The solar cell includes: at least one absorber layer which could either be a lightly doped layer or an undoped layer, and at least a doped window-layers which comprise at least two sub-window-layers. The first sub-window-layer, which is next to the absorber-layer, is deposited to form desirable junction with the absorber-layer. The second sub-window-layer, which is next to the first sub-window-layer, but not in direct contact with the absorber-layer, is deposited in order to have transmission higher than the first-sub-window-layer.Type: GrantFiled: September 7, 2007Date of Patent: October 4, 2011Assignee: The University of ToledoInventors: Xunming Deng, Xianbo Liao, Wenhui Du
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Publication number: 20110232759Abstract: The present invention generally relates to the field of photovoltaic devices. Specifically, the present invention relates to the areas of dye sensitized solar cells (DSSCs).Type: ApplicationFiled: March 29, 2010Publication date: September 29, 2011Inventor: Tao Xu
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Publication number: 20110226306Abstract: A dye-sensitized solar cell (“DSSC”) includes an anode, a cathode, a semiconductor layer, a dye covalently attached to the semiconductor layer, and an electrolyte, wherein the semiconductor layer includes a metal oxide and an organic or inorganic insulating component to facilitate forward transfer of electrons to the anode. The semiconductor additive or insulating component may include, for example, alpha aluminum oxide, gamma aluminum oxide, fumed silica, silica, diatomaceous earth, aluminum titanate, hydroxyapatite, calcium phosphate, iron titanate, and mixtures thereof.Type: ApplicationFiled: February 17, 2011Publication date: September 22, 2011Applicants: OneSun, LLC, Warner Babcock Institute for Green ChemistryInventor: John C. Warner
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Patent number: 8022292Abstract: A photovoltaic device utilizing a gain means and an amplification means to intake and convert incident light/photons to greater intensities of highly coherent and monochromatic photons whereby said photons are passed to a resonating means and absorption means, allowing for said photons to be absorbed with increased conversion efficiency.Type: GrantFiled: June 25, 2007Date of Patent: September 20, 2011Assignee: SolASE CorporationInventors: Ashkan A. Arianpour, James P. McCanna, Joshua R. Windmiller, Semeon Y. Litvin
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Patent number: 8017862Abstract: In growing a single-crystal silicon by the present invention in a Czochralski method, after a surface of a silicon melt is brought into contact with a seed crystal in a crucible, the silicon melt being added with germanium, the single-crystal silicon is pulled while rotated, and the solar-cell single-crystal silicon substrate is sliced from the single-crystal silicon containing germanium, whereby a germanium content of solar-cell single-crystal silicon substrate is set in the range of not less than 0.03 mole % to less than 1.0 mole % when resistivity ranges from 1.4 to 1.9 ?cm. Therefore, conversion efficiency is enhanced when compared with conventional single-crystal silicon substrates. Accordingly, solar cell power generation costs decreases, so that the single-crystal silicon of the present invention can widely be utilized as the substrate for the solar cell in which the high conversion efficiency is increasingly demanded.Type: GrantFiled: October 20, 2006Date of Patent: September 13, 2011Assignee: Sumco Solar CorporationInventors: Michio Kida, Wugen Pan, Kyojiro Kaneko, Kazuo Nakajima, Noritaka Usami, Kozo Fujiwara
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Patent number: 8017859Abstract: Photovoltaic coatings and methods of making photovoltaic coatings are provided. The photovoltaic coating contains a semiconductor layer containing semiconductor elements such as silicon particles between bottom metal-semiconductor compounds and upper metal-semiconductor compounds. The upper metal-semiconductor compounds can exist at uppermost boundary portions between semiconductor elements and not substantially over uppermost surfaces of the semiconductor elements. The method can involve forming a semiconductor layer comprising semiconductor elements such as silicon particles over a conductive layer; forming first metal-semiconductor compounds at a bottom surface of the semiconductor layer; and forming second metal-semiconductor compounds at uppermost boundary portions between the semiconductor elements.Type: GrantFiled: October 17, 2007Date of Patent: September 13, 2011Assignee: Spansion LLCInventor: Jerzy Gazda
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Publication number: 20110214722Abstract: The present invention relates to a thin film solar cell. The thin film solar cell comprises a substrate, a transparent conductive layer, a first semiconductor layer, a reflection layer, a reflection enhancing layer, a second semiconductor layer and an electrode layer. The transparent conductive layer is formed on the substrate. The first semiconductor layer is formed on the transparent conductive layer. The reflection layer is formed on the first semiconductor layer, and it is highly refraction and has a plurality of light-transmissive parts. The reflection enhancing layer is formed on the reflection layer, and it has at least a stacking layer including a low refraction index layer and a high refraction index layer. The second semiconductor layer is formed on the reflection enhancing layer. The electrode layer is formed on the second semiconductor layer. The light-transmissive parts are extended to the reflection enhancing layer.Type: ApplicationFiled: March 5, 2010Publication date: September 8, 2011Inventors: Chien-Chung BI, Kuang-Chieh Lai
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Patent number: 8008575Abstract: In one embodiment, a solar cell has base and emitter diffusion regions formed on the back side. The emitter diffusion region is configured to collect minority charge carriers in the solar cell, while the base diffusion region is configured to collect majority charge carriers. The emitter diffusion region may be a continuous region separating the base diffusion regions. Each of the base diffusion regions may have a reduced area to decrease minority charge carrier recombination losses without substantially increasing series resistance losses due to lateral flow of majority charge carriers. Each of the base diffusion regions may have a dot shape, for example.Type: GrantFiled: July 24, 2006Date of Patent: August 30, 2011Assignee: SunPower CorporationInventors: Denis De Ceuster, Peter John Cousins
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Publication number: 20110203632Abstract: Photovoltaic (PV) devices employing layers of semiconducting carbon nanotubes as light absorption elements are disclosed. In one aspect a layer of p-type carbon nanotubes and a layer of n-type carbon nanotubes are used to form a p-n junction PV device. In another aspect a mixed layer of p-type and n-type carbon nanotubes are used to form a bulk hetero-junction PV device. In another aspect a metal such as a low work function metal electrode is formed adjacent to a layer of semiconducting nanotubes to form a Schottky barrier PV device. In another aspect various material deposition techniques well suited to working with nanotube layers are employed to realize a practical metal-insulator-semiconductor (MIS) PV device. In another aspect layers of metallic nanotubes are used to provide flexible electrode elements for PV devices. In another aspect layers of metallic nanotubes are used to provide transparent electrode elements for PV devices.Type: ApplicationFiled: February 22, 2010Publication date: August 25, 2011Inventors: RAHUL SEN, SUCHIT SHAH, HAO-YU LIN, THOMAS RUECKES
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Publication number: 20110203666Abstract: A solar cell including a base of single crystal silicon with a cubic crystal structure and a single crystal layer of a second material with a higher bandgap than the bandgap of silicon. First and second single crystal transition layers are positioned in overlying relationship with the layers graduated from a cubic crystal structure at one surface to a hexagonal crystal structure at an opposed surface. The first and second transition layers are positioned between the base and the layer of second material with the one surface lattice matched to the base and the opposed surface lattice matched to the layer of second material.Type: ApplicationFiled: February 19, 2010Publication date: August 25, 2011Inventors: Michael Lebby, Andrew Clark
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Patent number: 8003883Abstract: A photovoltaic device that includes a substrate and a nanowall structure disposed on the substrate surface. The device also includes at least one layer conformally deposited over the nanowall structure. The conformal layer(s) is at least a portion of a photoactive junction. A method for making a photovoltaic device includes generating a nanowall structure on a substrate surface and conformally depositing at least one layer over the nanowall structure thereby forming at least one photoactive junction. A solar panel includes at least one photovoltaic device based on a nanowall structure. The solar panel isolates such devices from its surrounding atmospheric environment and permits the generation of electrical power. Optoelectronic device may also incorporate a photovoltaic device based on a nanowall structure.Type: GrantFiled: January 11, 2007Date of Patent: August 23, 2011Assignee: General Electric CompanyInventors: Bastiaan Arie Korevaar, Loucas Tsakalakos, Joleyn Balch
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Patent number: 7999178Abstract: A solar cell comprises a substrate; an n-type barium silicide layer being arranged on the substrate and containing Ba atoms and Si atoms; an n+-type barium silicide layer being arranged on the n-type barium silicide layer and containing impurity atoms which are at least one of atoms belonging to Groups 13 to 15 of the periodic table, Ba atoms, and Si atoms; an upper electrode arranged on the n+-type barium silicide layer; and a lower electrode arranged on the substrate.Type: GrantFiled: July 25, 2008Date of Patent: August 16, 2011Assignee: Japan Science and Technology AgencyInventor: Takashi Suemasu
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Patent number: 7999174Abstract: Solar module structures 210 and 270 and methods for assembling solar module structures. The solar module structures 210 and 270 comprise three-dimensional thin-film solar cells 110 arranged in solar module structures 210 and 270. The three-dimensional thin-film solar cell comprises a three-dimensional thin-film solar cell substrate (124 and 122, respectively) with emitter junction regions 1352 and doped base regions 1360. The three-dimensional thin-film solar cell further includes emitter metallization regions and base metallization regions. The 3-D TFSC substrate comprises a plurality of single-aperture or dual-aperture unit cells. The solar module structures 270 using three-dimensional thin-film solar cells comprising three-dimensional thin-film solar cell substrates with a plurality of dual-aperture unit cells may be used in solar glass applications.Type: GrantFiled: October 6, 2007Date of Patent: August 16, 2011Assignee: Solexel, Inc.Inventor: Mehrdad Moslehi