Abstract: A method of manufacturing a staircase handrail volute, comprising the steps of: (a) cutting a workpiece from wood with a bandsaw such that the workpiece has an approximation of a shape of the volute, wherein the approximation dimensions are larger than the shape dimensions; (b) mounting the workpiece so that the workpiece may be operated on by a numerically controlled machine tool; (c) cutting a bottom surface of the workpiece to the shape dimensions with the machine tool; (d) cutting lower side surfaces of the workpiece with the machine tool to a first dimension between the approximation dimensions and the shape dimensions; (e) cutting the lower side surfaces of the workpiece with the machine tool to the shape dimensions; (f) drilling at least one mounting hole in the bottom surface with the machine tool, the at least one mounting hole for holding the workpiece in steps (g) through (j); (g) turning the workpiece over and mounting the workpiece so that the workpiece may be operated on by a numerically control

Abstract: A method of making a veneered door with a raised central panel that is elongated and vertically oriented in which only three pieces need to be assembled. A suitable wood or wood-like stock is machined to form first and second elongated, generally rectangular substrates and then a flexible veneer with a simulated or real wood grain is affixed to each of these substrates. In the finished door, the grain of the veneer applied to the first substrate and to the second substrate runs, respectively, generally parallel to and generally perpendicularly to the longitudinal axis of the central panel. At least one single, unitary piece defining the central panel and two vertically-oriented framing members is fabricated from the veneered first substrate.

Abstract: A method and apparatus are provided for manufacturing a composite wood product from split and disrupted pieces of a raw material such as cedar, willow or bamboo. The composite may be employed as a thick plate of wood, pillar wood, beam wood and the like used for furniture, buildings, and structural objects. The composite is formed by roughly splitting and disrupting a fibrous raw material lengthwise. The roughly split and disrupted material is then finely split and disrupted, and then dried. A single layer is formed by laterally arranging and adhering the finely split and disrupted wood pieces. The single layers are then formed into a pile and heated and pressure tightened.

Abstract: The invention relates to a method of manufacturing sheet elements of end-wood type for use as wear surfaces for floors, tables or the like. According to the invention a longitudinally sawn piece of wood (10) is sawn up with cuts oblique to the longitudinal direction into plates of larger area than the cross-sectional area of the piece of wood. Thereafter the plates (12) are laid next to each other and joined together by complementarily shaped edge surfaces to form a sheet end-wood element. The invention also relates to a sheet element made in accordance with the above described method.

Abstract: A method of simulating a solid wood multipanel door is disclosed. Predetermined portions of the thin sheets of wood which are typically used to construct hollow core doors are cut away. The portions are used to construct artificial door panels, which are replaced into the openings in the hollow core door from which they were cut. Molding is then placed around the artificial door panels. In an alternative embodiment, Wainscott panels may be constructed utilizing the inventive technique.

Abstract: Improved procedure for the preparation of borders of elements in wood particles, particularly for the formation of small doors, and panels so obtained, characterized by the fact of:being firstly milled lengthwise in correspondence to at least one of the four external sides, said milling consisting of a groove that concerns only the intermediate zone formed by an agglomeration of large chip particles:being spread with glue in the interior of said sites so obtained;finally, proceeding with the insertion inside the site of an insert of wood, pseudo wood or plastic material, conforming to the same section:then the said panel so obtained could be subjected to a finishing cycle essentially including, firstly the shaping of the borders concerned and lastly conveniently covering with melamine paper, PVC, laminates and derivatives.

Abstract: A method for preventing cracks in bamboo canes subjected to drying comprises longitudinally cutting open the bamboo cane along its entire length, allowing the cut cane to dry to a desired residual moisture content, and sealing the resulting longitudinal gap by adhesively bonding into the longitudinal gap a multi-section filler strip. The longitudinal gap may be milled out to produce desired dimensioning and shaping. The strip may also be mechanically attached to the cane by clips, screws or dowels. The cane may be optionally chemically pretreated before drying.

Abstract: A method of producing a veneer having a given thickness requires cutting of a stock material by a mechanism including a rotary lathe blade and a nose bar. The nose bar is arranged at the outer periphery of the stock material in the vicinity of the tip of the rotary lathe blade, such that the spacing between the tip of the nose bar and the tip of the rotary lathe blade in a horizontal direction is 20 to 30% smaller than the thickness of the desired veneer to be cut. The stock material is cut by rotating the stock material by a spindle which chucks the end faces of the stock material at opposite ends thereof. A backup roller rotated by the rotation of the stock material constantly biases the stock material toward the nose bar and is positioned on the outer periphery of the stock material in a position diametrically opposite to the rotary lathe blade.

Abstract: The sequential forming of a wood product from lumber including the steps of and a system for sawing the lumber into lengths, sawing the lengths into elongate units, applying glue to the units and overlying the units in groups of at least two units to each group with the glue therebetween, stacking the groups, banding the stack of groups to preclude movement between the units in the groups, and drying the banded groups and curing the glue between the units in the individual groups.

Abstract: Discarded utility poles may be recycles to form usable utility poles through a recycling process utilizing the good portions of the discarded utility pole to form pieces of lumber used in the construction of a composite beam. Discarded utility poles can be cut into pieces of lumber already treated with a wood preservative to be used form the laminated layers of a composite beam which may be used in the production of a new utility pole.

Abstract: A decorative trim panel having a frame built up of individual frame members joined together in an end-to-end relationship to provide a frame or frame assembly. The frame is provided with a channel in the inside lower edges which accepts a second panel.

Abstract: Complex edges of workpieces are veneered by stretching a thin flexible veneer strip over the edges and moving the workpiece edge against a yieldably mounted heated bar having a complementary surface to seat the strip and bond it the workpiece edge. The yieldably mounted bar moves in a second direction as it is moved by the workpiece to fully seat the veneer strip before the adhesive previously applied to the edge is heat-set by the bar.

Abstract: A substantially uncurved and unwaved plywood includes at least one pair of veneers located symmetrically with respect to a middle of a thickness of the plywood and having unstraight grains which coincide with each other.A method for producing a substantially uncurved and unwaved plywood comprises locating at least one pair of veneers with identical unstraight grains in a pair of positions symmetrical with respect to a middle of a thickness of a plywood to be produced, in such a manner than the grains of the veneers coincide with each other.

Abstract: The disclosure relates to a medium density overlay plywood panel used as an exterior trim product for a residential building having a relatively high number of plies to total board thickness, and exposed edges with void free sanded surfaces having a predetermined pattern coarseness, and in which said overlay and edge surfaces are covered with an acrylic paint, whereby the trim product is characterized with the appearance of a solid wood product and the painted surfaces as highly weather resistant.

Abstract: Method for production of artificial wood veneer, according to which sheets of natural wood, spot stained by burnings and/or coloring substances, are used to form a block of precomposed wood from which sheets of wood veneer are sliced presenting grains imitating briar veneers.

Abstract: A method of forming a flitch and producing novel sheets of veneer which includes the steps of joining a plurality of veneer sheets in a face-to-face relationship, applying pressure to bond the sheets and form the flitch, coating the ends of the formed flitch to resist checking and splitting, heating the flitch in an oven and thereafter cooking the flitch in a water bath for a period of time sufficient to place it in condition for slicing. The flitch is then removed from the bath, cooled for a period of time, prepared for the slicing operation, and sliced into thin sheets of veneer which are passed through a dryer thus resulting in a new veneer sheet having a novel texture and surface pattern. This manufactured flitch when sliced vertically will yield veneer sheets having a quarter grain or striped pattern. Veneer of varying patterns can be obtained by placing a substantially circular rod longitudinally under the formed flitch to provide an upper exterior surface curvature.

Abstract: A method of producing panels from boards wherein a subassembly of boards is prepared on a conveyor and crowded against indexing pins. The trailing board in this subassembly is then cut lengthwise by a saw, to produce a panel assembly of predetermined width. Adhesive is then applied between contiguous edges of the boards in the panel assembly, and the boards then consolidated into an integral panel.

Abstract: The process begins with a single board, for instance a flat grain board, of selected dimensions. The single board may be clear or not or may be cut and rejoined to remove defects. The board is then sawn in a selected manner and the resulting boards are bonded together by gluing to form a remanufactured board, in such a manner that the glue lines are substantially invisible. In one preferred embodiment, a flat grain board is rip sawn and then edge glued to form a vertical grain board of selected dimensions.

Abstract: A device and method for producing a finished wood material beam assembly and, in particular, a finished prestressed wood material beam assembly. The device includes a support having a top that has movable chord and web adjusters carried thereon. The adjusters may be selectively moved and adjusted as desired both horizontally and vertically, so that the chords and web of the assembly may be received thereon at selected desired heights. As such, the adjusters may be selectively adjusted to precisely conform to the specific size and dimensions of the chords and the web being supported thereby. Securing cylinders and stops carried by the table are also adjustable to securely hold the assembly in place. A prestressing cylinder and prestressing stop carried by the table are also adjustable to prestress a portion of the assembly disposed therebetween. Mechanical and adhesive fasteners are applied to the portions of the assembly by respective devices.

Abstract: Multi-ply floor panel boards are cut from a sheet composed of individual, glued plies. The plies of two such sheets are now placed together underside to underside and glued together. Then double board blanks in the size of the panel boards to be manufactured are cut from the composite sheet formed in this way. After hardening of the glue, these double board blanks are halved along their middle plane, so that two panel boards completely free of warping are formed. The plies adjoining the middle plane of the composite sheet preferably form a continuous middle ply. This can be provided on both sides with incisions reaching to the middle plane, so that, after halving of the double board blanks, each panel board has a bottom ply with continuous parting cuts. The grooves and tongues that are sometimes necessary along the edges of the panel boards are already made in the edges of the double board blanks in one working cycle for each two panel boards.

Abstract: The invention relates to a process and to a device for producing a coherent web from long slivers which are produced by breaking-up the raw material fed and are then compacted to give a web which is subsequently glued and then pressed together with other webs to give blocks or the like. The raw material used is sticks or slabs which are split parallel to the fibers by vertically oscillating cutting motions, to give long slivers which are then compacted by ramming to give a web.

Abstract: The method is one of producing multi-ply laminates incorporating an exposed veneer in quality wood or cork, and involved bonding the veneer (1) to a thin flexible thermoplastic film (2) by way of a layer of hot melt adhesive (3). The same laminate can be reinforced to enable its use in manufacturing sewn goods, such as bags and acessories, by ading a tough, close-woven backing fabric (20), bonded to the back of the film (2) in similar fashion via a further layer of adhesive (3), which provides the strength necessary to take a heavy stitch when sheets are sewn together.

Abstract: A lumber door and manufacturing method thereof which is constructed by perforating the plurality of the pipe inserting holes at each of the unit lumbers in the direction of transverse and thickness with the predetermined diameter, depth and location, inserting the plurality of the metal pipes into the pipe inserting holes, and assembling the unit lumbers and the pipes one by one with spreading over the adhesive resin to both of the surfaces of the pipes and to the contacting surfaces so as to be adhered each other to form a single integrally formed lumber door, and pressing at once the plurality of the lumber door assembly piled up one above one within a press machine for about two hours, and forming the engraving patterns on the surface of the lumber door within the region where pipes are not arranged, so that a single integrally formed lumber door can be prevented or excluded from the bending, twisting and cracking phenomena due to the changes of the temperature and the humidity of the environment, thereby

Abstract: A method of producing laminated veneer lumber (LVL) with good dimensional stability, characterized by a particular lay-up of the veneers and the veneers being of at least two different wood species. The particular veneer lay-up and species arrangement, minimizes the tendency of warping and cracking of the LVL. All veneers are laid-up in pairs by species with the loose sides of each pair contacting each other and with the species pair sequence from face to core being identical on either side of the center ply or center line. The veneer tight faces of different species are bonded to one another. The dimensional stability of the LVL is optionally enhanced by a water repellent, flow promoter and bulking agent that is incorporated into the adhesive before application onto the veneer. The different species veneers are dried to different moisture contents before lay-up with the denser species being of lower moisture content than the less dense species.

Abstract: A method of joining wood material and plasstic material. An anchoring layer is applied to the area of the wood material that is to be joined to the plastic material and adhesively joined to the respective area which has a high specific surface area and with which the plastic material is joined by injection molding. The resultant composite material can be used in particular in the furniture sector and in housing construction, where low-cost and stable veneered plastic parts can be produced by the method, which can be made fire-proof by using appropriate plastic materials. Additional fields of application are the automobile industry, the construction of campers and boats, and aircraft construction. The wood material that is mainly used is veneer wood, because of the high quality of the visible surface of the composite.

Abstract: An apparatus and method for repairing a knot hole in a piece of lumber includes a rod of compressible polyethylene material and an adhesive caulk. The caulk is applied to the knot hole. The rod is forcibly inserted into the knot hole being secured by a force fit and the adhesive caulk. The rod is cut flush with the surface of the wood being repaired. The surface can be stained or painted along with the remainder of the structure.

Abstract: A process is described for making a laminated wood product having improved strength and dimensional stability (i.e., less warping caused by temperature and/or moisture change in drying, transportation and in use). Adjacent surfaces of lumber or veneer laminae cut from a single piece of wood are arranged in units of three laminae where the center lamina is twice the thickness of each outside lamina and in such a way that the outer laminae are rotated 180 degrees about their longitudinal axes to provide mirror images of the surfaces of the center lamina. These trios are arranged in a symmetrical manner about the central plane of the laminate and then bonded together. The minimum number of laminae is three, but with increments of three additional laminae the mirror-laminate can be built up to any desirable thickness. The mirror-laminate may be used in rough form or surfaced to specific finished dimensions.

Abstract: A cue tipper 42 for a stick 33 includes a positioner 44 having in a side 47, a cavity 48 centered around a preferred assembly axis V--V and facing toward a stick holder 54. Holder 54 has a device 56 to clamp a cue stick so a planar free end 35 faces cavity 48 and its centerline C-S coincides with the assembly axis V--V. A mover system 60 has a guide pin 62 affixed to holder 54 and extended slidably through positioner 44. A mover pin 64 is connected to positioner 42 and is threadably engaged to holder 54. In operation, a tip 20 has a planar end 26 contacted to the free end 35 of stick 33 and the positioner 44 and holder 54 are moved together by system 60. Cavity 48 engages primarily a desired dome 30 of a cap 22 on the tip 20and tip 20 is moved laterally and rotatively as required normal to assembly axis V--V until base plane 29 of dome 30 is made normal to axis V--V and dome centerline C-D coincides with axis V--V in a disposition preferred by pool players.

Abstract: A furniture frame part or the like is made from a first, planar laminate of wood or other material. This laminate is bent so as to form a shaped member of single curvature. The shaped member is cut into slices in a direction transverse to the generatrices of the curvature, and from these slices a second laminate is made. This second laminate is bent in a direction so as to form another curvature with generatrices extending generally transversely to the first mentioned generatrices, whereby a furniture frame part or another composite body of double curvature may be made.

Abstract: This application relates to composite structures and, more particularly, to a composite or sandwich structure employing sheets of wood veneer.

Abstract: An aromatic cedar block constructed of two sections joined together for sliding contact between adjacent faces of the sections. One face having a roughed surface that scrapes into the other surface upon rubbing together to increase the cedar scent.

Abstract: A method for fabricating a bat for striking a ball. The bat has a tapered barrel and a tapered handle and is formed of at least two pieces. Each piece, in its barrel, has a recess formed in it of a length less than the length of the barrel and which is formed along a surface which will be in the interior of the bat. The recesses combine to form a void which is of such a volume that the bat will have a desired weight and which is positioned along the longitudinal axis of the bat so that the bat will have a desired center of gravity. The bat is constructed by weighing the separate pieces, determining the proper location along each piece where material is to be removed to form the recesses and to determine how much material is to be removed, removing the material and then assembling the pieces to form the bat.

Abstract: A device for applying glue to the cut leading end of a veneer sheet which is applicable to use in a veneer jointing apparatus is disclosed herein. The device has hold-down means for holding the veneer sheet adjacent its cut leading end against a support surface on which a glue deposit is formed previously along a line across the veneer feeding direction, so that the end is straightened against said support surface at least while the glue is picked up by the cut surface on the moving leading end. It is so controlled that said holding means is shifted to its holding position before the cut leading end of the veneer sheet reaches the glue deposit and also that it is shifted away from the holding position only after the glue has been picked up by the cut leading end.

Abstract: The present invention refers to a process for the manufacture of parquet flooring blocks. The process of the present invention specifically consists in obtaining blocks having any geometrical configuration by stamping a board comprised of a uniform agglomerate base, such as sawdust, vegetal fibers and the like, on which board is disposed a decorative sheet protected by a plastified layer.

Abstract: A combined veneer trimmer and adhesive spreader machine has a bed for supporting packs of veneers, over which bed moves a lower reciprocable conveyor belt which can be driven in synchronism with an upper reciprocable conveyor belt carried on a press member displaceable vertically and carried on a cross beam. Opposite longitudinal edges of the veneers in a stack held between the upper and lower reciprocable conveyor belts are trimmed by respective opposite blades each carried by a respective blade carrier which can be displaced along an inclined path under the action of a respective double acting fluid pressure cylinder so that the stack of veneers is cut whilst in horizontal motion without warping thereof due to the firm grip applied by the upper and lower reciprocable conveyor belts and the fact that the path of the cutter blades is inclined.

Abstract: A method of making a panel-style door which includes forming elongate channels in a core panel, with each channel extending in a rectangular course and encompassing a rectangular region. A veneer overlay is applied to cover these rectangular regions and the surfaces bottoming the channels which encompass the rectangular regions. Inlay strips are placed in the channels to cover margins of the veneer overlay so applied. Another veneer overlay is applied to cover remaining portions of the core panel and margins of the inlay strips.

Abstract: A veneer sheet having lathe checks is pressed in at least one of two opposite directions in the same plane as the veneer sheet itself and substantially perpendicular to the directions of its fibers, while another sheet is being bonded to at least one of its two oposite sides, namely, its tight side having no lathe checks and its loose side having the lathe checks. Before the veneer sheet is pressed in this manner, glue may or may not be filled into the lathe checks thereof. Or glue is filled into the lathe checks of the veneer sheet, and is merely hardened, without bonding no other sheet thereto, while the sheet is being pressed in at least one of the foregoing two opposite directions.

Abstract: A wooden tile which is preferably used for floor covering is formed by a number of individual members which are bonded together. The wooden tile is made by knife cutting a sheet of wood from a substantially stressless piece of timber and then cutting the individual members from the wooden sheet. Adhesive such as ureaformaldehyde is applied to the edges of the members to bond them together. Alternatively, the individual members are adhesively bonded onto a mesh and some adhesive seeps between the edges of the members. The tile so formed is flexible, durable and economic to manufacture.

Abstract: A method of producing a laminated plate comprises the steps of (a) preparing a pair of blocks in each of which a plurality of plate elements overlap each other in an inclined position such that the plate elements have one end portions appearing stepwise at predetermined intervals on one surface of the block and the other end portions appearing flat on the other surface of the block, and (b) interlocking and bonding the two blocks to each other such that the one end portions of the plate elements in one of the blocks and the one end portions of the plate elements in the other block oppose each other in a predetermined positional relationship, whereby a laminated plate opposite major surfaces of which are flat is produced.

Abstract: A split bending molding assembly is provided for finishing operations for buildings, such as crown molding for curved or straight walled building structures. The molding includes a plurality of molding strips which are assembled in place on the building structure to form a crown molding or other molding of desired decorative configuration, each molding strip forming a decorative surface segment. The molding strips are provided with cooperative cam surfaces enabling workmen to apply a prying force to a molding strip being installed to thus cause precision alignment of the molding strips as applied. When installed, the joints of the molding strips will intersect the decorative surface segments at an abrupt angle and will be almost invisible and only minimal surface preparation will be required to finish the molding assembly.

Abstract: An apparatus and associated method for grooving a relatively rigid planar laminate sheet structure of the type having a relatively rigid substrate layer and a flexible sheet layer fixedly overlying the substrate layer to facilitate the folding of the sheet structure about a right corner defined by two planar surfaces of a polygonal panel during a laminating operation utilizes a circular rotatable grooving blade having teeth having cutting edges providing in cross-section, a V having an apex directed generally radially outwardly of the blade and further utilizes a member associated with the blade for defining first and second guide planes. The teeth cutting edges are adapted to form a V-sectioned groove in the laminate sheet structure as the blade is rotated within a plane oriented generally perpendicular to the plane of the laminate sheet and moved in operative grooving engagement across the laminate sheet.

Abstract: Adjustable modules are disclosed for building final products of various sizes from a single-sized, mass-produced unit. In the preferred embodiment, each module is made of mass-produced, left-hand and right-hand sections that are joinable at oppositely facing, abuttable ends by any suitable means--here, dowels that fit into aligned channel halves in the complemental faces of the two sections.By utilizing the split-section aspect, the overall size of the final product, e.g., a door, can be reduced without detracting from the functional, and sometimes even ornamental, aspects of the modules. This is achieved by trimming back the modular sections along their complemental faces prior to joining the faces together.

Abstract: The method for jointing frames, small pieces of furniture, drawers, with corner parts, is characterized by the successive operations: simultaneously cutting the sides of the frame to the desired dimensions; machining the halving of each corner part in a single operation into two adjacent elements of the frame to be assembled and simultaneously in the four corners; gluing the corner parts and their housing hollowed out in the elements to be assembled; the premounting of corner parts in their housings; the assembly and tightening of the frame thus formed. The corner parts used are flat with one or two ogival ends and/or one straight end and/or one whistle-shaped end forming a 90.degree. angle, and/or one bevelled end and/or one rounded end, and/or one circular end.

Abstract: Hollow wind turbine blades and the like comprising abutting blade sections, with nose forming strips and converging walls forming a tail section connecting with the ends of the nose forming strips, and a method of fabricating them comprising machining the facial end walls of the abutting blade sections to provide a precise alignment thereof providing a flush joint when the sections are butted together, adhesively bonding the blade sections in abutting relation and permitting the bond to cure, cutting communicating splice receiving slots in the abutting nose forming strips, and inserting adhesively bonding splice inserts which fit the slots in place in the slots.

Abstract: A method of making a kit of component pieces of board to be assembled, joined, and finished to reproduce a carving comprises the steps of joining a given number of pieces of board having substantially the same thickness into a multilayer block with an adhesive readily soluble in a solvent, carving the block into an original figure, dissolving the adhesive away from the block with the solvent and thereby separating the block into contoured pieces of board, tracing the contours of the separate pieces on a drawing paper, and then blanking or otherwise cutting a set of reproduced pieces out of a board in accordance with the drawing.

Abstract: Three elongated strips (called a web and two legs) are assembled into an elongated channel by a machine which includes a supply table. A stack of webs on the supply table feed downward by gravity. Legs are fed inwardly under the webs by pusher arms. The web and two legs are fed from the back to the front of the machine by a three-fingered lug on a continuous chain operated under the web magazine. Glue is applied to the top of the legs, then the web and two legs are pressed together over a spacer block, where they are stapled together to hold them in place until the glue sets.

Abstract: A method of processing and producing crack free logs by making a saw cut along opposite longitudinal side portions of a log immediately after harvesting and thus curing the log, without debarking, in a shaded, ventilated air space so that any cracks will be concentrated along the saw cuts. When a finished appearance is desired, a groove is formed along the opposite side portions of the log in registry with the saw cuts and a spline or strip of wood is inserted in each groove so that it projects beyond the periphery of the leg with the spline or strip being secured in the grooves by glueing or the like. The peripheral or exterior portion of the spline or strips is peeled or cut off so that the resulting surface is contiguous with the peripheral surface of the log.

Abstract: A technique for salvaging scrap veneer wherein scrap veneer is cut to a common width. The cut veneer will then be cut into common lengths and fed to a number of butt jointing machines. These butt jointing machines will end joint the pieces and feed out parallel ribbons of butt jointed veneer. These ribbons will then be fed to a series of splicing machines which will splice the ribbons together to form sheets made of small uniform size pieces of veneer. The sheets may then be fastened to a backing material.

Abstract: A composite wood article includes a plurality of four elongated triangular-shaped pieces and opposing pieces are substantially similar in cross-sectional dimensions. They are joined together to form a composite parallelogram in cross-section. One alternative embodiment includes using sector-shaped pieces that have been cut from generally cylindrical logs, while another embodiment includes triangular-shaped pieces cut from readily available rectangular lumber. In the process of manufacturing the composite article, the four triangular-shaped pieces are first machined so they are properly sized and then after the appropriate application of adhesive to the surfaces which will form the connecting joints, the joinder base leg of each triangular-shaped piece is positioned so as to be juxtaposed against the adjacent joinder leg of the next adjacent triangular-shaped piece.

Abstract: A method of producing a laminated plate comprises the steps of (a) preparing a pair of blocks in each of which a plurality of plate elements overlap each other in an inclined position such that the plate elements have one end portions appearing stepwise at predetermined intervals on one surface of the block and the other end portions appearing flat on the other surface of the block, and (b) interlocking and bonding the two blocks to each other such that the one end portions of the plate elements in one of the blocks and the one end portions of the plate elements in the other block oppose each other in a predetermined positional relationship, whereby a laminated plate opposite major surfaces of which are flat is produced.