Nitriding Patents (Class 148/230)
  • Publication number: 20100282369
    Abstract: An improved method for producing barrels which need to operate at temperatures exceeding 800 degrees for prolonged periods of time. The method described is ideally suited for barrels which are a part of a crew served weapons, belt feed systems or other fully automatic weapons. My method has limited effect on the accuracy potential of the barrel produced and therefore should not be excluded from use on shoulder fired weapons and precision rifles.
    Type: Application
    Filed: December 28, 2007
    Publication date: November 11, 2010
    Inventor: John Noveske
  • Publication number: 20100193080
    Abstract: A method for making a strain aging resistant steel comprises adding boron to the steel, wherein substantially all of the boron in the steel forms boron nitride. A method for making steel comprises adding a nitride-forming element to the steel to lower the free nitrogen content of the steel to a free nitrogen content specification. A high-carbon steel contains boron nitride, wherein the free nitrogen content of the steel is less than 80 ppm. A strain aging resistant steel wherein the carbon content of the steel is between about 0.54 percent and about 0.75 percent.
    Type: Application
    Filed: April 15, 2010
    Publication date: August 5, 2010
    Applicant: L&P PROPERTY MANAGEMENT COMPANY
    Inventors: C. Larry Coe, Alan T. Gorton
  • Publication number: 20100154938
    Abstract: The surface of a pre-molded article made of SKH51 (Fe-based alloy) is coated with a powder of Al, Cr and the like. The coating may be performed by applying a coating agent which is prepared by dispersing the powder in an organic solvent. The coating agent may contain a reducing agent. After coating, the pre-molded article is subjected to heat treatment to form a carbonized product of the metal. The pre-molded article may be further treated with nitrogen, thereby forming a layered Fe-based alloy which has a diffusion layer which is formed by the diffusion of the carbonized product, a nitrided product and AIN in the base material. Subsequently, the article may be subjected to finishing process to give a punch having a predetermined shape for use in a hot-roll forging process.
    Type: Application
    Filed: August 2, 2006
    Publication date: June 24, 2010
    Inventors: Toshimasa Kumaki, Kazuo Matsushita, Mitsuo Kuwabara, Masanori Kosugi
  • Publication number: 20100037991
    Abstract: Low temperature carburization of a workpiece surface is accomplished faster by impregnating the surface with a diffusion promoter prior to or during the low temperature carburization process.
    Type: Application
    Filed: March 12, 2008
    Publication date: February 18, 2010
    Applicant: Swagelok Company
    Inventors: Sunniva R. Collins, William H. Glime, Gary W. Henrich, Andrew P. Marshall, Gerhard H. Schiroky, Peter C. Williams, Geroge R. Vraciu
  • Patent number: 7655100
    Abstract: A raw steel is coated with or surrounded by a boron compound (step S1). A coating film of h-BN is formed on the surface of the raw steel. Then, the raw steel is nitrided by a nitriding gas while being heated (step S2). B from the boron compound and N from the nitriding gas are diffused into the raw steel, turning the raw steel into a steel material containing B and N. Most of B and N are present as an Fe (B, N) solid solution or an Fe (C, B, N) solid solution in the structure of the steel material. The raw steel is heated and nitrided under conditions such that B and N are contained ranging from 7 to 30 ppm by weight and ranging from 10 to 70 ppm by weight, respectively.
    Type: Grant
    Filed: August 23, 2006
    Date of Patent: February 2, 2010
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventor: Mitsuo Kuwabara
  • Patent number: 7650710
    Abstract: A body of iron, steel or other such ferrous material is protected from thermochemical erosion by a layer of an iron nitride having a relatively low nitrogen content. The atomic percentage of nitrogen in the iron nitride layer is no greater than 20%, and in specific embodiments is in the range of 10-15%. The nitride layer may have a layer of a refractory material deposited thereatop. Some refractory materials include metals such as chromium. The invention has specific utility for protecting gun barrels, turbines, internal combustion engines, drilling equipment, machine tools, aerospace systems and chemical reactors which are exposed to extreme conditions of temperature and pressure. Specifically disclosed is a gun barrel which incorporates the invention.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: January 26, 2010
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: Paul J. Conroy, James M. Garner, Charles Leveritt
  • Patent number: 7622009
    Abstract: A raw steel is coated with or surrounded by a boron compound (step S1). A coating film of h-BN is formed on the surface of the raw steel. Then, the raw steel is nitrided by a nitriding gas while being heated (step S2). B from the boron compound and N from the nitriding gas are diffused into the raw steel, turning the raw steel into a steel material containing B and N. Most of B and N are present as an Fe (B, N) solid solution or an Fe (C, B, N) solid solution in the structure of the steel material. The raw steel is heated and nitrided under conditions such that B and N are contained ranging from 7 to 30 ppm by weight and ranging from 10 to 70 ppm by weight, respectively.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: November 24, 2009
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventor: Mitsuo Kuwabara
  • Patent number: 7591977
    Abstract: To provide a high strength and low yield ratio cold rolled steel sheet having high elongation property and high flange drawing property, or a plated steel sheet made by plating the same. The high strength and low yield ratio cold rolled steel sheet or the plated steel sheet made by plating the same has such a constitution as 0.10 to 0.25% of C, 1.0 to 2.0% of Si and 1.5 to 3.0% of Mn, are contained in terms of weight percentage, while other elements are controlled such as Al within 0.2%, P within 0.15% and S within 0.02%, with residual austenite occupying at least 5%, bainitic ferrite occupying at least 60% (preferably 80% or more), and polygonal ferrite within 20% (containing 0%), so that a tensile strength is 980 MPa or higher, while an elongation (El in %), a flange drawing property (?in %), a tensile strength (TS in MPa) and a yield strength (YP in MPa) satisfy the following inequality (1): [(El ×?×TS)/YP]?645.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: September 22, 2009
    Assignee: Kabuhsiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Shushi Ikeda, Hiroshi Akamizu, Koichi Makii, Yoichi Mukai, Koichi Sugimoto
  • Patent number: 7559995
    Abstract: A process for heat treating metal workpieces contains with respect to an efficient process control the following successive operations following directly one after the other: a heating phase; an enrichment phase; a first cooling phase; a bonding phase; a second cooling phase; and a concluding quenching phase. Workpieces processed by a method of this type are distinguished by a comparatively great fatigue limit and fatigue strength with simultaneous high resistance to wear and tear.
    Type: Grant
    Filed: December 23, 2002
    Date of Patent: July 14, 2009
    Assignee: Ipsen International GmbH
    Inventor: Bernd Edenhofer
  • Publication number: 20090065098
    Abstract: The present invention provides a high-strength steel material capable of suppressing formation of blowholes during welding even if the strength thereof is improved by nitriding, and a method of manufacturing such a high-strength steel material by using a low rolling force. A high-strength steel of the present invention contains 0.05% (percent by mass unless otherwise specified in describing chemical composition) or below C, 1% or below Si, 1.5% or below Mn, 0.05% or below P, 0.05% or below S, 0.05% or below Al, 0.02 to 0.3% Ti, and 0.020% or below N. The high-strength steel material has metallographic structure of a single phase of ferrite and contains Ti nitride grains having a maximum size of 20 nm or below and coherently precipitated in a density of 250 grains/?m2 or above. In the high-strength steel material, the ratio of the number of Ti nitride grains having a maximum size of 6 nm or below to that of Ti nitride grains having a maximum size of 20 nm or below is 80% or above.
    Type: Application
    Filed: March 12, 2007
    Publication date: March 12, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tetsuo Soshiroda, Tetsuji Hoshika
  • Patent number: 7431778
    Abstract: The invention relates to case-hardening of a stainless steel article by means of gas including carbon and/or nitrogen, whereby carbon and/or nitrogen atoms diffuse through the surface into the article. The method includes activating the surface of the article, applying a top layer on the activated surface to prevent repassivation. The top layer includes metal which is catalytic to the decomposition of the gas.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: October 7, 2008
    Assignee: Danmarks Tekniske Universitet-Dtu
    Inventors: Marcel A. J. Somers, Thomas Christiansen, Per Møller
  • Publication number: 20080216923
    Abstract: A material is shaped and sintered into a compact using iron-based alloy powder containing Cr; and a nitriding treatment having no carburizing action is conducted to the compact so that a surface of the compact may have a mixed structure 3 of an Fe—Cr—N compound layer 2, an Fe—Cr—N diffused layer, and a matrix.
    Type: Application
    Filed: May 21, 2008
    Publication date: September 11, 2008
    Inventors: Hiroyuki Fukuhara, Kenji Sasaki, Kensuke Hirata, Toshihiko Homma
  • Publication number: 20080193321
    Abstract: The invention relates to steel which is characterised by the following composition as expressed in percentages by weight:—C=0.18 0.30%, —Co=5-7%, —Cr=2-5%, —Al=1-2%, —Mo+W/2=1-4%, —V=trace 0.3%, —Nb=trace 0.1%, —B=trace?50 ppm, —Ni=10.5-15% with Ni?7+3.5 Al, —Si=trace 0.4%, —Mn=trace 0.4%, —Ca=trace?500 ppm, -Rare earths=trace?500 ppm, —Ti=trace?500 ppm, —O=trace?200 ppm if the steel is obtained by means of powder metallurgy or trace?50 ppm if the steel is produced in air or under a vacuum from molten metal, —N=trace?100 ppm, —S=trace?50 ppm, —Cu=trace?1%, and —P=trace?200 ppm, the remainder comprising iron and the inevitable impurities resulting from production. The invention also relates to a method of producing a part from said steel and to the part thus obtained.
    Type: Application
    Filed: April 20, 2006
    Publication date: August 14, 2008
    Applicant: AUBERT & DUVAL
    Inventors: Jacques Montagnon, Philippe Heritier, Isabelle Peslerbe, Claude Mons
  • Patent number: 7384488
    Abstract: A conventional aluminum killed alloy steel for case hardening of gear(s) and/or shaft components consisting of 0.10 to 0.30 weight % Carbon, 0.15 to 0.35 weight % Silicon, 0.8 to 1.5 weight % Chromium, 0.6 to 1.5 weight % Manganese, 0.017 to 0.040 weight % Aluminum, and balance iron including impurities, produced by vacuum degassing and alike routes. Gear(s) and/or shaft components made by the above steel when treated by modified carbonitriding followed by hard shot peening process provide both superior bending fatigue strength and pitting fatigue life, capable of withstanding higher torque levels and speeds.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: June 10, 2008
    Assignee: Mahindra & Mahindra Ltd
    Inventor: Ajithkumar Sandur
  • Publication number: 20080131479
    Abstract: The present invention comprises a medical device having a support structure made from alternating layers. One or more layers may be made by direct metal laser sintering. One or more layers may be made by introducing nitrogen into a previously formed layer via excimer laser nitriding.
    Type: Application
    Filed: August 2, 2007
    Publication date: June 5, 2008
    Inventors: Jan Weber, Liliana Atanasoska
  • Patent number: 7326306
    Abstract: In the present invention, after a nitriding process is performed on a steel, a passivating process in which the steel is heated under an atmosphere containing oxygen is performed. The heating condition of the passivating process is within a range surrounded by (100° C., 120 min), (100° C., 10 min), (125° C., 5 min), (190° C., 5 min), (200° C., 10 min), (200° C., 20 min), (190° C., 30 min), (190° C., 40 min), (180° C., 60 min), and (180° C., 120 min) on coordinate axes of temperature and time. In the process for production of the nitrided steel, uniform passivated layer can be easily formed, and fatigue strength is improved as pitting corrosion resistance is improved.
    Type: Grant
    Filed: July 22, 2002
    Date of Patent: February 5, 2008
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kazuo Ishii, Yoshihiro Odagiri, Takeshi Munemura
  • Patent number: 7247403
    Abstract: A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: July 24, 2007
    Assignee: UT-Battelle, LLC
    Inventors: Michael P. Brady, Heli Wang, John A. Turner
  • Patent number: 7204892
    Abstract: A hoop for a CVT belt including foreign matter existing in a nitrided hardened layer and surface of the hoop, the foreign matter comprises at least one of an oxide-type foreign matter, a nitride-type foreign matter, and a carbide-type foreign matter. The oxide-type foreign matter has a particle size of 25 ?m or less, the nitride-type foreign matter and/or the carbide-type foreign matter have particle sizes of 17 ?m or less.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: April 17, 2007
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kazuo Ishii, Yoshihiro Odagiri
  • Patent number: 7074282
    Abstract: Disclosed is a steel wire rod for hard-drawn springs capable of exhibiting fatigue strength and sag resistance equivalent to or higher than springs made of an oil-tempered wire. The steel wire rod contains carbon in a range from 0.5 to less than 0.7 mass %, silicon in a range from 1.4 to 2.5 mass %, manganese in a range from 0.5 to 1.5 mass %, chromium in a range from 0.05 to 2.0 mass %, and vanadium in a range from 0.05 to 0.40 mass %, and has an area ratio Rp with respect to pearlite which satisfies the mathematical expression (1): Rp(area %)?55×[C]+61??(1) where [C] denotes the content (mass %) of carbon.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: July 11, 2006
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, NHK Spring Co., Ltd., Shinko Wire Co., Ltd.
    Inventors: Nobuhiko Ibaraki, Atushi Inada, Sumie Suda, Noritoshi Takamura, Satoru Tendoh, Tadayoshi Fujiwara, Tetsuo Jinbo
  • Patent number: 6982120
    Abstract: The invention relates to components made of steel, more particularly outer joint parts and inner joint parts of constant velocity joints, and to a process of heat treating such components made of steel. The heat treatment operation includes the process stages of nitriding, induction surface layer hardening and tempering, which processes follow one another. As a result of the nitriding operation, the joint parts are provided with a surface layer (15) including nitrides and a diffusion layer (18) positioned thereunderneath. The subsequent induction hardening process causes the diffusion layer (18) to be hardened, so that it comprises good supporting characteristics for supporting the surface layer (15) positioned above same.
    Type: Grant
    Filed: July 20, 2002
    Date of Patent: January 3, 2006
    Assignee: GKN Driveline Duetschland GmbH
    Inventor: Manfred Schuster
  • Patent number: 6966954
    Abstract: A roller bearing that provides ball and roller bearing elements comprised of M50 steel and M50NiL steel having surface hardnesses above 60 HRC, and in the range of 65-72 HRC. The hardness in the surface region is achieved by nitriding the surface to achieve a high hardness and extended life. This improvement is brought about by controlling the microstructure of the alloy by minimizing the formation of retained austenite. The material is tempered as required. The surface is then nitrided, but the nitriding operation is carefully controlled to avoid the formation of intergranular nitrides. Because of the method used to prevent the formation of intergranular nitrides, some carbon may be present to prevent the surface of the steel from becoming depleted of carbon. The hardening element in this nitro-carburizing operation is nitrogen, which forms iron nitride as Fe3N or Fe4N intragranularly.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: November 22, 2005
    Assignee: General Electric Comany
    Inventors: Mark Alan Rhoads, Michael Gilbert Johnson, Jonothan Allen Scheetz
  • Patent number: 6929757
    Abstract: A magnetorheological fluid containing magnetorheological particles which are resistant to oxidation having regions rich in diffused nitrogen located therein and a method for producing such magnetorheological fluid.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: August 16, 2005
    Assignee: General Motors Corporation
    Inventors: John C. Ulicny, Yang T. Cheng
  • Patent number: 6884049
    Abstract: A screw compressor of which a female rotor is driven by a motor, and of which a male rotor is driven by the female rotor. The male or female rotor is composed of a member which is made of cast iron and is subjected to surface hardening treatment or heat treatment including quenching. The surface hardening treatment may include sulphonitriding or nitiriding treatment. In the case of subjecting the cast iron to the heat treatment, austemper treatment is applied.
    Type: Grant
    Filed: November 20, 2002
    Date of Patent: April 26, 2005
    Assignee: Hitachi, Ltd.,
    Inventors: Takeshi Hida, Masayuki Urashin, Shigekazu Nozawa, Hiroki Ohsumimoto, Hirotaka Kameya, Atsushi Watanabe
  • Patent number: 6878218
    Abstract: A high strength gear is provided which comprises a base metal of an iron-base alloy, the base metal being carburized or carbonitrided and having a tooth surface, and a coating containing Fe nitride and/or Fe carbonitride, formed on the tooth surface. A method of forming a high strength gear is also provided.
    Type: Grant
    Filed: February 20, 2002
    Date of Patent: April 12, 2005
    Assignees: Nissan Motor Co., Ltd., Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Takuro Yamaguchi, Keizo Otani, Jun Katoh, Toshiki Satou, Satoshi Abe, Masakazu Ikeda
  • Patent number: 6858099
    Abstract: A method for producing a steel material having a high fatigue strength and given a uniform residual stress by a rapid treatment. A marageing steel is subjected to a cold plastic working to have a predetermined dimension, to a solution treatment for 60 minutes or more at a temperature of 750 to 800° C., and to an aging.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: February 22, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kazuo Ishii, Yoshinari Okada
  • Patent number: 6733600
    Abstract: A maraging steel is subjected to the aging to have a hardness of more than 500 Hv. A nitrided case is formed to have a depth that is about 20% to 50% to a ½ thickness of the maraging steel plate. An endless ring for a metal belt is constructed by the above maraging steel. According to methods of manufacturing the maraging steel and the endless ring, the nitrided case having the depth that is 20% to 50% of a distance from a plate surface to a center can be formed by executing an aging to have the hardness of more than 500 Hv, then executing a nitriding in the nitrogen atmosphere to which organic chloride is added.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: May 11, 2004
    Assignees: Nissan Motor Co., Ltd., Dowa Mining Co., Ltd.
    Inventors: Yuichi Heishi, Masahiro Suzuki, Ikuo Tani, Youichi Watanabe, Shunzou Umegaki, Kiyotaka Akimoto, Keiji Yokose
  • Publication number: 20040079448
    Abstract: A roller bearing that provides ball and roller bearing elements comprised of M50 steel and M50NiL steel having surface hardnesses above 60 HRC, and in the range of 65-72 HRC. The hardness in the surface region is achieved by nitriding the surface to achieve a high hardness and extended life. This improvement is brought about by controlling the microstructure of the alloy by minimizing the formation of retained austenite. The material is tempered as required. The surface is then nitrided, but the nitriding operation is carefully controlled to avoid the formation of intergranular nitrides. Because of the method used to prevent the formation of intergranular nitrides, some carbon may be present to prevent the surface of the steel from becoming depleted of carbon. The hardening element in this nitro-carburizing operation is nitrogen, which forms iron nitride as Fe3N or Fe4N intragranularly.
    Type: Application
    Filed: October 24, 2002
    Publication date: April 29, 2004
    Applicant: General Electric
    Inventors: Mark Alan Rhoads, Michael Gilbert Johnson, Jonothan Allen Scheetz
  • Patent number: 6723175
    Abstract: A method for producing a formed member made of a steel sheet according to the present invention is characterized by preparing a steel sheet material having tensile strength of 500 MPa or less and containing a nitriding element; forming a formed member having a predetermined shape by performing a plastic forming on the steel sheet material; and performing a nitriding treatment on the formed member so that an average hardness in the sheet thickness direction of the resultant steel sheet member is Hv 300 or more by Vickers hardness, and further characterized in that the difference in hardness between the surface part and the inside center part in the thickness direction of the steel sheet member of the formed member is Hv 200 or less by Vickers hardness, thereby it is possible to reliably obtain a formed member having a sufficiently high strength after a nitriding treatment while ensuring a plastic formability of a steel sheet in obtaining a formed member made of a steel sheet member of high strength by performi
    Type: Grant
    Filed: July 2, 2001
    Date of Patent: April 20, 2004
    Assignee: Mazda Motor Corporation
    Inventors: Katsunori Hanakawa, Kyoso Ishida, Mitsugi Fukahori
  • Publication number: 20040069378
    Abstract: A raw steel is coated with or surrounded by a boron compound (step S1). A coating film of h-BN is formed on the surface of the raw steel. Then, the raw steel is nitrided by a nitriding gas while being heated (step S2). B from the boron compound and N from the nitriding gas are diffused into the raw steel, turning the raw steel into a steel material containing B and N. Most of B and N are present as an Fe (B, N) solid solution or an Fe (C, B, N) solid solution in the structure of the steel material. The raw steel is heated and nitrided under conditions such that B and N are contained ranging from 7 to 30 ppm by weight and ranging from 10 to 70 ppm by weight, respectively.
    Type: Application
    Filed: September 22, 2003
    Publication date: April 15, 2004
    Inventor: Mitsuo Kuwabara
  • Patent number: 6695930
    Abstract: Steel alloys susceptible to case and core hardening comprise 0.05 to 0.24 wt % carbon; 15 to 28 wt % cobalt and 1.5 to 9.5 wt % in nickel, small percentages of one or more additives: chromium, molybdenum, and vanadium; and the balance iron. Carburized roll form and punch dies and tools made from case hardened steel alloys with a reduced hardness core provide high wear and fatigue resistance as well as improved contact and bending fatigue resistance thereby avoiding premature failure and extending the useful life of such tools.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: February 24, 2004
    Assignee: Northwestern University
    Inventors: Charles J. Kuehmann, Gregory B. Olson, John P. Wise, Carelyn E. Campbell
  • Patent number: 6679953
    Abstract: According to the method of the present invention, the ball plug is press fit into the counterbored passage of a fuel injector nozzle assembly prior to hardening of the fuel injector nozzle assembly. A core hardening and gas nitriding process is then applied to the assembly, causing the ball plug to expand and the passage diameter to shrink. This results in a greatly increased seal between the ball plug and the passage, and substantial elimination of the gaps experienced therebetween in prior art fuel injector nozzle assemblies.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: January 20, 2004
    Assignee: Cummins Engine Company, Inc.
    Inventors: Curt M. Barnhart, Gary A. Foreman, Dan N. Hamilton, Cleo E. Willhite, Stephen C. Jackson, Angelina Y. Cheung
  • Publication number: 20040000357
    Abstract: According to the method of the present invention, the ball plug is press fit into the counterbored passage of a fuel injector nozzle assembly prior to hardening of the fuel injector nozzle assembly. A core hardening and gas nitriding process is then applied to the assembly, causing the ball plug to expand and the passage diameter to shrink.
    Type: Application
    Filed: June 26, 2002
    Publication date: January 1, 2004
    Inventors: Curt M. Barnhart, Gary A. Foreman, Dan N. Hamilton, Cleo E. Willhite, Stephen C. Jackson, Angelina Y. Cheung
  • Patent number: 6663730
    Abstract: A maraging steel strip or part and process for manufacture of a strip or of a part cut out of a strip of cold-rolled maraging steel and hardened by a hardening heat treatment. In the process, before the hardening heat treatment is performed, the strip or the part is subjected to cold plastic deformation with a degree of working greater than 30% and the strip or the part is subjected to recrystallization annealing in order to obtain a fine-grained structure with ASTM index higher than 8. The composition by weight of the maraging steel is: 12%≦Ni≦24.5%; 2.5%≦Mo≦12%; 4.17%≦Co≦20%, Al %≦0.15%; Ti≦0.1%; N≦0.003%; Si≦0.1%; Mn≦0.1%; C≦0.005%; S≦0.001%; P≦0.005%; H≦0.0003%; O≦0.001%; iron and impurities resulting from smelting, the chemical composition also satisfying the relationships: 20%≦Ni+Mo≦27%; 50≦Co×Mo≦200; Ti×N≦2×10−4.
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: December 16, 2003
    Assignee: Imphy Ugine Precision
    Inventor: Lucien Coutu
  • Patent number: 6663724
    Abstract: A laminated ring for use as a belt in transmitting power in a continuously variable transmission is produced by welding opposite ends of a sheet of maraging steel to produce a plurality of rings, and rolling said rings to a predetermined length. The rings are nitrided in a salt-bath nitriding process by dipping the rings in a molten salt containing 38-46% of CNO− and 1-2% of CN− and heated to a temperature in the range from 480 to 530° C., for a period of time ranging from 10 to 25 minutes. The nitrided rings are finally stacked into a laminated ring.
    Type: Grant
    Filed: January 7, 2002
    Date of Patent: December 16, 2003
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hitoshi Imai, Katsuyuki Nakajima
  • Publication number: 20030201033
    Abstract: A bearing is provided particularly suitable for a turbine and turbine related components used in the aerospace industry. More particularly, the bearing is suitable for such applications as pneumatic starters for turbines. The bearing is preferably constructed from a M50 steel, which typically has a pre-treated hardness in the range of approximately 60 to 64 Rc. With the present invention, the bearing is nitrided to obtain a case hardness of approximately 74 Rc. To achieve such a case hardness, the bearing may require nitriding over several days. In one preferred embodiment of the present invention, a pneumatic starter includes a shaft, preferably constructed from M50, that has a portion of its outer surface nitrided. The nitrided surface functions as an inner race of a bearing assembly. Nitriding the portion of the shaft extends the bearing life of the bearing due to its increased hardness.
    Type: Application
    Filed: July 17, 2001
    Publication date: October 30, 2003
    Inventor: Robert Telakowski
  • Patent number: 6631542
    Abstract: A cylindrical drum, which comprises a sheet of maraging steel with welded opposite ends, is severed into a plurality of rings of predetermined width, and the rings are rolled to a predetermined length, after which circumferential lengths of the rings are corrected. The rings are aged by placing the rings into an aging chamber, heating the aging chamber to a predetermined aging temperature, and keeping the rings at the predetermined aging temperature for a predetermined period of time. Thereafter, the rings are nitrided by transferring the rings from the aging chamber into a nitriding chamber which is disposed independently of the aging chamber and has been heated to a predetermined nitriding temperature, while maintaining the rings at the aging temperature, keeping the rings at the nitriding temperature in an atmosphere containing at least an ammonia gas for a predetermined period of time, and cooling the rings.
    Type: Grant
    Filed: May 26, 2000
    Date of Patent: October 14, 2003
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hitoshi Imai, Hitoshi Karasawa, Katsuyuki Nakajima
  • Patent number: 6589363
    Abstract: A stainless steel hydraulic component and method for making same hard turns a pre-heat treated stainless steel material, preferably a 400 series stainless steel material, provided in bar stock form in a single machining loading. Stainless steel hydraulic valve components made therefrom have shown improved leakage rate performance with the performance being fairly constant over a period of time for providing a longer functional life for the hydraulic valve component.
    Type: Grant
    Filed: December 13, 2000
    Date of Patent: July 8, 2003
    Assignee: Eaton Corporation
    Inventors: Daniel P. Rohde, John N. Tackes
  • Patent number: 6562152
    Abstract: A TRIP-type high strength steel plate having good workability is provided which, while reducing the amount of alloying elements added which increase the production cost, ensures a contemplated retained austenite structure, has good adhesion to zinc plating, and can also be applied to highly corrosion resistant surface treated steel plates. The high strength steel plate having improved workability and plating adhesion is such that a high concentration, i.e., 0.03 to 2.0% by weight, of nitrogen is incorporated, the contents of silicon and aluminum, which form nitride, are preferably regulated respectively to not more than 0.5% by weight and not more than 0.3% by weight, and, in addition, calcium, sodium, magnesium, etc. are optionally added to control the formation of iron nitride, whereby the volume fraction of the retained austenite phase in the metal structure is regulated to 3 to 20% by weight.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: May 13, 2003
    Assignee: Nippon Steel Corporation
    Inventors: Hidekuni Murakami, Yoshihisa Takada, Masayoshi Suehiro
  • Patent number: 6550122
    Abstract: A cylindrical drum is prepared by welding opposite ends of a thin sheet of maraging steel. A first solution treatment is effected on the cylindrical drum, and then the cylindrical drum is severed into a plurality of rings each having a predetermined width. After the rings are rolled, a second solution treatment is effected on the rings which have been rolled, and then the circumferential length of each of the rings is corrected. The rings are aged and nitrided, and then stacked into a laminated ring. The first solution treatment and the second solution treatment are effected using the same heating furnace in the same atmosphere in the same temperature range.
    Type: Grant
    Filed: August 17, 2000
    Date of Patent: April 22, 2003
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hitoshi Imai, Hitoshi Karasawa, Katsuyuki Nakajima
  • Patent number: 6458220
    Abstract: Steel alloys susceptible to case and core hardening comprise 0.05 to 0.24 weight percent carbon; 15 to 28 weight percent cobalt and 1.5 to 9.5 weight percent in nickel, small percentages of one or more additives: chromium, molybdenum, and vanadium; and the balance iron. Blades for ice skating or other sports equipment made from such alloys provide predictable and reproducible characteristics and permit fabrication with hardened edges on a ductile, strong substrate or base.
    Type: Grant
    Filed: September 19, 2000
    Date of Patent: October 1, 2002
    Assignee: Northwestern University
    Inventors: Charles J. Kuehmann, Priscilla A. Bernikowicz, Gregory B. Olson, John P. Wise, Carelyn E. Campbell
  • Patent number: 6428849
    Abstract: The invention discloses a method for producing a nitrogen-silicon containing stainless steel layer on a metal. The method includes a pack cementation process involving the use of silicon nitride, silica and sodium fluoride as the source materials.
    Type: Grant
    Filed: June 6, 2000
    Date of Patent: August 6, 2002
    Assignee: National Science Council
    Inventors: Wen-Ta Tsai, Hung-Wen Hsu
  • Patent number: 6406557
    Abstract: During the treatment of electrical steel, a careful combination of heat treatment of the slab with a specific primary recrystallization and nitriding treatment allows for control of the distribution, quantity and dimensions of precipitates in order to obtain a homogeneous precipitation of nitrogen compounds by direct reaction of the absorbed nitrogen with aluminum during the nitriding step.
    Type: Grant
    Filed: June 17, 1999
    Date of Patent: June 18, 2002
    Assignee: Acciai Speciali Terni S.p.A.
    Inventors: Stefano Fortunati, Stefano Cicale′, Giuseppe Abbruzzese, Susanna Matera
  • Publication number: 20020059967
    Abstract: A maraging steel strip or part and process for manufacture of a strip or of a part cut out of a strip of cold-rolled maraging steel and hardened by a hardening heat treatment. In the process, before the hardening heat treatment is performed, the strip or the part is subjected to cold plastic deformation with a degree of working greater than 30% and the strip or the part is subjected to recrystallization annealing in order to obtain a fine-grained structure with ASTM index higher than 8. The composition by weight of the maraging steel is: 12%≦Ni≦24.5%; 2.5%≦Mo≦12%; 4.17%≦Co≦20%, Al%≦0.15%; Ti≦0.1%; N≦0.003%; Si≦0.1%; Mn≦0.1%; C≦0.005%; S≦0.001%; P≦0.005%; H≦0.0003%; O≦0.001%; iron and impurities resulting from smelting, the chemical composition also satisfying the relationships: 20%≦Ni+Mo≦27%; 50≦Co×Mo≦200; Ti×N≦2×10−4.
    Type: Application
    Filed: November 19, 2001
    Publication date: May 23, 2002
    Applicant: IMPHY UGINE PRECISION
    Inventor: Lucien Coutu
  • Patent number: 6391124
    Abstract: A non-heat treated soft-nitrided steel part respective contents of C, Si, Mn, P, Cr, Ti, V, N, Al, Pb, S and Ca of which are in specific ranges and which satisfies the following formulas (1) to (3). This part can be produced in a process of hot working, machining and soft-nitriding without any prior heat treatment, and has superior properties such as high fatigue strength and wear resistance. Fn1=−141.5(C %)−19.6(Mn %)+1280(N %)+95.6≦60  (1) Fn2=−103.8(C %)+59.1(Mn %)+850.4(N %)+360.9≧350  (2) Fn3=−13.4(C %)−3.45(Mn %)+112.7(N %)+13.
    Type: Grant
    Filed: October 30, 2000
    Date of Patent: May 21, 2002
    Assignees: Sumitomo Metals (Kokura) Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hitoshi Matsumoto, Yoshihiko Kamada, Mitsuo Uno, Masato Kurita, Seiichi Koike, Mitsuo Takashima
  • Patent number: 6361620
    Abstract: In the production of grain-oriented electrical steel strip, the grain growth inhibition is controlled by balancing the copper, aluminum and carbonium content in order to control the type and quantity of precipitated second phases and obtain optimum grain dimensions during the decarburization annealing. This is done by using a continuous high-temperature thermal treatment in which nitrogen is diffused into the steel strip and aluminum is directly precipitated as aluminum nitride which controls the grain orientation of the final product.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: March 26, 2002
    Assignee: Acciai Speciali Terni S.p.A.
    Inventors: Stefano Cicale′, Stefano Fortunati, Giuseppe Abbruzzese
  • Patent number: 6361621
    Abstract: The production of grain-oriented electrical steel sheets is disclosed wherein grain growth in the steel is inhibited by a method comprising the regulation of the content of sulfur and manganese in the steel strp and the cold rolled strip is continuously nitrided at high temperature.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: March 26, 2002
    Assignee: Acciai Speciali Terni S.p.A.
    Inventors: Stefano Fortunati, Stefano Cicale', Giuseppe Abbruzzese
  • Publication number: 20020014281
    Abstract: A maraging steel is subjected to the aging to have a hardness of more than 500 Hv. A nitrided case is formed to have a depth that is about 20% to 50% to a ½ thickness of the maraging steel plate. An endless ring for a metal belt is constructed by the above maraging steel. According to methods of manufacturing the maraging steel and the endless ring, the nitrided case having the depth that is 20% to 50% of a distance from a plate surface to a center can be formed by executing an aging to have the hardness of more than 500 Hv, then executing a nitriding in the nitrogen atmosphere to which organic chloride is added.
    Type: Application
    Filed: July 18, 2001
    Publication date: February 7, 2002
    Inventors: Yuichi Heishi, Masahiro Suzuki, Ikuo Tani, Youichi Watanabe, Shunzou Umegaki, Kiyotaka Akimoto, Keiji Yokose
  • Patent number: 6328818
    Abstract: The present invention features nitriding-treating the ferrous material to form a nitrided layer composed of at least one of iron nitride and iron carbide nitride on the surface thereof, and heating to maintain the ferrous material at a temperature of 500 to 700° C. in a treating agent (A), whereby chromium is diffused into the nitrided layer to form a compound layer composed of at least one of chromium nitride and chromium carbide nitride, wherein the treating agent (A) contains the following (a) as a main component and containing the following (b) and (c): (a) at least one of alkali metal chloride and alkaline earth metal chloride; (b) glass having silicone oxide as a main component; and (c) chromium.
    Type: Grant
    Filed: November 30, 1998
    Date of Patent: December 11, 2001
    Assignee: Maizuru Corporation
    Inventors: Isao Miyagi, Wataru Taniguchi
  • Patent number: 6325866
    Abstract: A process for the production of grain oriented silicon steel sheet which provides an optimization of the production of conventional, grain oriented silicon steel strips, by the use of an appropriate synergistic combination of the composition levels of some elements and appropriate treatments which result in the control of the presence and type of inhibitors, and by so doing, controlling the primary-recrystallization grain size.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: December 4, 2001
    Assignee: Acciai Speciali Terni S.p.A.
    Inventors: Stefano Fortunati, Stefano Cicale′, Giuseppe Abbruzzese
  • Patent number: 6309474
    Abstract: In a method for producing maraging steel, a thin plate of maraging steel is subjected to an aging treatment, is then subjected to a fluoridation processing in which the thin plate is heated and maintained in a fluoric reacting gas including fluorine so as to form a fluoride layer on a surface of the thin plate, and is then subjected to nitriding in a nitriding reaction gas including ammonia gas so as to restrict the carbon concentration of the thin plate after the nitriding to 2 weight % or less.
    Type: Grant
    Filed: March 3, 2000
    Date of Patent: October 30, 2001
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventor: Toru Yagasaki