Electrically Insulating Coating Formed Which Is More Than Mere Oxide Formation Patents (Class 148/245)
  • Patent number: 11881745
    Abstract: A stator of an electric machine includes: a laminated stator core having sheet-metal blanks which have apertures, the apertures being closed radially on an inside thereof by a web when viewed in a cross section extending in a radial direction of the stator; and stator windings, which are accommodated in the apertures of the laminated stator core. The web which closes a respective aperture radially on the inside is plastically deformed so as to introduce a mechanical stress into the web.
    Type: Grant
    Filed: May 11, 2022
    Date of Patent: January 23, 2024
    Inventors: Michael Reinlein, Thomas Hubert
  • Patent number: 11505843
    Abstract: An annealing separator for an oriented electrical steel sheet includes: a first component including a Mg oxide or a Mg hydroxide; and a second component including one kind among oxides and hydroxides of a metal selected from Al, Ti, Cu, Cr, Ni, Ca, Zn, Na, K, Mo, In, Sb, Ba, Bi, and Mn, or two or more kinds thereof.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: November 22, 2022
    Assignee: POSCO
    Inventors: Chang Soo Park, Jong Ho Park, Byung Deug Hong, Yun Su Kim
  • Patent number: 11499055
    Abstract: A coating solution for forming an insulating film for a grain-oriented electrical steel sheet which contains one or more types of hydrous silicate powders having an average particle size of 2 ?m or less, and one or more types of phosphoric acids and phosphates satisfying a relation of ?niMi/?Pi?0.5, and satisfies (Formula 1). 1.5?(?niMi+?n?jM?j)/?Pi?15??(Formula 1) (P represents the number of moles of phosphorus, M represents the number of moles of metal ions derived from the phosphate, n represents the valence of the metal ions derived from the phosphate, i represents the number of types of phosphates, M? represents the number of moles of metal elements in the hydrous silicate, n? represents the valence of the metal elements in the hydrous silicate, and j represents the number of types of hydrous silicates).
    Type: Grant
    Filed: November 13, 2018
    Date of Patent: November 15, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shuichi Yamazaki, Hiroyasu Fujii, Kazutoshi Takeda
  • Patent number: 11225700
    Abstract: Provided is an annealing separating agent composition for a grain-oriented electrical steel sheet, a grain-oriented electrical steel sheet and a method for manufacturing a grain-oriented electrical steel sheet. The annealing separating agent composition for a grain-oriented electrical steel sheet according to an embodiment of the present invention contains 30 to 70% by weight of a calcium compound, and the remainder of magnesium oxide or magnesium hydroxide on a solid basis.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: January 18, 2022
    Assignee: POSCO
    Inventors: Min Serk Kwon, Tae Young No, Chang Soo Park, Heon-Jo Choi
  • Patent number: 11065101
    Abstract: A torsional actuator formed of a yarn of twisted shape memory material. The yarn has multiple strands of homogeneous shape memory material that have been homochirally twisted. For torsional actuation, a fractional portion of the yarn is heated such as by Joule heating. Various Joule heating mechanisms include passing an electrical current through an unwound segment of the yarn, or by coating a fractional portion of the length of each homogeneous strand with a coating material of higher electrical conductivity than the electrical conductivity of the shape memory material an passing current through the length of the yarn. The shape memory material may be a shape memory alloy such as a NiTi alloy.
    Type: Grant
    Filed: March 13, 2018
    Date of Patent: July 20, 2021
    Assignee: Massachusetts Institute of Technology
    Inventors: Seyed M. Mirvakili, Ian W. Hunter
  • Patent number: 11028459
    Abstract: The invention concerns a method for accentuating the orientation of the grains of a continuous steel sheet (1), in particular for producing electrical sheet steel, said method involving, during the movement of the steel sheet (1) in the longitudinal direction of same, a longitudinal stretching of the steel sheet (1) in a stretch region (1d) in which the steel sheet (1) moves at a temperature of between approximately 750° C. and approximately 900° C. The invention also concerns a device for implementing said method in which the stretching is carried out by two tensioning blocks (41, 42) comprising traction rollers arranged to move and guide the steel sheet (1). The invention further concerns a facility for producing electrical sheet steel comprising a line comprising a rolling mill and on which said method and said device are implemented downstream from the rolling mill.
    Type: Grant
    Filed: October 28, 2015
    Date of Patent: June 8, 2021
    Assignee: FIVES STEIN
    Inventor: Pascal Thevenet
  • Patent number: 10233088
    Abstract: A coating agent for an electrical steel sheet and a manufacturing method therefor are disclosed. A coating agent for an electrical steel sheet according to an example embodiment of the present invention includes a metal phosphate derivative solution, colloid silica, chromium oxide, and solid silica, and a solvent, wherein the metal phosphate derivative is a single material of a magnesium phosphate derivative or a mixed material of an aluminum phosphate derivative and a magnesium phosphate derivative, and in the mixed material, an amount of aluminum phosphate derivative is 10 wt % or less (not including 0%).
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: March 19, 2019
    Assignee: POSCO
    Inventors: Min Soo Han, Chang Soo Park, Dae-Uk Kim, Ho-Kyung Shim, Soon-Bok Park
  • Patent number: 9905344
    Abstract: The invention relates to a method for producing a grain-orientated electric steel which is coated with a phosphate layer and in which there is applied to the electric steel a phosphate solution which contains a colloid component and at least one colloid stabilizer (A) and/or at least one pickling inhibitor (B), the phosphate solution containing at least one compound which has chromium in the oxidation stage III (chromium (III) compound). Grain-orientated electric steel produced with the method according to the invention is distinguished by excellent optical properties and a high tensile stress.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: February 27, 2018
    Assignee: ThyssenKrupp Electrical Steel GmbH
    Inventors: Christof Holzapfel, Stefan Pahike, Carsten Schepers, Heiner Schrapers
  • Patent number: 9206321
    Abstract: The present invention provides a trivalent chromium-conversion processing solution characterized by containing aluminum-modified colloidal silica.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: December 8, 2015
    Assignee: DIPSOL CHEMICALS CO., LTD.
    Inventor: Shinji Yamaguchi
  • Patent number: 9074277
    Abstract: In a plated steel sheet having an aluminum-plating layer comprising at least Al formed on one side or both sides of the steel sheet, there is provided a plated steel sheet which, owing to the presence of a surface coating layer containing a compound having wurtzite crystal structure on the aluminum-plating layer, has excellent lubricity, prevents the plating thickness from becoming uneven during heating, and can improve formability and productivity in hot stamping, and a method of hot-stamping the plated steel sheet.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: July 7, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Jun Maki, Masao Kurosaki, Seiji Sugiyama
  • Patent number: 7785425
    Abstract: By a press-formed starting member (11) being immersed in a process liquid (12) at 40 to 60° C. and of pH 9 to 12, a passive film (26) is formed at the surface of the press-formed starting member. There is no solving out of metal ions from the press-formed starting member, and the passivation treatment can be carried out by just immersion in a single solution, so that costs including waste processing can be reduced. In another aspect, degreasing, cleaning and passivation treatment are carried out by spraying the press-formed starting member. By the use of spraying, the degreasing, cleaning and passivation treatment can be made rapid, and the amounts of process liquid needed for degreasing, cleaning and passivation treatment can be reduced.
    Type: Grant
    Filed: December 25, 2003
    Date of Patent: August 31, 2010
    Assignee: Honda Motor Co., Ltd.
    Inventors: Osamu Ishigami, Tetsuya Kondo, Yoshimitsu Ogawa
  • Patent number: 7670511
    Abstract: A cathodic protection coating is disclosed that unexpectedly protects a treated metal substrate, notwithstanding the presence of a phosphate-containing conversion coating between the metal substrate and the cathodic protection compound. The cathodic protection coating includes sacrificial metallic particles less noble than metal in the metal substrate to be protected. The coating also includes inherently conductive polymer.
    Type: Grant
    Filed: September 22, 2005
    Date of Patent: March 2, 2010
    Assignee: PolyOne Corporation
    Inventor: Stephen D. Horton
  • Publication number: 20070221295
    Abstract: The present invention provides a corrosion prevention method for an aluminum-based metal component, which makes it easy to check the presence or absence of, a chemically formed film on the component, and a corrosion-proof aluminum-based metal product produced by the method. In the method, the following treatment agent (A) is brought into contact with a surface of the aluminum-based metal component to chemically form the following film (B) on the surface of the aluminum-based metal component: (A) a treatment agent comprising an aqueous solution of zinc sulfate, an aqueous solution of ammonium fluoride and an aqueous solution of sodium molybdate which are mixed together; (B) a chemically formed film (B) comprising zinc fluoride, molybdenum and aluminum fluoride. Thus, the corrosion-proof aluminum-based metal product is produced.
    Type: Application
    Filed: March 20, 2007
    Publication date: September 27, 2007
    Applicant: TOKAI RUBBER INDUSTRIES, LTD.
    Inventors: Toyohisa Tohyama, Takanori Sugiura, Takehiko Taguchi
  • Patent number: 6875334
    Abstract: A method, a composition and a method for making the composition for anodizing metal surfaces, especially magnesium surfaces is disclosed. The composition is a basic aqueous solution including hydroxylamine, phosphate anions and nonionic surfactants. A complementary method, composition and method for making the composition for rendering an anodized metal surface, especially a magnesium surface, conductive is disclosed. The composition is a basic aqueous solution including bivalent nickel, pyrophosphate anions, sodium hypophosphite and either ammonium thiocyanate or lead nitrate.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: April 5, 2005
    Assignee: Alonim Holding Agricultural Cooperative Society Ltd.
    Inventor: Ilya Ostrovsky
  • Publication number: 20040231754
    Abstract: A corrosion-inhibiting coating, process, and system that provides a tight, adherent zinc- or zinc-alloy coating that is directly deposited onto steel or cast iron surfaces for enhanced corrosion protection. A process for applying the coating is also provided. The process includes the application of two sequential aqueous baths. The first bath contains a precursor zinc compound while the second bath contains a reducing agent to deposit the zinc directly upon the steel or cast iron.
    Type: Application
    Filed: June 23, 2004
    Publication date: November 25, 2004
    Inventors: Andrew W. Phelps, Jeffrey A. Sturgill
  • Publication number: 20030209291
    Abstract: A method for the immobilisation of a radioactive anion on the surface of a metal substrate, said method comprising treating the substrate with an oxidising agent in the presence of a solution of a radioactive anion which forms an insoluble salt with ions of said metal. Preferably, a binding agent will also be present. Preferably, the metal is silver, the radioactive anion is 125I− and the binding agent comprises bromide ions.
    Type: Application
    Filed: June 2, 2003
    Publication date: November 13, 2003
    Inventors: Robert Snow, Gregory Mclntire, Edward Bacon, Evan Gustow
  • Publication number: 20030209290
    Abstract: The disclosure relates to a process for forming a deposit on the surface of a metallic or conductive surface. The process employs an electrolytic process to deposit a silicate containing coating or film upon a metallic or conductive surface.
    Type: Application
    Filed: August 2, 2002
    Publication date: November 13, 2003
    Inventors: Robert L. Heimann, Branko Popov, Bruce flint, Nancy G. Heimann, Ravi Chandran, William M. Dalton
  • Publication number: 20030082391
    Abstract: A multilayered coating (10) that is applied to a metal substrate (12). The coating comprises a protective zone of an insoluble crystalline phosphate formed by reaction of the substrate (12) with zinc phosphate. A film (16) of a polymer resin is deposited on the insoluble crystalline phosphate zone (14). In one embodiment, the multilayered coating (10) includes a coat of paint (18) that is applied to the polymer resin (16). A process for applying the multilayered coating to the metal substrate includes the steps of: applying a zinc phosphating solution to at least a portion of the substrate, which converts the surface to a zone of an insoluble crystalline phosphate; rinsing the zone; and autodepositing a film of a polymer resin thereupon.
    Type: Application
    Filed: April 8, 2002
    Publication date: May 1, 2003
    Applicant: Henkel Corporation
    Inventors: Bruce H. Goodreau, Gerald J. Gormier, William E. Fristad, Elizabeth J. Siebert
  • Publication number: 20030034095
    Abstract: The disclosure relates to an electroless or electrolytic process for treating metallic surfaces. The process employs a medium comprising at least one oxygen containing water soluble compound (e.g., stannates, molybdates, vanadates and hydrated cerium compounds) having a controlled and predetermined concentration, temperature and pH wherein the metallic surface is at least partially corroded or solubilized.
    Type: Application
    Filed: August 2, 2002
    Publication date: February 20, 2003
    Inventors: Robert L. Heimann, Branko Popov, Dragan Slavkov, Bala Haran
  • Patent number: 6410886
    Abstract: An electrical resistive heating system having a Nitinol heater element in the form of wire, rod strip or tube, is flexible, ductile, tough aid chemically non-reactive. The element has connectors at each end for leads from a controller that controls the flow of current through the heater element from a source of electrical power. The Nitinol heater element is treated to have an electrically insulating surface that is also hard and chemically non-reactive, so the heater element can be put in intimate contact with the materials or substrate to be heated without shorting or electrical shock to people or equipment. The controller uses temperature data feedback from a separate temperature sensor such as a thermocouple, or uses the resistance of heater element itself as a temperature sensor, since the resistance of the Nitinol changes with temperature in a predictable way.
    Type: Grant
    Filed: July 10, 1998
    Date of Patent: June 25, 2002
    Assignee: Nitinol Technologies, Inc.
    Inventor: Gerald J. Julien
  • Patent number: 6033492
    Abstract: The uniformity of gloss of a dried autodeposited resin film on a metal surface can be increased by rinsing the wet autodeposited film initially formed with an aqueous modifying rinse having a pH from 6 to 11 and comprising from 0.2 to 10.0 g/L in total of polymers of carboxylic acid monomers having an ethylenic double bond and salts thereof.
    Type: Grant
    Filed: January 26, 1998
    Date of Patent: March 7, 2000
    Assignee: Henkel Corporation
    Inventors: Takumi Honda, Mutsumi Hirota, Norifumi Hatano
  • Patent number: 5769966
    Abstract: A method for fabricating an electrically insulating coating on a surface is disclosed comprising coating the surface with a metal, and reacting the metal coated surface with a nonmetal so as to create a film on the metal-coated surface. Alternatively, the invention provides for a method for producing a noncorrosive, electrically insulating coating on a surface saturated with a nonmetal comprising supplying a molten fluid, dissolving a metal in the molten fluid to create a mixture, and contacting the mixture with the saturated surface.
    Type: Grant
    Filed: July 3, 1996
    Date of Patent: June 23, 1998
    Assignee: The United States of America as represented by the Department of Energy
    Inventor: Jong Hee Park
  • Patent number: 5558724
    Abstract: A method for making a lamination insulated by iron-manganese phosphate comprises the following operations:1. The lamination is treated with an acid or basic medium to eliminate the surface layer of the lamination that contains excess silicon and aluminum.2. The lamination is rinsed.3. The lamination is brought into contact with a solution of phosphoric acid containing iron phosphate and manganese phosphate for sufficient time to obtain an insulative layer of the required thickness.
    Type: Grant
    Filed: September 11, 1995
    Date of Patent: September 24, 1996
    Assignee: GEC Alsthom Transport SA
    Inventor: Alain Roche
  • Patent number: 5456767
    Abstract: A method for inhibiting corrosion of a metal surface in a liquid medium is described. The method comprises incorporating into the medium a corrosion inhibiting amount of a combination of a surfactant that forms a bilayer on the metal surface in the fluid and a corrosion inhibitor that solubilizes in the medium in the presence of the surfactant. The amount of surfactant is sufficient to produce a bilayer on the metal surface in the medium. The combination isa. an anionic surfactant that forms a bilayer on the metal surface and a cationic corrosion inhibitor;b. a cationic surfactant that forms a bilayer on the metal surface and an anionic corrosion inhibitor;c. an ionic surfactant that forms a bilayer on the metal surface and an ionic corrosion inhibitor having a pendent, generally straight chain hydrocarbon or substituted hydrocarbon moiety of from about 10 to about 18 carbon atoms; ord. an ionic surfactant that forms a bilayer on the metal surface and a non-ionic corrosion inhibitor.
    Type: Grant
    Filed: October 15, 1993
    Date of Patent: October 10, 1995
    Assignee: Petrolite Corporation
    Inventors: Sayed S. Shah, Thomas G. Braga, Bernardus A. Oude Alink, Jacob Mathew
  • Patent number: 5098485
    Abstract: A method of making an electrical contact to a metal on which an electrically insulating native oxide is formed includes applying atoms or ions to the native oxide, heating the metal and oxide to a temperature and for a time effective to make the oxide, where the atoms and/or ions have been applied, electrically conducting and in electrical communication with the metal. The invention may be employed to establish electrical contacts with native oxides on aluminum, molybdenum, niobium, tantalum, titanium, tungsten, and zirconium. The atoms and ions include aluminum, antimony, arsenic, boron, gallium, indium, phosphorus, and silicon. An aqueous solution of boric acid and trisodium phosphate may be applied to establish electrically conductive regions in an oxide on niobium, tantalum, titanium, and stainless steel after heat treatment. Brushing with palladium wires mechanically applies palladium atoms to tantalum oxide to establish electrical contact to the tantalum after heat treatment.
    Type: Grant
    Filed: September 19, 1990
    Date of Patent: March 24, 1992
    Assignee: Evans Findings Company
    Inventor: David A. Evans
  • Patent number: 4904315
    Abstract: This invention is directed to non-aqueous magnesium oxide slurries and the use thereof to coat silicon steels prior to high temperature annealing.
    Type: Grant
    Filed: December 20, 1988
    Date of Patent: February 27, 1990
    Assignee: Marine Magnesium Company
    Inventor: Michael W. Howe
  • Patent number: 4830877
    Abstract: The present invention provides an insulating film-forming composition in which a mixed resinous liquid obtained from a specific proportion of an aqueous emulsion of an acrylic resin and/or an acryl-styrene base resin and an aqueous dispersion of PAN free substantially from any emulsifier/dispersant is added to and mixed with an inorganic film-forming composition containing as the main component a chromate or a chromate plus a phosphate, which has conventionally been used in the prior art, in a specific proportion, and a method for forming an insulating film by coating and drying such a composition on an electromagnetic steel plate. A substantial portion of the starting materials can be commerically available products. With the composition, provided to have a longer pot life, and method of the present invention, an efficient coating can be carried out, while suppressing foaming to a consideraly low level, thereby obtaining an insulating film excelling in insulating properties and other film properties.
    Type: Grant
    Filed: November 5, 1987
    Date of Patent: May 16, 1989
    Assignee: Nisshin Steel Co., Ltd.
    Inventors: Kiichiro Katayama, Yasuharu Meada, Koji Wakabayashi, Toshinori Murakami
  • Patent number: 4810532
    Abstract: Hydrogenated boron-silicon alloy films having unexpected properties permitting in one embodiment the bonding together of metal and ceramic substrates by coating the surfaces to be bonded with the film mating the surfaces and heat treating the mated surfaces to expell hydrogen therefrom and to react to resulting boron-silicon alloy film with the substrates to form a liquid reaction product which forms a surface bond with the substrates or is at least partially absorbed in the substrates. In another embodiment, at least one surface of an intermetallic compound formed from elements selected from groups III and V of the periodic table is sealed against structural degradation by forming on the surface a solid boron-silicon-hydrogen alloy film. In still another embodiment, metal and organic resin substrates are protected against attack by water vapor, dissociated oxygen and molecular oxygen by forming a solid boron-silicon-hydrogen alloy film on the substrates.
    Type: Grant
    Filed: May 31, 1988
    Date of Patent: March 7, 1989
    Assignee: Lockheed Missiles & Space Company, Inc.
    Inventors: Henry W. Lavendel, John C. Robinson