Processes Of Coating Utilizing A Reactive Composition Which Reacts With Metal Substrate Or Composition Therefore Patents (Class 148/240)
  • Patent number: 11072867
    Abstract: Described herein are systems and methods for performing a surface mechanical attrition treatment (SMAT) to the surface of a variety of materials including thin films, nanomaterials, and other delicate and brittle materials. In an aspect, a surface of a material is modified to a modified surface and from an original state to a modified state, wherein the modified state comprises a physical modification, a chemical modification, or a biological modification. In another aspect, a surface mechanical attrition treatment (SMAT) is applied to the modified surface of the material for a defined duration of time, wherein a condition associated with the SMAT is adjusted based on a structural composition of the material. In yet another aspect, a defined strain is imposed on the structural composition of the material based on the SMAT.
    Type: Grant
    Filed: October 3, 2017
    Date of Patent: July 27, 2021
    Assignee: CITY UNIVERSITY OF HONG KONG
    Inventors: Christopher Michael Lee, Yang Yang Li, Jian Lu
  • Patent number: 11040408
    Abstract: In various embodiments, apparatuses for receiving and supporting one or more components during processing thereof at process temperatures greater than approximately 1000° C. feature refractory metal shelves separated by refractory metal support posts.
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: June 22, 2021
    Assignee: H.C. STARCK INC.
    Inventors: Maria Bozena Winnicka, Scott Jeffrey Volchko, Stan Wojciechowski, Abhishek Bhattacharyya
  • Patent number: 11018032
    Abstract: Embodiments of the disclosure relate to an apparatus and method for annealing one or more semiconductor substrates. In one embodiment, a processing chamber is disclosed. The processing chamber includes a chamber body enclosing an internal volume, a substrate support disposed in the internal volume and configured to support a substrate during processing, a gas panel configured to provide a processing fluid into the internal volume, and a temperature-controlled fluid circuit configured to maintain the processing fluid at a temperature above a condensation point of the processing fluid. The temperature-controlled fluid circuit includes a gas conduit fluidly coupled to a port on the chamber body at a first end and to the gas panel at a second end.
    Type: Grant
    Filed: April 8, 2019
    Date of Patent: May 25, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Jean Delmas, Steven Verhaverbeke, Kurtis Leschkies
  • Patent number: 10883171
    Abstract: A CVD reactor includes a gas inlet element for introducing a process gas into a process chamber arranged between a process chamber cover and a susceptor. The gas inlet element contains at least one metal surface that comes into contact with the process gas. The metal surface has a passivation layer which prevents the metal surface from flaking due to exposure to one or more reactive gases. Cooling channels are arranged such that the passivation layer is maximally heated to 100° C. in a cleaning step in which chlorine is introduced into the process chamber and the susceptor is heated to at least 700° C. At the same time, the passivation layer is formed by chemically reacting a metal-organic compound with the metal atoms of the metal surface. The cleaning gas inlet openings are arranged such that the cleaning gas comes into contact with the metal surface that has the passivation layer.
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: January 5, 2021
    Assignee: AIXTRON SE
    Inventors: Marcel Kollberg, Wilhelm Josef Thomas Krücken, Francisco Ruda Y Witt, Markus Deufel, Mike Pfisterer
  • Patent number: 10753917
    Abstract: A hydrogen sensing device includes a multi-layered structure member. The multi-layered structure member includes a stack of alternatingly disposed magnetic layers and non-ferromagnetic layers. One of the magnetic layers is a topmost layer of the multi-layered structure member. The topmost layer includes a palladium-based material to detect hydrogen.
    Type: Grant
    Filed: May 11, 2018
    Date of Patent: August 25, 2020
    Assignee: NATIONAL CHIAO TUNG UNIVERSITY
    Inventors: Yuan-Chieh Tseng, Jaw-Yeu Liang, Yun-Chieh Pai, Yu-Jung Chou, Wen-Chin Lin, Chih-Huang Lai
  • Patent number: 10676403
    Abstract: Protective coating systems for gas turbine engine applications and methods for fabricating such protective coating systems are provided. An exemplary protective coating system includes a substrate formed of a ceramic matrix composite material, a first coating layer formed directly on to the substrate and comprising an oxygen barrier material, a compliance material, or a bonding material and a second coating layer formed directly on to the first coating layer and comprising a thermal barrier material. The exemplary protective coating optionally includes a third coating layer partially formed directly on to the second coating layer and partially formed within at least some of the plurality of pores of the second coating layer.
    Type: Grant
    Filed: January 16, 2014
    Date of Patent: June 9, 2020
    Assignee: HONEYWELL INTERNATIONAL INC.
    Inventors: Reza Oboodi, Eric Passman, Bahram Jadidian
  • Patent number: 10468235
    Abstract: A method for forming a plasma resistant ceramic coating on an article includes placing the article into a chamber or spray cell of a plasma spraying system. A ceramic powder is then fed into the plasma spraying system at a powder feed rate, and a plasma resistant ceramic coating is deposited onto at least one surface of the article in a plasma spray process by the plasma spray system. The plasma spray system is then used to perform an in-situ plasma flame heat treatment of the plasma resistant ceramic coating to form crust on the plasma resistant ceramic coating.
    Type: Grant
    Filed: August 18, 2014
    Date of Patent: November 5, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Jennifer Y. Sun, Yikai Chen, Biraja P. Kanungo
  • Patent number: 10418625
    Abstract: A reactor for producing a sulfur-infused carbonaceous material as a cathode material for use in a Li—S battery is described, including a reactor body capable of withstanding a pressure from about 1 atm to about 150 atm; and an inner sulfur-resistant layer at the inner surface of the reactor, wherein the inner layer is inert to sulfur vapor at a temperature from about 450° C. to about 1000° C.
    Type: Grant
    Filed: May 22, 2017
    Date of Patent: September 17, 2019
    Assignee: NOHMS Technologies, Inc.
    Inventors: Surya S. Moganty, Jayaprakash Navaneedhakrishnan, Jonathan Lee, Richard Delmerico, Nathan Ball, Emily McDonald
  • Patent number: 10260153
    Abstract: The invention relates to compositions and methods that are useful in etching a metal surface. In particular, the invention relates to novel acid compositions and methods of using such compositions in etching a metal surface, preferably an aluminum surface prior to anodizing to dissolve impurities, imperfections, scale, and oxide. The compositions are effective in maintaining their etching capacity and in removing smut produced by the etching of a surface as well as in general cleaning.
    Type: Grant
    Filed: July 10, 2017
    Date of Patent: April 16, 2019
    Assignee: Houghton Technical Corp.
    Inventor: Mores Basaly
  • Patent number: 10190017
    Abstract: A protective film-forming film is provided for forming a protective film which protects a metal film provided on a back surface of a semiconductor chip and is not likely to peel off from the metal film even after undergoing a history of temperature changes. This protective film-forming film is formed of a protective film-forming composition to which a coupling agent having a thiol group or a protected thiol group is added.
    Type: Grant
    Filed: March 17, 2015
    Date of Patent: January 29, 2019
    Assignee: Lintec Corporation
    Inventors: Ken Takano, Naoya Saiki
  • Patent number: 10040727
    Abstract: A Process for providing a defined surface topography to at least a portion of a ceramic body, the process comprising the subsequent steps of a) applying a layer of a calcium containing substance comprising at least one calcium compound onto the surface of at least a portion of the ceramic basic body; b) thermally treating the ceramic basic body with the layer applied thereon at an elevated temperature, whereby a calcium compound or a calcium component based on the calcium compound diffuses into the basic body to form an intermediate body, said intermediate body comprising in its outermost surface region a calcium containing crystalline phase; and c) chemically treating the outermost surface region of the intermediate body with an inorganic acid or base to partially remove the calcium containing crystalline phase, thereby obtaining the surface topography.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: August 7, 2018
    Assignee: STRAUMANN HOLDING AG
    Inventor: Simon Berner
  • Patent number: 9849531
    Abstract: An object of the present invention is to improve machining speed by realizing both conductive properties and discharge performance with regard to an electrode wire for wire electric discharge machining, the electrode wire being obtained by plating a steel wire with a copper-zinc alloy. Another object is to suppress the occurrence of separation, cracking, and the like of plating in a wire-drawing step of an electrode wire. An electrode wire for wire electric discharge machining of the present invention includes a steel wire (11) serving as a core wire, and a plating layer (12) that covers the steel wire and that is composed of a copper-zinc alloy, in which an average zinc concentration of the plating layer is 60% to 75% by mass, a conductivity of the plating layer is 10% to 20% IACS, and a wire diameter is 30 to 200 ?m.
    Type: Grant
    Filed: September 2, 2014
    Date of Patent: December 26, 2017
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo (SEI) Steel Wire Corp.
    Inventors: Kazuaki Sugimura, Hiromu Izumida, Kenichi Shimizu, Shinei Takamura, Katsutoshi Iwamoto
  • Patent number: 9840764
    Abstract: A method of fabricating transition metal dichalcogenides includes a preparing step, a steaming step and a depositing step. The preparing step is performed for providing a transition metal substrate, a reactive gas and a solid chalcogenide. The steaming step is performed for heating the solid chalcogenide to generate a chalcogenide gas in a steaming space. The depositing step is performed for introducing the reactive gas into the chalcogenide gas to ionize the chalcogenide gas so as to generate a chalcogenide plasma in a depositing space. The depositing step is performed under a process vacuum pressure from low vacuum pressure to atmospheric pressure. The reactive gas and the chalcogenide gas are flowed from top to bottom through a top of the transition metal substrate. The loading substrate is heated at a loading substrate temperature, and the steaming space is different from the depositing space.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: December 12, 2017
    Assignee: NATIONAL TSING HUA UNIVERSITY
    Inventors: Yu-Lun Chueh, Henry Medina, Yu-Ze Chen, Jian-Guang Li, Teng-Yu Su
  • Patent number: 9732428
    Abstract: The invention relates to compositions and methods that are useful in etching a metal surface. In particular, the invention relates to novel acid compositions and methods of using such compositions in etching a metal surface, preferably an aluminum surface prior to anodizing to dissolve impurities, imperfections, scale, and oxide. The compositions are effective in maintaining their etching capacity and in removing smut produced by the etching of a surface as well as in general cleaning.
    Type: Grant
    Filed: March 22, 2015
    Date of Patent: August 15, 2017
    Assignee: Houghton Technical Corp.
    Inventor: Mores Basaly
  • Patent number: 9376741
    Abstract: An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE® alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.
    Type: Grant
    Filed: April 30, 2013
    Date of Patent: June 28, 2016
    Assignee: ATI PROPERTIES, INC.
    Inventor: James M. Rakowski
  • Publication number: 20150140338
    Abstract: Methods and compositions for treating a substrate are provided. The composition contains a corrosion-inhibiting metal cation and a conjugated compound.
    Type: Application
    Filed: June 10, 2013
    Publication date: May 21, 2015
    Applicant: PCR-DeSoto International, Inc.
    Inventor: Eric L. Morris
  • Publication number: 20150107722
    Abstract: The present invention pertains to a method for producing a black-plated steel sheet capable of being blackened in a short amount of time, and exhibiting an excellent ability to maintain a black appearance after processing. As an original sheet, the sheet used is a Zn-plating steel sheet which contains molten Al and Mg and has a Zn-plating layer containing molten Al and Mg, containing Al in the amount of 0.1-22.0 mass %, inclusive, and containing Mg in the amount of 0.1-1.5 mass %, inclusive. The plating layer is blackened by causing the molten-plating steel sheet to contact water vapor inside a tightly sealed container. When doing so, the concentration of oxygen inside the tightly sealed container is 13% or less.
    Type: Application
    Filed: April 23, 2013
    Publication date: April 23, 2015
    Applicant: NISSHIN STEEL CO., LTD
    Inventors: Tadashi Nakano, Masaya Yamamoto, Hirofumi Taketsu
  • Publication number: 20150083276
    Abstract: The present invention pertains to a method for producing a black-plated steel sheet capable of being blackened in a short amount of time, and exhibiting an excellent ability to maintain a black appearance after processing. As an original sheet, the sheet used is a Zn-plating steel sheet which contains molten Al and Mg and has a Zn-plating layer containing molten Al and Mg, containing Al in the amount of 1.0-22.0 mass %, inclusive, and containing Mg in the amount of 1.5-10.0 mass %, inclusive. The plating layer is blackened by causing the molten-plating steel sheet to contact water vapor inside a tightly sealed container. When doing so, the concentration of oxygen inside the tightly sealed container is 13% or less.
    Type: Application
    Filed: April 23, 2013
    Publication date: March 26, 2015
    Inventors: Tadashi Nakano, Masaya Yamamoto, Hirofumi Taketsu
  • Patent number: 8956469
    Abstract: Method for manufacturing a zinc-coated nonferrous metal component for the production of a corrosion-protected vehicle body in a mixed construction includes providing an untreated nonferrous metal component and applying a coating by zinc diffusion onto the nonferrous metal component. A zinc dust mixture is diffused at a temperature of from 300 to 600° C. so as to form a zinc diffusion layer.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: February 17, 2015
    Assignee: Thermission AG
    Inventors: Michael Fuetterer, Alfons Honsel, Asa Bengtsson, Leonid Levinski, Victor Samoilov, Martin Brodt, Alexandre Ivlev, Igor Kireev
  • Patent number: 8916005
    Abstract: A slurry and slurry coating process for forming a diffusion aluminide coating on a substrate, including internal surfaces within the substrate. The process involves preparing a slurry of a powder containing a metallic aluminum alloy having a melting temperature higher than aluminum, an activator capable of forming a reactive halide vapor with the metallic aluminum, and a binder containing an organic polymer. The slurry is applied to surfaces of the substrate, which is then heated to burn off the binder, vaporize and react the activator with the metallic aluminum to form the halide vapor, react the halide vapor at the substrate surfaces to deposit aluminum on the surfaces, and diffuse the deposited aluminum into the surfaces to form a diffusion aluminide coating. The process can be tailored to selectively produce an inward or outward-type coating. The binder burns off to form an ash residue that can be readily removed.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: December 23, 2014
    Assignee: General Electric Company
    Inventors: Dennis William Cavanaugh, Canan Uslu Hardwicke, Matthew James OConnell, Todd Steven Moran
  • Publication number: 20140370415
    Abstract: A stainless steel separator for fuel cells and a method of manufacturing the same are disclosed. The method includes preparing a stainless steel sheet as a matrix, performing surface modification on a surface of the stainless steel sheet to form a Cr-rich passive film having a comparatively increased amount of Cr in a superficial layer of the stainless steel sheet by decreasing an amount of Fe in the superficial layer of the stainless steel sheet, and forming a coating layer on the surface of the surface-modified stainless steel sheet. The coating layer is one selected from a metal nitride layer (MNx), a metal/metal nitride layer (M/MNx), a metal carbide layer (MCy), and a metal boride layer (MBz) (where 0.5?x?1, 0.42?y?1, 0.5?z?2).
    Type: Application
    Filed: August 28, 2014
    Publication date: December 18, 2014
    Inventors: Yoo Taek JEON, Kyeong Woo CHUNG
  • Patent number: 8906990
    Abstract: Disclosed is a surface treatment agent for galvanized steel sheets, which comprises epoxy-containing silane derivates, alkyl-containing silane derivates, alkoxy silane derivates and one or more selected from the group consisting of a cationic polymer aqueous dispersion, a non-ionic polymer aqueous dispersion and a water-soluble polymer. Also disclosed is a method for producing it, which comprises mixing each component uniformly for 0.5 to 8 hours at 5 to 70° C. Further provided are galvanized steel sheets coated with the surface treatment agent on the surface and a production method thereof. The surface treatment agent for galvanized steel sheets has excellent corrosion resistance, alkali resistance, solvent resistance, recoating property, high temperature resistance and electrical conductivity.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: December 9, 2014
    Inventors: Frank Wan, Jimmy Zhang, Kevin Meagher
  • Patent number: 8901060
    Abstract: The present invention relates to an acidic, aqueous composition which comprises a thiodiglycol alkoxylate for treating metallic surfaces. The invention furthermore relates to the use of one or more compound(s) of the general formula (I) as a corrosion inhibitor.
    Type: Grant
    Filed: November 16, 2009
    Date of Patent: December 2, 2014
    Assignee: BASF SE
    Inventors: Stefan Faβbender, Peter Kolb
  • Publication number: 20140322540
    Abstract: Provided are methods for structurally bonding adhesives to aluminum components without using adhesive bond primers. Also provided are apparatuses that include these structural bonds. An aluminum component may be treated with a conversion coating creating a conversion layer on the surface of the aluminum component and then treated with a sol-gel material creating a sol-gel layer on the conversion layer. An adhesive layer is applied directly onto the sol-gel layer without any adhesive bond primers. After curing the adhesive layer, a structural bond is formed between the aluminum component and the adhesive layer. The sol-gel material may be specifically formulated for a specific adhesive type and may include functional groups providing covalent bonds to the adhesive layer. The sol-gel material may be cured within about 30 minutes at a room temperature in comparison to 90 minutes at 250 F needed to cure a typical adhesive bond primer.
    Type: Application
    Filed: April 26, 2013
    Publication date: October 30, 2014
    Applicant: The Boeing Company
    Inventor: The Boeing Company
  • Patent number: 8858734
    Abstract: A method of superfinishing a large hollow wheel gear in a vibratory bowl having a center hub comprises at least partially filling the vibratory bowl with an amount of finishing media, laying the gear horizontally into the bowl over the center hub, supplying a quantity of an active chemistry into the bowl and agitating the vibratory bowl at a frequency such that the gear settles into and is fully supported by the media. By controlling the process parameters, the hollow wheel gear may be caused to rotate in the media and can be made to float at a desired level. The method is particularly suitable for hollow wheel gears for large wind turbines.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: October 14, 2014
    Assignee: REM Technologies, Inc.
    Inventors: Mark Michaud, Edward David Summers
  • Patent number: 8852358
    Abstract: A process for surface treating aluminum or aluminum alloy comprises the following steps. Providing a substrate made of aluminum or aluminum alloy. The substrate is treated with a chemical conversion treatment solution containing molybdate as the main film forming agent, to form a molybdate conversion film on the substrate. Then, a ceramic coating comprising refractory compound is formed on the molybdate conversion film by physical vapor deposition.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: October 7, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Dun Mao
  • Publication number: 20140290801
    Abstract: A hydride assembling system includes a first spool configured to support a sensor tube assembly comprising a wire disposed within a sensor tube. Also included is a hydrogen inlet fluidly coupled to the first spool for providing hydrogen from a hydrogen plenum. Further included is a second spool configured to receive the sensor tube assembly as the sensor tube assembly is fed from the first spool. Yet further included is a heated section at a temperature above an ambient temperature and configured to heat the sensor tube assembly as the sensor tube assembly is fed through the heated section.
    Type: Application
    Filed: March 28, 2013
    Publication date: October 2, 2014
    Applicant: Kidde Technologies, Inc.
    Inventors: Kenneth Frazer Bell, Steven Patrick Wallace
  • Publication number: 20140263667
    Abstract: An article displaying a two dimensional barcode is disclosed, the article including a metal piece with an exterior surface having one or more recesses, where the recessed metal is tarnished so that is contrasts with the than the exterior surface color and the one or more recesses are shaped, sized and positioned to visually display a two-dimensional barcode. In addition, an article of jewelry displaying a two dimensional barcode is disclosed, the jewelry including a metal piece having recesses displaying a two-dimensional barcode and a wearing attachment for wearing the jewelry. Moreover, a process is disclosed including casting a metal piece to have one or more recesses, tarnishing the metal piece, and removing the tarnish from the non-recessed exterior surface so the recessed metal contrasts the color of the metal's exterior surface and visually displays a two-dimensional barcode.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: LEON MEGE INC.
    Inventor: Leon Mege
  • Patent number: 8784672
    Abstract: In a method of manufacturing a photomask pattern, a light-shielding layer pattern and an anti-reflective layer pattern are formed sequentially on a transparent substrate. Oxidation and nitridation processes are performed on a sidewall of the light-shielding layer pattern to form a protection layer pattern on a lateral portion of the light-shielding layer pattern.
    Type: Grant
    Filed: October 24, 2011
    Date of Patent: July 22, 2014
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jong-Keun Oh, Dae-Hyuk Kang, Chan-Uk Jeon, Hyung-Ho Ko, Sung-Jae Han, Jung-Jin Kim
  • Patent number: 8753755
    Abstract: A body, such as a pick tool for cutting coal, includes a steel substrate and a hard face structure fused to the steel substrate. The hard face structure includes at least 1 weight percent Si, at least 5 weight percent Cr and at least 40 weight percent W. Substantially the balance of the hard face structure includes carbon and an iron group metal M selected from Fe, Co, Ni and alloy combinations of these elements. The hard face structure includes a plurality of elongate or platelike micro-structures having a mean length of at least 1 micron, a plurality of nano-particles having a mean size of less than 200 nanometers, and a binder material.
    Type: Grant
    Filed: July 6, 2011
    Date of Patent: June 17, 2014
    Assignee: Element Six GmbH
    Inventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann, Kersten Heinrich Schafer
  • Patent number: 8734603
    Abstract: The invention relates to a method for producing a friction element (3) comprising the steps: providing a metal main body (10), hardening the main body (10) on at least part of its surface (11, 12) in a salt bath, wherein the salt bath hardening is the final method step, and no further processing of the hardened surface (11, 12) is performed. Furthermore, the invention relates to a friction element produced according to this method and a friction component comprising the latter.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: May 27, 2014
    Assignee: Miba Frictec GmbH
    Inventors: Zisis Tsioptsias, Gerhard Hartner
  • Patent number: 8722147
    Abstract: A corrosion resistant primer coating comprises one or more corrosion inhibiting additives; and one or more nonaqueous resins, and the method of making and using the primer coating. The corrosion inhibiting additive comprises metal ferrate(IV) compounds, metal ferrate(V) compounds, metal ferrate(VI) compounds, or a mixture thereof (collectively called the ferrate compound). The ferrate compound has a low solubility in water in the range of about 0.001 ppm to about 2000 ppm at a temperature in the range of about 0° C. to 71° C.
    Type: Grant
    Filed: October 19, 2009
    Date of Patent: May 13, 2014
    Assignee: Battelle Memorial Institute
    Inventors: Bruce F. Monzyk, Jerad A. Ford, John T. Stropki, David N. Clark, Vinay V. Gadkari, Katherine P. Mitchell
  • Publication number: 20140112818
    Abstract: Provided are a method for producing powder for a magnet, and methods for producing a powder compact, a rare-earth-iron-based alloy material, and a rare-earth-iron-nitrogen-based alloy material. Magnetic particles constituting the powder each have a texture in which grains of a phase of a hydride of a rare-earth element are dispersed in a phase of an iron-containing material. The uniform presence of the phase of the iron-containing material in each magnetic particle results in powder having excellent formability, thereby providing a powder compact having high relative density. The powder is produced by heat-treating rare-earth-iron-based alloy powder in a hydrogen atmosphere to separate the rare-earth element and the iron-containing material and then forming a hydride of the rare-earth element. The powder is compacted. The powder compact is heat-treated in vacuum to form a rare-earth-iron-based alloy material.
    Type: Application
    Filed: December 27, 2013
    Publication date: April 24, 2014
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventor: Toru MAEDA
  • Publication number: 20140102594
    Abstract: A method of removing oxidation from certain metallic contact surfaces utilizing a combination of relatively simple and inexpensive off-the-shelf equipment and specific chemistry. The method being a very rapid dry process which does not require a vacuum or containment chamber, or toxic gasses/chemicals, and does not damage sensitive electronic circuits or components. Additionally, the process creates a passivation layer on the surface of the metallic contact which inhibits further oxidation while allowing rapid and complete bonding, even many hours after surface treatment, without having to remove the passivation layer. The process utilizes a room-ambient plasma applicator with hydrogen, nitrogen, and inert gasses.
    Type: Application
    Filed: October 14, 2013
    Publication date: April 17, 2014
    Applicant: Ontos Equipment Systems, Inc.
    Inventor: Eric Frank Schulte
  • Publication number: 20140090752
    Abstract: Exemplary embodiments described herein relate to methods and apparatus for forming a coating layer at least partially on surface of a BMG article formed of bulk solidifying amorphous alloys. In embodiments, the coating layer may be formed in situ during formation of a BMG article and/or post formation of a BMG article. The coating layer may provide the BMG article with surface hardness, wear resistance, surface activity, corrosion resistance, etc.
    Type: Application
    Filed: September 28, 2012
    Publication date: April 3, 2014
    Inventors: Theodore A. Waniuk, Dermot J. Stratton, Joseph C. Poole, Matthew S. Scott, Joseph Stevick, Christopher D. Prest, Sean O'Keefee
  • Publication number: 20140083568
    Abstract: An object of the present invention is to provide an R—Fe—B based sintered magnet having on a surface thereof a chemical conversion film with higher corrosion resistance than a conventional chemical conversion film such as a phosphate film, and a method for producing the same. The corrosion-resistant magnet of the present invention as a means for achieving the object is characterized by comprising a chemical conversion film containing at least Zr, Nd, fluorine, and oxygen as constituent elements and not containing phosphorus directly on a surface of an R—Fe—B based sintered magnet, wherein R is a rare-earth element including at least Nd.
    Type: Application
    Filed: November 25, 2013
    Publication date: March 27, 2014
    Applicant: Hitachi Metals, Ltd.
    Inventors: Toshinobu Niinae, Koshi Yoshimura, Koji Kamiyama
  • Publication number: 20130248052
    Abstract: A binding agent includes 3-glycidyloxypropyltrimethoxysilane, ethanol, isopropyl alcohol, alkylphenol ethoxylate, acetic acid and sodium dodecylbenzenesulfonate. The surface treatment method using the binding agent and articles manufactured by the method is also provided.
    Type: Application
    Filed: June 27, 2012
    Publication date: September 26, 2013
    Applicants: FIH (Hong Kong) Limited, SHENZHEN FUTAIHONG PRECISION INDUSTRY CO., LTD.
    Inventors: XU LIU, DA-HUA CAO
  • Patent number: 8540826
    Abstract: A process for surface treatment of aluminium foils includes steps of applying an etching solution to chemically etch at least one surface of the foil to form an etched surface, and forming an aluminium oxidized coating on the etched surface. The etching solution comprises an aqueous solution which includes hydrogen peroxide as an oxidant and sulfuric, orthophosphoric or nitric acid.
    Type: Grant
    Filed: October 4, 2010
    Date of Patent: September 24, 2013
    Assignee: University of Windsor
    Inventors: Srimanta Ray, Jerald A. D. Lalman
  • Publication number: 20130244057
    Abstract: A magnetic storage and retrieval system and a manufacturing technique thereof are disclosed herein. A chemical reaction is triggered upon a surface of each Metallic layer of a plurality of metallic layers disposed on a substrate. It is also determined whether a metallic material of the surface has transformed to a new metallic material that is more chemically resistant than the metallic material.
    Type: Application
    Filed: March 19, 2012
    Publication date: September 19, 2013
    Inventor: Darin D. Lindig
  • Publication number: 20130233449
    Abstract: Apparatus and systems may operate to provide a first reactant as a gas that flows under reduced atmospheric pressure to interact with a surface, such as a tool body surface, the interaction confined to a passage within the tool body, wherein the passage includes the surface and extends without interruption from an entrance end of the passage to an exit end of the passage. Additional activity may include providing a second reactant as a gas under the reduced atmospheric pressure, subsequent to the first reactant, to interact with the surface of the tool body; and repeated provision of the first and second reactants until a selected coating thickness on the surface is formed. Additional apparatus, systems, and methods are disclosed.
    Type: Application
    Filed: March 9, 2012
    Publication date: September 12, 2013
    Applicant: Halliburton Energy Services, Inc.
    Inventor: Michael T. Pelletier
  • Publication number: 20130213045
    Abstract: A porous metallic mat is provided. The porous metallic mat includes a plurality of fibers and a protective coating. The plurality of fibers is sintered into a mat configuration. The protective coating is provided on the porous metallic mat. The protective coating includes a diffusion aluminide configured to provide oxidation resistance to the porous metallic mat.
    Type: Application
    Filed: February 16, 2012
    Publication date: August 22, 2013
    Applicant: Solar Turbines Incorporated
    Inventors: Arun K. Bhattacharya, Jose M. Aurrecoechea
  • Patent number: 8512483
    Abstract: The present invention relates to a method for manufacturing an implant, in particular an intraluminal endoprosthesis, having a body containing metallic material, preferably iron. For controlling the degradation of the implant the method includes the following steps: (a) providing a first part of the implant body; and (b) performing heat treatment which alters the carbon content and/or the boron content and/or the nitrogen content in the structure of a near-surface boundary layer in the first part of the implant body in such a way that strain on the lattice or a lattice transformation, optionally following a subsequent mechanical load, is achieved in the near-surface boundary layer. Such an implant is also described.
    Type: Grant
    Filed: July 14, 2010
    Date of Patent: August 20, 2013
    Assignee: BIOTRONIK VI Patent AG
    Inventors: Ullrich Bayer, Bodo Gerold
  • Patent number: 8506728
    Abstract: In a process which is before a treatment process of forming a chemical conversion, TiO2 fine particles as an electron releasing-related substance (electron releasing substance) are attached onto a surface of a vehicle body. Then, a chemical conversion treatment is applied to the vehicle body having the TiO2 fine particles attached thereto. Thereby, an energy band gap of a finally-formed chemical conversion film can be smaller than that of a chemical conversion film formed by using only a chemical conversion treatment agent. Accordingly, the number of electrons (free electrons) which can be supplied onto the surface of a chemical conversion film can be increased during a voltage application in an electrodeposition coating process, and reducing reaction at a cathode can be promoted.
    Type: Grant
    Filed: July 19, 2010
    Date of Patent: August 13, 2013
    Assignee: Mazda Motor Corporation
    Inventors: Daiji Katsura, Tsutomu Shigenaga
  • Publication number: 20130192996
    Abstract: An aluminum alloy component has a surface region alloyed with an anodic metal to increase corrosion resistance in aqueous environments with high salinity or sulfur content.
    Type: Application
    Filed: January 29, 2013
    Publication date: August 1, 2013
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventor: United Technologies Corporation
  • Patent number: 8486491
    Abstract: A process for producing surface conditioned aluminum castings, comprising a step of applying to aluminum castings an alkaline surface conditioning liquid containing at least one organic builder and/or one chelating agent, wherein the alkaline surface conditioning liquid used in the step has a surface conditioning activity (CD; mol/l) in the range of 0.05?CD?2.3 and a coefficient of gloss (CE; g/mol) in the range of 2.8?CE?90.
    Type: Grant
    Filed: May 3, 2010
    Date of Patent: July 16, 2013
    Assignee: Henkel AG & Co. KGaA
    Inventors: Hiroyuki Satoh, Masaki Watanabe, Takao Ogino
  • Patent number: 8470097
    Abstract: A method of providing sulfidation corrosion resistance and corrosion induced fouling resistance to a heat transfer component surface includes providing a silicon containing steel composition including an alloy and a Si-partitioned non-metallic film formed on a surface of the alloy. The alloy is formed from the composition ?, ?,and ?, in which ? is a metal selected from the group consisting of Fe, Ni, Co, and mixtures thereof, ? is Si, and ? is at least one alloying element selected from the group consisting of Cr, Al, Mn, Ti, Zr, Hf, V, Nb, Ta, Mo, W, Sc, La, Y, Ce, Ru, Rh, Ir, Pd, Pt, Cu, Ag, Au, Ga, Ge, As, In, Sn, Sb, Pb, B, C, N, P, O, S and mixtures thereof. The Si-partitioned non-metallic film comprises at least one of sulfide, oxysulfide and mixtures thereof.
    Type: Grant
    Filed: May 15, 2012
    Date of Patent: June 25, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: ChangMin Chun, Mark A Greaney, Thomas Bruno, Ian A Cody, Trikur A Ramanarayanan, LeRoy A Clavenna
  • Publication number: 20130125872
    Abstract: A body comprising a steel substrate and a hard face structure fused to the steel substrate, in which the hard face structure comprises at least 1 weight percent Si, at least 5 weight percent Cr and at least 40 weight percent W and substantially the balance of the hard face structure consisting essentially of an iron group metal M and C, M being selected from Fe, Co and Ni or an alloy thereof; the hard face structure including a plurality of elongate or platelike micro-structures having a mean length of at least 1 micron, a plurality of nano-particles having a mean size of less than 200 nanometres, and a binder material; the micro-structures comprising more than 1 weight percent Cr and a phase having the formula MxWyCz, where x is in the range from 1 to 7, y is in the range from 1 to 10 and z is in the range from 1 to 4; the nano-particles comprising more than 20 weight percent W, the metal M, and C; and the binder material comprising more than 3 weight percent W, more than 2 weight percent Cr, more than 0.
    Type: Application
    Filed: July 6, 2011
    Publication date: May 23, 2013
    Inventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann, Kersten Heinrich Schhafer
  • Publication number: 20130118643
    Abstract: A coating method includes depositing substantially pure hafnium metal, that is free of other elements that are present in more than trace amounts as inadvertent impurities, onto a metallic substrate, and heat treating the metallic substrate to react the hafnium metal with at least one other element to form a protective coating on the metallic substrate.
    Type: Application
    Filed: January 7, 2013
    Publication date: May 16, 2013
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventor: Benjamin Joseph Zimmerman
  • Publication number: 20130115421
    Abstract: There is disclosed a multilayered protective coating and use thereof, the protective coating comprising of at least an inner silane layer and an outer parylene layer, for protecting metallic surfaces of implant materials from corrosion processes and release of heavy metal ions from implant into a patient's organism.
    Type: Application
    Filed: January 6, 2013
    Publication date: May 9, 2013
    Applicant: Uniwersytet Jagiellonski
    Inventor: Uniwersytet Jagiellonski
  • Patent number: 8394208
    Abstract: The present invention relates to a composition for treating surfaces, comprising a copolymer as component A, synthesized from (meth)acrylic acid or salts thereof, a carboxylate-containing monomer and/or monomers containing groups containing phosphoric and/or phosphoric acid or salts thereof, and further comonomers if desired, to a passivating layer on a metal surface, which comprises component A, to a process for forming said passivating layer, and to the use of the composition of the invention to passivate a metal surface.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: March 12, 2013
    Assignee: BASF Aktiengesellschaft
    Inventors: Frank Dietsche, Helmut Witteler, Matthias Kluglein, Frank Klippel