Post Chromium Treatment With Specified Material (other Than Mere Air Drying) Patents (Class 148/265)
  • Patent number: 11761072
    Abstract: The present invention relates to an apparatus and a method of manufacturing a hot dipped galvanized steel sheet that is excellent in corrosion resistance and has no linear defects, thereby being available for automobile bodies, household appliances, construction materials, and the like which need aesthetic surfaces. The apparatus for manufacturing a hot dipped galvanized steel sheet includes: a plating pot filled with a galvanizing bath for coating of a steel sheet; a sink roll; a wiping device adjusting the thickness of the coating on the steel sheet; a top roll; an oxidation process chamber; and an air cooling device. According to the present invention, after an excess molten coating solution attached to the steel sheet is evenly removed, an oxide film is made to be 0.1 ?m to 0.3 ?m thick before a coating layer starts to solidify. Thus, linear defects can be prevented.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: September 19, 2023
    Assignee: M.E.C CO., LTD
    Inventor: Sang-Ho Kim
  • Patent number: 11667808
    Abstract: A hydrophilic coating material including an alginate compound having a bond with a silane compound is used. The material is produced by reacting a water-soluble alginate compound and a silane compound and then by adding a divalent metal ion to an alginic acid-derived carboxyl group in the reaction product.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: June 6, 2023
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yohei Hamade, Satoshi Tsutsui, Isamu Horiuchi, Kazunari Ishizuka, Miho Ishii
  • Patent number: 11639140
    Abstract: A method for manufacturing an aluminum alloy sheet may include melting aluminum alloy composition containing silicon (Si), iron (Fe), copper (Cu) and manganese (Mn) in weight % on the basis of remainder of aluminum (Al) to make cast alloy having a constant initial thickness; rolling the cast alloy to allow the initial thickness to be reduced, whereby the cast alloy is elongated to aluminum alloy sheet; and performing heat treatment on the aluminum alloy sheet.
    Type: Grant
    Filed: November 25, 2019
    Date of Patent: May 2, 2023
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventors: Ye-Lim Kim, Chang-Yeol Yoo, Hyung-Sop Yoon
  • Patent number: 9666746
    Abstract: Provided are: a conductive base for forming a wiring pattern of a collector sheet for solar cells, which has good rust inhibiting properties and solderability without using an organic rust inhibitor that may harm a solar cell element; and a method for producing a collector sheet for solar cells, said method using the conductive base. A conductive base for forming a wiring pattern of a collector sheet for solar cells, which is a conductive base (30) wherein a zinc layer (320) composed of zinc is formed on the surface of a copper foil (310), is used. The conductive base for forming a wiring pattern of a collector sheet for solar cells is characterized in that the zinc layer (320) does not contain chromium and the amount of zinc therein is more than 20 mg/m2 but 40 mg/m2 or less.
    Type: Grant
    Filed: June 14, 2012
    Date of Patent: May 30, 2017
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventors: Takayuki Komai, Satoshi Emoto
  • Patent number: 9487866
    Abstract: A low sludge trivalent chromium based conversion coating bath is provided which forms corrosion resistant coatings on aluminum and aluminum alloys by immersion in aqueous solutions containing trivalent chromium ions and fluorometallate ions followed by optional rinsing. Trivalent chromium coated aluminum also serves as an effective base for paint primers.
    Type: Grant
    Filed: May 10, 2007
    Date of Patent: November 8, 2016
    Assignee: Henkel AG & Co. KGaA
    Inventors: Kirk Kramer, Lisa K. Salet
  • Patent number: 9085701
    Abstract: A primer coating composition for a metal substrate is described. The primer has a suitable binder and is characterized in that there is at least one semiconductor photocatalyst dispersed throughout the primer coating composition. A process of coating a metal substrate is also described. The invention extends to the use of a semiconductor photocatalyst as a top-coat to primer adhesion promoter or as a primer to top-coat delamination inhibitor in a primer coating composition.
    Type: Grant
    Filed: December 4, 2012
    Date of Patent: July 21, 2015
    Assignee: PPG B.V.
    Inventors: Gerard Geels, Michel Gillard, Albert Dirk Broek
  • Patent number: 8309237
    Abstract: Aluminum alloy products comprising an aluminum alloy base and a sulfate-phosphate oxide zone integral therewith are disclosed. Methods of making the same are also disclosed.
    Type: Grant
    Filed: August 22, 2008
    Date of Patent: November 13, 2012
    Assignee: Alcoa Inc.
    Inventors: Thomas L. Levendusky, Albert L. Askin, Joseph D. Guthrie, Luis Fanor Vega, Kevin M. Robare, Clinton Zediak, Wilson C. Lee, Jaskirat Sohi
  • Patent number: 7914627
    Abstract: A processing solution for forming a hexavalent chromium free, corrosion resistant trivalent chromate conversion film on zinc or zinc alloy plating layers comprises: trivalent chromium and oxalic acid in a molar ratio ranging from 0.5/1 to 1.5/1, wherein the trivalent chromium is present in the form of water-soluble complex with oxalic acid; and cobalt ions, which do not form a hardly soluble metal salt with oxalic acid and are stably present in the processing solution without causing any precipitation; wherein the solution reacts with zinc when bringing it into contact with the zinc or zinc alloy plating to form a hexavalent chromium free, corrosion resistant, trivalent chromate conversion film containing zinc, chromium, cobalt, oxalic acid and silicon on the plating.
    Type: Grant
    Filed: May 21, 2010
    Date of Patent: March 29, 2011
    Assignee: Dipsol Chemicals Co., Ltd.
    Inventors: Katsuhide Oshima, Shigemi Tanaka, Manabu Inoue, Tomitaka Yamamoto
  • Patent number: 7829151
    Abstract: The invention relates to a method for modifying piece surfaces consisting in bringing pieces into contact with at least one type of a modifying agent in such a way that the modification of the surface is carried out.
    Type: Grant
    Filed: March 17, 2004
    Date of Patent: November 9, 2010
    Assignee: BEHR GmbH & Co. KG
    Inventors: Snjezana Boger, Peter Englert, Mathias Pfitzer, Ingo Trautwein, Sabine Sedlmeir
  • Patent number: 7732068
    Abstract: Aluminum alloy products comprising an aluminum alloy base and a sulfate-phosphate oxide zone integral therewith are disclosed. Methods of making the same are also disclosed.
    Type: Grant
    Filed: August 28, 2007
    Date of Patent: June 8, 2010
    Assignee: Alcoa Inc.
    Inventors: Thomas L. Levendusky, Luis Fanor Vega, Albert Askin, Joseph D. Guthrie, Kevin M. Robare, Clinton Zediak
  • Publication number: 20090014094
    Abstract: The present invention is directed to trivalent chromate conversion coatings for plated metals, and more particularly, to methods for reducing hexavalent chromium in trivalent chromate conversion coatings. In one embodiment, such method includes placing a metal article having a trivalent chromate conversion coating in a reducing solution. The trivalent chromate conversion coating includes hexavalent chromium and the reducing solution including a reducing agent, which reduces the hexavalent chromium so as to reduce or eliminate the hexavalent chromium on the plated metal article.
    Type: Application
    Filed: July 12, 2007
    Publication date: January 15, 2009
    Inventors: Joseph Kuezynski, Kevin A. Splittstoesser, Timothy J. Tofil, Paul A. Vermilyea
  • Patent number: 7390847
    Abstract: A composition for the treatment of metal surfaces and for the deposition of metals or metal alloys on plastics surfaces contains a) at least one polymer as component A, composed of the structural element (1) and at least three structural elements selected from the group consisting of b) water or another solvent which is suitable for dissolving, dispersing, suspending or emulsifying the polymer, as component B; c) if required, surface-active compounds, dispersants, suspending media and/or emulsifiers as component C. In a process for the treatment of a metal surface and a process for the deposition of metals or metal alloys on a plastics surface, the metal or plastics surface is brought into contact with a polymer (component A). Furthermore, polymers (component A) are used for the treatment of metal surfaces and for the deposition of metals or metal alloys on a plastics surface, and polymers composed of special components A?a, A?b and A?c.
    Type: Grant
    Filed: December 27, 2002
    Date of Patent: June 24, 2008
    Assignee: BASF SE
    Inventors: Monica Fernandez Gonzalez, Hans-Ulrich Jäger, Peter Neumann, Helmut Witteler
  • Patent number: 7029541
    Abstract: In a preferred embodiment of the present invention, a conversion coating composition comprising chromium (III) ions, cobalt (II) ions, and nitric acid is provided. The coating composition is substantially free of chromium (VI) ions and substantially free of an oxidizing agent. The present trivalent chromium based conversion coating provides corrosion protection equal to or greater than most hexavalent chromium conversion coatings.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: April 18, 2006
    Assignee: Pavco, Inc.
    Inventors: Leonard L. Diaddario, Jr., Michael Marzano
  • Patent number: 6946201
    Abstract: A chromium(VI)-free, chromium(III)-containing and substantially coherent conversion layer on zinc or zinc alloys presenting, even in the absence of further components such as silicate, cerium, aluminum and borate, a corrosion protection of approx. 100 to 1000 h in the salt spray test according to DIN 50021 SS or ASTM B 117-73 until first attack according to DIN 50961 Chapter 10; being clear, transparent and substantially colorless and presenting multi colored iridescence; having a layer thickness of approx. 100 nm to 1000 nm; and being hard, adhering well and being resistant to wiping.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: September 20, 2005
    Assignee: SurTec International GmbH
    Inventors: Patricia Preikschat, Rolf Jansen, Peter Hulser
  • Patent number: 6887321
    Abstract: A metal substrate is anodized in a phosphoric acid anodizing solution. The anodized metal substrate is thereafter contacted with a hexavalent chromium free, trivalent chromium containing acid solution to coat the anodized metal substrate. The coated anodized metal substrate can be adhesively bonded to another such treated metal substrate to form a composite article. The resulting article exhibits excellent bonding and corrosion properties.
    Type: Grant
    Filed: May 22, 2002
    Date of Patent: May 3, 2005
    Assignee: United Technologies Corporation
    Inventors: Joseph J. Parkos, Jr., Gary M. Lomasney, John W. Putnam, Mark R. Jaworowski
  • Patent number: 6858098
    Abstract: A processing solution for forming a hexavalent chromium free, corrosion resistant trivalent chromate conversion film on zinc or zinc alloy plating layers comprises: trivalent chromium and oxalic acid in a molar ratio ranging from 0.5/1 to 1.5/1, wherein the trivalent chromium is present in the form of a water-soluble complex with oxalic acid; and cobalt ions, which do not form a hardly soluble metal salt with oxalic acid and are stably present in the processing solution without causing any precipitation; wherein the solution reacts with zinc when bringing it into contact with the zinc or zinc alloy plating to form a hexavalent chromium free, corrosion resistant, trivalent chromate conversion film containing zinc, chromium, cobalt, oxalic acid and silicon on the plating.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: February 22, 2005
    Assignee: Dipsol Chemicals Co., Ltd.
    Inventors: Katsuhide Oshima, Shigemi Tanaka, Manabu Inoue, Tomitaka Yamamoto
  • Publication number: 20040194859
    Abstract: The present invention provides a black hexavalent chromium-free plating treatment system in which the corrosion resistance of a surface of a metal part is improved by activating the surface of a zinc-plated coating of the metal part in a treatment solution in a dilute nitric acid activation treatment step, subsequently forming a black coating in an inorganic salt solution containing trivalent chromium and iron components as main ingredients in a black chromate treatment step, forming a conversion coating in a solution of inorganic salt and organic acid containing trivalent chromium and silica as main ingredients in a finish treatment step, and drying the resulting metal part. Therefore, even in a black trivalent chromate coating, sufficient corrosion resistance and sufficient strength are obtained. Moreover, a black trivalent chromate coating with heavy feeling is obtained for the first time.
    Type: Application
    Filed: February 20, 2004
    Publication date: October 7, 2004
    Inventors: Yoshitaka Asou, Yasuhiro Shikata, Toshio Shikata, Ryuichi Fujiwara
  • Patent number: 6740424
    Abstract: A chromium-free corrosion inhibiting coating composition, which does not utilize harmful chromium compounds and can be used for corrosion inhibition of a metal surface, comprising a slurry mixture in which coated aluminum fine powder treated with a hydrophilic coupling agent is suspended in an acidic phosphate bonding solution and which can be stored in a refrigerator, is disclosed. A titanium-coupling agent is preferable to use as the coupling agent, which treats a surface of the aluminum fine powder. In this aqueous chromium-free corrosion inhibiting coating composition, 25 to 40% by weight of the aluminum fine powder a surface of which is treated with the coupling agent is suspended in the acidic phosphate bonding solution.
    Type: Grant
    Filed: August 1, 2001
    Date of Patent: May 25, 2004
    Inventors: Yasuhiko Endo, Tomio Sakai, Saburo Shimada
  • Patent number: 6719852
    Abstract: A processing solution for forming a hexavalent chromium free, corrosion resistant trivalent chromate conversion film on zinc or zinc alloy plating layers comprises a silicon compound; trivalent chromium and oxalic acid in a molar ratio ranging from 0.5 to 1.5, wherein the trivalent chromium is present in the form of a water-soluble complex with oxalic acid; and cobalt ions, which form a hardly soluble metal salt with oxalic acid and are stably present in the processing solution without causing any precipitation, wherein the solution reacts with zinc when bringing it into contact with the zinc or zinc alloy plating to form a hexavalent chromium free, corrosion resistant, trivalent chromate conversion film containing zinc, chromium, cobalt, oxalic acid and silicon on the plating. This solution can provide a corrosion resistant trivalent chromate conversion film excellent in the corrosion resistance after heating.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: April 13, 2004
    Assignee: Dipsol Chemicals Co., Ltd.
    Inventors: Katsuhide Oshima, Shigemi Tanaka, Manabu Inoue, Tomitaka Yamamoto
  • Publication number: 20040011431
    Abstract: The invention refers to a method for the passivation of zinc, cadmium or their alloys, in particular of zinc-nickel alloys by means of a chrome(VI) free solution containing a weak complexing agent, preferably di- or tri-carbonic acids, preferably chrome(III)-oxalate complex and Co2+, whereby the concentration of Co2+ is greater than 30 g/l.
    Type: Application
    Filed: July 21, 2003
    Publication date: January 22, 2004
    Inventor: Ernst-Walter Hillebrand
  • Patent number: 6677053
    Abstract: A surface-treated steel sheet includes a steel sheet, an Al—Zn-base alloy plating layer formed on the steel sheet, a chemical conversion film provided on the alloy plating layer, and a concentric layer of a Cr compound that is formed on the alloy plating layer of the chemical conversion film. The surface-treated steel sheet may include a steel sheet, an zinc-base plating layer formed on the steel sheet, and a film that contains chromium and calcium and that is formed on the zinc-base plating layer.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: January 13, 2004
    Assignee: NKK Corporation
    Inventors: Takafumi Yamaji, Kenji Morita, Akira Matsuzaki, Masaaki Yamashita, Etsuo Hamada
  • Patent number: 6656294
    Abstract: It is an object of the present invention to provide a processing method for preventing elution of lead in a lead-containing copper alloy to prevent lead from eluting from a faucet metal, etc. made of a lead-containing copper alloy, and a drinking water service fitting made of a lead-containing copper alloy in which elution of lead has been prevented. By forming a chromate film on the surface of a lead-containing copper alloy material, it is possible to reduce elution of the lead left in a limited amount on the surface. A drinking water service fitting made of a lead-containing copper alloy is immersed in an alkaline etching solution in a pre-processing step for a nickel chromium plating step to selectively remove lead on the surface of the lead-containing copper alloy material and is then activated in a solution such as sulfuric acid and hydrochloric acid.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: December 2, 2003
    Assignee: Toto Ltd.
    Inventors: Masashi Kawamoto, Akira Gotou, Mituo Imamoto
  • Patent number: 6560845
    Abstract: A prefinished curved reflector suitable for use in recessed lighting, downlighting, head lamps, and tail lamps is made from metal sheet, preferably an aluminum alloy sheet. An outer surface of the metal sheet is either anodized, laminated, or polymer coated to provide desired appearance and performance. Surprisingly, the metal sheet retains its reflectivity and resistance to corrosion even after deformation into a curved reflector.
    Type: Grant
    Filed: March 21, 2000
    Date of Patent: May 13, 2003
    Assignee: Alcoa Inc.
    Inventors: Daniel L. Serafin, Robert E. Bombalski, Jean Ann Skiles, Albert L. Askin, Sallie L. Blake
  • Patent number: 6554916
    Abstract: A treatment method for hydrophilicity for a heat exchanger which can maintain the deodorizing property and hydrohilicity even after a long-time use, and a heat exchanger thus treated for hydrophilicity by said method are provided.
    Type: Grant
    Filed: May 12, 2001
    Date of Patent: April 29, 2003
    Assignees: Nippon Paint Co., Ltd., Showa Denko K.K.
    Inventors: Masahiro Kojima, Takashi Sudo, Shintaro Nakagawa, Masahiko Matsukawa, Toshio Inbe, Tatsuo Yoshida
  • Patent number: 6428630
    Abstract: A method of coating a substrate is provided. A metallic layer comprising at least about 8% nickel is deposited by thermal spraying on a substrate. The metallic layer has an average density greater than about 80%. A slurry layer comprising from about 10% to about 90% aluminum or alloy thereof is deposited on the metallic layer. Heating to a temperature in excess of 500° C. (932° F.) results in the formation of an intermetallic layer of NiAl. The resulting coating is particularly suited for protecting the surfaces of incinerators or other combustion chambers.
    Type: Grant
    Filed: May 18, 2000
    Date of Patent: August 6, 2002
    Assignees: Sermatech International, Inc., Flame Spray S.p.A.
    Inventors: GianPaolo Mor, Mark F. Mosser
  • Patent number: 6395106
    Abstract: A conversion coating process that forms a stable and corrosion-resistant oxide layer on metal or metal oxide substrates or layers. Particularly, the conversion coating process involves contacting the metal or metal oxide substrate or layer with the aqueous calcium hydroxide solutions in order to convert the surface of the substrate to a stable metal oxide layer or coating. According to the present invention, the calcium hydroxide solution is prepared by removing carbon dioxide from water or an aqueous solution before introducing the calcium hydroxide. In this manner, formation of calcium carbonate particles is avoided and the porosity of the conversion coating produced by the calcium hydroxide solution is reduced to below about 1%.
    Type: Grant
    Filed: February 7, 2000
    Date of Patent: May 28, 2002
    Assignee: Lynntech, Inc.
    Inventors: Zoran Minevski, Eric Clarke, Jason Maxey, Carl Nelson, Cahit Eylem
  • Patent number: 6387538
    Abstract: A surface-treated sheet for fuel tanks includes a cold-rolled steel sheet with a low carbon content, a zinc or zinc-based alloy plating layer formed on the steel sheet, and a chromate film coated on the zinc or zinc-based alloy plating layer. The chromate film is formed from a chromate solution. The chromate solution includes a subject solution and an aqueous silane solution in an amount ranging from 5 to 50% by weight of the subject solution. The subject solution contains a chrome aqueous solution where the concentration of chrome is in the range of 5-50 g/l and the ratio of trivalent chrome to the chrome content is in the range of 0.4 to 0.8.
    Type: Grant
    Filed: May 8, 2000
    Date of Patent: May 14, 2002
    Assignee: Pohang Iron & Steel Co., Ltd.
    Inventors: Jae-Ryung Lee, Sang-Geol No, Soo-Hyoun Cho, Youn-Kyun Song, Sam-Kyu Chang
  • Patent number: 6287704
    Abstract: A chromium(VI)-free, chromium(III)-containing and substantially coherent conversion layer on zinc or zinc alloys presenting, even in the absence of further components such as silicate, cerium, aluminum and borate, a corrosion protection of approx. 100 to 1000 h in the salt spray test according to DIN 50021 SS or ASTM B 117-73 until first attack according to DIN 50961 Chapter 10; being clear, transparent and substantially colorless and presenting multi-colored iridescence; having a layer thickness of approx. 100 nm to 1000 nm; and being hard, adhering well and being resistant to wiping.
    Type: Grant
    Filed: March 29, 1999
    Date of Patent: September 11, 2001
    Assignee: Surtec Produkte und System fur die Oberflachenbehandlung GmbH
    Inventors: Patricia Preikschat, Rolf Jansen, Peter Hulser
  • Patent number: 6270589
    Abstract: A method of manufacturing a resin-coated aluminum alloy sheet for drawn and ironed cans, which coated sheet can be subsequently formed into a drawn and ironed can without its wall breaking, and having substantial strength, the can-forming process including a bending and bending back operation at a die shoulder rounded portion of small radius, and a subsequent dry ironing operation. The coated sheet is formed by homogenization heat treating an aluminum alloy ingot containing essentially 0.5 to 2.0 wt % of Mn, 0.2 to 2.0 wt % of Mg, 0.05 to 0.4 wt % of Si and not more than 0.7 wt % of Fe, wherein (Si+Fe)≦0.9 wt %, and subjecting the aluminum alloy ingot to hot rolling to obtain an aluminum alloy sheet, followed by continuous annealing, cold rolling, and surface treatment, heating the resultant sheet, and then coating both surfaces of the sheet with a thermoplastic resin at a predetermined temperature, and immediately quenching the sheet.
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: August 7, 2001
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Keiichi Shimizu, Fumio Kunishige, Masao Komai, Ayumu Taniguchi, Jun-Ichi Tanabe
  • Patent number: 6267826
    Abstract: A method of manufacturing a resin-coated aluminum alloy sheet for drawn and ironed cans, which can be formed into a drawn and ironed can free from its wall breaking and having enough strength as a can, when it is formed through a composite forming process, the process including a bending and bending back operation at a die shoulder rounded portion of a small shoulder radius and a subsequent ironing operation, under dry condition; which comprises the steps of homogenization heat treating an aluminum alloy ingot containing essentially 0.5 to 2.0 wt % of Mn, 0.2 to 2.0 wt % of Mg, 0.05 to 0.4 wt % of Si and not more than 0.7 wt % of Fe as inevitable impurities, wherein (Si+Fe)≦0.
    Type: Grant
    Filed: April 1, 1999
    Date of Patent: July 31, 2001
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Keiichi Shimizu, Shinji Shirai, Yasayuki Ikeda, Ayumu Taniguchi, Jun-Ichi Tanabe, Fumio Kunishige, Masao Komai
  • Patent number: 6221176
    Abstract: In one embodiment, the present invention relates to a flexible laminate, comprising a first flexible polymeric film; a copper layer having a microcracking prevention layer on at least one side the microcracking prevention layer sufficient to prevent microcracks in a copper layer having a thickness of up to about 18 &mgr;m during at least 50,000,000 bending cycles and/or a copper layer having a thickness of up to about 35 &mgr;m during at least 20,000,000 bending cycles of the flexible laminate; and a second flexible polymeric film.
    Type: Grant
    Filed: March 17, 1999
    Date of Patent: April 24, 2001
    Assignee: Gould Electronics, Inc.
    Inventors: Harish D. Merchant, Charles A. Poutasse, Chin-Ho Lee
  • Patent number: 6110297
    Abstract: The invention provides an aluminum alloy sheet that has excellent formability, high coat-baking hardenability, excellent corrosion resistance, and is particularly suitable for external automobile body plates. The aluminum alloy sheet comprises: 0.9 to 1.3 wt. % of Si, 0.4 to 0.6 wt. % of Mg, 0.05 to 0.15 wt. % of Mn, 0.01 to 0.1 wt. % of Ti, with the remainder comprising Al and inevitable impurities, while limiting Fe as an impurity to 0.2 wt. % or less and Cu as an impurity to 0.1 wt. % or less. The aluminum homogenizing an aluminum ingot with the above-described composition; cooling the homogenized ingot to a temperature of 450.degree. C. or below to begin hot-rolling; finishing hot-rolling in a temperature range from 250 to 350.degree. C.; applying intermediate annealing to the hot-rolled plate; conducting cold-rolling at a draft of 70% or more; applying a solid solution treatment followed by quenching the alloy sheet and holding it at 530.degree. C. or above for 60 sec.
    Type: Grant
    Filed: May 24, 1999
    Date of Patent: August 29, 2000
    Assignees: Honda Giken Kogyo Kabushiki Kaisha, Sumitomo Light Metal Industries, Ltd.
    Inventors: Noboru Hayashi, Kunihiro Yasunaga, Hiden Yoshida, Hidetoshi Uchida, Hideo Itoh
  • Patent number: 6074495
    Abstract: A method for treating aluminum to enhance corrosion resistance of its surface. The chemical conversion coating aluminum and aluminum alloys are exposed to an aqueous PU solution to form a PU film on the surface. The aqueous PU solution comprises: (i) 5-15% weight of water dispersable polyurethane resin, (ii) 0.1-56 weight of cross-linking agent, and (iii) 80-94.9% weight of water.
    Type: Grant
    Filed: September 22, 1998
    Date of Patent: June 13, 2000
    Assignee: Chung Shan Institute of Science & Technology
    Inventors: Yuh Sung, Chin-Lung Chang
  • Patent number: 6071629
    Abstract: An organic rust-roof treated copper foil characterized in that it has a metallic rust-proof layer formed on the non-adhesive side of the original copper foil and has an organic rust-proof layer formed on said metallic rust-proof layer, the organic rust-proof layer comprising a mixture of at least two kinds of chemicals selected from the group consisting of benzotriazole, its derivatives, aminotriazole and its isomers and derivatives is provided with on said metallic rust-proof layer, or it further has a chromate-treated layer formed between said metallic rust-proof layer and said organic rust-proof layer.
    Type: Grant
    Filed: January 17, 1997
    Date of Patent: June 6, 2000
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Toshiko Yokota, Makoto Dobashi, Hiroshi Hata, Hisao Sakai, Susumu Takahashi, Junshi Yoshioka
  • Patent number: 6027580
    Abstract: Substantially improved hydrophilicity can be provided to a metal substrate, particularly an aluminum alloy of the type used for heat exchanger fins, that has been previously provided with a conventional chromium oxide conversion coating, by drying into place on the surface of the chromium oxide conversion coating an aqueous liquid hydrophilicizing treatment composition containing at least one of: (i) aproduct or products of reaction between dissolved phosphoric acid and at least one of elemental metal, metal oxides, and metal hydroxides in contact therewith; (ii) tungstate ions; and (iii) at least one of sulfate or molybdate ions together with polyethyleneimine. Most preferably, a solution formed by dissolving MgO in aqueous H.sub.3 PO.sub.4 in the proper stoichiometric amount to form an aqueous solution of Mg(H.sub.2 PO.sub.4).sub.2 with a pH of 4.5-5.5 is used for the hydrophilicizing treatment.
    Type: Grant
    Filed: June 15, 1998
    Date of Patent: February 22, 2000
    Assignee: Henkel Corporation
    Inventor: David R. McCormick
  • Patent number: 5993567
    Abstract: An aqueous liquid chromate free primary composition for forming a protective coating on metals, particularly aluminum, is made by reacting cobalt(II) cations, carboxylate anions, at least one other type of coordinate complexing agent for cobalt(III) cations, and an oxidizing agent in an aqueous solution in which the molar ratio of carboxylate anions to cobalt(II) cations is from 0.10 to 6.8 and the aqueous solution contains no more than 1% of each of ammonia, ammonium ions, and nitrite ions. The primary layer formed by this or any other composition that forms a coating containing metal atoms and oxygen atoms on a metal substrate is advantageously sealed by further treatment with an aqueous solution of sodium ammonium decavanadate, optionally after an intermediate step of immersing in water for a few minutes between the primary treatment and the sealing treatment.
    Type: Grant
    Filed: November 25, 1998
    Date of Patent: November 30, 1999
    Assignee: Henkel Corporation
    Inventor: Shawn E. Dolan
  • Patent number: 5985046
    Abstract: A process for making an aluminum alloy lighting sheet product having a reflective surface protected by a UV-stable polymer coating. An aluminum alloy sheet is chemically brightened in an aqueous acidic solution, conversion coated, and then coated with a UV-stable polymer. Alternatively, an aluminum alloy sheet is chemically etched in an aqueous alkaline solution, conversion coated, and then coated with a UV-stable polymer. The UV-stable polymer may be clear or it may contain about 0.5-10 wt. % amorphous silica particles and polytetrafluoroethylene particles. In another embodiment, an aluminum alloy sheet surface is cleaned, chemically conversion coated and then coated with a coating composition containing a UV-stable polymer and 0.5-10 wt. % silica particles and polytetrafluoroethylene particles, both having an average size of about 0.5-5 microns.
    Type: Grant
    Filed: March 10, 1998
    Date of Patent: November 16, 1999
    Assignee: Aluminum Company of American
    Inventors: Daniel L. Serafin, Paula A. Hinds, Paul B. Schultz, Albert L. Askin, Robert E. Bombalski
  • Patent number: 5876517
    Abstract: Process for finishing zinc, zinc alloy or cadmium surfaces which consists in bringing the components to be treated into contact first with an acidic chromate-plating bath based on chromium, cobalt and silver salts and then with a top coat bath comprising a colloidal silica, a corrosion inhibitor, a complexing agent, a surfactant and a black dye.
    Type: Grant
    Filed: October 28, 1997
    Date of Patent: March 2, 1999
    Assignee: Atotech Deutschland GmbH
    Inventor: Eliane Jeannier
  • Patent number: 5865931
    Abstract: A reflective laminated strip includes an aluminum alloy strip having a cleaned and conversion coated outer surface, an adhesive layer adjacent the conversion coated outer surface, and a polymer layer joined to the adhesive layer. An exterior side of the polymer layer is coated with a reflective metal layer that is preferably stainless steel, chromium or aluminum having a thickness of less than about 5000 .ANG..
    Type: Grant
    Filed: February 10, 1997
    Date of Patent: February 2, 1999
    Assignee: Aluminum Company of America
    Inventors: Daniel L. Serafin, Frank A. Mozelewski, Robert E. Bombalski, Jean Ann Skiles, Edward C. Robinson
  • Patent number: 5725683
    Abstract: A process for making an aluminum alloy lighting sheet product having a reflective surface protected by a UV-stable polymer coating. An aluminum alloy sheet is chemically brightened in an aqueous acidic solution, conversion coated, and then coated with a UV-stable polymer. Alternatively, an aluminum alloy sheet is chemically etched in an aqueous alkaline solution, conversion coated, and then coated with a UV-stable polymer. Preferably, the UV-stable polymer contains about 0.5-10 wt. % amorphous silica particles. In another embodiment, an aluminum alloy sheet surface is cleaned, chemically conversion coated and then coated with a coating composition containing a UV-stable polymer and 0.5-10 wt. % of about 0.5-5 microns.
    Type: Grant
    Filed: March 28, 1996
    Date of Patent: March 10, 1998
    Assignee: Aluminum Company of America
    Inventors: Daniel L. Serafin, Paul B. Schultz, Albert L. Askin, Paula Hinds, David A. Linde, Robert E. Bombalski
  • Patent number: 5704995
    Abstract: A black uniform coating with excellent adhesion, bend flexibility, and cosion resistant characteristics can be formed on metals such as aluminum and its alloys, zinc and its alloys, and copper and its alloys such as brass, with the deposition of zinc and antimony compounds through a base solution and sealed with a water base sealer. The water based sealer comprises an organic film forming resin, an organic solvent, and emulsifying agents and an alkyd resin.
    Type: Grant
    Filed: July 16, 1996
    Date of Patent: January 6, 1998
    Assignee: Globe Motors, a Division of Labinal Components and Systems, Inc.
    Inventor: Johnny LaDell Bradley
  • Patent number: 5637403
    Abstract: The present invention comprises an improved organic composite-plated steel plate which is obtained by applying a thermosetting resin to a chromate-coated alloy-plated steel plate and curing this, wherein, various aqueous resin compositions having the form of basic coating film formation components, such as, for example, aqueous vinyl modified epoxy ester resins, or aqueous vinyl modified epoxy ester resin/blocked isocyanate compound-types, or aqueous vinyl modified epoxy ester resin/blocked isocyanate compounds/colloidal silica-types, are used as the thermosetting resin described above.
    Type: Grant
    Filed: March 1, 1995
    Date of Patent: June 10, 1997
    Assignees: Dainippon Ink and Chemicals, Inc., Nippon Steel Corporation
    Inventors: Shin'ichi Kuwamura, Atsushi Miyagaki, Kiyoshi Ohnishi, Masahide Amemoto, Hisao Odashima, Keitaro Shibata, Akihiro Kasuya, Kiyoshi Ohmori
  • Patent number: 5614585
    Abstract: A hydrophilic surface-treating aqueous solution and a hydrophilic surface-treating method are provided to form a film which can maintain its hydrophilicity. The hydrophilic surface-treating aqueous solution contains as main components polyglutamic acid, basic compound, and aqueous resin if necessary. This surface-treating solution and method enable the forming of a film on the surface of aluminum series metals which are used for aluminum fins of heat exchangers, and confer the film's anticorrosion properties, superior hydrophilicity and high hydrophilic permanency, while remarkably suppressing an offensive odor.
    Type: Grant
    Filed: March 5, 1996
    Date of Patent: March 25, 1997
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Masahiko Matsukawa, Hidekimi Hirasawa, Fujio Mikami, Katsuyoshi Yamasoe
  • Patent number: 5575865
    Abstract: A process for coating a workpiece of steel with an anti-corrosive agent, comprising the steps of providing the surface of the workpiece with a chemo-mechanical layer, and chromatizing the chemo-mechanical layer, and characterized by the steps of providing the chromated layer with a further layer containing metallic components and organic binding agents, and curing the further layer by a heat treatment.
    Type: Grant
    Filed: March 24, 1995
    Date of Patent: November 19, 1996
    Assignees: ITW Befestigungssysteme GmbH, Eibach Oberflachentechnik GmbH, Rudolf Reinecke
    Inventors: Rainer Isenberg, Wolfgang Hoffmann, Rudolf Reinecke, Hans W. Herr
  • Patent number: 5531841
    Abstract: An aluminum fluoropolymer laminate and a method for making such a laminate which includes conversion coating the aluminum and bonding the fluoropolymer onto the conversion coated aluminum is described.
    Type: Grant
    Filed: November 4, 1994
    Date of Patent: July 2, 1996
    Assignee: Titeflex Corporation
    Inventors: Lawrence F. O'Melia, Anthony J. Lalikos
  • Patent number: 5494535
    Abstract: Cleaned or chemically pretreated metal surfaces are modified using aqueous solutions of amino-containing organic polymers, the metal surfaces thus modified being particularly suitable for coating by cathodic electrodeposition.
    Type: Grant
    Filed: March 15, 1995
    Date of Patent: February 27, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Harald Keller, Gerhard Hoffmann, Walter Denzinger, Rainer Fassler
  • Patent number: 5478414
    Abstract: A strip of gray reflective aluminum protected by a conversion coating and a light-permeable fluoropolymer coating which is non-adhesively interstitially mechanically bonded to the microscopic irregularities of the conversion coated surface. The highly reflective strip may be substituted for polished stainless steel and/or bi-metal and used under comparably aggressive conditions for a prolonged period without deleteriously affecting the initial D/I (distinctness of reflected image) of the shaped strip. The strip of arbitrary length may be shaped in rolling dies so that at least a portion of the strip has a radius of less than 10 mm without damaging or separating the fluoropolymer coating. The specific steps of the claimed process require starting with a bright-rolled clean strip which is conversion coated to carry a thin metal compound coating. After rinsing and drying, the reflective surface is coated with the fluoropolymer while maintaining at least 80% D/I.
    Type: Grant
    Filed: January 21, 1994
    Date of Patent: December 26, 1995
    Assignee: Aluminum Company of America
    Inventors: Frank A. Mozelewski, Daniel L. Serafin, Robert E. Bombalski
  • Patent number: 5401337
    Abstract: Seal coating compositions and methods of applying them to metallic surfaces, particularly aluminum or alloys thereof, beating a previously formed protective coating, particularly a conversion coating, such as a chromate or phosphate coating or a chrome-free metal oxide conversion coating, or a coating formed by anodization, provide improved corrosion resistance beyond that provided by the previously formed protective coating. The seal coating compositions preferably contain at least one of benzotriazole, nickel and/or cobalt cations and borates, or aminated polymers of vinyl styrene.
    Type: Grant
    Filed: November 1, 1993
    Date of Patent: March 28, 1995
    Assignee: Henkel Corporation
    Inventors: Lawrence R. Carlson, Philip M. Johnson, John R. Pierce
  • Patent number: 5401334
    Abstract: An aluminum fluoropolymer laminate and a method for making such a laminate which includes conversion coating the aluminum and bonding the fluoropolymer onto the conversion coated aluminum is described.
    Type: Grant
    Filed: May 4, 1993
    Date of Patent: March 28, 1995
    Assignee: Titeflex Corporation
    Inventors: Lawrence F. O'Melia, Anthony J. Lalikos
  • Patent number: 5384161
    Abstract: An aluminum object is manufactured by a process including chromate conversion coating of the aluminum object; sequentially applying a primer coat to the outer surface and thereafter applying a dielectric substrate basecoat; vacuum metallizing a corrosion prone metal, namely indium, on the dielectric substrate basecoat to form "islands" of the indium that are top coated with a clear resinous layer to encapsulate and insulate the islands, one from another. The indium islands are less than one thousand angstroms thick and have an average diameter of less than three thousand angstroms. The island structure is etched following the growth of the metal as it is deposited between the nucleation stage and the stage of channelization of formation of an electrically conductive film. The etchant is selected to clear channels between island structures to improve adhesion of a dielectric resinous top coat to the dielectric substrate by order of magnitude to adhesion to the islands.
    Type: Grant
    Filed: January 3, 1994
    Date of Patent: January 24, 1995
    Assignee: Davidson Textron Inc.
    Inventors: Richard C. Eisfeller, John Clark