Cobalt Containing Patents (Class 148/311)
  • Patent number: 11367551
    Abstract: Large magnetic moment compositions are formed by stabilizing ternary or other alloys with a epitaxial control layer. Compositions that are unstable in bulk specimen are thus stabilized and exhibit magnetic moments that are greater that a Slater-Pauling limit. In one example, FexCoyMnz layers are produced on an MgO(001) substrate with an MgO surface serving to control the structure of the FexCoyMnz layers. Magnetizations greater than 3 Bohr magnetons are produced.
    Type: Grant
    Filed: December 14, 2018
    Date of Patent: June 21, 2022
    Assignees: Montana State University, The Regents of The University of California
    Inventors: Ryan J. Snow, Yves U. Idzerda, Elke Arenholz
  • Patent number: 11261090
    Abstract: Provided is a method for producing a lithium cobalt phosphate represented by the following general formula (1):LixCo1-yMyPO4 (1), wherein 0.8?x?1.2 and 0?y?0.5, and M represents one or two or more metal elements selected from the group consisting of Mg, Zn, Cu, Fe, Cr, Mn, Ni, Al, B, Na, K, F, Cl, Br, I, Ca, Sr, Ba, Ti, Zr, Hf, Nb, Ta, Y, Yb, Si, S, Mo, W, V, Bi, Te, Pb, Ag, Cd, In, Sn, Sb, Ga, Ge, La, Ce, Nd, Sm, Eu, Tb, Dy, and Ho; the method comprising: a first step of adding an organic acid and cobalt hydroxide to a water solvent, and then adding phosphoric acid and lithium hydroxide thereto to prepare an aqueous raw material slurry (1); a second step of wet-pulverizing the aqueous raw material slurry (1) with a media mill to obtain a slurry (2) containing a pulverized product of raw materials; a third step of spray-drying the slurry (2) containing the pulverized product of raw materials to obtain a reaction precursor; and a fourth step of firing the reaction precursor.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: March 1, 2022
    Assignee: NIPPON CHEMICAL INDUSTRIAL CO., LTD.
    Inventor: Junya Fukazawa
  • Patent number: 9287028
    Abstract: An alloy composition of Fe(100-X-Y-Z)BXPYCuz, where 4?X?14 atomic %, 0<Y?10 atomic %, and 0.5?Z?2 atomic %. This alloy composition has an amorphous phase as a main phase. This alloy composition is used as a starting material and exposed to a heat-treatment so that nanocrystals comprising no more than 25 nm of bccFe can be crystallized. Thus, an Fe-based nano-crystalline alloy having superior magnetic properties can be obtained.
    Type: Grant
    Filed: July 20, 2010
    Date of Patent: March 15, 2016
    Assignees: NEC TOKIN CORPORATION, TOHOKU UNIVERSITY
    Inventors: Akiri Urata, Yasunobu Yamada, Hiroyuki Matsumoto, Shigeyoshi Yoshida, Akihiro Makino
  • Patent number: 9013274
    Abstract: An article, system and method related to a magnetomechanical marker used to mark stationary assets. Magnetomechanical markers can be arranged in clusters and associated with stationary assets, including assets buried underground. Markers can be associated with an asset by being attached to the asset, arranged in a particular spatial relationship with the asset, or in any other appropriate way. A portable locating device can be used to generate an alternating magnetic field to activate the magnetomechanical marker and thus locate the asset.
    Type: Grant
    Filed: September 22, 2010
    Date of Patent: April 21, 2015
    Assignee: 3M Innovative Properties Company
    Inventors: Ziyad H. Doany, Dean M. Dowdle, Michael E. Hamerly, William C. Egbert, Terrence H. Joyce, Jr.
  • Patent number: 8951364
    Abstract: The invention relates to an Fe—Co alloy, the composition of which comprises in % by weight: 6?Co+Ni?22 Si?0.2 0.5?Cr?8 Ni?4 0.10?Mn?0.90 Al?4 Ti?1 C?1 Mo?3 V+W?3 Nb+Ta?1 Si+Al?6 O+N+S+P+B?0.1 the balance of the composition consisting of iron and inevitable impurities due to the smelting, it being furthermore understood that the contents thereof satisfy the following relationships: Co+Si?Cr?27 Si+Al+Cr+V+Mo+Ti?3.5 1.23(Al+Mo)+0.84(Si+Cr+V)?1.3 14.5(Al+Cr)+12(V+Mo)+25 Si?50.
    Type: Grant
    Filed: January 14, 2009
    Date of Patent: February 10, 2015
    Assignee: Aperam Alloys Imphy
    Inventors: Thierry Waeckerle, Herve Fraisse
  • Publication number: 20140299233
    Abstract: A method for manufacturing a strip in a soft magnetic alloy capable of being cut out mechanically, the chemical composition of which comprises by weight: 18%?Co?55% 0%?V+W?3% 0%?Cr?3% 0%?Si?3% 0%?Nb?0.5% 0%?B?0.05% 0%?C?0.1% 0%?Zr+Ta?0.5% 0%?Ni?5% 0%?Mn?2% The remainder being iron and impurities resulting from the elaboration, according to which a strip obtained by hot rolling is cold-rolled in order to obtain a cold-rolled strip with a thickness of less than 0.6 mm. After cold rolling, a continuous annealing treatment is carried out by passing into a continuous oven, at a temperature comprised between the order/disorder transition temperature of the alloy and the onset temperature of ferritic/austenitic transformation of the alloy, followed by rapid cooling down to a temperature below 200° C. Strip obtained.
    Type: Application
    Filed: December 17, 2012
    Publication date: October 9, 2014
    Applicant: APERAM
    Inventors: Thierry Waeckerle, Remy Batonnet
  • Publication number: 20140283953
    Abstract: Method for producing a soft magnetic alloy strip suited to be mechanically cut, having a chemical composition comprising, by weight: 18% ?? Co ? 55%? 0% ? V + W ? 3% 0% ? Cr ? 3% 0% ? Si ? 3% 0% ? Nb ? 0.5%? 0% ? B ? 0.05%?? 0% ? C ? 0.1%? 0% ? Zr + Ta ? 0.5%? 0% ? Ni ? 5% 0% ? Mn ? 2% the rest being iron and impurities from production, according to which a strip obtained by hot rolling a semi-finished product consisting of the alloy is cold-rolled to obtain a cold-rolled strip with a thickness less than 0.6 mm, After the cold rolling, the strip is running annealed by passing it through a continuous furnace at a temperature between the order/disorder transition temperature of the alloy and the ferritic/austenitic transformation point of the alloy, followed by rapid cooling to a temperature below 200° C.
    Type: Application
    Filed: December 16, 2011
    Publication date: September 25, 2014
    Applicant: APERAM
    Inventors: Thierry Waeckerle, Remy Batonnet
  • Publication number: 20140251500
    Abstract: New magnetic materials containing cerium, iron, and small additions of a third element are disclosed. These materials comprise compounds Ce(Fe12?xMx) where x=1-4, having the ThMn12 tetragonal crystal structure (space group I4/mmm, #139). Compounds with M=B, Al, Si, P, S, Sc, Co, Ni, Zn, Ga, Ge, Zr, Nb, Hf, Ta, and W are identified theoretically, and one class of compounds based on M=Si has been synthesized. The Si cognates are characterized by large magnetic moments (4?Ms greater than 1.27 Tesla) and high Curie temperatures (264?Tc?305° C.). The Ce(Fe12?xMx) compound may contain one or more of Ti, V, Cr, and Mo in combination with an M element. Further enhancement in Tc is obtained by nitriding the Ce compounds through heat treatment in N2 gas while retaining the ThMn12 tetragonal crystal structure; for example CeFe10Si2N1.29 has Tc=426° C.
    Type: Application
    Filed: March 6, 2013
    Publication date: September 11, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: CHEN ZHOU, FREDERICK E. PINKERTON, JAN F. HERBST
  • Patent number: 8298352
    Abstract: A magnet core (1) made of a composite of platelet-shaped particles of a thickness D and a binder has a particularly linear relative permeability curve over a pre-magnetised constant field. For this purpose, the platelet-shaped particles (5) are provided with an amorphous volume matrix (8), wherein areas (9) with a crystalline structure having a thickness d of 0.04*D?d?0.25*D and covering a proportion x of x?0.1 of the surface (6, 7) of the particle (5) are embedded on the surface (6, 7) of the particle (5).
    Type: Grant
    Filed: July 23, 2008
    Date of Patent: October 30, 2012
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventor: Markus Brunner
  • Patent number: 8216393
    Abstract: A powder composite core is to be particularly dense and strong while being produced from soft magnetic alloys. In particular, the expansion of the heat-treated core is to be avoided. To produce this core, a strip of a soft magnetic alloy is first comminuted to form particles. The particles are mixed with a first binder having a curing temperature T1,cure and a decomposition temperature T1,decompose and a second binder having a curing temperature T2,cure and a decomposition temperature T2,decompose, wherein T1,cure<T2,cure?T1,decompose<T2,decompose. The mix is pressed to produce a magnet core while the first binder is cured. The magnet core is then subjected to a heat treatment accompanied by the curing of the second binder at a heat treatment temperature TAnneal>T2,cure.
    Type: Grant
    Filed: July 11, 2007
    Date of Patent: July 10, 2012
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Markus Brunner, Georg Werner Reppel
  • Patent number: 8177923
    Abstract: A magnetic alloy having a composition represented by the general formula of Fe100-x-yCuxBy (atomic %), wherein x and y are numbers meeting the conditions of 0.1?x?3, and 10?y?20, or the general formula of Fe100-x-y-zCuxByXz (atomic %), wherein X is at least one element selected from the group consisting of Si, S, C, P, Al, Ge, Ga and Be, and x, y and z are numbers meeting the conditions of 0.1?x?3, 10?y?20, 0<z?10, and 10<y+z?24), the magnetic alloy having a structure containing crystal grains having an average diameter of 60 nm or less in an amorphous matrix, and a saturation magnetic flux density of 1.7 T or more.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: May 15, 2012
    Assignee: Hitachi Metals, Ltd.
    Inventors: Motoki Ohta, Yoshihito Yoshizawa
  • Patent number: 8114225
    Abstract: An article including a monolithic body including iron, cobalt, and nitrogen is provided. The monolithic body includes a matrix phase and a plurality of particles disposed within the matrix phase. The particles include a phase comprising nitrogen.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: February 14, 2012
    Assignee: General Electric Company
    Inventors: Luana Emiliana Iorio, Pazhayannur Ramanathan Subramanian, Michael Francis Xavier Gigliotti
  • Patent number: 8066825
    Abstract: A (CoFe)Zr/Nb/Ta/Hf based target material is provided which is capable of achieving a high sputtering efficiency and a high sputtering effect by increasing the leakage magnetic flux in the magnetron sputtering, and a method for producing the target material. This target material is made of an Fe—Co based alloy comprising not less than 80 atomic % in total of Fe and Co having an Fe:Co atomic ratio of 80:20 to 0:100, and less than 20 atomic % of one or more selected from the group consisting of Zr, Hf, Nb and Ta. The Fe—Co based alloy comprises a Co—Fe phase being a ferromagnetic phase, and the one or more selected from the group consisting of Zr, Hf, Nb and Ta are incorporated in solid solution form into the Co—Fe phase in a total amount of 0.5 to 2 atomic %.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: November 29, 2011
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Toshiyuki Sawada, Akihiko Yanagitani, Ryoji Hayashi, Yoshikazu Aikawa
  • Patent number: 8057650
    Abstract: A soft-magnetic FeCo based target material is provided which has a high saturation magnetic flux density and superior atmospheric corrosion resistance. The target material is a soft-magnetic FeCo based target material made of an FeCo based alloy. The FeCo based alloy comprises 0 to 30 at. % of one or more metal elements selected from the group consisting of B, Nb, Zr, Ta, Hf, Ti and V; and the balance being Fe and Co with unavoidable impurities. The Fe:Co atomic ratio ranges from 10:90 to 70:30. The FeCo based alloy may further comprise 0.2 at. % to 5.0 at. % of Al and/or Cr.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: November 15, 2011
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Ryoji Hayashi, Akihiko Yanagitani, Yoshikazu Aikawa, Toshiyuki Sawada
  • Publication number: 20110265915
    Abstract: An Fe-based soft magnetic alloy includes: Fe; and a component R, wherein the component R contains at least one of P, C, B, and Si, there is a temperature difference of equal to or greater than 20° C. between a precipitation temperature of an ?-Fe crystal phase and a precipitation temperature of an Fe compound, the Fe-based soft magnetic alloy is formed of a mixed-phase structure in which an amorphous phase and the ?-Fe crystal phase are mixed, and a diameter of a crystallite of the ?-Fe crystal phase is equal to or smaller than 50 nm, and a volume fraction of the ?-Fe crystal phase to the total is equal to or lower than 40%. In addition, the composition formula is represented by Fe100-x-uJxRu, a component J contains at least one of Cr, Co, Ni, and Nb, and 0 at %?x?6 at %, 17 at %?u?25 at %, and 17 at %?x+u?27.1 at % are satisfied.
    Type: Application
    Filed: July 11, 2011
    Publication date: November 3, 2011
    Applicant: ALPS GREEN DEVICES CO., LTD.
    Inventors: Keiko TSUCHIYA, Hisato KOSHIBA, Jun OKAMOTO, Takao MIZUSHIMA
  • Patent number: 8029627
    Abstract: A magnetic component for a magnetically actuated fuel injection device is formed of a corrosion resistant soft magnetic alloy consisting essentially of, in weight percent, 9%<Co<20%, 6%<Cr<15%, 0%?S?0.5%, 0%?Mn?4.5%, 0%?Al?2.5%, 0%?V?2.0%, 0%?Ti?2.0%, 0%?Mo?2.0%, 0%?Si?3.5%, 0%?C<0.05%, 0%?P<0.1%, 0%?N<0.5%, 0%?O<0.05%, 0%?B<0.01%, and the balance being essentially iron and having at least one of Al, V, Ti and Mo.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: October 4, 2011
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventor: Joachim Gerster
  • Patent number: 8012270
    Abstract: A soft magnetic alloy consists essentially of 5 percent by weight?Co?30 percent by weight, 1 percent by weight?Cr?20 percent by weight, 0.1 percent by weight?Al?2 percent by weight, 0 percent by weight?Si?1.5 percent by weight, 0.017 percent by weight?Mn?0.2 percent by weight, 0.01 percent by weight?S?0.05 percent by weight where Mn/S is >1.7, 0 percent by weight?O?0.0015 percent by weight, und 0.0003 percent by weight?Ce?0.05 percent by weight, 0 percent by weight?Ca?0.005 percent by weight and the remainder iron, where 0.117 percent by weight?(Al+Si+Mn+V+Mo+W+Nb+Ti+Ni)?5 percent by weight.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: September 6, 2011
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Witold Pieper, Joachim Gerster
  • Patent number: 7993762
    Abstract: The present invention relates to a magnetic thin film containing a L11 type Co—Pt—C alloy in which atoms are orderly arranged, and can realize an order degree excellent in regard to the L11 type Co—Pt—C alloy to achieve excellent magnetic anisotropy of the magnetic thin film. Therefore, in the various application devices using the magnetic thin film, it is possible to achieve a large capacity process and/or a high density process thereof in a high level.
    Type: Grant
    Filed: December 4, 2009
    Date of Patent: August 9, 2011
    Assignees: Tohoku University, Fuji Electric Device Technology Co., Ltd.
    Inventors: Takehito Shimatsu, Hideo Sato, Osamu Kitakami, Satoshi Okamoto, Hajime Aoi, Hiroyasu Kataoka
  • Patent number: 7942985
    Abstract: A soft magnetic alloy for perpendicular magnetic recording medium excellent in saturation magnetic flux density, amorphousness and atmospheric corrosion resistance. The alloy is an Fe—Co based alloy and comprises Fe in an amount satisfying 0.25 to 0.65 of Fe/(Fe+Co) ratio, which is an atomic ratio of Fe and Fe+Co; Zr+Hf in an amount of 6 to 100 at %; Na+Ta in an amount of 0 to 2 at %; Al and/or Cr in an amount of 0 to 5 at %; and the balance Co and unavoidable impurities. A part of Zr and/or Hf can be replaced by B, provided that the amount of B to replace Zr and/or Hf is double in at % of the total amount of Zr and Hf to be replaced and that the total amount of Zr and Hf after replacement is 4 at % or more.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: May 17, 2011
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Toshiyuki Sawada, Akihiko Yanagitani
  • Patent number: 7909945
    Abstract: Disclosed are soft magnetic alloys that consist essentially of 10% by weight ?Co?22% by weight, 0% by weight ?V?4% by weight, 1.5% by weight ?Cr?5% by weight, 1% by weight ?Mn?2% by weight, 0% by weight ?Mo?1% by weight, 0.5% by weight ?Si?1.5% by weight, 0.1% by weight ?Al?1.0% by weight, rest iron. Also disclosed are methods of making the alloys, and products containing them, such as actuator systems, electric motors, and the like.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: March 22, 2011
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Witold Pieper, Joachim Gerster
  • Patent number: 7905965
    Abstract: A method of making a soft magnetic material with fine grain structure is provided. The method includes the steps of providing a soft magnetic starting material; heating the soft magnetic starting material to a temperature at which the material has a microstructure comprising at least two solid phases; and deforming the soft magnetic starting material. An electrical device comprising a magnetic component is provided. The magnetic component comprises a soft magnetic material having a grain size less than about 3 micrometers. The material has a composition that comprises at least two solid phases at temperatures greater than about 500° C.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: March 15, 2011
    Assignee: General Electric Company
    Inventors: Michael Francis Xavier Gigliotti, Richard DiDomizio, Luana Emiliana Iorio, Francis Johnson, Pazhayannur Ramanathan Subramanian, Mahesh Chandran
  • Patent number: 7819990
    Abstract: An iron-cobalt alloy containing in weight percentages: 10 to 22% of Co; traces to 2.5% of Si; traces to 2% of Al; 0.1 to 1% of Mn; traces to 0.0100% of C, a total of O, N and S content ranging between traces of 0.0070%; a total of Si, Al, Cr, Mo, V, Mn content ranging between 1.1 and 3.5%; a total of Cr, Mo and V content ranging between traces of 3%; a total of Ta and Nb content ranging between traces and 1%; and the rest being iron and impurities resulting from production wherein: 1.23×(Al+Mo) %+0.84 (Si+Cr+V) %?0.15×(Co %?15)?2.1, and 14.5×(Al+Cr) %+12×(V+Mo) %+25×Si %?21. The inventive alloy is useful for making electromagnetic actuator mobile cores.
    Type: Grant
    Filed: August 15, 2006
    Date of Patent: October 26, 2010
    Assignee: Imphy Ugine Precision
    Inventors: Thierry Waeckerle, Lucien Coutu, Marc Leroy, Laurent Chaput, Herve Fraisse
  • Patent number: 7806991
    Abstract: A lamellar high resistance layer having resistivity ten times or higher than that of a mother phase containing iron or cobalt is formed and an oxygen content is controlled to 10 to 10000 ppm so that the reliability and residual magnetic flux density are increased.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: October 5, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi, Yuzo Kozono
  • Patent number: 7779533
    Abstract: A fabrication process produces markers for a magnetomechanical electronic article surveillance system. The marker includes a magnetomechanical element comprising one or more resonator strips of magnetostrictive amorphous metal alloy; a housing having a cavity sized and shaped to accommodate the resonator strips for free mechanical vibration therewithin; and a non-deactivatable bias magnet adapted to magnetically bias the magnetomechanical element. The process employs adaptive control of the cut length of the resonator strips, correction of the length being based on deviation of the actual marker resonant frequency from a preselected, target marker frequency. Use of adaptive, feedback control advantageously results in a much tighter distribution of actual resonant frequencies. Also provided is a web-fed press for continuously producing such markers with adaptive control of the resonator strip length.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: August 24, 2010
    Assignee: Phenix Label Company, Inc.
    Inventors: Johannes Maxmillian Peter, Mark Thomas Hibshman, Mark Charles Volz, Raymond Dean Newton
  • Patent number: 7776259
    Abstract: A high strength and creep resistant soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, at least 35% Co, and 2.5%?(V+Mo+Nb), wherein 0.4%?Mo and/or 0.4%?Nb. This alloy can further include B, C, W, Ni, Ti, Cr, Mn and/or Al. A vanadium-free high strength soft magnetic Fe—Co alloy includes in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, and at least 15% Co, the alloy further satisfying (0.1%?Nb and 0.1%?W) or 0.25%?Mn. This alloy can further include B, C, Ni, Ti, Cr and/or Al.
    Type: Grant
    Filed: August 9, 2005
    Date of Patent: August 17, 2010
    Assignee: Philip Morris USA Inc.
    Inventors: Seetharama C. Deevi, Rangaraj S. Sundar
  • Publication number: 20100201469
    Abstract: A soft magnetic alloy including iron, cobalt, and at least one alloying addition including a platinum group metal, rhenium, or combinations thereof is provided. A device which is formed from such an alloy is also described.
    Type: Application
    Filed: February 23, 2010
    Publication date: August 12, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Luana Emiliana Iorio, Michael Francis Xavier Gigliotti, Pazhayannur Ramanathan Subramanian, Francis Johnson, Israel Samson Jacobs
  • Patent number: 7601229
    Abstract: A method for making soft magnetic material includes: a first heat treatment step applying a temperature of at least 400 deg C. and less than 900 deg C. to metal magnetic particles; a step for forming a plurality of compound magnetic particles in which said metal magnetic particles are surrounded by insulation film; and a step for forming a shaped body by compacting a plurality of compound magnetic particles. This provides a method for making soft magnetic material that provides desired magnetic properties.
    Type: Grant
    Filed: October 1, 2004
    Date of Patent: October 13, 2009
    Assignee: Sumitomo Electric Industries Ltd.
    Inventors: Haruhisa Toyoda, Hirokazu Kugai, Kazuhiro Hirose, Naoto Igarashi, Takao Nishioka
  • Patent number: 7582171
    Abstract: A high-strength, soft-magnetic iron-cobalt-vanadium alloy selection is proposed, consisting of 35.0?Co?55.0% by weight, 0.75?V?2.5% by weight, O?Ta+2×Nb?0.8% by weight, 0.3<Zr?1.5% by weight, remainder Fe and melting-related and/or incidental impurities. This zirconium-containing alloy selection has excellent mechanical properties, in particular a very high yield strength, high inductances and particularly low coercive forces. It is eminently suitable for use as a material for magnetic bearings used in the aircraft industry.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: September 1, 2009
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Joachim Gerster, Johannes Tenbrink
  • Patent number: 7569115
    Abstract: Assemblages of particles of a magnetic alloy that are suited to magnetic recording are represented by the formula [TXM1-X] containing T and M in a composition ratio where X in the formula is in the range from 0.3 or greater to 0.7 or less, where T is one or two members of the group consisting of Fe and Co and M is one or two members of the group consisting of Pt and Pd, and metallic elements other than T and M that constitute no more than 30 at. % (including 0 at. %) of (T+M) as a percentage of atoms, and the remainder consists of impurities that are unavoidable from a production standpoint, wherein: the face-centered tetragonal fraction is 10-100%, the average grain size as measured by TEM observation (DTEM) is in the range from 5-30 nm, the x-ray crystal grain size derived by x-ray diffraction (DX) is no less than 4 nm, the particles of are dispersed from each other at a distance, and the dispersion on the composition of the individual particles is kept within a stipulated range.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: August 4, 2009
    Assignee: Dowa Electronics Materials Co., Ltd.
    Inventor: Kimitaka Sato
  • Publication number: 20090184790
    Abstract: A soft magnetic alloy consists essentially of 5 percent by weight?Co?30 percent by weight, 1 percent by weight?Cr?20 percent by weight, 0.1 percent by weight?Al?2 percent by weight, 0 percent by weight?Si?1.5 percent by weight, 0.017 percent by weight?Mn?0.2 percent by weight, 0.01 percent by weight?S?0.05 percent by weight where Mn/S is >1.7, 0 percent by weight?O?0.0015 percent by weight, und 0.0003 percent by weight?Ce?0.05 percent by weight, 0 percent by weight?Ca?0.005 percent by weight and the remainder iron, where 0.117 percent by weight?(Al+Si+Mn+V+Mo+W+Nb+Ti+Ni)?5 percent by weight.
    Type: Application
    Filed: July 24, 2008
    Publication date: July 23, 2009
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventors: Witold Pieper, Joachim Gerster
  • Patent number: 7540927
    Abstract: A soft magnetic steel has, on the mass basis, a carbon content of 0.0015% to 0.02%, a manganese content of 0.15% to 0.5%, and a sulfur content of 0.015% to 0.1%, has a ratio Mn/S of 5.7 or more, and contains a single-phase ferrite microstructure as its metallographic structure, in which the density of precipitated FeS grains having a major axis of 0.1 ?m or more is 5000 grains/mm2 or less. This steel ensures excellent magnetic properties with less variation after magnetic annealing, exhibits excellent machinability and cold forgeability during production processes, and can thereby yield a steel part even having a complicated shape and a large size in a high yield.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: June 2, 2009
    Assignee: Kobe Steel, Ltd.
    Inventor: Masamichi Chiba
  • Publication number: 20080121315
    Abstract: A method of making a soft magnetic material with fine grain structure is provided. The method includes the steps of providing a soft magnetic starting material; heating the soft magnetic starting material to a temperature at which the material has a microstructure comprising at least two solid phases; and deforming the soft magnetic starting material. An electrical device comprising a magnetic component is provided. The magnetic component comprises a soft magnetic material having a grain size less than about 3 micrometers. The material has a composition that comprises at least two solid phases at temperatures greater than about 500° C.
    Type: Application
    Filed: November 28, 2006
    Publication date: May 29, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Michael Francis Xavier Gigliotti, Richard DiDomizio, Luana Emiliana Iorio, Francis Johnson, Pazhayannur Ramanathan Subramanian, Mahesh Chandran
  • Publication number: 20080035245
    Abstract: A soft magnetic alloy including iron, cobalt, and at least one alloying addition including a platinum group metal, rhenium, or combinations thereof is provided. A device including an article including a soft magnetic alloy including iron, cobalt, and at least one alloying addition including a platinum group metal, rhenium, or combinations thereof is provided.
    Type: Application
    Filed: August 9, 2006
    Publication date: February 14, 2008
    Inventors: Luana Emiliana Iorio, Michael Francis Xavier Gigliotti, Pazhayannur Ramanathan Subramanian, Francis Johnson, Israel Samson Jacobs
  • Patent number: 7192491
    Abstract: In order to dampen magnetization changes in magnetic devices, such as magnetic tunnel junctions (MTJ) used in high speed Magnetic Random Access Memory (MRAM), a transition metal selected from the 4d transition metals and 5d transition metals is alloyed into the magnetic layer to be dampened. In a preferred form, a magnetic permalloy layer is alloyed with osmium (Os) in an atomic concentration of between 4% and 15% of the alloy.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: March 20, 2007
    Assignee: International Business Machines Corporation
    Inventors: Snorri T. Ingvarsson, Roger H. Koch, Stuart S. Parkin, Gang Xiao
  • Patent number: 7192662
    Abstract: A plated magnetic thin film of high saturation magnetization and low coercivity having the general form Co100-a-bFeaMb, where M can be Mo, Cr, W, Ni or Rh, which is suitable for use in magnetic recording heads that write on narrow trackwidth, high coercivity media. The plating method that produces the alloy includes four current application processes: direct current, pulsed current, pulse reversed current and conditioned pulse reversed current.
    Type: Grant
    Filed: August 2, 2004
    Date of Patent: March 20, 2007
    Assignee: Headway Technologies, Inc.
    Inventors: Chaopeng Chen, Kevin Lin, Jei Wei Chang
  • Patent number: 7141127
    Abstract: A low core loss magnetic alloy with a high saturation magnetic flux density, which has a composition represented by the general formula: (Fel-aCoa)100-y-cM?yX?c(atomic %) where M? represents at least one element selected from V, Ti, Zr, Nb, Mo, Hf, Ta, and W, X? represents Si and B, an Si content (atomic %) is smaller than a B content (atomic %), the B content is from 4 to 12 atomic %, and the Si content is from 0.01 to 5 atomic %, a, y, and c satisfy respectively 0.2<a<0.6, 6.5?y?15, 2?c?15, and 7?(y+c)?20, at least a part of an alloy structure being occupied by crystal grains having grain size of not larger than 50 nm, a saturation magnetic flux density Bs being not less than 1.65 T, and a core loss Pcm per unit volume in conditions at 80° C., f=20 kHz, and Bm=0.2 T being not more than 15 W/kg.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: November 28, 2006
    Assignee: Hitachi Metals, Ltd.
    Inventor: Yoshihito Yoshizawa
  • Patent number: 7128790
    Abstract: The invention concerns an iron-cobalt alloy, characterised in that it comprises in weight percentages: 10 to 22% of Co; traces to 2.5% of Si; traces to 2% of Al; 0.1 to 1% of Mn; traces to 0.0100% of C; a total of O, N and S content ranging between traces and 0.0070%; a total of Si, Al, Cr, Mo, V, Mn content ranging between 1.1 and 3.5%; a total of Cr, Mo and V content ranging between traces and 3%; a total of Ta and Nb content ranging between traces and 1%; the rest being iron and impurities resulting from production; and in that: 1.23×(Al+Mo)%+0.84 (Si+Cr+V)%?0.15×(Co%?15)?2.1 and in that 14.5×. (Al+Cr)%+12×(V+Mo)%+25×Si%?21. The inventive alloy is useful for making electromagnetic actuator mobile cores.
    Type: Grant
    Filed: May 11, 2001
    Date of Patent: October 31, 2006
    Assignee: Imphy Ugine Precision
    Inventors: Thierry Waeckerle, Lucien Coutu, Marc Leroy, Laurent Chaput, Hervé Fraisse
  • Patent number: 7074281
    Abstract: A magnetic powder for magnetic recording is provided that has improved properties suitable for a magnetic recording medium used with a high-sensitivity read head utilizing an MR device. The magnetic powder is composed of iron-base acicular particles containing Co, Al, R (rare earth elements, including Y) and oxygen within the ranges of Co/Fe=10–50 at. %, dissolved Al/(Fe+Co)=5–50 at. %, R/(Fe+Co)=2–25 at.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: July 11, 2006
    Assignee: Dowa Mining Co., Ltd.
    Inventors: Kazuyuki Matsumoto, Kimitaka Sato, Takatoshi Fujino, Kenichi Inoue
  • Patent number: 7048809
    Abstract: Magnetic powder having a large coercivity, Hc, is consolidated with a non-magnetic binder to form a magnetic implement having desired dimension and shape. The magnetic implement exhibits a linear B-H loop and low magnetic loss. It is capable of operating under a wide magnetic field range, and finds use current and pulse transformers, inductors carrying large electrical current, stable bandpass filters, and the like.
    Type: Grant
    Filed: January 21, 2003
    Date of Patent: May 23, 2006
    Assignee: Metglas, Inc.
    Inventors: Ryusuke Hasegawa, Vincent H. Hammond, James M. O'Reilly
  • Patent number: 6946097
    Abstract: A high strength and creep resistant soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, at least 35% Co, and 2.5%?(V+Mo+Nb), wherein 0.4%?Mo and/or 0.4%?Nb. This alloy can further include B, C, W, Ni, Ti, Cr, Mn and/or Al. A vanadium-free high strength soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, and at least 15% Co, the alloy further satisfying (0.1%?Nb and 0.1%?W) or 0.25%?Mn. This alloy can further include B, C, Ni, Ti, Cr and/or Al.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: September 20, 2005
    Assignee: Philip Morris USA Inc.
    Inventors: Seetharama C. Deevi, Rangaraj S. Sundar
  • Patent number: 6942741
    Abstract: An iron alloy strip having a gage of 0.1 to 5 mm and a magnetic field strength variation within the strip of 0 to 10 Hz, made of an iron alloy consisting essentially of, in % by weight, 0.0001-0.02% of C, 0.0001-5% of Si, 0.001-0.2% of Mn, 0.0001-0.05% of P, 0.0001-0.05% of S, 0.0001-5% of Al, 0.001-0.1% of O, 0.0001-0.03% of N, 0-10% of Co, 0-10% of Cr, 0.01-5% in total of Ti, Zr, Nb, Mo, V, Ni, W, Ta and/or B, and the balance of Fe, and having a saturation magnetic flux density of 1.7-2.3 Tesla, a maximum relative permeability of 1,200-22,000 and a coercive force of 20-380 A/m is suited for use as yokes in voice coil motor magnetic circuits. The iron alloy strip is highly resistant to corrosion and eliminates a need for a corrosion resistant coating.
    Type: Grant
    Filed: August 7, 2002
    Date of Patent: September 13, 2005
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Masanobu Shimao, Masaaki Nishino, Takehisa Minowa
  • Patent number: 6841271
    Abstract: A ferromagnetic iron alloy powder for a magnetic recording medium is composed of acicular iron-base particles of an average major axis length (X) of not less than 20 nm and not greater than 80 nm and have oxygen content of not less than 15 wt % and coercive force (Hc) of not less than [0.0036 X3?1.1 X2+110 X?1390 (Oe)] (where X is average major axis length expressed in nm). The ferromagnetic iron alloy powder is obtained by reacting metal powder composed of acicular iron-base particles having an average major axis length of not less than 20 nm and not greater than 80 nm with pure water in substantial absence of oxygen to form a metal oxide film on the particle surfaces. Optionally, the particles can be reacted with a weak oxidizing gas by a wet or dry method.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: January 11, 2005
    Assignee: Dowa Mining Co., Ltd.
    Inventors: Kazuyuki Matsumoto, Kimitaka Sato, Takatoshi Fujino, Kenichi Inoue
  • Patent number: 6830635
    Abstract: The present invention relates to spindle-shaped goethite particles having an average major axial diameter of 0.05 to 0.18 &mgr;m, spindle-shaped hematite particles having an average major axial diameter of 0.05 to 0.17 &mgr;m, spindle-shaped magnetic metal particles containing iron as a main component, which exhibit an adequate coercive force, good dispersibility, good oxidation stability and excellent coercive force distribution notwithstanding the average major axial diameter thereof is as small as 0.05 to 0.15 &mgr;m, and processes for producing the respective particles. Especially, the spindle-shaped magnetic metal particles containing iron as a main component, have an average major axial diameter of 0.05 to 0.15 &mgr;m, an aspect ratio of from 5:1 to 9:1, a size distribution (standard deviation/average major axial diameter) of not more than 0.30, a crystallite size D110 of 130 to 160 Å, a Co content of from 0.
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: December 14, 2004
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masayuki Uegami
  • Patent number: 6824625
    Abstract: The invention relates to a magnetostriction control alloy sheet advantageously used as a high resolution shadow mask having a low coefficient of thermal expansion, superior magnetic properties and a high Young's modulus after a blackening process, a manufacturing process for the same, and a part for a color Braun tube such as a shadow mask. The magnetostriction control alloy sheet comprises C at 0.01 wt. % or less, Ni at 30 to 36 wt. %, Co at 1 to 5.0 wt. %, and Cr at 0.1 to 2 wt. %, the remainder Fe and unavoidable impurities, and having a magnetostriction &lgr; after the softening and annealing of (−15×10−6) to (25×10−6).
    Type: Grant
    Filed: July 19, 2001
    Date of Patent: November 30, 2004
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventors: Norio Fukuda, Shinya Nakamura, Hiroyuki Yamada, Akira Makita, Tsutomu Hatano, Nobuaki Kanayama, Takahito Aoki
  • Patent number: 6803118
    Abstract: A semi-hard magnetic alloy for activation strips in magnetic anti-theft security systems is disclosed that contains 8 to 25 weight % Ni, 1.0 to 4.5 weight % Al, 0.5 to 3 weight % Ti and the balance iron.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: October 12, 2004
    Assignee: Vacuumschmelze GmbH
    Inventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
  • Patent number: 6783608
    Abstract: Secondary agglomerates of magnetic metal particles for magnetic recording, have a sodium content of not more than 20 ppm and a calcium content of not more than 40 ppm, an average particle diameter of 300 to 800 &mgr;m and an upper limit of particle diameters of 2,000 &mgr;m, and comprise magnetic metal primary particles having an average major axis diameter of 0.05 to 0.25 &mgr;m.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: August 31, 2004
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Kohji Mori, Masayuki Uegami
  • Publication number: 20040099347
    Abstract: The invention concerns an iron-cobalt alloy, characterised in that it comprises in weight percentages: 10 to 22% of Co; traces to 2.5% of Si; traces to 2% of Al; 0.1 to 1% of Mn; traces to 0.0100% of C; a total of O, N and S content ranging between traces and 0.0070%; a total of Si, Al, Cr, Mo, V, Mn content ranging between 1.1 and 3.5%; a total of Cr, Mo and V content ranging between traces and 3%; a total of Ta and Nb content ranging between traces and 1%; the rest being iron and impurities resulting from production; and in that: 1.23×(Al+Mo) %+0.84 (Si+Cr+V) %−0.15×(Co %−15)≦2.1 and in that 14.5×. (Al+Cr) %+12×(V+Mo) %+25×Si %≧21. The inventive alloy is useful for making electromagnetic actuator mobile cores.
    Type: Application
    Filed: February 14, 2003
    Publication date: May 27, 2004
    Applicant: IMPHY UGINE PRECISION
    Inventors: Thierry Waeckerle, Lucien Coutu, Marc Leroy, Laurent Chaput, Herve Fraisse
  • Publication number: 20040089377
    Abstract: A high strength and creep resistant soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, at least 35% Co, and 2.5%≦(V+Mo+Nb), wherein 0.4%≦Mo and/or 0.4%≦Nb. This alloy can further include B, C, W, Ni, Ti, Cr, Mn and/or Al. A vanadium-free high strength soft magnetic Fe—Co alloy includes, in weight %, Fe and Co such that the difference between the Fe and Co is at least 2%, and at least 15% Co, the alloy further satisfying (0.1%≦Nb and 0.1%≦W) or 0.25%≦Mn. This alloy can further include B, C, Ni, Ti, Cr and/or Al.
    Type: Application
    Filed: December 10, 2002
    Publication date: May 13, 2004
    Inventors: Seetharama C. Deevi, Rangaraj S. Sundar
  • Patent number: 6689490
    Abstract: Display Element for Employment in a Magnetic Anti-theft Security System A semi-hard magnetic alloy for activation strips in magnetic anti-theft security systems is disclosed that contains 8 to 25 weight % Ni, 1.5 to 4.5 weight % Al, 0.5 to 3 weight % Ti and balance iron. The alloy is distinguished over known, employed alloys by excellent magnetic properties and a high resistance to corrosion. Further, the inventive alloy can be excellently cold-worked before the annealing.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: February 10, 2004
    Assignee: Vacuumschmelze GmbH
    Inventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
  • Patent number: RE40524
    Abstract: The magnet powder-resin compound particles substantially composed of rare earth magnet powder and a binder resin are in such a round shape that a ratio of the longitudinal size a to the transverse size b (a/b) is more than 1.00 and 3 or less, and that an average particle size defined by (a/b)/2 is 50-300 ?m. They are produced by charging a mixture of rare earth magnet powder and a binder resin into an extruder equipped with nozzle orifices each having a diameter of 300 ?m or less; extruding the mixture while blending under pressure though the nozzle orifices to form substantially cylindrical, fine pellets; and rounding the pellets by rotation.
    Type: Grant
    Filed: July 20, 2004
    Date of Patent: September 30, 2008
    Assignee: Hitachi Metals, Ltd.
    Inventors: Katsunori Iwasaki, Kazunori Tabaru