Magnetic Patents (Class 148/300)
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Patent number: 11957060Abstract: This invention relates to an operational element and a method for manufacturing the operational element that comprises magnetic shape memory alloy. in the method at least a part of the magnetic shape memory alloy is arranged as an active region that is responsive to a magnetic field and at least one other part of the magnetic shape memory alloy is arranged as an inactive region that is unresponsive to a magnetic field.Type: GrantFiled: August 28, 2019Date of Patent: April 9, 2024Assignee: TIKOMAT OYInventor: Kari Ullakko
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Patent number: 11887778Abstract: Generally, a system for generating a magnetic field having a desired magnetic field strength and/or a desired magnetic field direction is provided. The system can include a plurality of magnetic segments and/or a plurality of ferromagnetic segments. Each magnetic segment can be positioned adjacent to at least one of the plurality of magnetic segments. Each ferromagnetic segment can be positioned adjacent to at least one of the plurality of magnetic segments. In various embodiments, a size, shape, positioning and/or number of magnetic segments and/or ferromagnetic segments in the system, as well as a magnetization direction of the magnetic segments can be predetermined based on, for example, predetermined parameters of the system (e.g., a desired magnetic field strength, direction and/or uniformity of the magnetic field, a desired elimination of a magnetic fringe field and/or total weight of the system) and/or based on a desired application of the system (e.g.Type: GrantFiled: November 24, 2020Date of Patent: January 30, 2024Assignee: Aspect Imaging Ltd.Inventors: Uri Rapoport, Yoram Cohen, Yair Goldfarb
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Patent number: 11613799Abstract: One embodiment of the present invention provides an Fe-based amorphous alloy ribbon for an Fe-based nanocrystalline alloy, the Fe-based amorphous alloy ribbon being a cooled body of a molten metal that has been applied to a surface of a chill roll, wherein the Fe-based amorphous alloy ribbon includes a recess having a depth of 1 ?m or more in a 0.647 mm×0.647 mm region located in a central part, in the ribbon width direction, of a ribbon surface, which is a cooled surface, in which a maximum area of the recess having a depth of 1 ?m or more is 3000 ?m2 or less; and a method of manufacturing the same.Type: GrantFiled: March 28, 2018Date of Patent: March 28, 2023Assignee: HITACHI METALS, LTD.Inventors: Hajime Itagaki, Motoki Ohta
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Patent number: 10847294Abstract: Generally, a system for generating a magnetic field having a desired magnetic field strength and/or a desired magnetic field direction is provided. The system can include a plurality of magnetic segments and/or a plurality of ferromagnetic segments. Each magnetic segment can be positioned adjacent to at least one of the plurality of magnetic segments. Each ferromagnetic segment can be positioned adjacent to at least one of the plurality of magnetic segments. In various embodiments, a size, shape, positioning and/or number of magnetic segments and/or ferromagnetic segments in the system, as well as a magnetization direction of the magnetic segments can be predetermined based on, for example, predetermined parameters of the system (e.g., a desired magnetic field strength, direction and/or uniformity of the magnetic field, a desired elimination of a magnetic fringe field and/or total weight of the system) and/or based on a desired application of the system (e.g.Type: GrantFiled: July 10, 2017Date of Patent: November 24, 2020Assignee: ASPECT IMAGING LTD.Inventors: Uri Rapoport, Yoram Cohen, Yair Goldfarb
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Patent number: 10596797Abstract: A film and a device for tearing film. The film includes a film body and a first protection film, and the first protection film includes a first magnetic part. Thus, the first protection film of the film can be torn off and removed by magnetic force, without contacting with the film by using adhesive tape, thereby avoiding a problem of failure of capturing the adhesive tape due to limited precision of the mechanical arm transmission, so that success rate of tearing film is improved and a problem of damaging the film body due to too large press force is avoided.Type: GrantFiled: March 29, 2017Date of Patent: March 24, 2020Assignees: BOE TECHNOLOGY GROUP CO., LTD., HEFEI XINSHENG OPTOELECTRONICS TECHNOLOGY CO., LTD.Inventors: Xuequan Jin, Yachao Tong
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Patent number: 10573441Abstract: There is provided a magnetic core having both high strength and high resistivity, a coil component produced with such a magnetic core, and a magnetic core manufacturing method capable of easily manufacturing a magnetic core with high strength and high resistivity. A method for manufacturing a magnetic core having a structure including dispersed Fe-based soft magnetic alloy particles includes: a first step including mixing a first Fe-based soft magnetic alloy powder containing Al and Cr, a second Fe-based soft magnetic alloy powder containing Cr and Si, and a binder; a second step including pressing the mixture obtained after the first step; and a third step including heat-treating the compact obtained after the second step, wherein the heat treatment forms an oxide layer on the surface of Fe-based soft magnetic alloy particles and bonds the Fe-based soft magnetic alloy particles together through the oxide layer.Type: GrantFiled: July 16, 2015Date of Patent: February 25, 2020Assignee: HITACHI METALS, LTD.Inventors: Shin Noguchi, Kazunori Nishimura, Toshio Mihara
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Patent number: 10546678Abstract: A module comprises a circuit board and an inductor. The circuit board has a facing surface and a rear surface which are located at opposite sides to each other in an up-down direction. The inductor has a magnetic core and a coil. The magnetic core is made of a soft magnetic metal material. The magnetic core has a facing surface and a radiating surface which are located at opposite sides to each other in the up-down direction. The facing surface of the magnetic core is arranged to face the facing surface of the circuit board in the up-down direction. The radiating surface of the magnetic core is arranged to be radiatable heat outward. The coil has a coil portion and a connection end. The coil portion winds, at least in part, the magnetic core. The connection end is connected to the facing surface of the circuit board.Type: GrantFiled: February 3, 2014Date of Patent: January 28, 2020Assignee: TOKIN CORPORATIONInventors: Kenichi Chatani, Kenji Ikeda, Toshinori Tsuda
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Patent number: 10261387Abstract: A vision correction system which is comprised of an electronic panel display to produce, create or emit light, a configurable grid which alters the path of the light coming from the electronic panel display, a grid controller, a screen, and a viewer. The grid controller by means of either sensors or input devices determines the correct configuration for the configurable grid such that the grid alters the light emanating from an electronic panel display in such a way that it corrects for visual acuity problems possessed by the viewer.Type: GrantFiled: January 26, 2018Date of Patent: April 16, 2019Assignee: ISEE, LLCInventor: Duke Ellington Cooke, Jr.
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Patent number: 10222431Abstract: A measuring device according to the invention comprises a sensor line and a pre-magnetizing magnet. The sensor line has at least one sensor and extends in a line direction. The pre-magnetizing magnet has a non-homogeneous magnetization.Type: GrantFiled: August 24, 2017Date of Patent: March 5, 2019Assignee: TE Connectivity Sensors Germany GmbHInventors: Axel Bartos, Armin Meisenberg
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Patent number: 9906111Abstract: A set of symmetrically segmented square prism Permanent Magnet (PM) halves in a 45-45-90 triangular prism and a rectangular square prism with predefined 45° stepped magnetizations are designed as Fine Elements (FEs), bringing finely adaptive mosaicking advantages for array arrangement. Optimized Halbach effect FE PM pole modules in cuboidal and isosceles trapezoidal prism shapes are invented to provide an augmented one-side-operating field. Simulation data show that typical dual layer FE PM arrays generate high-fidelity sinusoidal waveforms within air-gaps with peak field strengths of up to 1.2 Tesla. Featuring a pole width-to-thickness ratio ranging from 1 to 6, FE PM motor tracks with a series of scale, format, and sectional features are constructed in lightweight ferrous and/or nonferrous structures, which energize OEM and/or FE current carrying winding coils to implement linear and curvilinear motors with high power/force/torque density and low force ripple.Type: GrantFiled: August 20, 2015Date of Patent: February 27, 2018Inventors: Xiuhong Sun, Andrew Sun
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Patent number: 9815743Abstract: A method for producing a cermet composition, including mixing a first predetermined amount of a yttria stabilized zirconia powder with between 2 and 8 weight percent mu-metal powder to define a homogeneous admixture, oxidizing the mu-metal in the admixture, forming the homogeneous admixture into a green body, calcining the green body in a first reducing atmosphere to remove oxygen from the oxidized mu-metal to yield a calcined body, and sintering the calcined body in a second reducing atmosphere to yield a densified body having no more than 0.8% porosity. The densified body has a plurality of mu-metal particles distributed therethrough, a hardness of at least 1450 HV, flexural strength of at least 200 kPSI, and a relative permeability ?/?o of at least 850.Type: GrantFiled: August 10, 2015Date of Patent: November 14, 2017Inventors: Michelene Hall, Thomas Blaszczykiewicz
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Patent number: 9646756Abstract: The present invention provides a powder magnetic core which has a low iron loss and an excellent constancy of magnetic permeability and is suitably used as a core for a reactor mounted on a vehicle. The powder magnetic core is a compact of a mixed powder containing an iron-based soft magnetic powder having an electrical insulating coating formed on its surface and a powder of a low magnetic permeability material having a heat-resistant temperature of 700° C. or higher than 700° C. and a relative magnetic permeability of not more than 1.0000004. The density of the compact is 6.7 Mg/m3 or more, and the low magnetic permeability material exists in the gap among the soft magnetic powder particles in the green compact.Type: GrantFiled: March 25, 2011Date of Patent: May 9, 2017Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Takashi Inagaki, Chio Ishihara
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Patent number: 8999075Abstract: A composite magnetic material manufactured by mixing a metal magnetic powder with an insulating binder to produce a mixed powder, press-molding the mixed powder to produce a molded product, and heat-treating the molded product in an oxidizing atmosphere at not lower than 80° C. and not higher than 400° C. to form an oxide film on a surface of the molded product. The metal magnetic powder includes Si, Fe, and component A, and the composition thereof satisfies 5.5%?Si?9.5%, 10%?Si+component A?13.5%, and the remainder is Fe, where % denotes weight %. The component A includes at least one of Ni, Al, Ti, and Mg.Type: GrantFiled: June 28, 2011Date of Patent: April 7, 2015Assignee: Panasonic Intellectual Property Management Co., Ltd.Inventors: Nobuya Matsutani, Takeshi Takahashi
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Publication number: 20150068646Abstract: The claimed invention provides a wet chemical method to prepare manganese bismuth nanoparticles having a particle diameter of 5 to 200 nm. When annealed at 550 to 600K in a field of 0 to 3T the nanoparticles exhibit a coercivity of approximately 1T and are suitable for utility as a permanent magnet material. A permanent magnet containing the annealed MnBi nanoparticles is also provided.Type: ApplicationFiled: September 12, 2013Publication date: March 12, 2015Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.Inventor: Michael Paul ROWE
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Patent number: 8932517Abstract: A process for production of a packed soft magnetic component, comprises the steps of:—preparing a rotational mold, consisting of at least one mold cavity connected to a driven rotational axle, arranging a coil in the mold, filling the at least one mold cavity with a binder and a soft magnetic, metallic material in the form of a powder,—driving the axle for rotation of said at least one mold, whereby the soft magnetic, metallic material is packed by centrifugal forces to one side of said at least one mold cavity, mixed with the binder, thus forming a component comprising a soft magnetic composite with a coil embedded therein.Type: GrantFiled: October 16, 2008Date of Patent: January 13, 2015Assignee: Magnetic Components Sweden ABInventor: Mats Alaküla
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Publication number: 20140299232Abstract: The present technology relates to a Ni—Mn—Ga magnetic shape memory (MSM) alloy including twin boundaries type 2, which are deviated approximately +/?2-4 degrees from (101) or equivalent crystallographic plane by rotation about [?101] or equivalent crystallographic direction. This technology relates also to an actuator, sensor and harvester including MSM element of this technology.Type: ApplicationFiled: May 21, 2012Publication date: October 9, 2014Applicant: ADAPTIVE MATERIALS TECHNOLOGY - ADAPTAMAT OYInventors: Yossef Ezer, Oleksii Sozinov, Ladislav Straka, Aleksandr Soroka, Nataliya Lanska
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Patent number: 8854173Abstract: An Fe-based amorphous alloy powder of the present invention has a composition represented by (Fe100-a-b-c-x-y-z-tNiaSnbCrcPxCyBzSit)100-?M?. In this composition, 0 at %?a?10 at %, 0 at %?b?3 at %, 0 at %?c?6 at %, 6.8 at %?x?10.8 at %, 2.2 at %?y?9.8 at %, 0 at %?z?4.2 at %, and 0 at %?t?3.9 at % hold, a metal element M is at least one selected from the group consisting of Ti, Al, Mn, Zr, Hf, V, Nb, Ta, Mo, and W, and the addition amount ? of the metal element M satisfies 0.04 wt %???0.6 wt %. Accordingly, besides a decrease of a glass transition temperature (Tg), an excellent corrosion resistance and high magnetic characteristics can be obtained.Type: GrantFiled: July 15, 2013Date of Patent: October 7, 2014Assignee: Alps Green Devices Co., Ltd.Inventors: Keiko Tsuchiya, Jun Okamoto, Hisato Koshiba
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Publication number: 20140251500Abstract: New magnetic materials containing cerium, iron, and small additions of a third element are disclosed. These materials comprise compounds Ce(Fe12?xMx) where x=1-4, having the ThMn12 tetragonal crystal structure (space group I4/mmm, #139). Compounds with M=B, Al, Si, P, S, Sc, Co, Ni, Zn, Ga, Ge, Zr, Nb, Hf, Ta, and W are identified theoretically, and one class of compounds based on M=Si has been synthesized. The Si cognates are characterized by large magnetic moments (4?Ms greater than 1.27 Tesla) and high Curie temperatures (264?Tc?305° C.). The Ce(Fe12?xMx) compound may contain one or more of Ti, V, Cr, and Mo in combination with an M element. Further enhancement in Tc is obtained by nitriding the Ce compounds through heat treatment in N2 gas while retaining the ThMn12 tetragonal crystal structure; for example CeFe10Si2N1.29 has Tc=426° C.Type: ApplicationFiled: March 6, 2013Publication date: September 11, 2014Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: CHEN ZHOU, FREDERICK E. PINKERTON, JAN F. HERBST
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Patent number: 8821649Abstract: Characteristics of a magnetic material are improved without using a heavy rare earth element as a scarce resource. By incorporating fluorine into a magnetic powder and controlling the crystal orientation in crystal grains, a magnetic material securing magnetic characteristics such as coercive force and residual flux density can be fabricated. As a result, the resource problem with heavy rare earth elements can be solved, and the magnetic material can be applied to magnetic circuits that require a high energy product, including various rotating machines and voice coil motors of hard discs.Type: GrantFiled: February 17, 2011Date of Patent: September 2, 2014Assignee: Hitachi, Ltd.Inventors: Takayuki Kanda, Matahiro Komuro, Hiroyuki Suzuki, Yuichi Satsu
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Publication number: 20140041761Abstract: The present invention relates to a method for producing magnetic shape memory alloy wherein the method includes surface treatment of the surface of the alloy. This invention relates also to an MSM device, for example an actuator, sensor or energy harvester including an actuating element produced using the method.Type: ApplicationFiled: March 2, 2012Publication date: February 13, 2014Applicant: ADAPTIVE MATERIALS TECHNOLOGY - ADAPTAMAT OYInventors: Yossef Ezer, Aleksandr Soroka, Ladislav Straka
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Publication number: 20140007980Abstract: In permanent magnets formed by division, a cut-out part is provided in a straight line in the matrix of the permanent magnets, a metal having a higher coercive force than the permanent magnet matrix is diffused into the interior of the matrix from a surface that includes the surface of the cut-out part of the permanent magnet matrix, and the permanent magnet matrix is divided into multiple permanent magnet parts along the straight cut-out part to form the permanent magnets. An Nd—Fe—B sintered magnet may be used as the permanent magnet matrix, and, dysprosium (Dy) may be used as the metal having a higher coercive force. Multiple indentations disposed in a straight line may be used as the cut-out parts, or a straight groove may also be used.Type: ApplicationFiled: June 27, 2013Publication date: January 9, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Makoto KITAHARA
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Publication number: 20130256574Abstract: A material containing a soft magnetic substance is subjected to a plastic deformation such as a roll processing to obtain a rod-shaped body. Then, the rod-shaped body or a shaped body obtained by processing the rod-shaped body into a shape other than a flat plate shape is subjected to a heat treatment in the presence of a magnetic field. The rod-shaped body or the shaped body is made magnetic-anisotropic by the heat treatment thereby to obtain a magnetic-anisotropic plastically deformed body.Type: ApplicationFiled: March 15, 2013Publication date: October 3, 2013Applicant: KEIHIN CORPORATIONInventors: Hidehiro Hoshina, Toshiro Harakawa, Keiichi Koyama, Kohki Takahashi
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Publication number: 20130213525Abstract: A grain oriented electrical steel sheet has a total length of cracks in a film on a steel sheet surface, of 20 ?m or less per 10000 ?m2 of the film, wherein magnetic domain refinement interval in a rolling direction of the steel sheet, provided in magnetic domain refinement through substantially linear introduction of thermal strain from one side of the steel sheet corresponding to a winding outer peripheral side of a coiled steel sheet at a stage of final annealing in a direction intersecting the rolling direction; and deflection of 3 mm or less per unit length: 500 mm in the rolling direction of the steel sheet.Type: ApplicationFiled: August 4, 2011Publication date: August 22, 2013Applicant: JFE Steel CorporationInventors: Yukihiro Shingaki, Noriko Makiishi, Takeshi Imamura
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Patent number: 8491730Abstract: A magnetic material includes a main alloy having a rhombohedral crystal structure and a composition represented by CoyCuxPtz, wherein x ranges from 3 to 32, y ranges from 18 to 47, and z ranges from 40 to 60, with the proviso that x+y+z=100. The rhombohedral crystal structure of the main alloy includes a magnetic Co—Pt alloy region and a nonmagnetic Cu—Pt alloy region.Type: GrantFiled: June 15, 2011Date of Patent: July 23, 2013Assignee: National Taiwan UniversityInventors: Fu-Te Yuan, An-Cheng Sun, Jen-Hwa Hsu, Chih-Shan Tan, Po-Cheng Kuo
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Publication number: 20130098509Abstract: An object of the present invention is to provide a method for producing a surface-modified rare earth metal-based sintered magnet having extremely excellent corrosion resistance even in an environment with fluctuating temperature and humidity and also having excellent magnetic characteristics. The method for producing a surface-modified rare earth metal-based sintered magnet of the present invention as a means for achieving the object is characterized by comprising a step of subjecting a rare earth metal-based sintered magnet to a heat treatment at 200° C. to 600° C. in an atmosphere having an oxygen partial pressure of 1×103 Pa to 1×105 Pa and a water vapor partial pressure of 45 Pa or less with the ratio between the oxygen partial pressure and the water vapor partial pressure (oxygen partial pressure/water vapor partial pressure) being 450 to 20000.Type: ApplicationFiled: June 29, 2011Publication date: April 25, 2013Applicant: HITACHI METALS, LTD.Inventors: Mahoro Fujihara, Koshi Yoshimura
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Patent number: 8424314Abstract: The present invention relates to new intermetallic compounds having a crystalline structure of Ni3Sn2 type for the magnetic refrigeration, their use and a process for preparing the same. The present invention further relates to new magnetocaloric compositions for the magnetic refrigeration and their use.Type: GrantFiled: March 27, 2009Date of Patent: April 23, 2013Assignee: Universite Henri Poincare Nancy 1Inventor: Thomas Mazet
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Patent number: 8409707Abstract: The invention relates to an iron-based soft magnetic powder for a dust core, wherein a film comprising Fe and Co, a phosphoric acid-based chemical conversion film and a silicone resin film are formed in this order on the surface of an iron-based soft magnetic powder, and to a dust core obtained by molding the iron-based soft magnetic powder for a dust core. The invention also relates to an iron-based soft magnetic powder for a dust core formed by coating the surface of an iron-based soft magnetic powder with an insulating film, wherein the powder has a particle diameter of from 45 ?m to 180 ?m, the insulating film is composed of two layers in which a lower layer composed of a phosphoric acid-based chemical conversion film and an upper layer composed of a silicone resin film, and each of the films has a thickness of from 100 nm to 280 nm, and to a dust core obtained by molding the iron-based soft magnetic powder for a dust core.Type: GrantFiled: July 2, 2008Date of Patent: April 2, 2013Assignee: Kobe Steel, Ltd.Inventors: Hiroyuki Mitani, Nobuaki Akagi, Hirofumi Houjou
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Patent number: 8366837Abstract: The invention can provide a dust core that can counteract a large electric current, achieve an increase in frequency and miniaturization, and achieve an improvement in voltage resistance, and a magnetic element using the same. The dust core of the invention is a dust core including metallic magnetic powder, an inorganic insulating material, and a thermosetting resin, in which the metallic magnetic powder has a Vickers hardness (Hv) in a range of 230?Hv?1000, the inorganic insulating material has a compressive strength of 10000 kg/cm2 or lower and is in a mechanical collapse state, and the inorganic insulating material in a mechanical collapse state and the thermosetting resin are interposed between the metallic magnetic powder particles.Type: GrantFiled: January 14, 2010Date of Patent: February 5, 2013Assignee: Panasonic CorporationInventors: Yuya Wakabayashi, Takeshi Takahashi, Nobuya Matsutani
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Patent number: 8330055Abstract: The present invention provides a magnetic composite capable of enhancing the effect of shielding against electromagnetic noise and the like (magnetic shielding effect) while inhibiting a possible eddy current, and a method for producing the magnetic composite, and a shielding structure comprising the magnetic composite. A shielding member 10 as a magnetic composite contains a resin 12 which is an insulator and serves as a matrix material and into which fine powders of an amorphous metal magnetic substance 10a containing Fe, Si, and B are mixed. In the shielding member 10, a plurality of the amorphous metal magnetic substances 10a are contained in the resin 12 at a volume fraction less than a percolation threshold. The type of the amorphous metal magnetic substance 10a is not particularly limited provided that the amorphous metal contains Fe, Si, and B.Type: GrantFiled: December 18, 2009Date of Patent: December 11, 2012Assignee: Empire Technology Development LLCInventors: Tomoaki Ueda, Masanori Abe
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Patent number: 8328955Abstract: A composite magnetic material is manufactured having magnetic properties that can excellently cope with the decreasing size and increasing electric current of magnetic elements, such as choke coils, and can be used in a high frequency range, a dust core using the composite magnetic material, and a method of manufacturing the same. The dust core includes magnetic metal powder and an insulating material, in which the magnetic metal powder has a Vickers hardness (Hv) of 230 ? Hv? 1000, the insulating material has a compressive strength of 10000 kg/cm2 or lower and is in a mechanical collapsed state, and the insulating material in a mechanical collapsed state is interposed in the magnetic metal powder.Type: GrantFiled: January 14, 2010Date of Patent: December 11, 2012Assignee: Panasonic CorporationInventors: Yuya Wakabayashi, Takeshi Takahashi, Nobuya Matsutani
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Patent number: 8313834Abstract: To provide a core for reactor capable of reducing the eddy current loss and improving the direct current superposition characteristics, a manufacturing method thereof, and a reactor. A core for reactor M is obtained by press molding metallic magnetic particles coated with an insulating coated film, and the metallic magnetic particles have the following compositions: (1) the mean particle size is 1 ?m or more and 70 ?m or less; (2) the variation coefficient Cv which is a ratio (?/?) of the standard deviation (?) of the particle size and the mean particle size (?) is 0.40 or less; and (3) the degree of circularity is 0.8 or more and 1.0 or less. On the outside of the insulating coated film, at least one of a heat-resistance imparting protective film and a flexible protective film is further provided as a outer coated film.Type: GrantFiled: September 10, 2008Date of Patent: November 20, 2012Assignee: Sumitomo Electric Industries, Ltd.Inventors: Atsushi Sato, Toru Maeda
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Patent number: 8293030Abstract: The present invention relates to new intermetallic compounds having a crystalline structure of Ni3Sn2 type for the magnetic refrigeration, their use and a process for preparing the same. The present invention further relates to new magnetocaloric compositions for the magnetic refrigeration and their use.Type: GrantFiled: March 31, 2008Date of Patent: October 23, 2012Assignee: Universite de LorraineInventor: Thomas Mazet
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Publication number: 20120234136Abstract: This invention relates to Mn—Al magnetic powders of a high coercive force which are obtained from Mn—Al alloy vaporized by plasma arc discharging, and a manufacturing method thereof. The Mn—Al magnetic powders are produced by discharging a plasma arc to a compact which is formed by compacting a blend containing 20-60% by weight of Mn powder and 40-80% by weight of Al powder, collecting nanoscale Mn—Al particles after cooling the vaporized blend, and heat-treating the particles. According to the present invention, the Mn—Al magnetic powders of light weight and enhanced corrosion resistance are produced at a low cost.Type: ApplicationFiled: November 10, 2009Publication date: September 20, 2012Applicant: KOREA INSTITUTE OF MACHINERY & MATERIALSInventors: Jung-Goo Lee, Chul-Jin Choi
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Patent number: 7993542Abstract: A magnetic material for magnetic refrigeration has a composition represented by (R11-yR2y)xFe100-x (R1 is at least one of element selected from Sm and Er, R2 is at least one of element selected from Ce, Pr, Nd, Tb and Dy, and x and y are numerical values satisfying 4?x?20 atomic % and 0.05?y?0.95), and includes a Th2Zn17 crystal phase, a Th2Ni17 crystal phase, or a TbCu7 crystal phase as a main phase.Type: GrantFiled: March 22, 2007Date of Patent: August 9, 2011Assignee: Kabushiki Kaisha ToshibaInventors: Shinya Sakurada, Akiko Saito, Tadahiko Kobayashi, Hideyuki Tsuji
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Patent number: 7846273Abstract: An R-T-B type alloy (wherein R is at least one member selected from rare earth elements, T is a transition metal including Fe, and B includes boron) which is a raw material for use in a rare earth-based permanent magnet, wherein the volume percentage of the region containing an R2T17 phase having an average grain diameter of 3 ?m or less in the short axis direction is from 0.5 to 10%.Type: GrantFiled: October 31, 2006Date of Patent: December 7, 2010Assignee: Showa Denko K.K.Inventors: Shiro Sasaki, Hiroshi Hasegawa, Kenichiro Nakajima
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Patent number: 7618496Abstract: A radial anisotropic sintered magnet formed into a cylindrical shape includes a portion oriented in directions tilted at an angle of 30° or more from radial directions, the portion being contained in the magnet at a volume ratio in a range of 2% or more and 50% or less, and a portion oriented in radial directions or in directions tilted at an angle less than 30° from radial directions, the portion being the rest of the total volume of the magnet. The radial anisotropic sintered magnet has excellent magnet characteristics without occurrence of cracks in the steps of sintering and cooling for aging, even if the magnet has a shape of a small ratio between an inner diameter and an outer diameter.Type: GrantFiled: September 20, 2005Date of Patent: November 17, 2009Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Koji Sato, Mitsuo Kawabata, Takehisa Minowa
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Publication number: 20090220372Abstract: Disclosed is a low cost, low magnetostriction body which is decreased only in magnetostriction while maintaining magnetic characteristics such as loss and saturation magnetization at desired values. Also disclosed is a dust core using such a low magnetostriction body. Specifically disclosed is a low magnetostriction body obtained by shaping a soft magnetic material powder added with an organic compound having an effect of changing the magnetostriction of the soft magnetic material when combined with it, and heat-treating a green compact in an inert atmosphere. The absolute value of the magnetostriction ?O-P (1 T/50 Hz) of the low magnetostriction body is not more than 1.0×10?6. Also specifically disclosed is a dust core using such a low magnetostriction body.Type: ApplicationFiled: May 23, 2006Publication date: September 3, 2009Inventors: Takeshi Hattori, Shin Tajima, Masaki Sugiyama, Hidefumi Kishimoto, Toshiya Yamaguchi, Tadayoshi Kikkou
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Publication number: 20090032141Abstract: A three dimensional soft magnetic metal mass suitable for milling is formed wrapping soft magnetic metal ribbon into a three dimensional shape and then applying adhesive to the three dimensional shape. The adhesive permeates the three dimensional shape. The adhesive is then cured. If the soft magnetic metal mass is made as a toroid, then it could be processed into an electromechanical component. The electromechanical component would then be suitable for use in very high frequency electric motors.Type: ApplicationFiled: July 8, 2008Publication date: February 5, 2009Inventors: Thomas J. Berwald, Kendall Scott Page
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Publication number: 20080274378Abstract: A magnetic alloy for a magnetic recording medium contains 40 to 60 at % of Pt and 60 to 40 at % of at least three species selected from the group consisting of Fe, Co, Mn and Cr as 3d transition metal elements. The magnetic alloy has a Co content of 10 to 0 at %, has an average of valence electron numbers in the 3d transition metal elements of 7.5 to 8.0 based on compositional proportions and has an order parameter S of 0.5 to 1 that is calculated from: S=[{F(002)2/F(001)2}×{L(002)/L(001)}×{(A(002)/A(001)}×{I(001)/I(002)}]1/2, in which F (plane direction), L (plane direction), A (plane direction) and I (plane direction) represent structure factor, Lorentz factor, sorption factor and integrated intensity as measured through X-ray diffraction (?/2?) of the magnetic alloy in a corresponding plane direction, respectively.Type: ApplicationFiled: April 30, 2008Publication date: November 6, 2008Applicants: SHOWA DENKO K.K., TOYOTA SCHOOL FOUNDATIONInventors: Takao Suzuki, Hiroshi Kanazawa
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Publication number: 20080264522Abstract: A magnetic stone device and assembly is provided. The magnetic stone device includes a magnetic stone and a metallic coating applied to at least part of the surface of the magnetic stone. The coating has a first color at a first portion of the magnetic stone and a second color different from said first color at a second portion of the magnetic stone. A method of manufacturing the magnetic stone device is also provided. A magnetic bead, assembly, and method of manufacture are also provided.Type: ApplicationFiled: April 25, 2008Publication date: October 30, 2008Inventor: W. Frederick Conway
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Patent number: 7381239Abstract: Disclosed are alloy nano-particles having a fluctuation coefficient of particle size of 20% or less and a fluctuation coefficient of composition of 20% or less. The alloy nano-particles have a low transformation point and hardly aggregate and which can form a flat magnetic film having high coercive force.Type: GrantFiled: June 25, 2004Date of Patent: June 3, 2008Assignee: Fujifilm CorporationInventors: Koukichi Waki, Genichi Furusawa, Yasushi Hattori
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Publication number: 20080121315Abstract: A method of making a soft magnetic material with fine grain structure is provided. The method includes the steps of providing a soft magnetic starting material; heating the soft magnetic starting material to a temperature at which the material has a microstructure comprising at least two solid phases; and deforming the soft magnetic starting material. An electrical device comprising a magnetic component is provided. The magnetic component comprises a soft magnetic material having a grain size less than about 3 micrometers. The material has a composition that comprises at least two solid phases at temperatures greater than about 500° C.Type: ApplicationFiled: November 28, 2006Publication date: May 29, 2008Applicant: GENERAL ELECTRIC COMPANYInventors: Michael Francis Xavier Gigliotti, Richard DiDomizio, Luana Emiliana Iorio, Francis Johnson, Pazhayannur Ramanathan Subramanian, Mahesh Chandran
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Publication number: 20080041496Abstract: A method of producing a soft magnetic material includes the steps of preparing soft magnetic powder containing a plurality of soft magnetic particles etching the soft magnetic powder to remove surfaces of the soft magnetic particles and, after the etching step, heat-treating the soft magnetic powder in a finely divided state at a temperature of not less than 400° C. and not more than 900° C. By this method configured as above, desired magnetic characteristics can be obtained.Type: ApplicationFiled: March 29, 2005Publication date: February 21, 2008Inventors: Toru Maeda, Naoto Igarashi, Kazuhiro Hirose, Haruhisa Toyoda
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Patent number: 7041204Abstract: A PVD component forming method includes inducing a sufficient amount of stress in the component to increase magnetic pass through flux exhibited by the component compared to pass through flux exhibited prior to inducing the stress. The method may further include orienting a majority crystallographic structure of the component at (200) prior to inducing the stress, wherein the induced stress alone is not sufficient to substantially alter surface grain appearance. Orienting structure may include first cold working a component blank to at least about an 80% reduction in cross-sectional area. The cold worked component blank can be heat treated at least at about a minimum recrystallization temperature of the component blank. Inducing stress may include second cold work to a reduction in cross-sectional area between about 5% to about 15% of the heat treated component. At least one of the first and second cold working can be unidirectional.Type: GrantFiled: October 27, 2000Date of Patent: May 9, 2006Assignee: Honeywell International Inc.Inventor: Matthew S. Cooper
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Patent number: 6869567Abstract: A new jewelry component alloy and articles of jewelry formed therefrom wherein the components and articles include precious metal alloys of platinum and cobalt that have magnetic properties and high hardnesses so that the various forms of fine jewelry that possess new and unusual visual and functional properties. When these alloys are formed into jewelry articles or components, the magnetic properties enable the components to either be attracted to or repelled by other components of different or like polarities. The jewelry designer is thus able to create pieces with levitating or suspended components, or to make magnetically connected components. The high hardness imparts exceptional durability to these components.Type: GrantFiled: May 9, 2003Date of Patent: March 22, 2005Inventor: Steven Kretchmer
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Patent number: 6846397Abstract: A PVD component forming method includes inducing a sufficient amount of stress in the component to increase magnetic pass through flux exhibited by the component compared to pass through flux exhibited prior to inducing the stress. The method may further include orienting a majority crystallographic structure of the component at (200) prior to inducing the stress, wherein the induced stress alone is not sufficient to substantially alter surface grain appearance. Orienting structure may include first cold working a component blank to at least about an 80% reduction in cross-sectional area. The cold worked component blank can be heat treated at least at about a minimum recrystallization temperature of the component blank. Inducing stress may include second cold work to a reduction in cross-sectional area between about 5% to about 15% of the heat treated component. At least one of the first and second cold working can be unidirectional.Type: GrantFiled: October 27, 2000Date of Patent: January 25, 2005Assignee: Honeywell International Inc.Inventor: Matthew S. Cooper
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Publication number: 20040261906Abstract: The present invention relates to a method of producing a magnetic particle including forming a layer containing an alloy particle that can form CuAu type or Cu3Au type hard magnetic order alloy phase on a support, oxidizing the layer, and annealing the layer in non-oxidizing atmosphere. The invention also relates to a method of producing a magnetic particle including producing an alloy particle that can form hard magnetic order alloy phase, oxidizing the alloy particle, and annealing the particle in non-oxidizing atmosphere, and a magnetic particle produced by the foregoing production method. Further, the invention relates to a magnetic recording medium comprising a magnetic layer containing a magnetic particle and a method of producing a magnetic recording medium including forming a layer containing an alloy that can form the foregoing hard magnetic order alloy phase, oxidizing the layer, and annealing the layer in non-oxidizing atmosphere.Type: ApplicationFiled: July 22, 2004Publication date: December 30, 2004Applicant: FUJI PHOTO FILM CO., LTD.Inventors: Yasushi Hattori, Koukichi Waki, Keizo Ogawa
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Publication number: 20040261905Abstract: The present invention relates to a method of producing a magnetic particle including forming a layer containing an alloy particle that can form CuAu type or Cu3Au type hard magnetic order alloy phase on a support, oxidizing the layer, and annealing the layer in non-oxidizing atmosphere. The invention also relates to a method of producing a magnetic particle including producing an alloy particle that can form hard magnetic order alloy phase, oxidizing the alloy particle, and annealing the particle in non-oxidizing atmosphere, and a magnetic particle produced by the foregoing production method. Further, the invention relates to a magnetic recording medium comprising a magnetic layer containing a magnetic particle and a method of producing a magnetic recording medium including forming a layer containing an alloy that can form the foregoing hard magnetic order alloy phase, oxidizing the layer, and annealing the layer in non-oxidizing atmosphere.Type: ApplicationFiled: July 22, 2004Publication date: December 30, 2004Applicant: FUJI PHOTO FILM CO., LTD.Inventors: Yasushi Hattori, Koukichi Waki, Keizo Ogawa
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Patent number: 6800143Abstract: The present invention provides a supermagnetostrictive alloy capable of providing a larger shift (lager magnetostriction) with excellent workability, which is applicable to an actuator in response to advances in downsizing of electronic devices and upgrading of medical instruments and production apparatuses. The supermagnetostrictive alloy has a degree of order of 0.6 to 0.95 achieved by subjecting Fe3−xPt1+x(−0.02≦×≦0.2) to a heat treatment. The present invention also provides a method for the preparation of a supermagnetostrictive alloy having a magnetostriction of 0.3% or more, particularly 0.5% or more, comprising the steps of subjecting the Fe3−xPt1+x alloy of a raw material to a homogenization annealing, and then subjecting the resulting product to a heat treatment at 700 to 1000 K for 0.5 to 600 hours.Type: GrantFiled: November 21, 2002Date of Patent: October 5, 2004Assignee: Japan Science and Technology AgencyInventors: Tomoyuki Kakeshita, Takashi Fukuda, Tetsuya Takeuchi
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Patent number: RE40524Abstract: The magnet powder-resin compound particles substantially composed of rare earth magnet powder and a binder resin are in such a round shape that a ratio of the longitudinal size a to the transverse size b (a/b) is more than 1.00 and 3 or less, and that an average particle size defined by (a/b)/2 is 50-300 ?m. They are produced by charging a mixture of rare earth magnet powder and a binder resin into an extruder equipped with nozzle orifices each having a diameter of 300 ?m or less; extruding the mixture while blending under pressure though the nozzle orifices to form substantially cylindrical, fine pellets; and rounding the pellets by rotation.Type: GrantFiled: July 20, 2004Date of Patent: September 30, 2008Assignee: Hitachi Metals, Ltd.Inventors: Katsunori Iwasaki, Kazunori Tabaru