Nickel Base Patents (Class 148/312)
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Patent number: 5830587Abstract: A process resulting in enhanced pole performance, relative to permalloy poles, in narrow track magnetic devices. A preferred process includes increasing the anisotropy field of the pole material while maintaining an acceptable coercivity level and near zero magnetostriction. One embodiment utilizes a NiCoFe alloy containing 22% cobalt by weight, heat treated in an easy axis magnetic field in a non-oxidizing atmosphere. This process achieves favorable domain structures at narrow pole tip widths.Type: GrantFiled: November 4, 1996Date of Patent: November 3, 1998Assignee: MKE-Quantum Components Colorado, LLCInventors: Harold B. Shukovsky, Michelle Martin, Michael Mallary, Alan Lee Sidman
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Patent number: 5821000Abstract: A composite magnetic member formed of a single material having a ferromagnetic section with high soft magnetism and a non-magnetic or the like section with sufficiently low magnetic (feebly magnetized or non-magnetic) and sufficient low MS temperature and a process for producing the member are provided. A composite magnetic member made of a single material of martensitic stainless steel including Ni having two sections of a ferromagnetic section having maximum permeability not less than 200 and coercive force not more than 2000 A/m and a feebly magnetized section having permeability not more than 2 and MS temperature not more than -30.degree. C.Type: GrantFiled: December 6, 1996Date of Patent: October 13, 1998Assignee: Hitachi Metals, Ltd. and Denso CorporationInventors: Tsutomu Inui, Jun Sunakawa, Masaki Shimizu, Keizo Takeuchi, Shinya Sugiura
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Patent number: 5788783Abstract: An iron-nickel alloy useful for the manufacture of a stretched shadow mask, the chemical composition of the iron-nickel alloy containing by weight: 69%.ltoreq.Ni.ltoreq.83%, 0%.ltoreq.Mo.ltoreq.7%, 0%.ltoreq.Cu.ltoreq.8%, 0%.ltoreq.Co.ltoreq.1.5%, 0%.ltoreq.W.ltoreq.7%, 0%.ltoreq.Nb.ltoreq.7%, 0%.ltoreq.V.ltoreq.7%, 0%.ltoreq.Cr.ltoreq.7%, 0%.ltoreq.Ta.ltoreq.7%, 0%.ltoreq.C.ltoreq.0.1%, 0%.ltoreq.Mn.ltoreq.1%, 0%.ltoreq.Si.ltoreq.1%, 0%.ltoreq.Ti.ltoreq.1.2%, 0%.ltoreq.Al.ltoreq.1.2%, 0%.ltoreq.Zr.ltoreq.1.2%, 0%.ltoreq.Hf.ltoreq.1.2%, S.ltoreq.0.010% the balance being iron and impurities resulting from smelting, the chemical composition furthermore satisfying the relationships:Co+ni+1.5.times.Cu.gtoreq.79.5%; 3.times.(Co+Ni)-2.times.Cu.gtoreq.206%; Co+Ni+7.times.Cu.ltoreq.130%; 7.times.(Co+Ni)+2.times.Cu.ltoreq.581%; Mo+W+Nb+V+Cr+Ta.ltoreq.7%; Ti+al+Zr+Hf.ltoreq.1.2%; C+Mn+Si.ltoreq.1%; 80.5.ltoreq.Co+Ni+0.80.times.Cu.ltoreq.81.7%.Type: GrantFiled: July 18, 1996Date of Patent: August 4, 1998Assignee: Imphy S.A.Inventors: Lucien Coutu, Georges Couderchon, Jacques Baudry
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Patent number: 5783145Abstract: An iron-nickel alloy, the chemical composition of which includes by weight:30%.ltoreq.Ni+Co.ltoreq.85%;0%.ltoreq.Co+Cu+Mn.ltoreq.10%;0%.ltoreq.Mo+W+Cr.ltoreq.4%;0%.ltoreq.V+Si.ltoreq.2%;0%.ltoreq.Nb+Ta.ltoreq.1%;0.003%.ltoreq.C.ltoreq.0.05% 0.003%.ltoreq.Ti.ltoreq.0.15%;0.003%.ltoreq.Ti+Zr+Hf.ltoreq.0.15%;0.001%<S+Se+Te<0.015%;and the remainder, iron and impurities resulting from production; in addition, the chemical composition satisfies the relationship:0.ltoreq.Nb+Ta+Ti+Al.ltoreq.1%.A cold-rolled strip with a cubic texture and its uses.Type: GrantFiled: February 27, 1997Date of Patent: July 21, 1998Assignee: Imphy S.A.Inventors: Lucien Coutu, Pierre Louis Reydet
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Patent number: 5728237Abstract: Amorphous alloys having the formulaFe.sub.a Co.sub.b Ni.sub.c Si.sub.x B.sub.y M.sub.zare employed as monitoring strips for mechanically oscillating tags, for example for anti-theft protection, together with a source of a pre-magnetization field in which the strip is disposed so as to place the strip in an activated state. In the formula, M denotes one or more elements of groups IV through VII of the periodic table, including C, Ge and P, and the constituents in at % meet the following conditions: a lies between 20 and 74, b lies between 4 and 23, c lies between 5 and 50, with the criterion that b+c>14, x lies between 0 and 10, y lies between 10 and 20, and z lies between 0 and 5 with the sum x+y+z being between 12 and 21. These alloys have a resonant frequency associated therewith and when passed through an alternating field whose alternation frequency coincides with the resonant frequency, a pulse having a signal amplitude is produced.Type: GrantFiled: December 9, 1996Date of Patent: March 17, 1998Assignee: Vacuumschmelze GmbHInventor: Giselher Herzer
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Patent number: 5725687Abstract: The present invention relates to a wear-resistant high permeability alloy nsisting of Ni, Nb, C and Fe, a wear-resistant high permeability alloy consisting of Ni, Nb, C and Fe as main components and at least one element selected from the group consisting of Cr, Mo, Ge, Au, Co, V, W, Cu, Ta, Mn, Al, Si, Ti, Zr, Hf, Sn, Sb, Ga, In, Tl, Zn, Cd, rare earth element, platinum element, Be, Ag, Sr, B, P, N, O, S as a secondary component and a method of manufacturing the same and a magnetic recording and reproducing head, and an object of the invention is to obtain an excellent wear-resistant magnetic alloy having easy forging processability, a large effective permeability, a saturated flux density of more than 4000G, and a recrystallization texture of {110}<112>+{311}<112>+{111}<112>, and a wear-resistant high permeability alloy consisting by weight of Ni 60-90%, Nb 0.5-14%, C 0.0003-0.Type: GrantFiled: October 30, 1995Date of Patent: March 10, 1998Assignee: The Foundation: The Research Institute of Electric and Magnetic AlloysInventors: Yuetsu Murakami, Katashi Masumoto
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Patent number: 5669989Abstract: A Ni--Fe magnetic alloy consists essentially of: 77 to 80 wt. % Ni, 3.5 to 5 wt. % Mo, 1.5 to 3 wt. % Cu, 0.1 to 1.1 wt. % Mn, 0.1 wt. % or less Cr, 0.003 wt. % or less S, 0.01 wt. % or less P, 0.005 wt. % or less 0, 0.003 wt. % or less N, 0.02 wt. % or less C, 0.001 to 0.05 wt. % Al, 1 wt. % or less Si, 2.6-6 of the weight ratio of Ca to S, (Ca/S), and the balance being Fe and inevitable impurities, satisfies an equation of 3.2.ltoreq.(2.02.times.?Ni!-11.13.times.?Mo!-1.25.times.?Cu!-5.03.times.?M n!)/(2.13.times.?Fe!).ltoreq.3.8; and has a Mo segregation ratio defined by a seregration equation satisfying 5% or less, the seregration equation being .vertline.(Mo content in a segregation region-Mo average content)/(Mo average content).vertline..times.100%. A method for producing a magnetic Ni--Fe alloy comprises the steps of: a first heating step of heating an alloy ingot to 1200.degree. to 1300.degree. C. for 10 to 30 hrs; slabbing the heated ingot at a finishing temperature of 950.degree. C.Type: GrantFiled: October 19, 1995Date of Patent: September 23, 1997Assignee: NKK CorporationInventors: Tadashi Inoue, Kiyoshi Tsuru, Shinichi Okimoto, Naokazu Yamamura, Tetsuo Yamamoto, Hirohisa Haiji
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Patent number: 5500057Abstract: A Ni-Fe magnetic alloy consists essentially of:77 to 80 wt. % Ni, 3.5 to 5 wt. % Mo, 1.5 to 3 wt. % Cu, 0.1 to 1.1 wt. % Mn, 0.1 wt. % or less Cr, 0.003 wt. % or less S, 0.01 wt. % or less P, 0.005 wt. % or less 0, 0.003 wt. % or less N, 0.02 wt. % or less C, 0.001 to 0.05 wt. % Al, 1 wt. % or less Si, 2.6-6 of the weight ratio of Ca to S, (Ca/S), and the balance being Fe and inevitable impurities, satisfies an equation of 3.2.ltoreq.(2.02.times.[Ni]-11.13.times.[Mo]-1.25.times.[Cu]-5.03.times.[M n])/ (2.13.times.[Fe]).ltoreq.3.8; and has a Mo segregation ratio defined by a seregration equation satisfying 5% or less, the seregration equation being .vertline.(Mo content in a segregation region-Mo average content)/ (Mo average content).vertline..times.100%.A method for producing a magnetic Ni-Fe alloy comprises the steps of: a first heating step of heating an alloy ingot to 1200.degree. to 1300.degree. C. for 10 to 30 hrs; slabbing the heated ingot at a finishing temperature of 950.degree. C.Type: GrantFiled: October 1, 1993Date of Patent: March 19, 1996Assignee: NKK CorporationInventors: Tadashi Inoue, Kiyoshi Tsuru, Shinichi Okimoto, Naokazu Yamamura, Tetsuo Yamamoto, Hirohisa Haiji
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Patent number: 5496631Abstract: Disclosed herein is a perpendicular magnetic film comprising a spinel thin film which is formed on a substrate, which contains Fe as the main ingredient and further contains Co and Ni, and which has a coercive force of less than 3000 Oe, the plane (400) thereof being predominantly oriented in parallel with said substrate, the spacing of the plane (400) being not more than 2.082 .ANG., the molar ratio of Co to Fe being 0.005 to 0.32 and the molar ratio of Ni to Co being at least 0.6.Type: GrantFiled: November 29, 1993Date of Patent: March 5, 1996Assignee: Toda Kogyo CorporationInventor: Kousaku Tamari
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Patent number: 5496419Abstract: The present invention provides a wear resistant high permeability magnetic lloy Ni, Nb, N, O and Fe as main components. The alloy may include secondary components of at least one element selected from the group consisting of Cr, Mo, Ge, Au, Co, V, W, Cu, Ta, Mn, Al, Si, Ti, Zr, Hf, Sn, Sb, Ga, In, Tl, Zn, Cd, rare earth element, platinum element, Be, Ag, Sr, Ba, B, P, C and S. The magnetic alloy has good wear resistance having easy forgeability, a large effective permeability, more than 4000 G of a saturated flux density and a recrystallization texture of {110}<112>+{311}<112>.Type: GrantFiled: June 6, 1994Date of Patent: March 5, 1996Assignee: The Foundation: The Research Institute of Electric and Magnetic AlloysInventors: Yuetsu Murakami, Katashi Masumoto
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Patent number: 5340413Abstract: Fe-Ni based soft magnetic alloys having nanocrystalline particles substantially uniformly distributed throughout an amorphous matrix are disclosed. The soft magnetic alloys of the present invention may be represented by the general formula:(Fe.sub.1-x Ni.sub.x).sub.a M.sub.b (B.sub.1-y Si.sub.y).sub.cwhere M is a metal chosen from the group consisting of Mo, Cr, Hf, Nb, Ta, Ti, V, W, Zr. The quantity "x" is between about 0.2 and about 0.9; a is between about 60 and 90; b is between about 0.1 and 10; y is between 0 and 0.5; and c is between about 0.1 and about 30, with the stipulation that all the elements, plus impurities, add up to 100. Also described is a process for making the nanocrystalline alloys and for optimizing certain magnetic properties of said alloys via a two step anneal.Type: GrantFiled: June 2, 1992Date of Patent: August 23, 1994Assignee: AlliedSignal Inc.Inventor: Ronald Martis
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Patent number: 5304346Abstract: The invention provides a welding material for welding iron containing low CTE alloys. The filler metal contains 25-55% nickel, 0-30% cobalt, 0.05-0.5% carbon, 0.25-5% niobium and balance iron with incidental impurities. The welding material also is operable with fluxes for submerged arc welding. In addition, the welding material may be configured to function as a flux coated or flux-cored electrode.Type: GrantFiled: October 23, 1992Date of Patent: April 19, 1994Assignee: INCO Alloys International, Inc.Inventors: David B. O'Donnell, Robert A. Bishel
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Patent number: 5211771Abstract: Fe-Ni, Fe-Ni-Cr or Fe-Ni-Cr-Mo magnetic alloy material, the surface roughness of which is adjusted to Rz.gtoreq.0.5 or Ra.gtoreq.0.06, is disclosed. Parts made of this material has resistance to mutual adhesion or sticking when they are subjected to anealing treatment.Type: GrantFiled: March 10, 1992Date of Patent: May 18, 1993Assignee: Nisshin Steel Company, Ltd.Inventors: Takuji Okiyama, Ryoji Hirota, Takuji Hara, Yutaka Kawai, Toshihiko Takemoto
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Patent number: 5135586Abstract: A flat-shaped fine Fe-Ni alloy powder suitable for use as a magnetic shield coating material for cards or the like. The power has a mean particle size of 0.1 to 30 .mu.m, a mean thickness not greater than 2 .mu.m and a coercive force not greater than 400 A/m. The flat-shaped fine powder is produced by preparing an Fe-Ni alloy powder of a composition which exhibits, in a bulk state, a saturated magnetostriction constant value falling within the range of .+-.15.times.10.sup.-6 and which contains, by weight, 70 to 83% Ni, 2 to 6% Mo, 3 to 6% Cu, 1 to 2% Mn, not more than 0.05% C and the balance Fe and incidental impurities, pulverizing the alloy powder by an attrition mill, and annealing the pulverized powder in a fluidized or moving state in a substantially non-oxidizing atmosphere.Type: GrantFiled: November 29, 1990Date of Patent: August 4, 1992Assignee: Hitachi Metals, Ltd.Inventors: Takashi Meguro, Hideki Nakamura, Yoichi Mochida, Tsutomu Inui
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Patent number: 5084795Abstract: A metal-in-gap type magnetic head having a small undulation of reproduction output caused by a pseudo-gap and method of manufacture thereof are provided, wherein the magnetic head employs as a back core a ferrite (particularly, a ferrite containing Sn) and employs in a metal portion which constitutes a front core an alloy film (particularly, a composition transition alloy film) having a composition expressed by T-M-X-N, where T is at least one metal element selected from a group consisting of Fe, Co and Ni, M is at least one metal element selected from a group consisting of Nb, Zr, Ti, Ta, Hf, Cr, Mo, W and Mn, X is at least one metalloid element selected from a group consisting of B, Si and Ge, and N is nitrogen.Type: GrantFiled: February 5, 1990Date of Patent: January 28, 1992Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Sakakima, Keita Ihara, Koichi Osano
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Patent number: 5049209Abstract: The disclosed magnetic nitride T-M-N film (T is at least one metal selected from the group consisting of Fe, Co, Ni and Mn; M is at least one metal selected from the group consisting of Nb, Zr, Ti, Ta, Hf, Cr, W and Mo; N is nitrogen (N)) has excellent wear resistance and high electric resistivity, and the compositionally modulated nitride film shows a soft magnetic property, as well as thermal stability of the properties.Type: GrantFiled: December 7, 1989Date of Patent: September 17, 1991Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Sakakima, Koichi Osano, Yuji Omata, Mitsuo Satomi, Koichi Kugimiya
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Patent number: 4929275Abstract: This invention relates to novel permanent magnet alloy compositions and high energy permanent magnets comprising from about 0.5 to about 27 atomic percent R wherein R is at least one rare earth element including Y and Sc, from about 0.1 to about 53 atomic percent A wherein A is at least one actinide element, and the balance being at least one metal wherein at least about 50 weight percent of the balance is at least one metal selected from the group consisting of Fe, Co, Ni, and Mn. Preferably, R is from about 12 to about 18 atomic percent and R is a rare earth element selected from the group consisting of Sm, Nd, Pr, and Dy. It is also preferred that A is from about 1.5 to about 5.1 atomic percent and A is an actinide element selected from the group consisting of Ac, Th, Pa and U. The balance is preferably at least about 90 weight percent of Fe and/or Co, and further comprises from about 0.1 to about 10 weight percent of Zr and/or Cu.Type: GrantFiled: May 30, 1989Date of Patent: May 29, 1990Assignee: SPS Technologies, Inc.Inventor: Yakov Bogatin
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Patent number: 4836865Abstract: The disclosed magnetic nitride T-M-N film (T is at least one metal selected from the group consisting of Fe, Co, Ni and Mn; M is at least one metal selected from the group consisting of Nb, Zr, Ti, Ta, Hf, Cr, W and Mo; N is nitrogen (N)) has excellent wear resistance and high electric resistivity, and the compositionally modulated nitride film shows a soft magnetic property, as well as thermal stability of the properties.Type: GrantFiled: March 10, 1987Date of Patent: June 6, 1989Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Sakakima, Koichi Osano, Yuji Omata, Mitsuo Satomi, Koichi Kugimiya
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Patent number: 4834813Abstract: A wear-resistant alloy of high permeability having an effective permeabil of at least about 3,000 at 1 KHz, a saturation magnetic flux density of at least about 4,000 G, and a recrystallization texture of {110}<112>+{311}<112> is provided. The alloy is produced by cold working a forged or hot worked ingot of an alloy of a desired composition at a cold working ratio of at least about 50%, heating the cold worked alloy at a temperature which is below the m.p. of the alloy and not less than about 900.degree. C. and cooling the heated alloy from a temperature which is not less than an order-disorder transformation point (about 600.degree. C.) of the alloy. Alternatively, the alloy is produced by reheating the cooled alloy to a temperature which is not over than the order-disorder transformation point, and cooling the reheated alloy.Type: GrantFiled: April 14, 1988Date of Patent: May 30, 1989Assignee: The Foundation: The Research Institute of Electric and Magnetic AlloysInventors: Hakaru Masumoto, Yuetsu Murakami
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Patent number: 4830685Abstract: A wear-resistant alloy of high permeability having an effective permeabil of at least about 3,000 at 1 KHz, a saturation magnetic flux density of at least about 4,000 G, and a recrystallization texture of {110}<112>+{311}<112> is provided. The alloy is produced by cold working a forged or hot worked ingot of an alloy of a desired composition at a cold working ratio of at least about 50%, heating the cold worked alloy at a temperature which is below the m.p. of the alloy and not less than about 900.degree. C., and cooling the heated alloy from a temperature which is not less than an order-disorder transformation point (about 600.degree. C.) of the alloy. Alternatively, the alloy is produced by reheating the cooled alloy to a temperature which is not over than the order-disorder transformation point, and cooling the reheated alloy.Type: GrantFiled: August 19, 1987Date of Patent: May 16, 1989Assignee: The Foundation: The Research Institute of Electric and Magnetic AlloysInventors: Hakaru Masumoto, Yuetsu Murakami
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Patent number: 4769093Abstract: A magnetoresistive device includes a magnetoresistive film made of permalloy alloy. This thin film is formed on a substrate by sputtering or vapor deposition method. Thereafter, the thin film is heated to a temperature between 200.degree. C. and 350.degree. C. by flowing an electric current therethrough or irradiating the thin film with an electron or laser beam. It is desirable that the heat treatment is effected in an alternating magnetic field. The permalloy alloy may contain at least one element including Rh, Ru, Mo, Cr and V.Type: GrantFiled: June 24, 1987Date of Patent: September 6, 1988Assignee: Hitachi, Ltd.Inventors: Masahiro Kitada, Hideo Tanabe, Noboru Shimizu
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Patent number: 4752344Abstract: An improved thin magnetic layer which is suitable for use in magnetic head pole piece applications and a method of manufacture therefor are disclosed. The magnetic layer is a single phase composition of NiFe and Al.sub.2 O.sub.3. The magnetic layer is manufactured by cosputtering from a single, two phase sputtering target, or from separate NiFe and Al.sub.2 O.sub.3 sputtering targets. The single phase composition results in increased abrasion resistance without degradation of the magnetic properties of the layer.Type: GrantFiled: December 22, 1986Date of Patent: June 21, 1988Assignee: International Business Machines CorporationInventors: Nancy J. Jubb, Timothy M. Reith
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Patent number: 4728363Abstract: The present invention relates to a method for producing magnetic particles for use in recording media. The method comprises providing an alloy capable of forming a magnetic precipitate, aging the alloy to form a magnetic precipitate comprising a plurality of magnetic particles dispersed throughout a surrounding matrix; and dissolving the matrix to leave the magnetic particles. Magnetic particles produced by the present method are characterized by a size in the range of about 100 .ANG. to about 2000 .ANG., a single magnetic domain, an aspect ratio up to about 10:1, a relatively smooth surface, and a substantially uniform composition throughout.Type: GrantFiled: November 18, 1986Date of Patent: March 1, 1988Assignee: Olin CorporationInventors: Jacob Crane, George J. Muench, Yousef Saleh
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Patent number: 4710243Abstract: A wear-resistant alloy of high permeability having an effective permeabil of at least about 3,000 at 1 KHz, a saturation magnetic flux density of at least about 4,000 G, and a recrystallization texture of {110}<112>+{311}<112> is provided. The alloy is produced by cold working a forged or hot worked ingot of an alloy of a desired composition at a cold working ratio of at least about 50%, heating the cold worked alloy at a temperature which is below the m.p. of the alloy and not less than about 900.degree. C., and cooling the heated alloy from a temperature which is not less than an order-disorder transformation point (about 600.degree. C.) of the alloy. Alternatively, the alloy is produced by reheating the cooled alloy to a temperature which is not over than the order-disorder transformation point, and cooling the reheated alloy.Type: GrantFiled: July 29, 1985Date of Patent: December 1, 1987Assignee: The Foundation: The Research Institute of Electric and Magnetic AlloysInventors: Hakaru Masumoto, Yuetsu Murakami