Age Or Precipitation Hardened Or Strengthed Patents (Class 148/328)
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Publication number: 20080185077Abstract: Disclosed herein is a Nb—Ti composite IF steel in which fine precipitates, such as CuS precipitates, having a size of 0.2 ?m or less are distributed. The distribution of fine precipitates in the Nb—Ti composite IF steel enhances the yield strength and lowers the in-plane anisotropy index. The nanometer-sized precipitates allow the formation of minute crystal grains. As a result, dissolved carbon is present in a larger amount in the crystal grain boundaries than within the crystal grains, which is advantageous in terms of room-temperature non-aging properties and bake hardenability.Type: ApplicationFiled: May 3, 2006Publication date: August 7, 2008Applicant: POSCOInventors: Jeong-Bong Yoon, Jin-Hee Chung, Kwang-Geun Chin, Sang-Ho Han, Sung-Il Kim, Ho-Seok Kim
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Patent number: 7396422Abstract: The invention relates to a rolling bearing which provides superior noiselessness and high corrosion resistance and longer life, and is manufactured at a low cost, a material for the rolling bearing, and an instrument including a rotating portion using the rolling bearing. A plurality of rolling elements are provided between an inner ring and an outer ring. At least one of the inner and outer rings and is formed of corrosion resistant bearing steel comprising a specific chemical component. The corrosion resistant bearing steel comprises eutectic carbides having an average value of circle equivalent diameter of 0.2 to 1.6 ?m, an average area of 0.03 to 2 ?m2, and an area ratio of 2 to 7%. The hardness of the corrision resistant bearing steel is HRC 58 to 62 by JIS. The amount of retained austenite in the corrosion resistant bearing steel is 6 volume % or less.Type: GrantFiled: October 24, 2003Date of Patent: July 8, 2008Assignee: Kent EngineeringInventor: Toshiaki Miyauchi
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Publication number: 20080149230Abstract: Disclosed herein is a Ti-based IF steel in which fine precipitates, such as CuS precipitates, having a size of 0.2 ?m or less are distributed. The distribution of fine precipitates in the Ti-based IF steel enhances the yield strength and lowers the in-plane anisotropy index. The nanometer-sized precipitates allow the formation of minute crystal grains. As a result, dissolved carbon is present in a larger amount in the crystal grain boundaries than within the crystal grains, which is advantageous in terms of room-temperature non-aging properties and bake hardenability.Type: ApplicationFiled: May 3, 2006Publication date: June 26, 2008Applicant: POSCOInventors: Jeong-Bong Yoon, Sang-Ho Han, Sung-Il Kim, Man-Young Park, Kwang-Geun Chin, Ho-Seok Kim, Jin-Hee Chung
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Patent number: 7371294Abstract: A high-strength cold-rolled steel sheet is disclosed that comprises a steel including C: 0.05 to 0.13 mass %, Si: 0.5 to 2.5 mass %, and Mn: 0.5 to 3.5 mass %, as well as Mo: 0.05 to 0.6 mass % and/or Cr: 0.05 to 1.0 mass %. The steel sheet is of composite structure of a ferrite+a second phase wherein the second phase has an area rate of 30 to 70% and is combined approximately in a shape of a network; a circle-equivalent average ferrite grain size is not more than 10 ?m; and a circle-equivalent diameter of ferrite grain aggregate that exists continuously in an area surrounded by the second phase is not more than 3 times of the average ferrite grain size. The steel sheet has a high-strength and satisfies a balance of elongation and stretch flange formability (ratio of hole expansion) at a higher level.Type: GrantFiled: January 31, 2005Date of Patent: May 13, 2008Assignee: Kobe Steel, Ltd.Inventors: Masaaki Miura, Yoichi Mukai, Yoshinobu Omiya, Shinji Kozuma
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Publication number: 20080105341Abstract: A process to manufacture an oilfield component comprises selectively reinforcing a base material with an age-hardenable clad material and selectively heating at least a portion of the clad material such that it age-hardens and the base material remains at less than the tempering temperature of the base material. A body of a ram blowout preventer comprises, a low-ally base material, a vertical bore through the body and a horizontal bore through the body intersecting the vertical bore, wherein the body is heat treated by a process comprising selectively heating at least a portion of the clad material such that the clad material age-hardens and the base material remains at less than the tempering temperature of the base material.Type: ApplicationFiled: January 23, 2007Publication date: May 8, 2008Inventors: Philip A. Huff, Keith Pruden
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Publication number: 20080083477Abstract: The subject of the invention is a method for the hot-dip coating, in a liquid bath based on zinc containing aluminum, of a running strip of iron-carbon-manganese austenitic steel, in which said strip is subjected to a heat treatment in a furnace in which an atmosphere that is reducing with respect to iron prevails, in order to obtain a strip covered with a thin manganese oxide layer, and then the strip covered with the thin manganese oxide layer is made to run through said bath, the aluminum content in the bath being adjusted to a value at least equal to the content needed for the aluminum to completely reduce the manganese oxide layer, so as to form, on the surface of the strip, a coating comprising an iron-manganese-zinc alloy layer and a zinc surface layer.Type: ApplicationFiled: October 10, 2005Publication date: April 10, 2008Applicant: Arcelor FranceInventors: Pascal Drillet, Daniel Bouleau
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Patent number: 7354487Abstract: The invention provides a method of fabricating a steel part, the method comprising the steps of: preparing and casting a steel having the following composition in percentage by weight: 0.06%?C?0.25%; 0.5%?Mn?2%; traces?Si?3%; traces?Ni?4.5%; traces?Al?3%; traces?Cr?1.2%; traces?Mo?0.30%; traces?V?2%; traces?Cu?3.5%; and satisfying at least one of the following conditions: 0.5%?Cu?3.5%; 0.5%?V?2%: 2?Ni?4.5% and 1%?Al?2%; ?the remainder being iron and impurities resulting from preparation; hot deforming the cast steel at least once at a temperature in the range 1100° C. to 1300° C. in order to obtain a blank of the part; controlled cooling of the blank for the part in still air or forced air; and heating the steel to perform precipitation annealing before or after machining the part from said blank. The invention also provides a part obtained by the method.Type: GrantFiled: December 2, 2003Date of Patent: April 8, 2008Assignee: AscometalInventors: Pierre Dierickx, Gaëlle Andre
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Publication number: 20080078476Abstract: An alloy is used for production of magnetic refrigeration material particles. The alloy contains La in a range of 4 to 15 atomic %, Fe in a range of 60 to 93 atomic %, Si in a range of 3.5 to 23.5 atomic % and at lease one element M selected from B and Ti in a range of 0.5 to 1.5 atomic %. The alloy includes a main phase containing Fe as a main component element and Si, and a subphase containing La as a main component element and Si. The main phase has a bcc crystal structure and an average grain diameter of 20 ?m or less.Type: ApplicationFiled: September 20, 2007Publication date: April 3, 2008Applicant: Kabushiki KaishaToshibaInventors: Akiko Saito, Tadahiko Kobayashi, Hideyuki Tsuji
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Patent number: 7229507Abstract: A high speed tool steel, which is high in impact value and free from variations in tool performance, comprising, by mass %, of: 0.4?C?0.9; Si?1.0; Mn?1.0; 4?Cr?6; 1.5–6 in total of either or both of W and Mo in the form of (½W+Mo) wherein W?3; 0.5–3 in total of either or both of V and Nb in the form of (V+Nb); wherein carbides dispersed in the matrix of the tool steel have an average grain size of ?0.5 ?m and a dispersion density of particles of the carbides is of ?80×103 particles/mm2.Type: GrantFiled: March 12, 2004Date of Patent: June 12, 2007Assignee: Hitachi Metals, Ltd.Inventors: Shiho Fukumoto, Keiji Inoue
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Patent number: 7220325Abstract: A process for enhancing precipitation strengthening in steel and for making a high-strength micro-alloy steel, and a steel made from the process. The process includes the step of deforming the steel containing a suitable precipitate strengthening substance, at a temperature at which the microstructure of the steel is essentially stable and at which those precipitation strengthening particles that form are of a desirable particle size for precipitation strengthening. Deforming the steel introduces dislocations in the crystal structure of the steel, which increases the kinetics of precipitation by increasing the number of precipitation nucleation sites and accelerating the rate of diffusion of the precipitate material. The steel may be deformed by bending or rolling the steel. Preferably the process also includes the step of cooling the steel at a rapid rate so as to minimize the formation of precipitate particles of a larger-than-desired size.Type: GrantFiled: October 2, 2003Date of Patent: May 22, 2007Assignee: IPSCO Enterprises, Inc.Inventors: Dengqi Bai, Michael Ambrose Cooke, James Asante, Jonathan Dorricott
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Patent number: 7211159Abstract: A ferritic heat-resistant steel, which exhibits excellent creep characteristics even at a high temperature exceeding 600° C., comprises, on the basis of percent by weight, 1.0 to 13% of chromium, 0.1 to 8.0% of cobalt, 0.01 to 0.20% of nitrogen, 3.0% or less of nickel, 0.01 to 0.50% of one or more of elements selected from a group consisting of vanadium, niobium, tantalum, titanium, hafnium, and zirconium that are MX type precipitate forming elements, and 0.01% or less of carbon and a balance being substantially iron and inevitable impurities, wherein the MX type precipitates precipitate on grain boundaries and in entire grains and the grain boundary existing ratio of an M23C6 type precipitate precipitating on the grain boundaries is 50% or less.Type: GrantFiled: April 19, 2002Date of Patent: May 1, 2007Assignees: National Institute for Materials Science, Mitsubishi Heavy Industries, Ltd.Inventors: Masaki Taneike, Fujio Abe
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Patent number: 7160399Abstract: A nanocarbide precipitation strengthened ultrahigh-strength, corrosion resistant, structural steel possesses a combination of strength and corrosion resistance comprising in combination, by weight, about: 0.1 to 0.3% carbon (C), 8 to 17% cobalt (Co), 0 to 10% nickel (Ni), 6 to 12% chromium (Cr), less than 1% silicon (Si), less than 0.5% manganese (Mn), and less than 0.15% copper (Cu), with additives selected from the group comprising about: less than 3% molybdenum (Mo), less than 0.3% niobium (Nb), less than 0.8% vanadium (V), less than 0.2% tantalum (Ta), less than 3% tungsten (W), and combinations thereof, with additional additives selected from the group comprising about: less than 0.2% titanium (Ti), less than 0.2% lanthanum (La) or other rare earth elements, less than 0.15% zirconium (Zr), less than 0.005% boron (B), and combinations thereof, impurities of less than about: 0.02% sulfur (S), 0.012% phosphorus (P), 0.015% oxygen (O) and 0.Type: GrantFiled: February 6, 2003Date of Patent: January 9, 2007Assignee: QuesTek Innovations LLCInventors: Charles J. Kuehmann, Gregory B. Olson, Herng-Jeng Jou
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Patent number: 7081174Abstract: Disclosed is a production process of a steel product for induction hardening and a steel product for carburizing, having improved grain size properties and machinability. This production process comprises the steps of: providing an ingot or bloom comprising a steel comprising, by weight, carbon (C): 0.10 to 0.45% or 0.25 to 0.70%, silicon (Si): 0.03 to 1.0%, manganese (Mn): 0.2 to 2.0%, titanium (Ti): 0.05 to 0.2%, aluminum (Al): 0.005 to 0.05%, and nitrogen (N): not more than 0.01% with the balance consisting of iron (Fe) and unavoidable impurities; and subjecting the steel ingot or bloom to a series of hot working steps including the step of rolling the steel ingot or bloom into a semi-finished steel product, the step of rolling the semi-finished steel product into a steel bar or wire rod, and the step of forging the steel bar or wire rod into a product. In the above series of hot working steps, the steel is given a thermal history in which said steel is at least once heated to 1,250° C.Type: GrantFiled: April 28, 2003Date of Patent: July 25, 2006Assignee: Sanyo Special Steel Co., Ltd.Inventors: Ryoji Hayashi, Makoto Iguchi
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Patent number: 6966955Abstract: A weldable structural steel product having TiN and ZrN precipitates, which contains, in terms of percent by weight, 0.03 to 0.17% C, 0.01 to 0.5% Si, 0.4 to 2.0% Mn, 0.005 to 0.2% Ti, 0.0005 to 0.1% Al, 0.001 to 0.03% Zr, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, at most 0.03% P, at most 0.03% S, at most 0.01% O, and balance Fe and incidental impurities while satisfying conditions of 1.2?Ti/N?2.5, 0.3?Zr/N?2.0, 10?N/B?40, 2.5?Al/N?7, and 6.8?(Ti+Zr+2Al+4B)/N?17, and having a microstructure essentially consisting of a complex structure of ferrite and pearlite having a grain size of 20 ?m or less.Type: GrantFiled: November 21, 2001Date of Patent: November 22, 2005Assignee: PoscoInventors: Hae-Chang Choi, Hong-Chul Jeong
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Patent number: 6958099Abstract: A steel material and a steel pipe made by using the same are provided which are to be used in severe oil well environments. Such a highly tough oil well steel pipe can be produced by rolling the base material, quenching the rolling product from the austenite region and tempering the same so that the relationship between the content of Mo [Mo] in the carbides precipitated at austenite grain boundaries and the austenite grain size (according to ASTM E 112) can be defined by the formula (a) given below. In this manner, steel pipes suited for use even under oil well environments becoming more and more severe can be produced while satisfying the requirements that the cost should be rationalized, the productivity improved and energy saved.Type: GrantFiled: April 22, 2003Date of Patent: October 25, 2005Assignee: Sumitomo Metal Industries, Ltd.Inventors: Shigeru Nakamura, Kaori Kawano, Tomohiko Omura, Toshiharu Abe
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Patent number: 6946038Abstract: A weldable structural steel product having fine complex precipitates of TiN and MnS is provided which contains, in terms of percent by weight, 0.03 to 0.17% C, 0.01 to 0.05% Si, 1.0 to 2.5% Mn, 0.05 to 0.2% Ti, 0.0005 to 0.1% Al, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, at most 0.03% P, 0.003 to 0.05% S, at most 0.005% O, and balance Fe and incidental impurities while satisfying conditions of 1.2?Ti/N?2.5, 10?N/B?40, 2.5?Al/N?7, 6.5?(Ti+2Al+4B)/N?14, and 220?Mn/S?400. The steel has a microstructure consisting essentially of a complex structure of ferrite and pearlite having a grain size of 20 ?m or less.Type: GrantFiled: November 20, 2001Date of Patent: September 20, 2005Assignee: PoscoInventors: Hong-Chul Jeong, Hae-Chang Choi, Wung-Yong Choo
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Patent number: 6869489Abstract: A steel for a high bearing pressure-resistant member, having a high machinability. The steel is formed of a machine structural steel comprising carbon in an amount ranging from 0.15 to 0.25% by weight, silicon in an amount of not less than 0.4% by weight, nickel in an amount ranging from 1 to 3% by weight, chromium in an amount ranging from 1.2 to 3.2% by weight, and molybdenum in an amount ranging from 0.25 to 2.0% by weight. The machine structural steel contains carbide precipitated under a heat treatment for spheroidizing. The carbide has an average particle size of not larger than 1 ?m and the maximum particle size of not larger than 3 ?m.Type: GrantFiled: May 15, 2001Date of Patent: March 22, 2005Assignee: Nissan Motor Co., Ltd.Inventors: Toshimitu Kimura, Tatsuomi Nakayama, Hiroo Ueda, Noriko Uchiyama
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Patent number: 6858100Abstract: A rolling bearing including a rolling element made of steel is provided. The rolling element has a hardness of 620 to 750 HV in its interior. The rolling element is so constructed that the hardest point may exist within a depth of 10% of its diameter from a rolling contact surface of the rolling element, and that the hardness at this point is made higher by 20 to 150 HV than the hardness in the interior.Type: GrantFiled: July 23, 2002Date of Patent: February 22, 2005Assignee: Koyo Seiko Co., Ltd.Inventors: Hisashi Harada, Masao Goto, Hajime Tazumi
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Patent number: 6858099Abstract: A method for producing a steel material having a high fatigue strength and given a uniform residual stress by a rapid treatment. A marageing steel is subjected to a cold plastic working to have a predetermined dimension, to a solution treatment for 60 minutes or more at a temperature of 750 to 800° C., and to an aging.Type: GrantFiled: April 4, 2002Date of Patent: February 22, 2005Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Kazuo Ishii, Yoshinari Okada
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Patent number: 6841122Abstract: A hot working die steel contains 0.05-0.25% C, 0.30% or less Si, 0.03% or less Mn, 1.0% or less Ni, 5.0-13.0 % Cr, 2.0% or less Mo, 1.0-8.0% W, 1.0-10.0% Co, 0.003-0.020% B, 0.005-0.050% N, and the balance consisting essentially of Fe and unavoidable impurities. If desired, the hot working die steel may further contain 0.01-1.0% V and 0.01-1.0% of at least one kind selected from Nb and Ta.Type: GrantFiled: April 29, 2002Date of Patent: January 11, 2005Assignee: The Japan Steel Works, Ltd.Inventors: Rinzo Kayano, Eiji Maeda
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Patent number: 6837945Abstract: The invention concerns a steel article, which consists of an alloy having a chemical composition, which contains in weight-%: 1.2 to 2.5 C; 0.8 to 2.0 Si, which partly can be replaced by aluminium, which may exist in an amount of max 1.0%; 0.1 to 1.5 Mn; 0.5 to 1.5 Cr; 1.2 to 5.0 (V+Nb/2), however max 1.0 Nb; balance iron and impurities in normal amounts, and having a microstructure which contains 4 to 12 volume-% of MC-carbides. The steel article can be used for manufacturing of cold-work tools, particularly pilger rolls for cold rolling of tubes. The invention also relates to a method of manufacturing the article.Type: GrantFiled: April 28, 2000Date of Patent: January 4, 2005Assignee: Uddeholm Tooling AktiebolagInventors: Odd Sandberg, Bo Rydell
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Patent number: 6776855Abstract: The present invention provides a maraging steel excellent in fatigue characteristics and a process for the production thereof. A maraging steel of the first embodiment of the present invention has a chemical composition consisting essentially of, in % by weight: C: 0.01% or less, Ni: 8-19%, Co: 8-20%, Mo: 2-9%, Ti: 0.1-2%, Al: 0.15% or less, N: 0.003% or less, O: 0.0015% or less, and the balance Fe and the Ti component segregation ratio and the Mo component segregation ratio in its structure of 1.3 or less each. A maraging steel of the second embodiment of the present invention has the above composition and contains a nonmetallic inclusion in its structure having a size of 30 &mgr;m or less. The maraging steel of the second embodiment can be obtained easily by appropriate plastic working of a steel ingot with a taper Tp=(D1−D2)×100/H of 5.0-25.0%, a height-diameter ratio Rh=H/D of 1.0-3.0, and a flatness ratio B=W1/W2 of 1.5 or less.Type: GrantFiled: November 16, 2000Date of Patent: August 17, 2004Assignees: Honda Giken Kogyo Kabushiki Kaisha, Sumitomo Special Metals Co., Ltd.Inventors: Masami Ueda, Kenji Hirano
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Patent number: 6776856Abstract: A process is provided for preparation of an aluminum-killed medium-carbon steel sheet containing by weight from 0.040 to 0.080% of carbon, from 0.35 to 0.50% of manganese, from 0.040 to 0.070% of aluminum, from 0.004 to 0.006% of nitrogen, the remainder being iron and the inevitable trace impurities, wherein the steel contains carbon in free state, a grain count per mm2 greater than 20000 and, in the aged condition, has a percentage elongation A % satisfying the relationship: (640−Rm)/10≦A %≦(700−Rm)/11 where Rm is the maximum rupture strength.Type: GrantFiled: November 4, 2003Date of Patent: August 17, 2004Assignee: SollacInventor: Mohamed Bouzekri
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Patent number: 6758919Abstract: A high strength steel alloy for use in manufacturing railway car components. The alloy has a chemical composition that meets the industry required specifications for B grade steel and exhibits better mechanical properties, such as higher yield and tensile strengths. Secondary benefits of the inventive steel alloy include enhanced weldability and improved fatigue resistance.Type: GrantFiled: May 29, 2002Date of Patent: July 6, 2004Assignee: Columbus Steel Castings Co.Inventor: Bruce A. Milligan
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Patent number: 6752880Abstract: Steel wires and steel rods with excellent cold forging properties and used in a manufacture of various machine components, which have relatively high strengths, are disclosed. The steel wires are produced by maintaining a product (n×YS) of a yield strength (YS) and a work hardening coefficient (n) obtained by a tensile test of the steel wire within a range of 4.0-11.0 kgf/2, without a need of additional quenching and tempering treatments after cold forging. There is no need to perform heating for spheroidizing annealing for a long time, and it is possible to produce quenched and tempered steel wires having excellent cold forging properties by quenching and tempering treatments in a short period of time.Type: GrantFiled: September 11, 2002Date of Patent: June 22, 2004Assignee: Samhwa Steel Co., Ltd.Inventors: Soon-Tae Ahn, Yukio Yamaoka
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Patent number: 6743306Abstract: The steel sheet comprises: a ferritic phase having ferritic grains of 10 or more grain size number and ferritic grain boundaries; and at least one kind of Nb precipitates and Ti precipitates. The ferritic grain has a low density region with a low precipitate density in the vicinity of grain boundary. The low density region has a precipitate density of 60% or less to the precipitate density at center part of the ferritic grain. The steel sheet consists essentially of 0.002 to 0.02% C, 1% or less Si, 3% or less Mn, 0.1% or less P, 0.02% or less S, 0.01 to 0.1% sol.Al, 0.007% or less N, at least one element of 0.01 to 0.4% Nb and 0.005 to 0.3% Ti, by mass %, and the balance being Fe.Type: GrantFiled: January 11, 2002Date of Patent: June 1, 2004Assignee: NKK CorporationInventors: Katsumi Nakajima, Takeshi Fujita, Toshiaki Urabe, Yuji Yamasaki, Fusato Kitano
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Patent number: 6740175Abstract: The present invention provides a steel product which, while minimizing an increase in hardness after forging to ensure machinability and cold workability, is improved, for example, in fatigue strength in its non-hardened portion and is improved, in its hardened portion, in rolling resistance level, antipitting level, abrasion resistance, and fatigue strength. The high strength steel for induction hardening comprises, by mass, carbon (C): 0.5 to 0.7%, silicon (Si): 0.5 to 1.0%, manganese (Mn): 0.5 to 1.0%, chromium (Cr): not more than 0.4%, and sulfur (S): not more than 0.035% with the balance consisting of iron (Fe) and unavoidable impurities, the steel being forged to produce a component at least a part of which is then inductively hardened before use.Type: GrantFiled: February 1, 2002Date of Patent: May 25, 2004Assignee: Sanyo Special Steel Co., Ltd.Inventor: Shuhei Kitano
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Patent number: 6723182Abstract: A cobalt-free martensitic steel exhibiting good response to hardening and resistance to softening at high temperatures, the steel containing sub-micron and nano-structural precipitates and intermetallic compounds of silicon, nickel, aluminum, copper and manganese.Type: GrantFiled: November 14, 2002Date of Patent: April 20, 2004Inventor: Arthur J. Bahmiller
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Publication number: 20040047758Abstract: A method for identifying additive components for polycrystalline metals and materials that enhance grain boundary cohesion and compositions of such materials comprises calculation of an empirical value &Dgr;BAwhich is dependent upon a summation of various energy values associated with the matrix and additives and identifying the additives having a negative value. Formulations of alloys having improved physical properties and their processing steps are also disclosed.Type: ApplicationFiled: March 25, 2003Publication date: March 11, 2004Applicant: Northwestern UniversityInventors: Gregory B. Olson, Arthur Freeman, Wen-Tong Geng, Christopher Kantner
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Patent number: 6702905Abstract: An iron-based corrosion resistant and wear resistant alloy. The alloy can comprise (in weight percent) 0.005-0.5% boron, 1.2-1.8% carbon, 0.7-1.5% vanadium, 7-11% chromium, 1-3.5% niobium, 6-11% molybdenum, and the balance including iron and incidental impurities. Alternatively, the Nb content can be replaced or combined with Ti, Zr, Hf and/or Ta such that 1%<(Ti+Zr+Nb+Hf+Ta)≦3.5. The alloy has improved hot hardness and high temperature compressive strength and is suitable for use in elevated temperature applications such as in diesel valve seat inserts.Type: GrantFiled: January 29, 2003Date of Patent: March 9, 2004Assignee: L. E. Jones CompanyInventors: Cong Yue Qiao, Todd Trudeau
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Patent number: 6679953Abstract: According to the method of the present invention, the ball plug is press fit into the counterbored passage of a fuel injector nozzle assembly prior to hardening of the fuel injector nozzle assembly. A core hardening and gas nitriding process is then applied to the assembly, causing the ball plug to expand and the passage diameter to shrink. This results in a greatly increased seal between the ball plug and the passage, and substantial elimination of the gaps experienced therebetween in prior art fuel injector nozzle assemblies.Type: GrantFiled: June 26, 2002Date of Patent: January 20, 2004Assignee: Cummins Engine Company, Inc.Inventors: Curt M. Barnhart, Gary A. Foreman, Dan N. Hamilton, Cleo E. Willhite, Stephen C. Jackson, Angelina Y. Cheung
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Patent number: 6676774Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, Al and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a &Dgr;TS of 80 MPa or more.Type: GrantFiled: December 31, 2001Date of Patent: January 13, 2004Assignee: JFE Steel CorporationInventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
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Publication number: 20040003871Abstract: A sulfur-containing free-cutting steel for machine structural use, comprising, in weight percent, 0.10 to 0.55% of C, 0.05 to 1.00% of Si, 0.30 to 2.50% of Mn, not more than 0.15% of P, 0.050 to 0.350% of S, more than 0.010% but not more than 0.020% of Al, 0.015 to 0.200% of Nb, 0.0015 to 0.0150% of O, and not more than 0.02% of N, and further containing, in weight percent, at least one selected from the group consisting of 0.03 to 0.50% of V, 0.02 to 0.20% of Ti and 0.01 to 0.20% of Zr, wherein the ratio S/O of the S content to the O content is 15 to 120, and at least one selected from the group consisting of an oxide, a carbide, a nitride and a carbonitride of Nb (see FIG. 1) acts as nuclei for precipitation of an MnS type inclusions.Type: ApplicationFiled: October 25, 2002Publication date: January 8, 2004Inventors: Tatsuo Fukuzumi, Motoki Watanabe, Tsuneo Yoshimura, Katsuyuki Uchibori
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Patent number: 6673167Abstract: The power transmission shaft 12 is made by applying induction hardening to carbon steel with hardening ratio in a range from 0.25 to 0.50. For the carbon steel, one containing 0.39 to 0.49% of C, 0.4 to 1.5% of Si, 0.4 to 1.0% of Mn, 0.025% or less S, 0.02% or less P and 0.01 to 0.1% of Al by weight as the basic components, with the rest comprising Fe and inevitable impurities is used. This makes it possible to achieve higher strength and lighter weight of the power transmission shaft.Type: GrantFiled: October 10, 2001Date of Patent: January 6, 2004Assignee: NTN CorporationInventors: Kazuhiko Yoshida, Hiroaki Makino, Akira Wakita
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Patent number: 6669790Abstract: An iron-based casting alloy and a process for making the alloy are provided by combining an iron-carbon-chromium system with primary carbides of vanadium, niobium, titanium, or combinations thereof without any eutectic carbides of vanadium, niobium and titanium. Eutectic chromium carbides (M7C3) are also formed without any primary chromium carbides. Proeutectic austenite can also be formed in the alloy.Type: GrantFiled: May 16, 1997Date of Patent: December 30, 2003Assignee: Climax Research Services, Inc.Inventors: Richard B. Gundlach, Sumita Majumdar
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Patent number: 6666932Abstract: The present invention relates to a high strength hot rolled steel sheet containing 0.15% or less C, 0.02 to 0.35% Ti, and 0.05 to 0.7% Mo by weight percentage and consisting essentially of a matrix of ferrite structure single phase and fine precipitates with a grain size of smaller than 10 nm dispersed in the matrix, for example, a high strength hot rolled steel sheet which consists essentially of 0.06% or less C, 0.5% or less Si, 0.5 to 2.0% Mn, 0.06% or less P, 0.005% or less S, 0.1% or less Al, 0.006% or less N, 0.02 to 0.10% Ti, 0.05 to 0.6% Mo by weight percentage, and the balance being Fe, wherein fine precipitates with a grain size of smaller than 10 nm are dispersed in a matrix of ferrite structure single phase at a number per unit volume of 5×104/&mgr;m3 or higher. This steel sheet, which has tensile strength of not lower than 550 MPa, high elongation and excellent stretch flangeability, is suitable for intricately shaped automotive chassis parts such as a suspension arm.Type: GrantFiled: March 28, 2002Date of Patent: December 23, 2003Assignee: NKK CorporationInventors: Yoshimasa Funakawa, Tsuyoshi Shiozaki, Kunikazu Tomita, Takanobu Saito, Hiroshi Nakata, Kaoru Sato, Minoru Suwa, Tetsuo Yamamoto, Yasuhiro Murao, Eiji Maeda
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Patent number: 6652672Abstract: In a material for bearing parts constructed from a steel hardened by a heat treatment, its surface layer is adjusted, before a shot peening treatment, for a mean particle size of carbide to less than 1 &mgr;m, an area percentage of carbide to 10-15%, an amount of residual austenite to 7-14% and a hardness thereof to HRC=61-65; and subsequently, the shot peening treatment is conducted. Thus is produced a material for bearing parts which can satisfy the life requirements for bearings without an excessive increase in a shot time during the shot peening treatment.Type: GrantFiled: April 3, 2001Date of Patent: November 25, 2003Assignee: Koyo Seiko Co., Ltd.Inventors: Satoshi Soga, Masao Goto
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Patent number: 6641681Abstract: The invention concerns a steel material which consists of a steel having the following chemical composition in weigh-%: 1.0-1.9 C, 0.5-2.0 Si, 0.1-1.5 Mn, 4.0-5.5 Cr, 2.5-4.0 (Mo+W/2), however max 1.0 W, 2.0-4.5 (V+Nb/2), however max 1.0. Nb, balance iron and impurities in normal amounts in the form of residual elements from the manufacturing of the steel, and with a microstructure, which in the hardened and tempered condition of the steel contains 5-12 vol-% MC-carbides, at least about 80 vol-% of the carbides having a size which is larger than 3 &mgr;m but smaller than 25 &mgr;m preferably smaller than 20 &mgr;m, and, prior to tempering, 0.50-0.70 weight-% carbon, which is dissolved in the martensite in the hardened condition of the steel. The material is intended for cold work tools, in the first place for homogenous rolls for cold rolling of meta, strips.Type: GrantFiled: February 12, 2002Date of Patent: November 4, 2003Assignee: Uddeholm Tooling AktiebolagInventors: Odd Sandberg, Bo Rydell
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Patent number: 6635127Abstract: Steel strapping and a method of manufacturing steel strapping are disclosed. The steel strapping has the following composition in wt % and a microstructure including a matrix of recovery-annealed cold worked ferrite containing martensite and carbides dispersed through the matrix. C: up to 0.2 Mn: up to 2.0 Si: 0.2-0.4 Ti: 0.025-0.045 V: 0.05-0.07 Cr: up to 0.25 Ni: up to 0.30 Mo: up to 0.10 N: up to 0.005 Cu: up to 0.20 Al: up to 0.08 Nb: up to 0.005 P: up to 0.035 S: up to 0.020 Balance iron and incidental impurities.Type: GrantFiled: August 2, 2001Date of Patent: October 21, 2003Assignee: Illinois Tool Works Inc.Inventors: Jeffery W Doonan, Peter Ivan Unicomb, Robert K Armstrong
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Publication number: 20030178105Abstract: Disclosed is a steel for machine structural use having good machinability and chip-breakability as well as a method of producing the steel. The steel consists essentially of, by wt. %, C: 0.05-0.8%, Si: 0.01-2.0%, Mn: 0.1-3.5%, S: 0.01-0.2%, Al: 0.001-0.020%, Ca: 0.0005-0.02%, O: 0.0005-0.01% and N: 0.001-0.04%, and further, one or both of Ti: 0.002-0.010% and Zr: 0.002-0.025%, the balance being Fe and inevitable impurities. At production of the steel controlled deoxidization is conducted by operation meeting certain conditions so that at least a certain amount of “duplex inclusion” having a specific chemical composition may be formed, and Ti and/or Zr is added to precipitate finely dispersed MnS inclusion particles with nuclei of Ti-oxide and/or Zr-oxide. The finely dispersed MnS inclusions must share a determined part of the total sulfide inclusions.Type: ApplicationFiled: November 27, 2002Publication date: September 25, 2003Inventors: Masakazu Hayashi, Takashi Kano, Kazuhisa Ishida, Yutaka Kurebayashi, Makoto Hobo
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Patent number: 6602358Abstract: Disclosed are an outer race for a constant velocity joint, having improved anti-flaking properties and shaft strength, and a process for producing the same. The outer race for a constant velocity joint includes a cup and a serration and comprises by weight carbon: 0.45 to 0.59%, silicon: 0.15 to 0.4%, manganese: 0.15 to 0.45%, sulfur: 0.005 to 0.15%, molybdenum: 0.1 to 0.35%, boron: 0.0005 to 0.005%, aluminum: 0.015 to 0.05%, and titanium: 0.015 to 0.03%, the proportion of the effective case depth in track grooves of the cup being 0.25 to 0.45 in terms of the ratio of the effective case depth t to the wall thickness of the cup w, t/w, the proportion of the effective case depth of the involute serration in its end being 0.20 to 0.50 in terms of the ratio of the effective case depth t to the radius r, t/r. The involute serration in its end preferably has a former austenite grain size of not less than 8 in terms of the grain size number specified in JIS (Japanese Industrial Standards).Type: GrantFiled: November 18, 1999Date of Patent: August 5, 2003Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.Inventors: Tatsuro Ochi, Hideo Kanisawa, Kenichiro Naito, Joji Tamura, Masayoshi Saga
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Patent number: 6602360Abstract: An outer ring 2 as a stationary ring is fabricated with an iron-steel material of the following composition. Alloying components contain carbon (C) 0.40 wt % to 1.20 wt %, silicon (Si) and/or aluminum (Al) 0.7 wt % to 2.0 wt %, manganese (Mn) 0.2 wt % to 2.0 wt %, nickel (Ni) 0.1 wt % to 3.0 wt % and chromium (Cr) 3.0 wt % to 9.0 wt %. Cr-equivalent amount shown in the following (1) formula is 9.0 wt % to 17.0 wt %. In the bearing face, the hardness is HRC57 or higher, fine carbides (diameter 50 to 500 nm) are dispersively precipitated, and the maximum diameter of carbide is less than 10 &mgr;m. Cr-equivalent amount (%)=[Cr]+2[Si]+1.5[Mo]+5[V]+5.5[Al]+1.75[Nb]+1.5[Ti] (1).Type: GrantFiled: February 7, 2001Date of Patent: August 5, 2003Assignee: NSK Ltd.Inventors: Hiromichi Takemura, Akihiro Kiuchi, Yasuo Murakami
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Publication number: 20030116238Abstract: The present invention is a high strength steel pipe excellent in formability in hydroforming and similar forming methods, characterized by: containing, in mass, C of 0.0005 to 0.30%, Si of 0.001 to 2.0%, Mn of 0.01 to 3.0% and appropriate amounts of other elements if necessary, with the balance consisting of Fe and unavoidable impurities; and an average for the ratios of the X-ray strength in the orientation component group of {110}<110> to {111}<110> to random X-ray diffraction strength on a plane at the wall thickness center being 2.0 or more and/or a ratio of the X-ray strength in the orientation component of {110}<110> to random X-ray diffraction strength on the plane at the wall thickness center being 3.0 or more.Type: ApplicationFiled: August 27, 2002Publication date: June 26, 2003Inventors: Nobuhiro Fujita, Naoki Yoshinaga, Manabu Takahashi, Hitoshi Asahi, Yasuhiro Shinohara, Yasushi Hasegawa
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Patent number: 6579385Abstract: Free machining steel for use in machine structures capable of stably and reliably providing excellent machinability (chip disposability and tool life) and mechanical characteristics (transverse direction toughness) comparable, in a Pb free state, with existent Pb-added steels the machining steel being manufactured so as to contain 0.0005 to 0.02 mass % of Mg and provide a distribution index F1 for the sulfide particles defined by the following equation (1) of 0.4 to 0.65 or a distribution index for the sulfide particles defined by the following equation (2) of 1 to 2.5: F1=X1/(A/n)½ (1), or F2=&sgr;F/X2 (2) as described in the specification.Type: GrantFiled: August 17, 2001Date of Patent: June 17, 2003Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Hiroshi Yaguchi, Yosuke Shindo, Takehiro Tsuchida, Takahiro Kudou, Masato Kaiso, Masami Somekawa
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Patent number: 6569267Abstract: A high bearing pressure-resistant member used as a rolling element forming part of a toroidal continuously variable transmission for an automotive vehicle. The high bearing pressure-resistant member is formed of a mechanical structural steel containing Cr. The mechanical structural steel includes a matrix having at least one of martensite structure and bainite structure. The matrix contains carbide having a mean particle size of 3 &mgr;m or less, dispersed and precipitated in form of at least one of generally spheres and pseudo-spheres.Type: GrantFiled: July 20, 2000Date of Patent: May 27, 2003Assignee: Nissan Motor Co., Ltd.Inventors: Tsuyoshi Nakamura, Sadayuki Nakamura, Toshimitsu Kimura, Takurou Yamaguchi, Keizo Otani, Noriko Uchiyama, Nobuo Kino, Toshikazu Nanbu
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Publication number: 20030091458Abstract: The invention relates to a high-strength, age-hardenable, corrosion-resistant maraging type spring steel, which is essentially comprised of 6.0 to 9.0 wt. % of Ni, 11.0 to 15.0 wt. % of Cr, 0.1 to 0.3 wt. % of Ti, 0.2 to 0.3 wt. % of Be and of a remainder consisting of Fe, whose martensite temperature Ms≧130° C. and which has a ferrite content cferrite of less than 3%.Type: ApplicationFiled: September 16, 2002Publication date: May 15, 2003Inventors: Hartwin Weber, Waldemar Doering, Gernot Hausch
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Patent number: 6558483Abstract: The Cu precipitation strengthened steel of the invention comprises, on the mass percent basis, C: 0.02-0.10%, Mn: 0.3-2.5%, Cu: 0.50-2.0%, Ni: 0.3-4.0% and Ti: 0.004-0.03% and further comprises Si: 0.01-0.4% and/or Al: 0.001-0.1%, with the contents of incidental impurities being P: not more than 0.025%, S: not more than 0.01%, N: not more than 0.006% and Se: not more than 0.005%, with the value of Pcm defined by the formula (1) given below being not more than 0.28. The steel material made of this Cu precipitation strengthened steel has good and stable CTOD toughness and is suited for use as a steel material for the construction of large industrial machines, ships, marine structures, line pipes, tanks, bridges and like welded structures.Type: GrantFiled: June 7, 2001Date of Patent: May 6, 2003Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hirofumi Nakamura, Jun Furukawa
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Publication number: 20030051782Abstract: A steel tube having a composition which contains: 0.05 to 0.30% of C; 1.8 to 4.0% of Mn; Si; and Al is subjected to a diameter-reducing rolling process in which the total diameter-reduction rate is no less than 20% and the temperature at which the diameter-reducing rolling process is finished is no higher than 800 ° C., whereby a structure constituted of martensite and/or bainite or further of ferrite is obtained as a transformation product from the deformed &ggr;. As a result, a steel tube having tensile strength of 1000 MPa or more and excellent three-point-bending property can be obtained. The composition of the steel tube of the present invention may further include at least one type of element selected from the group consisting of Cu, Ni, Cr and Mo, or at least one type of element selected from the group consisting of Nb, V, Ti and B, or at least of one type selected from the group consisting of REM and Ca.Type: ApplicationFiled: August 26, 2002Publication date: March 20, 2003Inventors: Takaaki Toyooka, Masanori Nishimori, Yoshikazu Kawabata, Akira Yorifuji, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani
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Patent number: 6527877Abstract: An alloy having two constituents: a crystal structure of orderly solid iron-based solution; a non-metallic phase at least partially soluble in iron including particles which are uniformly dispersed in the volume of the first phase and are of suitable size. In a preferred embodiment, the alloy contains iron with dissolved and bonded carbon as the first phase, which forms the crystal structure, and material partially soluble in iron, for example structurally free molecular carbon, is taken as the second non-metallic phase. The alloy preferably contains the components at the following ratios, % by mass: carbon in a dissolved and in a bonded state: 0.01-1.00; free carbon: 0.01-2.24; iron: balance. The ratio of free carbon to that of carbon in a dissolved and in a bonded state ranges from 0.01 to 20. The alloy Is preferably produced by melting out low carbon semi-product, overheating the semi-product above a liquidus temperature, for example by 20-70° C.Type: GrantFiled: April 22, 1999Date of Patent: March 4, 2003Assignee: Limited Liability Company “SKM”Inventor: Genrikh Alexeevich Dorofeev
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Patent number: 6524405Abstract: The present invention is directed to an iron, aluminum, chromium, carbon alloy and a method of producing the same, wherein the alloy has good room temperature ductility, excellent high temperature oxidation resistance and ductility. The alloy includes about 10 to 70 at. % iron, about 10 to 45 at. % aluminum, about 1 to 70 at. % chromium and about 0.9 to 15 at. % carbon. The invention is also directed to a material comprising a body-centered-cubic solid solution of this alloy, and a method for strengthening this material by the precipitation of body-centered-cubic particles within the solid solution, wherein the particles have substantially the same lattice parameters as the underlying solid solution. The ease of processing and excellent mechanical properties exhibited by the alloy, especially at high temperatures, allows it to be used in high temperature structural applications, such as a turbocharger component.Type: GrantFiled: March 31, 2000Date of Patent: February 25, 2003Inventor: Hui Lin