Directionally Solidified Patents (Class 148/404)
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Patent number: 11396685Abstract: A nickel-based superalloy comprises, in percentages by mass, 4.0 to 5.5% rhenium, 1.0 to 3.0 ruthenium, 2.0 to 14.0% cobalt, 0.3 to 1.0% molybdenum, 3.0 to 5.0% chromium, 2.5 to 4.0% tungsten, 4.5 to 6.5% aluminum, 0.50 to 1.50% titanium, 8.0 to 9.0% tantalum, 0.15 to 0.30% hafnium, 0.05 to 0.15% silicon, the balance being nickel and unavoidable impurities. A single-crystal blade comprises such an alloy and a turbomachine comprising such a blade.Type: GrantFiled: November 14, 2018Date of Patent: July 26, 2022Assignees: SAFRAN, OFFICE NATIONAL D'ETUDES ET DE RECHERCHES AEROSPATIALESInventors: Jérémy Rame, Virginie Jaquet, Joël Delautre, Jean-Yves Guedou, Pierre Caron, Odile Lavigne, Didier Locq, Mikael Perrut
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Patent number: 11286544Abstract: A calcium-bearing magnesium and rare earth element alloy consists essentially of, in mass percent, zinc (Zn): 1-3%; aluminum (Al): 1-3%; calcium (Ca): 0.1-0.4%; gadolinium (Gd): 0.1-0.4%; yttrium (Y): 0-0.4%; manganese (Mn): 0-0.2%; and balance magnesium (Mg).Type: GrantFiled: September 11, 2017Date of Patent: March 29, 2022Assignee: The Boeing CompanyInventors: Haitao Jiang, Qiang Kang, Yun Zhang, Peng Liu, Peng Dong, Zhe Xu, Chaomin Liu
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Patent number: 11220914Abstract: A cast component includes a body and a passage defined within the body. The passage includes a first portion, a second portion and a turn portion fluidly coupling the first and second portions. The turn portion includes a first surface and a second surface. A surface anti-freckling element extends through the turn portion of the passage from the first surface to the second surface of the turn portion. The element separates the passage in the turn portion into a first sub-passage and a second sub-passage. The element is formed by an opening in a removable core used during the casting that includes a surface anti-freckling opening at the location of the element that provides a path for low-density liquid alloy to flow through a core turn portion of the core to reduce surface freckling of the passage in the body of the component.Type: GrantFiled: September 23, 2020Date of Patent: January 11, 2022Assignee: General Electric CompanyInventor: Anthony Mark Thompson
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Patent number: 11174536Abstract: A material (e.g., an alloy) comprises molybdenum, rhenium, and at least one element selected from the group consisting of tellurium, iodine, selenium, chromium, nickel, copper, titanium, zirconium, tungsten, vanadium, and niobium. Methods of forming the material (e.g., the alloy) comprise mixing molybdenum powder, rhenium powder, and a powder comprising at least one element selected from the group consisting of tellurium, iodine, selenium, chromium, nickel, copper, titanium, zirconium, tungsten, vanadium, and niobium. The mixed powders may be coalesced to form the material (e.g., the alloy).Type: GrantFiled: July 23, 2019Date of Patent: November 16, 2021Assignee: Battelle Energy Alliance, LLCInventor: Prabhat K. Tripathy
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Patent number: 11088189Abstract: A semiconductor device is operated for sensing incident light and includes a carrier, a device layer, and a semiconductor layer. The device layer is disposed on the carrier. The semiconductor layer is disposed on the device layer. The semiconductor layer includes light-sensing regions. The semiconductor layer has a first surface and a second surface opposite to the first surface that is adjacent to the device layer. The second surface has a lattice plane which is tilted with respect to a basal plane, and the semiconductor layer has various pit portions arranged on the second surface.Type: GrantFiled: January 25, 2018Date of Patent: August 10, 2021Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Yun-Wei Cheng, Chun-Hao Chou, Kuo-Cheng Lee
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Patent number: 11085102Abstract: Compositions are provided that exhibit an austenitic nickel microstructure. The compositions comprise Ni, Cr, Mo and at least one element selected from the group consisting of Al, Si, and Ti. Feedstock having the composition may be in the form of a cored wire or wires, a solid wire or wires, or a powder.Type: GrantFiled: October 10, 2018Date of Patent: August 10, 2021Assignee: Oerlikon Metco (US) Inc.Inventors: Justin Lee Cheney, Grzegorz Jan Kusinski
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Patent number: 11088369Abstract: A clad material (50) for a negative electrode collector of a secondary battery includes a Ni alloy layer (51) made of a Ni alloy that contains 0.005 mass % or more and 0.50 mass % or less of C, Ni, and inevitable impurities, and a pair of Cu layers (52, 53) respectively bonded to opposite surfaces of the Ni alloy layer and that contain 99 mass % or more of Cu.Type: GrantFiled: December 20, 2017Date of Patent: August 10, 2021Assignee: HITACHI METALS, LTD.Inventors: Yoshimitsu Oda, Ryoji Inoue
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Patent number: 11078567Abstract: The invention relates to a process for manufacturing a part made of nickel-based monocrystalline superalloy containing hafnium. This process is noteworthy in that it comprises the following successive steps consisting in: —manufacturing a nickel-based monocrystalline superalloy that is not doped with hafnium, —manufacturing a part from this superalloy, —directly depositing on said part a layer of hafnium having a thickness of between 50 nm and 800 nm, —carrying out a diffusion treatment of the hafnium so as to form an interdiffusion layer at the surface of said part and to thus obtain a part made of nickel-based monocrystalline superalloy containing hafnium.Type: GrantFiled: June 9, 2017Date of Patent: August 3, 2021Assignee: SAFRANInventors: Amar Saboundji, Virginie Jaquet
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Patent number: 11059101Abstract: Aspects of the disclosed technology include an additive manufacturing method including: applying a mixture of metal powder and a carrier agent to a substrate; removing a portion of the carrier agent from the applied mixture; and fusing the metal powder remaining in the applied mixture to the substrate.Type: GrantFiled: February 13, 2017Date of Patent: July 13, 2021Assignee: DDM SYSTEMS, INC.Inventors: Suman Das, Marvin Kilgo
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Patent number: 10995768Abstract: A compressor rotor of a turbomachine includes a rotor disk; a rotor hub forming or connected to a radially outer edge of the rotor disk; and a plurality of rotor blades on the rotor hub extending radially outwards. The rotor hub includes an axially frontal leading edge, an axially rear trailing edge, a top side, a frontal bottom side extending on a bottom side of the rotor hub from the leading edge in a direction of the rotor disk and transitioning into same, and a rear bottom side extending on the bottom side from the trailing edge in the direction of the rotor disk and transitioning into same. The frontal bottom side and/or the rear bottom side of the hub is contoured in a circumferential direction of the rotor hub to form respectively one indentation in an area below a rotor blade.Type: GrantFiled: October 20, 2017Date of Patent: May 4, 2021Assignee: Rolls-Royce Deutschland Ltd & Co KGInventor: Erik Johann
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Patent number: 10975700Abstract: A turbine blade designing method is for designing a turbine blade formed using a metal material in which creep including diffusion creep and dislocation creep occurs by heating. The turbine blade designing method includes: acquiring temperature distribution data relating to temperature distribution in the turbine blade to be heated; acquiring creep strength distribution data relating to distribution of the creep strength required for the turbine blade to be heated; from the correlation data, based on the temperature distribution data and the creep strength distribution data, setting the crystal grain size of a high-temperature portion that is the diffusion creep temperature range of the turbine blade to a size coarser than the reference crystal grain size, and setting the crystal grain size of a low-temperature portion that is the dislocation creep temperature range of the turbine blade to a size finer than the reference crystal grain size.Type: GrantFiled: August 22, 2016Date of Patent: April 13, 2021Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Hideaki Kaneko, Kenji Yamamoto, Takanori Karato, Norifumi Hirata, Naoya Fujita
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Patent number: 10752978Abstract: The novel nickel-base superalloy useful in an additive manufacturing process or a powder-based manufacturing process includes the following composition in wt %: Cr 8.0-8.5; Co 9.0-9.5; Mo 0.4-0.6; W 9.3-9.7; Ta 2.9-3.6; Al 4.9-5.6; Ti 0.2-1.0; Hf 0-0.05; C 0.005-0.03; B 0.005-0.02; Zr 0.005-0.1; Nb 0.2-1; Mn 0-0.6; and S 0-0.002 (?20 ppm); the balance nickel and incidental elements and unavoidable impurities.Type: GrantFiled: September 6, 2017Date of Patent: August 25, 2020Assignee: ROLLS-ROYCE plcInventors: Mark C. Hardy, Grant J. Gibson, Gavin J. Baxter, Yogiraj Pardhi
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Patent number: 10577948Abstract: The invention relates to a blade for use in a turbine of an aircraft engine. The blade is made of (a) a Mo-based alloy strengthened by intermetallic silicides or (b) a Ni-based single crystal superalloy. An aircraft engine and in particular, a turbofan aircraft engine including a corresponding turbine blade is also disclosed.Type: GrantFiled: October 29, 2015Date of Patent: March 3, 2020Assignee: MTU AERO ENGINES AGInventors: Wilfried Smarsly, Markus Fried, Thomas Goehler
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Patent number: 10550452Abstract: A high creep-resistant equiaxed grain nickel-based superalloy. The high creep-resistant equiaxed grain nickel-based superalloy is characterized that the chemical compositions in weight ratios include Cr in 8.0 to 9.5 wt %, W in 9.5 to 10.5 wt %, Co in 9.5 to 10.5 wt %, Al in 5.0 to 6.0 wt %, Ti in 0.5 to 1.5 wt %, Mo in 0.5 to 1.0 wt %, Ta in 2.5 to 4.0 wt %, Hf in 1.0 to 2.0 wt %, Ir in 2.0 to 4.0 wt %, C in 0.1 to 0.2 wt %, B in 0.01 to 0.1 wt %, Zr in 0.01 to 0.10 wt %, and the remaining part formed by Ni and inevitable impurities.Type: GrantFiled: June 27, 2017Date of Patent: February 4, 2020Assignee: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Chien-Hung Liao, Hui-Yun Bor, Cuo-Yo Nieh, Chao-Nan Wei, Sz-Hen Chen, Po-Han Chu
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Patent number: 10513783Abstract: To provide a chromium-free paint composition which can provide paint films which are excellent in terms of corrosion resistance on the edge surfaces, scratched surfaces and worked parts of a pre-coated steel sheet, and the paint films which can be obtained by coating this chromium-free paint composition. A chromium-free paint composition which includes paint film-forming resin (A), anti-rust pigment (B), comprising at least one type of amorphous MgO—V2O5-based compound, and crosslinking agent (C) which is characterized in that the mass content proportion of the aforementioned anti-rust pigment (B) is from 10 to 80 mass % with respect to the sum of the resin solid fraction mass of the aforementioned paint film-forming resin (A) and the aforementioned crosslinking agent (C), and the overall eluted ion content in a 10% aqueous solution of the aforementioned anti-rust pigment (B) is from 10 ppm to 100 ppm.Type: GrantFiled: December 4, 2012Date of Patent: December 24, 2019Assignee: BASF COATINGS GMBHInventors: Takahiro Tsujita, Nobuhiro Nishida, Yoshitomo Takeuchi, Katsuhiko Ohsawa
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Patent number: 10472701Abstract: The present invention relates to an Ni-based superalloy for hot forging, containing, in terms of % by mass, C: more than 0.001% and less than 0.100%, Cr: 11% or more and less than 19%, Co: more than 5% and less than 25%, Fe: 0.1% or more and less than 4.0%, Mo: more than 2.0% and less than 5.0%, W: more than 1.0% and less than 5.0%, Nb: 0.3% or more and less than 4.0%, Al: more than 3.0% and less than 5.0%, Ti: more than 1.0% and less than 3.0%, and Ta: 0.01% or more and less than 2.0%, with the balance being unavoidable impurities and Ni, in which the component composition satisfies the following two relationships: 3.5?([Ti]+[Nb]+[Ta])/[Al]×10<6.5 and 9.5?[Al]+[Ti]+[Nb]+[Ta]<13.0.Type: GrantFiled: January 12, 2017Date of Patent: November 12, 2019Assignee: DAIDO STEEL CO., LTD.Inventors: Mototsugu Osaki, Shigeki Ueta, Kohki Izumi
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Patent number: 10458339Abstract: A gas turbine engine component has an engine case structure surrounding an engine center axis. A plurality of holes are formed in the engine case structure, wherein the holes are circumferentially spaced apart from each other about the engine center axis. The plurality of holes includes at least one balance hole and at least one service hole that is configured to allow another engine component to pass through the at least one service hole. At least one cover is configured to cover at least one balance hole such that air is prevented from passing through the at least one balance hole.Type: GrantFiled: January 12, 2016Date of Patent: October 29, 2019Assignee: United Technologies CorporationInventors: Christopher Treat, Alexander Broulidakis, Andrew D. Burdick
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Patent number: 10457424Abstract: This flexible thermal-control material (10A) is obtained by stacking: a reflective layer (12) which reflects sunlight; and an infrared-ray emission layer (13) which emits infrared rays. The infrared-ray emission layer (13) is configured from a radiation-crosslinked fluororesin material. Accordingly, a flexible thermal-control material is achieved which satisfies all of a plurality of conditions related to solar absorption (?), total hemispheric infrared ray emissivity (?), radiation resistance, and atomic oxygen resistance.Type: GrantFiled: August 26, 2014Date of Patent: October 29, 2019Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Naoki Kusaba, Hidetaka Kafuku, Kenji Najima
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Patent number: 10364189Abstract: Methods for forming ceramic cores are disclosed. A ceramic core formed using the method of the present application includes a silica depletion zone encapsulating an inner zone. The inner zone includes mullite and the silica depletion zone includes alumina. The method includes heat-treating a ceramic body in a non-oxidizing atmospheric condition for an effective temperature and time combination at a pressure less than 10?2 atmosphere to form the silica depletion zone at a surface of the ceramic core.Type: GrantFiled: May 4, 2017Date of Patent: July 30, 2019Assignee: General Electric CompanyInventors: Anthony Yu-Chung Ku, Xi Yang, Tao Li, John Patrick Pollinger, Zachary Kenneth Mowry, Frederic Joseph Klug
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Patent number: 10315218Abstract: A method for repairing a Ni-based alloy component includes preparing a surface of the Ni-based alloy component for receiving a cold spray repair; spraying a stream of particles onto a the surface of the Ni-based alloy component to form a coating thereon; and removing any over-spray on the surface of the Ni-based alloy component. The particles are formed from an alloy material having a melting point such that the particles are sprayed at a spray temperature that is less than the melting point of the alloy material.Type: GrantFiled: July 6, 2017Date of Patent: June 11, 2019Assignee: General Electric CompanyInventors: Anantharaman Mahalingam, Prabhakaran Manogharan, Shalini Thimmegowda, Eklavya Calla, Gopi Chandran Ramachandran
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Patent number: 10309018Abstract: A composite article includes a substrate, at least one protective layer on the substrate, and an intermediate layer between the protective layer and the substrate. The intermediate layer includes a first material that occupies a first continuous region and a second material that occupies a second continuous region next to the first continuous region. The first continuous region and the second continuous region are each in contact with the substrate and the protective layer.Type: GrantFiled: May 31, 2011Date of Patent: June 4, 2019Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Wayde R. Schmidt, Paul Sheedy
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Patent number: 10273809Abstract: In one example embodiment, a blade includes an attachment region, an airfoil extending from the attachment region, and a blade cooling arrangement. The blade cooling arrangement includes at least a first feed passage disposed through the attachment region, which is connected to a first cooling passage disposed in the airfoil. A passively actuated first coolant valve is disposed in or proximate the first feed passage. A plurality of such blades can be disposed in a turbine section of an engine.Type: GrantFiled: December 8, 2014Date of Patent: April 30, 2019Assignee: United Technologies CorporationInventors: Lane Thornton, Thomas N. Slavens
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Patent number: 10246768Abstract: The present invention relates to metal micron-sized single crystals having a controlled curvature, which can be either fully or partially nanoporous; and to a process for growing of such single crystals from the confined volume of droplets of a eutectic composition melt comprising said metal as one of the two eutectic components, with no need of any fabrication steps.Type: GrantFiled: April 1, 2015Date of Patent: April 2, 2019Assignee: TECHNION RESEARCH & DEVELOPMENT FOUNDAInventors: Boaz Pokroy, Maria Koifman Khristosov
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Patent number: 10196711Abstract: A method for producing metal alloys. The method allows the production of metal alloys consisting of at least two metals having a high melting point difference. Here, the higher melting metal is melted first and the lower melting metal is melted with a delay by means of heat transfer whereupon the metals mix together. This enables to obtain metal alloys with high purity and low evaporation losses, which in particular allow the use of contaminated starting components such as recycled metal.Type: GrantFiled: November 25, 2015Date of Patent: February 5, 2019Assignee: ALD VACUUM TECHNOLOGIES GMBHInventors: Jochen Flinspach, Frank Kunde, Thomas Hanselmann, Markus Mangelsen
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Patent number: 10106875Abstract: A steel material includes: a composition containing, by mass, C: 0.05% to 0.60%, Si: 0.01% to 2.0%, Mn: 0.3% to 3.0%, P: 0.001% to 0.040%, S: 0.0001% to 0.010%, N: 0.0001% to 0.0060%, Al: 0.01% to 1.5%, one or more elements selected from Ti: 0.01% to 0.20%, Nb: 0.01% to 0.20%, and V: 0.01% or more and less than 0.05%, and one or more elements selected from B: 0.0001% to 0.01%, Mo: 0.005% to 2.0%, and Cr: 0.005% to 3.0%, with the balance being Fe and inevitable impurities; and a steel microstructure that includes 95% or more of tempered martensite on a volume fraction basis, that includes a precipitate having a diameter of 100 nm or less and including one or more elements selected from Ti, Nb, and V and one or more elements selected from carbon and nitrogen at a density of 50 particles/?m2 or more, and that includes prior austenite having a grain diameter of 3 ?m or more.Type: GrantFiled: March 28, 2014Date of Patent: October 23, 2018Assignee: JFE Steel CorporationInventors: Shusaku Takagi, Akihide Nagao
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Patent number: 10047611Abstract: The present disclosure provides a fir tree coupling for gas turbine engine parts comprising a load beam having a longitudinal axis, a rounded base, a first side, and a second side, wherein the rounded base has a radius of curvature from the first side to the second side, a tooth running parallel to the longitudinal axis and disposed on the first side of the load beam. The fir tree coupling may comprise a channel through the rounded base across a portion of the radius of curvature from the first side to the second side. The channel may comprise a sidewall having a sidewall step cut into a portion of the channel sidewall.Type: GrantFiled: January 28, 2016Date of Patent: August 14, 2018Assignee: United Technologies CorporationInventors: Charles Thistle, Mohamed Hassan
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Patent number: 10024192Abstract: A ceramic component for a turbomachine, the ceramic component (1) being configured to be destroyed in response to a contacting with another component (2) of the turbomachine that moves relative to the ceramic component (1). A turbomachine component pairing and a turbomachine including such a ceramic component.Type: GrantFiled: July 2, 2014Date of Patent: July 17, 2018Assignee: MTU Aero Engines AG & Co. KGInventors: Norbert Schinko, Janine Sangl, Stephan Klaen, Markus Schlemmer
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Patent number: 9932657Abstract: The present invention provides a Ni-based single crystal superalloy which has the following composition by weight: 0.1 wt % or more and 9.9 wt % or less of Co, 5.1 wt % or more and 10.0 wt % or less of Cr, 1.0 wt % or more and 4.0 wt % or less of Mo, 8.1 wt % or more and 11.0 wt % or less of W, 4.0 wt % or more and 9.0 wt % or less of Ta, 5.2 wt % or more and 7.0 wt % or less of Al, 0.1 wt % or more and 2.0 wt % or less of Ti, 0.05 wt % or more and 0.3 wt % or less of Hf, 1.0 wt % or less of Nb and less than 3.0 wt % of Re with the remainder including Ni and unavoidable impurities. This Ni-based single crystal superalloy has a low Re content and also has excellent high-temperature strength, mainly creep strength.Type: GrantFiled: September 18, 2015Date of Patent: April 3, 2018Assignee: IHI CORPORATIONInventors: Yasuhiro Aoki, Akihiro Sato
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Patent number: 9850766Abstract: A blade cascade for a turbomachine, having a number of blades which include a monocrystalline material, each blade having a crystal orientation value, which is dependent on a crystal of first blades being less than a first limiting value and the crystal orientation values of second blades being at least equal to the first limiting value; and the blade cascade having at least one first sector, which includes at least three successive first blades, and having at least one second sector, which includes at least three successive second blades; and/or at least one first blade has a first body arrangement having at least one first body mounted so it is movable on the first blade and at least one second blade has a second body arrangement, which differs therefrom, having at least one second body mounted so it is movable on the second blade.Type: GrantFiled: December 15, 2014Date of Patent: December 26, 2017Assignee: MTU Aero Engines AGInventors: Andreas Hartung, Frank Stiehler, Martin Pernleitner
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Patent number: 9828661Abstract: The present invention relates to a nickel-based super heat resistant alloy and a method of manufacturing the same. In the nickel-based super heat resistant alloy according to the present invention, an amount of solid solution strengthening elements (chromium, cobalt, molybdenum, or tantalum) is adjusted to improve a mechanical property, such as a creep property, at high temperatures, and aluminum or titanium is included in a predetermined amount to improve a corrosion property. The nickel-based super heat resistant alloy has excellent elongation, strength, and creep properties at normal temperature and high temperatures, and thus it is possible to manufacture parts of, by way of non-limiting example, a thermoelectric power plant, an aircraft, or a very high temperature reactor in various shapes on a large scale.Type: GrantFiled: October 16, 2014Date of Patent: November 28, 2017Assignee: Korea Atomic Energy Research InstituteInventors: Dong-Jin Kim, Hong Pyo Kim, Yun-Soo Lim, Sung-Woo Kim, Byung-Hak Moon, Sujin Jung
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Patent number: 9816161Abstract: Provided is a Ni-based single crystal superalloy containing 6% by mass or more and 12% by mass or less of Cr, 0.4% by mass or more and 3.0% by mass or less of Mo, 6% by mass or more and 10% by mass or less of W, 4.0% by mass or more and 6.5% by mass or less of Al, 0% by mass or more and 1% by mass or less of Nb, 8% by mass or more and 12% by mass or less of Ta, 0% by mass or more and 0.15% by mass or less of Hf, 0.01% by mass or more and 0.2% by mass or less of Si, and 0% by mass or more and 0.04% by mass or less of Zr, and optionally containing at least one element selected from B, C, Y, La, Ce, and V, with a balance being Ni and inevitable impurities.Type: GrantFiled: July 30, 2013Date of Patent: November 14, 2017Assignees: MITSUBISHI HITACHI POWER SYSTEMS, LTD., NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Kyoko Kawagishi, Hiroshi Harada, Tadaharu Yokokawa, Yutaka Koizumi, Toshiharu Kobayashi, Masao Sakamoto, Michinari Yuyama, Masaki Taneike, Ikuo Okada, Sachio Shimohata, Hidetaka Oguma, Ryota Okimoto, Keizo Tsukagoshi, Yoshitaka Uemura, Junichiro Masada, Shunsuke Torii
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Patent number: 9765633Abstract: A blade cascade for a turbomachine, having a number of blades (11, . . . 14; 21, . . . 25; 31, . . . 37) which include a monocrystalline material, each blade having a crystal orientation value (|?|), which is dependent on a crystal orientation of the monocrystalline material of the blade; the crystal orientation values of first blades (11, . . . 14) being less than a first limiting value and the crystal orientation values of second blades (21, . . . 25; 31, . . . 37) being at least equal to the first limiting value; and the blade cascade having at least one first sector (1), which includes at least three successive first blades (14, 12, 11, 13), and having at least one second sector (2+3; 2?+3?; 2?+3?), which includes at least three successive second blades (22, 21, 23, 24, 25; 31, 34, 36, 37, 33, 32, 35).Type: GrantFiled: December 9, 2014Date of Patent: September 19, 2017Assignee: MTU Aero Engines AGInventor: Andreas Hartung
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Patent number: 9650900Abstract: An engine component includes a body; and a plurality of cooling holes formed in the body, at least one of the cooling holes having a multi-lobed shape with at least a first lobe, a second lobe, and a third lobe.Type: GrantFiled: May 7, 2012Date of Patent: May 16, 2017Assignee: HONEYWELL INTERNATIONAL INC.Inventors: Malak Fouad Malak, Rajiv Rana, Luis Tapia, David Chou, Jong Liu
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Patent number: 9518311Abstract: A nickel-base superalloy for single crystal casting of components exhibiting excellent creep and rupture properties at high temperature and stresses, and which exhibits excellent phase stability contains 5.60% to 5.80% by weight of aluminum; 9.4% to 9.8% by weight of cobalt; 3.2% to 3.9% by weight of chromium; 7.8% to 8.5% by weight of tantalum; 5.3% to 5.7% by weight of tungsten; 0.50% to 0.70% by weight of molybdenum; 4.3% to 4.9% by weight of rhenium; 0.75% to 0.90% by weight of titanium; 0.08% to 0.15% by weight of hafnium; less than 1.1% by weight of tramp elements other than aluminum, cobalt, chromium, tantalum, tungsten, molybdenum, rhenium, titanium and nickel; and balance nickel.Type: GrantFiled: May 8, 2014Date of Patent: December 13, 2016Assignee: Cannon-Muskegon CorporationInventors: Kenneth Harris, Jacqueline B. Wahl
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Patent number: 9393620Abstract: A gas turbine airfoil having internal cooling passages is formed by additive manufacturing. Layers of superalloy powder are fused by an energy beam using a two-dimensional pattern providing unmelted areas forming passageways therein. Layers of the powder are added and fused using sufficient two-dimensional patterns to form the entire airfoil with the desired pattern of internal cooling passages. After completion of the formation of the airfoil, it may be hot isostatic pressed, directionally recrystallized, bond coated, and covered with a thermal barrier layer.Type: GrantFiled: December 14, 2012Date of Patent: July 19, 2016Assignee: United Technologies CorporationInventors: Daniel A. Bales, Agnes Klucha, Gregory M. Dolansky
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Patent number: 9150945Abstract: A multi-component high-entropy alloy includes a composition selected from the following group: VNbTaTiMoWRe, VNbTaTiMoW, VNbTaTiMoRe, VNbTaTiWRe, VNbTaMoWRe, VNbTiMoWRe, VTaTiMoWRe, NbTaTiMoWRe, VNbTaTiMo, VNbTaTiW, VNbTaMoW, VNbTiMoW, VTaTiMoW, NbTaTiMoW, VNbTaTiRe, VNbTaMoRe, VNbTiMoRe, VTaTiMoRe, NbTaTiMoRe, VNbTaWRe, VNbTiWRe, VTaTiWRe, NbTaTiWRe, VNbMoWRe, VTaMoWRe, NbTaMoWRe, VTiMoWRe, NbTiMoWRe, TaTiMoWRe, wherein relative amounts of each element vary by no more than ±15 atomic %.Type: GrantFiled: October 27, 2011Date of Patent: October 6, 2015Assignee: UT-BATTELLE, LLCInventor: Hongbin Bei
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Patent number: 9061947Abstract: Articles are described that include a substrate having thereon a coating that has two or more non-oxide compounds. A first one of the two or more non-oxide compounds is a non-oxide ceramic compound, and the two or more non-oxide compounds are present in relative amounts with respect to each other to form a eutectic composition mixture. The coating includes at least two discrete phases arranged in an interpenetrating three-dimensional microstructure.Type: GrantFiled: November 2, 2010Date of Patent: June 23, 2015Assignee: Lockheed Martin CorporationInventors: Gautham Ramachandran, Sanjay Prasad, Scott W. Smith
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Patent number: 8926897Abstract: A nickel-base superalloy having excellent oxidation resistance is provided. It is useful as high-temperature members such as turbine blades and turbine vanes for jet engines or gas turbines. The nickel-base superalloy has a composition containing Co: 0.1 to 15% by weight, Cr: 0.1 to 10% by weight, Mo: 0.1 to 4.5% by weight, W: 0.1 to 15% by weight, Al: 2 to 8% by weight, Ta+Nb+Ti: 0 to 16% by weight, Hf: 0 to 5% by weight, Re: 0.1 to 16% by weight, Ru: 0.1 to 16% by weight, Si: 0.2 to 5% by weight and a balance made of Ni and unavoidable impurities.Type: GrantFiled: September 27, 2006Date of Patent: January 6, 2015Assignee: National Institute for Materials ScienceInventors: Hiroshi Harada, Kyoko Kawagishi, Toshiharu Kobayashi, Yutaka Koizumi, Atsushi Sato
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Patent number: 8876471Abstract: In accordance with an exemplary embodiment, a turbine stator component includes a first endwall; a second endwall; a first stator airfoil coupled between the first and second endwalls; and a second stator airfoil adjacent to the first airfoil and coupled between the first and second endwalls. The first stator airfoil has first crystallographic primary and secondary orientations. The second stator airfoil has second crystallographic primary and secondary orientations, the first crystallographic primary and secondary orientations being different from the second crystallographic primary and secondary orientations.Type: GrantFiled: May 6, 2013Date of Patent: November 4, 2014Assignee: Honeywell International Inc.Inventors: Mark C. Morris, Harry Lester Kington, James Neumann
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Patent number: 8852363Abstract: The invention offers a magnesium alloy sheet material having excellent plastic processibility and rigidity and a magnesium alloy formed body having excellent rigidity. The sheet material has magnesium alloy that forms the matrix containing hard particles. The region from the surface of the sheet material to a position away from the surface by 40% of the thickness of the sheet material is defined as the surface region, and the remaining region as the center region. Hard particles existing in the center region have a maximum diameter of more than 20 ?m and less than 50 ?m, and hard particles existing in the surface region have a maximum diameter of 20 ?m or less. Because the hard particles existing at the surface side are fine particles, they are less likely to become the starting point of cracking or another defect at the time of plastic processing. Because the hard particles existing in the center region are coarse, they can increase the rigidity of the sheet material.Type: GrantFiled: January 14, 2009Date of Patent: October 7, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Masatada Numano, Nozomu Kawabe, Yukihiro Oishi, Nobuyuki Mori, Nobuyuki Okuda, Ryuichi Inoue
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Publication number: 20140290804Abstract: To carry out a rotational casting method of preparing a silicon eutectic alloy composition, silicon and one or more metallic elements M are melted together to form a eutectic alloy melt comprising the silicon and the one or more metallic elements M. A mold containing the eutectic alloy melt is rotated about a longitudinal axis thereof at a speed sufficient to form a rotating volume of the eutectic alloy melt in contact with an inner surface of the mold. Heat is directionally removed from the rotating volume of the eutectic alloy melt to directionally solidify the eutectic alloy melt, and a eutectic alloy composition, which includes the silicon, the one or more metallic elements M, and a eutectic aggregation of a first phase comprising the silicon and a second phase of formula MSi2, where the second phase is a disilicide phase, is formed.Type: ApplicationFiled: June 16, 2014Publication date: October 2, 2014Inventors: Zachary Bauer, Jeremy Beebe, Matthew Gave, Daren Roehl, Vasgen Shamamian, Randall Siegel, Joseph Sootsman, James Young
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Patent number: 8431073Abstract: A nickel base gamma prime strengthened superalloy with a unique blend of adequate hot corrosion resistance, high oxidation resistance, high coating compatibility, adequate phase stability, adequate creep resistance and low density is disclosed. The composition includes: Up to 20 wt % Co, between 12 and 14 wt % Cr, between 1 and 2 wt % Mo, between 1.4 and 2.8 wt % W, between 5.1 and 5.9 wt % Al, between 1.1 and 1.6 wt % Ti, between 3 and 7 wt % Ta, between 0.01 and 0.3 wt % of C+Zr+B, between 0.05 and 1 wt % Hf, between 0.05 and 1 wt % Si, and between 0.01 and 0.2 wt % of the sum of rare earths such as Sc, Y, the actinides and the lanthanides. The composition is intended for use in hot components such as gas turbine blades, and the hot components are preferably produced by clean casting.Type: GrantFiled: July 8, 2009Date of Patent: April 30, 2013Assignee: Siemens AktiengesellschaftInventor: Magnus Hasselqvist
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Patent number: 8366838Abstract: A single crystal alloy for high AN2 applications has a composition consisting essentially of from 4.0 to 10 wt % chromium, from 1.0 to 2.5 wt % molybdenum, up to 5.0 wt % tungsten, from 3.0 to 8.0 wt % tantalum, from 5.5 to 6.25 wt % aluminum, from 6.0 to 17 wt % cobalt, up to 0.2 wt % hafnium, from 4.0 to 6.0 wt % rhenium, from 1.0 to 3.0 wt % ruthenium, and the balance nickel. Further, these single crystal alloys have a total tungsten and molybdenum content in the range of from 1.0 to 7.5 wt %, preferably from 2.0 to 7.0 wt %, a total refractory element content in the range of from 9.0 to 24.5 wt %, preferably from 13 to 22 wt %, a ratio of rhenium to a total refractory element content in the range of from 0.16 to 0.67, preferably from 0.20 to 0.45, a density in the range of from 0.300 to 0.325 lb/in3, and a specific creep strength in the range from 106×103 to 124×103 inches.Type: GrantFiled: December 9, 2009Date of Patent: February 5, 2013Assignee: United Technologies CorporationInventors: Venkatarama K. Seetharaman, Alan D. Cetel
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Patent number: 8226780Abstract: This ferrite-austenite stainless steel sheet includes: in terms of mass %, C: 0.1% or less; Cr: 17 to 25%; Si: 1% or less; Mn: 3.7% or less; Ni: 0.6 to 3%; Cu: 0.1 to 3%; and N: 0.06% or more and less than 0.15%, with the remainder being Fe and inevitable impurities, wherein the steel sheet has a two-phase structure consisting of a ferrite phase and an austenite phase, a volume fraction of the austenite phase is in a range of 15 to 70%, and in a sheet plane (ND) of a center of a sheet thickness, grains of the ferrite phase having a crystal orientation satisfying ND//{111}±10° and grains of the ferrite phase having a crystal orientation satisfying ND//{101}±10° are present in a total content of 10% by area or more.Type: GrantFiled: January 30, 2009Date of Patent: July 24, 2012Assignees: Nippon Steel, Sumikin Stainless Steel CorporationInventors: Masaharu Hatano, Akihiko Takahashi, Eiichiro Ishimaru, Ken Kimura
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Patent number: 8186995Abstract: A fire-starter device for survival or emergency use has a handle portion and case portion that twist together, to sheath a mischmetal flint rod inside the case, and a seal ring protects the flint rod from environmental moisture. The case has a steel strike plate and a guide channel. The mischmetal flint rod favorably has a composition of cerium—50%, lanthanum—26%, magnesium—10%, praseodymium—3%, neodymium—1%, and iron—10%.Type: GrantFiled: February 25, 2009Date of Patent: May 29, 2012Inventor: Andrew C. Putrello, Jr.
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Patent number: 7892370Abstract: The invention relates to a heat treatment method for monocrystalline or directionally solidified structural components. Said method comprises a heat treatment which results in dissolving at least one crystalline phase of the material of the structural component, referred to in the following as component material. The inventive method is characterized by carrying out the heat treatment by heating the structural component to a dissolution temperature required for dissolving the crystalline phase only in at least one first component area in which the stresses within the component material do not exceed a predetermined value. In at least one second component area in which the stresses within the component material exceed the predetermined value the material is only heated to a temperature below the dissolution temperature.Type: GrantFiled: April 28, 2005Date of Patent: February 22, 2011Assignee: Siemens AktiengesellschaftInventors: Michael Ott, Uwe Paul
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Patent number: 7871247Abstract: A high modulus component, such as an aircraft engine turbine blade, is formed from a base metal that has a high modulus crystallographic orientation that is aligned with the primary, i.e. radial, direction of the turbine blade. The base metal is Ni, Fe, Ti, Co, Al, Nb, or Mo based alloy. Alignment of a high modulus direction of the base metal with the primary direction provides enhanced high cycle fatigue life.Type: GrantFiled: August 17, 2007Date of Patent: January 18, 2011Assignee: United Technologies CorporationInventors: Dilip M. Shah, Alan D. Cetel, Alan W. Stoner, William P. Allen
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Publication number: 20100108206Abstract: A method for improving the strength, creep and failure resistance of a single crystal component, such as a turbine engine component, is provided. The method comprises the steps of forming a component, such as a turbine engine component, having a single crystal microstructure with a plurality of ?? cuboids forming a limited amount of oriented platens in a particular direction prior to the component being placed into service to delay coalescence of the platens relative to the applied load.Type: ApplicationFiled: February 3, 2006Publication date: May 6, 2010Inventors: Alexander Staroselsky, Carroll V. Sidwell
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Patent number: 7704332Abstract: A single crystal alloy for high AN2 applications has a composition consisting essentially of from 4.0 to 10 wt % chromium, from 1.0 to 2.5 wt % molybdenum, up to 5.0 wt % tungsten, from 3.0 to 8.0 wt % tantalum, from 5.5 to 6.25 wt % aluminum, from 6.0 to 17 wt % cobalt, up to 0.2 wt % hafnium, from 4.0 to 6.0 wt % rhenium, from 1.0 to 3.0 wt % ruthenium, and the balance nickel. Further, these single crystal alloys have a total tungsten and molybdenum content in the range of from 1.0 to 7.5 wt %, preferably from 2.0 to 7.0 wt %, a total refractory element content in the range of from 9.0 to 24.5 wt %, preferably from 13 to 22 wt %, a ratio of rhenium to a total refractory element content in the range of from 0.16 to 0.67, preferably from 0.20 to 0.45, a density in the range of from 0.300 to 0.325 lb/in3, and a specific creep strength in the range from 106×103 to 124×103 inches.Type: GrantFiled: December 13, 2006Date of Patent: April 27, 2010Assignee: United Technologies CorporationInventors: Venkatarama K. Seetharaman, Alan D. Cetel
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Publication number: 20100071812Abstract: A process capable of producing large metallic castings having lengths of one hundred centimeters or more and a unidirectional crystal structure substantially free of freckle defects. The process includes pouring a molten metal alloy into a preheated mold within a heating zone, withdrawing the mold from the heating zone, through a heat shield, and into a cooling zone to directionally solidify the molten metal alloy, and then cooling the mold to produce the casting and the unidirectional crystal structure thereof. The heat shield operates as a barrier to thermal radiation between the heating zone and the cooling zone, and the mold is withdrawn at a rate that, in combination with the heat shield, maintains a thermal gradient to solidify the molten metal alloy and form primary dendrite arms having an average spacing therebetween of about 150 to about 500 micrometers.Type: ApplicationFiled: September 25, 2008Publication date: March 25, 2010Applicant: General Electric CompanyInventors: Jon Conrad Schaeffer, Stephen Joseph Balsone, Andrew J. Elliott