Magnesium Containing Patents (Class 148/439)
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Patent number: 12110574Abstract: Novel aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising mixtures of aluminum alloys for use in the impact extraction process, a container manufactured using the aluminum alloy in an impact extrusion process, and the container, wherein the material of the container is the aluminum alloy.Type: GrantFiled: December 5, 2022Date of Patent: October 8, 2024Assignee: Ball CorporationInventors: John L. Siles, Samuel Melancon, Stanley Platek, Anthony Chatey
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Patent number: 12018354Abstract: Aluminum-manganese-zirconium-inoculant alloys that exhibit high strength, high ductility, high creep resistance, high thermal stability, and durability, and can be fabricated utilizing recycled used aluminum cans.Type: GrantFiled: September 6, 2019Date of Patent: June 25, 2024Assignee: NanoAL LLCInventors: Nhon Q. Vo, Evander Ramos, Davaadorj Bayansan, Francisco U. Flores
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Patent number: 11885002Abstract: Aluminum-magnesium-silicon alloys, fabricated by inventive processes, that exhibit high strength, high conductivity, and high thermal stability.Type: GrantFiled: September 10, 2019Date of Patent: January 30, 2024Assignee: NanoAL LLCInventors: Nhon Q. Vo, Francisco U. Flores, Vincent R. Jansen, Joseph R. Croteau
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Patent number: 11827967Abstract: A method for producing an aluminum alloy extruded material includes: subjecting, to extrusion processing, a casted billet obtained from an aluminum alloy containing 6.0 to 8.0% by mass of Zn, 1.50 to 3.50% by mass of Mg, 0.20 to 1.50% by mass of Cu, 0.10 to 0.25% by mass of Zr, 0.005 to 0.05% by mass of Ti, 0.3% by mass or less of Mn, 0.25% by mass or less of Sr, contents of Mn, Zr and Sr being 0.10 to 0.50% by mass, with the balance being Al and inevitable impurities to obtain an extruded material; cooling the extruded material, immediately after the extrusion processing, to 100° C. or less at a cooling rate of 50 to 750° C./min; then subjecting the extruded material to a heat treatment at 110 to 270° C. and subjecting the extruded material to plastic working within a prescribed time after the heat treatment.Type: GrantFiled: February 21, 2020Date of Patent: November 28, 2023Inventors: Karin Shibata, Tomoo Yoshida
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Patent number: 11802323Abstract: An aluminum magnesium alloy with reduced Samson phase at grain boundaries made from the method of providing aluminum in a container, adding boron to the container, providing an inert atmosphere, arc-melting the aluminum and the boron, and mixing the aluminum and the boron in the container to form an alloy mixture. A method of suppressing the Samson phase, Al3Mg2, at grain boundaries in Aluminum, comprising providing aluminum in a container, adding boron to the container, providing an inert atmosphere, arc-melting the aluminum and the boron, and mixing the aluminum and the boron in the container to form an alloy mixture.Type: GrantFiled: May 4, 2021Date of Patent: October 31, 2023Assignee: The Government of the United States of America, as represented by the Secretary of the NavyInventors: Ramasis Goswami, Syed B. Qadri
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Patent number: 11739406Abstract: According to an embodiment, the aluminum sheet material for a separator of a fuel cell is used for forming a separator applied to a fuel cell stack and comprises 9-10 wt % of Mg; and the balance of Al and inevitable impurities, wherein the aluminum sheet material has cube texture and an R-cube texture formed therein. An aluminum sheet material for a separator in a fuel cell retains a thickness of 0.5 mm or less and exhibits excellent yield strength and elongation, and a manufacturing method therefor.Type: GrantFiled: July 15, 2021Date of Patent: August 29, 2023Assignees: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATIONInventors: Tae Gyu Lee, Woong Pyo Hong
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Patent number: 11713500Abstract: A process of heat treating an Al—Si—Cu—Mg—Fe—Zn—Mn—Sr-TMs alloy, where the TMs include Zr and V, includes heat treating the alloy to produce a microstructure having a matrix with Zr and V in solid solution after solidification. The solid solution Zr, in wt. %, is at least 0.16%, the solid solution V, in wt. %, is at least 0.20% after heat treatment, and Cu and Mg are dissolved into the matrix during the heat treatment and subsequently precipitated during the heat treatment. The composition of the alloy, in wt. %, includes Cu between 3.0-3.5%, Fe between 0-0.2%, Mg between 0.24-0.35%, Mn between 0-0.40%, Si between 6.5-8.0%, Sr between 0-0.025%, Ti between 0.05-0.2%, V between 0.20-0.35%, Zr between 0.2-0.4%, maximum 0.5% total of other alloying elements, and balance Al.Type: GrantFiled: July 30, 2020Date of Patent: August 1, 2023Assignee: Ford Global Technologies, LLCInventors: Mei Li, Jacob Wesley Zindel, Larry Alan Godlewski, Bita Ghaffari, Yang Huo, Carlos Engler-Pinto, Wei-jen Lai
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Patent number: 11708629Abstract: An alloy composition is provided. The alloy composition includes silicon (Si) at a concentration of greater than or equal to about 0.55 wt. % to less than or equal to about 0.75 wt. %, magnesium (Mg) at a concentration of greater than or equal to about 0.55 wt. % to less than or equal to about 0.75 wt. %, chromium (Cr) at a concentration of greater than or equal to about 0.15 wt. % to less than or equal to about 0.3 wt. %, and a balance of the alloy composition being aluminum (Al). The alloy composition has an intermetallic phase content of less than or equal to about 3 wt. %. Methods of preparing the alloy composition and of processing the alloy composition are also provided.Type: GrantFiled: May 3, 2022Date of Patent: July 25, 2023Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Arianna T. Morales, Raja K. Mishra, Anil K. Sachdev
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Patent number: 11603582Abstract: An Al—Si—Fe-based aluminum alloy casting material that is excellent in elongation while having characteristics of high rigidity and a method for producing the same are provided. The Al—Si—Fe-based aluminum alloy casting material has a composition that includes: Si, a content of which is 12.0% by mass or more and 25.0% by mass or less; Fe, a content of which is 0.48% by mass or more and 4.0% by mass or less; Cr, a content of which is 0.17% by mass or more and 5.0% by mass or less; and a remainder composed of Al and unavoidable impurities. The casting material includes a structure, in which a Si-based crystallized product surrounds an Al—Cr—Si-based compound.Type: GrantFiled: April 19, 2017Date of Patent: March 14, 2023Assignee: NIPPON LIGHT METAL COMPANY, LTD.Inventors: Satoru Suzuki, Kazuhiro Oda, Katumi Fukaya
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Patent number: 11591674Abstract: An aluminum-alloy sheet has a chemical composition containing Si: 2.3-3.8 mass %, Mn: 0.35-1.05 mass %, Mg: 0.35-0.65 mass %, Fe: 0.01-0.45 mass %, and at least one element selected from the group consisting of Cu: 0.0010-1.0 mass %, Cr: 0.0010-0.10 mass %, Zn: 0.0010-0.50 mass %, and Ti: 0.0050-0.20 mass %. The ratio of the Si content to the Mn content is 2.5 or more and 9.0 or less. The aluminum-alloy sheet exhibits an elongation of 23% or more and a strain hardening exponent of 0.28 or more at a nominal strain of 3%. Such an aluminum-alloy sheet is well suited for press forming (stamping) applications, such as forming automobile body panels.Type: GrantFiled: October 8, 2020Date of Patent: February 28, 2023Assignees: UACJ CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Ryo Kuramoto, Takeshi Nagai, Yuya Masuda, Kazutaka Ohno
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Patent number: 11519057Abstract: Novel aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising mixtures of aluminum alloys for use in the impact extraction process, a container manufactured using the aluminum alloy in an impact extrusion process, and the container, wherein the material of the container is the aluminum alloy.Type: GrantFiled: December 30, 2016Date of Patent: December 6, 2022Assignee: BALL CORPORATIONInventors: John L. Siles, Samuel Melancon, Stanley Platek, Anthony Chatey
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Patent number: 11479838Abstract: The invention relates to a manufacturing process for obtaining 6xxx-series aluminium alloy solid extruded products, comprising Si: 0.3-1.7 wt. %; Mg: 0.1-1.4 wt. %, Cu: 0.1-0.8 wt. %, Zn 0.005-0.7 wt %, one or more dispersoid element, from the group consisting of Mn 0.15-1 wt. %, Cr 0.05-0.4 wt. % and Zr 0.05-0.25 wt. %, Fe at most 0.5 wt. %, other elements at most 0.05 wt. % the rest being aluminium, having particularly high mechanical properties, typically an ultimate tensile strength higher than 400 MPa, preferably 430 MPa, and more preferably 450 MPa without the need for a post-extrusion solution heat treatment operation. The invention also concerns a manufacturing process for obtaining a bumper system in which is integrated a towing eye, said towing eye being made with said high mechanical properties aluminium alloys.Type: GrantFiled: June 14, 2016Date of Patent: October 25, 2022Assignee: CONSTELLIUM SINGEN GmbHInventors: Alexis Skubich, Martin Jarrett, Fabian Pfaender, Ivan Grbavac, Matthias Kutscher, Frank Gensty, Roland Tirard-Collet
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Patent number: 11359269Abstract: An alloy composition is provided. The alloy composition includes silicon (Si) at a concentration of greater than or equal to about 0.55 wt. % to less than or equal to about 0.75 wt. %, magnesium (Mg) at a concentration of greater than or equal to about 0.55 wt. % to less than or equal to about 0.75 wt. %, chromium (Cr) at a concentration of greater than or equal to about 0.15 wt. % to less than or equal to about 0.3 wt. %, and a balance of the alloy composition being aluminum (Al). The alloy composition has an intermetallic phase content of less than or equal to about 3 wt. %. Methods of preparing the alloy composition and of processing the alloy composition are also provided.Type: GrantFiled: February 8, 2019Date of Patent: June 14, 2022Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Arianna T. Morales, Raja K. Mishra, Anil K. Sachdev
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Patent number: 11261507Abstract: The aluminum alloy product of an embodiment of the present invention includes a pair of outer regions and an inner region positioned between the outer regions. A first concentration of eutectic forming alloying elements in the inner region is less than a second concentration of eutectic forming alloying elements in each of the outer regions. Further, the aluminum alloy product has a delta r value of 0 to 0.10. The delta r value is calculated as follows: Absolute Value [(r_L+r_LT?2*r_45)/2] and the r_L is an r value in a longitudinal direction of the aluminum alloy product, the r_LT is an r value in a transverse direction of the aluminum alloy product, and the r_45 is an r value in a 45 degree direction of the aluminum alloy product.Type: GrantFiled: January 25, 2016Date of Patent: March 1, 2022Assignee: ARCONIC TECHNOLOGIES LLCInventors: John Newman, Tim Hosch
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Patent number: 11255008Abstract: The present invention discloses a method for processing a highly alloyed aluminum alloy sheet with a high rolling yield, including the steps of cold rolling and hot rolling of an alloy sheet followed by heat treatment. The highly alloyed Al—Cu—Mg—Ag alloy sheet is subjected to short-time solution treatment and quenching at high temperature for multiple times by increasing the solution treatment temperature and shortening the solution treatment time. In this way, the mechanical properties of the alloy at room temperature and high temperature match with or even exceed those of a conventional alloy subjected to long-time solution treatment at high temperature. The present invention implements multiple times of short-time continuous solution treatment and quenching of a highly-alloyed coiled aluminum alloy sheet. This prevents a large amount of scraps caused by the conventional processes of segmented solution treatment and quenching of the coiled material and stretching straightening treatment.Type: GrantFiled: June 9, 2020Date of Patent: February 22, 2022Assignee: Central South UniversityInventors: Zhiyi Liu, Ye Chen, Jian Wang, Jing Cao, Song Bai
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Patent number: 11241871Abstract: Improved aluminum can end stock (CES) is disclosed. The CES includes a laminated, amorphous polymer coating exhibiting low feathering, low blushing, and high performance in an acetic acid test. The laminated metal strip can include the laminated polymer coating on an interior-facing side and a lacquered coating on an exterior-facing side. The CES is formed by performing an annealing process on the laminated metal strip, wherein the metal strip is raised to an annealing temperature above the melting point of the polymer for a sufficient duration to render the polymer amorphous. In some cases, the polymer film laminated to the metal strip is a Polyethylene terephthalate (PET) film.Type: GrantFiled: May 5, 2017Date of Patent: February 8, 2022Assignee: Novelis Inc.Inventors: Peter Spahn, Heinrich Prinzhorn, Nicolas C. Kamp, Dhiren Bhupatlal Ruparelia
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Patent number: 11092155Abstract: A scroll compressor comprising a fixed scroll (15); an orbiting scroll (16) supported in a manner allowing for orbiting motion; a discharge port through which a fluid compressed by the two scrolls (15, 16) is discharged; an end plate step portion (16E) provided on an end plate of the orbiting scroll (16) formed so that a height of the end plate is higher on a center portion side in the direction of a spiral wrap and lower on an outer end side; and a wrap step portion (15E) provided on a wall portion of the fixed scroll (15) that corresponds to the end plate step portion (16E) so that a height of the wall portion is lower on the center portion side of the spiral and higher on the outer end side; wherein the orbiting scroll (16) is treated for surface hardening and the fixed scroll (15) is not treated for surface hardening.Type: GrantFiled: March 8, 2016Date of Patent: August 17, 2021Assignee: MITSUBISHI HEAVY INDUSTRIES THERMAL SYSTEMS, LTD.Inventors: Hajime Sato, Makoto Takeuchi, Genta Yoshikawa, Kazuhide Watanabe, Katsuhiro Fujita, Takayuki Hagita, Takayuki Kuwahara
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Patent number: 11008641Abstract: Systems and methods for continuously casting Al—Mg alloy sheet or plate product having a high amount of magnesium are disclosed. The Al—Mg products have 4 or 6 to 8 or 10 wt. % Mg and are resistant to both stress corrosion cracking and intergranular corrosion.Type: GrantFiled: April 22, 2019Date of Patent: May 18, 2021Assignee: ARCONIC TECHNOLOGIES LLCInventors: Ali Unal, David A. Tomes, Gavin Wyatt-Mair, David Timmons
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Patent number: 10920301Abstract: An aluminum alloy casting excellent in high temperature strength and thermal conductivity, a method of producing the same, and an aluminum alloy piston for internal combustion engine using this casting. An aluminum alloy casting having a chemical composition comprising Si: 12.0 to 13.5 mass % Cu: 4.5 to 5.5 mass % Mg: 0.6 to 1.0 mass % Ni: 0.7 to 1.3 mass % Fe: 1.15 to 1.25 mass % Ti: 0.10 to 0.2 mass % P: 0.004 to 0.02 mass % and a balance of Al and unavoidable impurities, wherein in an observed field of view of 0.2 mm2, the major axis length of the Al—Fe—Si based crystallites is 100 ?m or less by average length of 10 crystallites from the largest down. The method for producing the casting comprising casting a melt of aluminum alloy having the above chemical composition at cooling rate of 100° C./sec or more, then performing aging treatment.Type: GrantFiled: April 14, 2016Date of Patent: February 16, 2021Assignees: Nippon Light Metal Company, Ltd., Honda Motor Co., Ltd.Inventors: Izumi Yamamoto, Kazuhiro Oda, Hisayasu Kojima, Naoko Sato, Ryo Wakabayashi, Akito Tanihata
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Patent number: 10724123Abstract: The invention relates to extruded products suitable for turning, made from aluminium alloy with a composition (in weight %) of: 0.4-0.8 Si; 0.8-1.2 Mg; 0.20-0.4 Cu; 0.05-0.4 Fe; Mn?0.10; Ti<0.15; Cr?0.10; Bi?0.8; Pb?0.4; other elements <0.05 each and <0.15 remainder being aluminium, characterised in that the granular structure thereof is essentially recrystallized. The invention also relates to the method for the production of said products. The invention further relates to anodised turned mechanical parts obtained from extruded products according to the invention and to the production method thereof. The products of the invention are particularly suitable for the production of brake pistons and gearbox elements.Type: GrantFiled: March 20, 2015Date of Patent: July 28, 2020Assignee: CONSTELLIUM EXTRUSION DECIN S.R.O.Inventors: Lukasz Dolega, Jean-sylvestre Safrany, Ivo Kolarik
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Patent number: 10697047Abstract: An aluminum alloy extruded material in relation with the present invention is with high strength by die quench air cooling and excellent in SCC resistance. The aluminum alloy extruded material is an Al—Zn—Mg-based aluminum alloy extruded material for structural member for automobiles such as a bumper reinforce, a door guard bar and the like which satisfies three expressions of 5.0?[Zn]?7.0, [Zn]/5.38<[Mg]?[Zn]/5.38+0.7, and [Zn]+4.7[Mg]?14, where [Mg] represents mass % of Mg and [Zn] represents mass % of Zn, and contains at least either one element of Cu: 0.1-0.6 mass % and Ag: 0.01-0.15 mass %, Ti: 0.005-0.05 mass %, and at least one element out of Mn: 0.1-0.3 mass %, Cr: 0.05-0.2 mass %, Zr: 0.05-0.2 mass %.Type: GrantFiled: December 12, 2011Date of Patent: June 30, 2020Assignee: KOBE STEEL, LTD.Inventors: Yukimasa Miyata, Shinji Yoshihara
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Patent number: 10669615Abstract: An aluminium, magnesium and silicon-based die casting alloy having 5.0-7.0 wt. % magnesium, 1.5-7.0 wt. % silicon, 0.3-0.8 wt. % manganese, 0.03-0.5 wt. % iron, 0.01-0.4 wt. % molybdenum, 0.01-0.3 wt. % zirconium, 0-0.25 wt. % titanium, 0-0.25 wt. % strontium, 0-250 ppm phosphorus, 0-4 wt. % copper and 1-10 wt. % zinc, the remainder being aluminium and inevitable impurities.Type: GrantFiled: May 2, 2016Date of Patent: June 2, 2020Assignee: Rheinfelden Alloys GmbH & Co. KGInventor: Stuart Wiesner
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Patent number: 10612116Abstract: In an example of a method for increasing strength of an aluminum alloy, the aluminum alloy is formed in a molten state. The aluminum alloy includes from about 4 wt % to about 11 wt % silicon, from greater than 0.2 wt % to about 0.5 wt % chromium, from about 0.1 wt % to about 0.5 wt % magnesium, from about 0.01 wt % to about 0.1 wt % titanium, equal to or less than about 0.5 wt % iron, equal to or less than about 0.5 wt % manganese, and a balance of aluminum. The aluminum alloy is subjected to a solution heat treatment. The aluminum alloy is quenched, and the aluminum alloy is age hardened at an age hardening temperature ranging from about 140° C. to 175° C. for a time period ranging from about 3 hours to about 35 hours.Type: GrantFiled: November 8, 2016Date of Patent: April 7, 2020Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Bin Hu, Pan Wang, Qi Lu
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Patent number: 10604825Abstract: An Aluminum-Silicon casting alloy for use in high temperature service conditions. The alloy composition includes, by weight percentage, from about 5.00% to about 17.00% Silicon (Si), from about 0.00% to about 0.90% Iron (Fe), from about 0.00% to about 1.00% Manganese (Mn); from about 0.000% to about 0.018% Strontium (Sr), from about 0.00% to about 2.00% Copper (Cu), from about 0.00% to about 0.50% Magnesium (Mg), from about 0.00% to about 0.05% Zinc (Zn), from about 0.01% to about 0.10% Boron (B); and a balance of Aluminum (Al).Type: GrantFiled: May 12, 2016Date of Patent: March 31, 2020Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventor: Herbert W. Doty
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Patent number: 10593359Abstract: A magnetic recording medium substrate is provided in which a NiP type plating film is formed on a surface of an aluminum alloy substrate that includes Si in a range of 9.5 mass % or more and 11.0 mass % or less, Mn in a rage of 0.45 mass % or more and 0.90 mass % or less, Zn in a range of 0.32 mass % or more and 0.38 mass % or less, Sr in a range of 0.01 mass % or more and 0.05 mass % or less. In the alloy structure of the aluminum alloy substrate, an average particle diameter of Si particles is 2 ?m or less, the film thickness of the NiP type plating film is 7 ?m or more. An outer diameter of the magnetic recording medium substrate is 53 mm or more, the thickness is 0.9 mm or less, and the Young's modulus is 79 GPa or more.Type: GrantFiled: June 13, 2017Date of Patent: March 17, 2020Assignee: SHOWA DENKO K.K.Inventors: Isao Murase, Kiminori Sugimoto
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Patent number: 10584402Abstract: Novel recycled aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising recycled aluminum for use in the impact extraction process.Type: GrantFiled: April 14, 2016Date of Patent: March 10, 2020Assignee: Ball CorporationInventors: John L. Siles, Samuel Melancon, Stanley M. Platek, Anthony Chatey
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Patent number: 10573342Abstract: A base for a magnetic recording medium, includes a substrate made of an Al alloy and having a surface, and a film made of a NiP-based alloy and plated on the surface of the substrate. The film has a thickness of 7 ?m or greater, and a ratio E/? is 29 or greater, where E [GPa] denotes the Young's modulus of the substrate, and ? [g/cm3] denotes a density of the substrate.Type: GrantFiled: January 10, 2018Date of Patent: February 25, 2020Assignee: SHOWA DENKO K.K.Inventors: Isao Murase, Kiminori Sugimoto
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Patent number: 10266921Abstract: Systems and methods for continuously casting Al—Mg alloy sheet or plate product having a high amount of magnesium are disclosed. The Al—Mg products have 4 or 6 to 8 or 10 wt. % Mg and are resistant to both stress corrosion cracking and intergranular corrosion.Type: GrantFiled: April 17, 2017Date of Patent: April 23, 2019Assignee: Arconic Inc.Inventors: Ali Unal, David A. Tomes, Jr., Gavin Wyatt-Mair, David Timmons
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Patent number: 10144998Abstract: A process for fabricating a worked product or a monolithic multi-functional structural element comprising aluminium alloy includes a hot working step and at least one transformation step by cold plastic deformation after the hot transformation step. At least two zones of the structural element have imposed generalized average plastic deformations and the imposed deformations are different by at least 2%. Structural elements can be fabricated, particularly for aeronautical construction, with properties that are variable while their geometric characteristics are identical to those of existing components. The process is economic and controllable, and properties can be varied for parts not requiring any artificial ageing.Type: GrantFiled: April 13, 2007Date of Patent: December 4, 2018Assignee: CONSTELLIUM ISSOIREInventors: Philippe Lequeu, Fabrice Heymes, Armelle Danielou
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Patent number: 10100389Abstract: An aluminum alloy connector which is excellent in extrusion property and sacrificial anode property, the connector being extruded in a hollow shape from an aluminum alloy extrusion material consisting of 0.2 to 0.8% (hereinafter, “%” means “mass %”) of Si, 0.45 to 0.9% of Mg, 1.0 to 3.5% of Zn, 0.001 to 0.2% of Ti and the balance of Al plus unavoidable impurities. An electric potential of said aluminum alloy extrusion connector is lower than an electric potential of a pipe member made of an Al—Mg—Si series alloy or an Al—Mn series alloy which is to be swaged to the connector, by 100 mV or more.Type: GrantFiled: September 15, 2015Date of Patent: October 16, 2018Assignees: UACJ Corporation, Denso Corporation, Denso Air Systems CorporationInventors: Satoshi Wakaguri, Akira Ichinose, Toshiyuki Kakinoki, Tatsuhito Matsumoto
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Patent number: 9970494Abstract: Method for the production of braking elements for vehicles, in particular brake pads, including a die forming step by means of fine and/or traditional shearing of a metal support and a molding step upon the metal support of a block of friction material; the friction material is selected from the group of asbestos free materials, while the metal plate is made of an aluminum alloy selected from the group consisting of aluminum alloys subjected to precipitation hardening (age-hardening alloys) and is made from the fine and/or traditional shearing of a metal sheet when the alloy is in a solubilized state; the alloy, being aged during a friction material baking step, gains its mechanical properties needed for its operation.Type: GrantFiled: October 21, 2014Date of Patent: May 15, 2018Assignee: ITT Italia S.r.l.Inventor: Pietro Bertoldo
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Patent number: 9875765Abstract: A base for a magnetic recording medium includes, a substrate made of an Al alloy, and a film made of a NiP-based alloy and provided on the substrate. The Al alloy of the substrate includes Mg in a range of 0.2 mass % to 6 mass %, Si in a range of 3 mass % to 17 mass %, Zn in a range of 0.05 mass % to 2 mass %, and Sr in a range of 0.001 mass % to 1 mass %. An average grain diameter of Si grains in an alloy structure of the substrate is 2 ?m or less. The film has a thickness of 10 ?m or greater. The substrate has an outer diameter of 53 mm or greater, a thickness of 0.9 mm or less, and a Young's modulus of 79 GPa or higher.Type: GrantFiled: September 21, 2016Date of Patent: January 23, 2018Assignee: SHOWA DENKO K.K.Inventors: Koji Yukimatsu, Isao Murase, Kiminori Sugimoto, Tomoya Kobayashi
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Patent number: 9663848Abstract: The present invention relates to an aluminium casting alloy having (in % by weight) Cu: 6.0-8.0%, Mn: 0.3-0.055%, Zr: 0.18-0.25%, Si: 3.0-7.0%, Ti: 0.05-0.2%. Sr: up to 0.03%, V: up to 0.04%, Fe: up to 0.25%, remainder aluminium and unavoidable impurities, and a casting for a combustion engine. The aluminium casting alloy according to the invention has high mechanical properties after a longer operating duration at high temperatures and at the same time can be cast without any problems. Furthermore, the casting according to the invention has optimised mechanical properties during operation at high temperatures and at the same time can be produced in an operationally reliable manner in terms of casting technology.Type: GrantFiled: July 15, 2014Date of Patent: May 30, 2017Assignee: Nemak Linz GmbHInventor: Michael Rafetzeder
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Patent number: 9663846Abstract: Novel aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising recycled aluminum for use in the impact extraction process.Type: GrantFiled: September 14, 2012Date of Patent: May 30, 2017Assignee: Ball CorporationInventors: John L. Siles, Samuel Melancon, Stanley M. Platek, Anthony Chatey
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Patent number: 9657376Abstract: Provided are an aluminum alloy improving mechanical characteristics by allowing a magnesium-silicon compound to be distributed in an aluminum matrix without performing a heat treatment, and a production method thereof. In accordance with an aspect of the present disclosure, there is provided a method of producing an aluminum alloy, including: melting a magnesium mother alloy including a magnesium-silicon compound, and aluminum to form a molten metal; and casting the molten metal.Type: GrantFiled: May 16, 2012Date of Patent: May 23, 2017Assignee: KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGYInventors: Shae-Kwang Kim, Young-Ok Yoon, Jeong-Ho Seo
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Patent number: 9415812Abstract: An inner panel of a vehicle hood has a 0.2% proof stress of 70 MPa or more and 120 MPa or less after assembling of the inner panel and completion of bake coating. An outer panel has a 0.2% proof stress of 150 MPa or more. The outer panel is made of JIS 5000 or 6000 series aluminum alloy plate material, and the inner panel is made of a JIS 3000 series aluminum alloy plate material. The inner panel has hat-shaped main beads arranged in a center portion. An elongation amount (L?L0)/L0 determined by cross-section line length L of a concave or convex portion of the main bead projected from the surface of the center portion and a line length L0 of a line segment linearly connecting ends of the portion is 0.4 ? to 0.6 ? to a breaking elongation ? in uniaxial tensile deformation.Type: GrantFiled: April 3, 2015Date of Patent: August 16, 2016Assignee: Kobe Steel, Ltd.Inventors: Masatoshi Yoshida, Hideki Ishitobi, Koji Oishi, Tsuyoshi Yamazaki, Masao Kobori
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Patent number: 9353429Abstract: An aluminum alloy material for use in thermal conduction to which improved castability has been imparted by silicon addition. It has improved thermal conductivity and improved strength. The material has a composition containing 7.5-12.5 mass % Si and 0.1-2.0 mass % Cu, the remainder being Al and unavoidable impurities, wherein the amount of copper in the state of a solid solution in the matrix phase is regulated to 0.3 mass % or smaller. The composition may further contain at least 0.3 mass % Fe and/or at least 0.1 mass % Mg, provided that the sum of (Fe content) and (content of Mg among the impurities)×2 is 1.0 mass % or smaller and the sum of (Cu content), (content of Mg among the impurities)×2.5, and (content of Zn among the impurities) is 2.0 mass % or smaller.Type: GrantFiled: February 27, 2007Date of Patent: May 31, 2016Assignee: NIPPON LIGHT METAL COMPANY, LTD.Inventors: Hiroshi Horikawa, Masahiko Shioda
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Patent number: 9233651Abstract: A method of making an interior automotive panel. The method includes placing at least one three dimensional panel component on a first mold component having a mold surface shaped to form the exterior surface of the interior automotive panel. The at least one three-dimensional panel component has an exterior surface in contact with the mold surface. The method includes registering a registration feature of the at least one three-dimensional panel component with a groove defined by the mold surface of the first mold component and positioning a second mold component in registered communication with the first mold component. Together the first and second mold components define a void in the shape of the interior automotive panel. The method includes injecting resin into the void and removing a formed interior automotive panel from the first and second molds, the interior automotive panel having multiple surfaces of different surface qualities.Type: GrantFiled: March 7, 2011Date of Patent: January 12, 2016Inventors: Steven D. McClintock, Michael A. West, Ryan Robert Case
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Patent number: 9194665Abstract: An optimized grille design that narrows the louver pitch and narrows the louver construction so as to maintain the air flow through the grille. An aerodynamic shape is applied to the leading edge of the louver thus lowering drag and reducing the pressure drop at the inlet.Type: GrantFiled: March 10, 2014Date of Patent: November 24, 2015Assignee: BAE Systems Land & Armaments, L.P.Inventors: David Arthur Schade, Dennis Jenks, Adrienne Bourque, Ron Cabreros, Jaime Alforque, Adonis Kassinos
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Patent number: 9051633Abstract: An aluminum alloy material is welded by performing friction stir welding to form a welded section in an aluminum alloy welded component. The aluminum alloy material contains Mg: 0.3-6.0% (mass %, hereinafter the same), Cu: 0.2% or less, Si: 0.1% or less, Fe: 0.1% or less, the balance being Al and inevitable impurities. Second phase particles dispersed in the aluminum alloy material have a grain size of 5 ?m or less as observed with an optical microscopic. Because the second phase particles are homogeneously dispersed in a welded section equivalent portion of the aluminum alloy welded component as compared to other portions, variations in pit formation caused by etching during anodizing are reduced, thereby eliminating color tone variations in the anodized coating formed on the aluminum alloy welded component.Type: GrantFiled: October 8, 2010Date of Patent: June 9, 2015Assignee: SUMITOMO LIGHT METAL INDUSTRIES, LTD.Inventors: Yoshikazu Ozeki, Toshihiko Fukuda, Kenji Katou
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Publication number: 20150144227Abstract: The present invention relates to an aluminum alloy having low density and enhanced heat resistance. An aluminum alloy having improved high temperature physical properties comprises: magnesium (Mg) in an amount of about 7 to about 11 wt %, silicon (Si) in an amount of about 4 to about 8 wt %, copper (Cu) in an amount of about 0.5 to about 2 wt % and manganese (Mn) in an amount of about 0.3 to about 0.7 wt %, and a balance of aluminum based on the total weight of the aluminum alloy. Vehicle parts such as a piston, a housing and/or a bed plate of high power engine, to which the aluminum alloy may be applied, are provided as well.Type: ApplicationFiled: September 24, 2014Publication date: May 28, 2015Inventor: Hee-Sam Kang
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Publication number: 20150129090Abstract: Extrudeable Al—Mg—Si aluminium alloy with improved strength, corrosion resistance, crush properties and temperature stability, in particular useful in or close to the front part of vehicles. The composition of the alloy is defined within the following coordinate points of an Mg—Si diagram: a1-a2-a3-a4, where in wt % a1=0.60 Mg, 0.65Si, a2=0.90Mg, 1.0Si, a3=1.05Mg, 0.75Si and a4=0.70Mg, 0.50Si and where the alloy has a non-recrystallised grain structure in the extruded profile containing in addition the following alloy components in wt %: Fe up to 0.30 Cu 0.1-0.4 Mn 0.4-1.0 Cr up to 0.25 Zr up to 0.25 and Ti 0.005-0.15 incidental impurities up to 0.1 each and including Zn up to 0.5 with balance Al.Type: ApplicationFiled: April 25, 2013Publication date: May 14, 2015Applicant: Norsk Hydro ASAInventors: Ulf Tundal, Oddvin Reiso, Svein Roger Skjervold, Angela Dawne Kubiak
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Publication number: 20150122378Abstract: A high electrical conductive, high temperature stable foil material, a process for the preparation of such a high electrical conductive, high temperature stable foil material, a solar cell interconnector including the high electrical conductive, high temperature stable foil material as well as the use of the high electrical conductive, high temperature stable foil material and/or the solar cell interconnector in solar power, aircraft or space applications. The high electrical conductive, high temperature stable foil material includes an aluminium alloy that has at least two elements selected from the group of scandium (Sc), magnesium (Mg), zirconium (Zr), ytterbium (Yb) and manganese (Mn).Type: ApplicationFiled: November 5, 2014Publication date: May 7, 2015Applicant: AIRBUS DS GMBHInventors: Frank PALM, Wiebke STEINS, Claus ZIMMERMANN
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Publication number: 20150114522Abstract: Provided is a method of manufacturing a grain-refined aluminum-zinc-magnesium-copper alloy sheet, including manufacturing an aluminum alloy sheet from an aluminum-zinc-magnesium-copper alloy melt by twin-roll strip casting, primarily rolling the aluminum alloy sheet manufactured in step 1, cold rolling the aluminum alloy sheet manufactured in step 2, and performing a heat treatment on the aluminum alloy sheet manufactured in step 3, thereby reducing processing time and cost by using twin-roll casting. Since grain refinement and homogenization of the sheet manufactured by the twin-roll casting are maximized by sequentially performing warm rolling, cold rolling, and a heat treatment on the sheet, elongation may be improved.Type: ApplicationFiled: December 17, 2014Publication date: April 30, 2015Inventors: Hyoung-Wook Kim, Yun-Soo Lee, Cha Yong Lim, Jae Hyung Cho
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Patent number: 8999080Abstract: Disclosed are: a casting aluminum alloy that is excellent in elongation as alternative properties of a high cycle fatigue strength and a thermal fatigue strength and is suitably usable for a casting for which both of the excellent high cycle fatigue strength and the excellent thermal fatigue strength are required, for example, an internal combustion engine cylinder head; a casting made of the aluminum alloy; a manufacturing method of the casting; and further, an internal combustion engine cylinder head composed of the aluminum alloy casting and manufactured by the manufacturing method of the casting. The casting aluminum alloy contains, in terms of mass ratios, 4.0 to 7.0% of Si, 0.5 to 2.0% of Cu, 0.25 to 0.5% of Mg, no more than 0.5% of Fe, no more than 0.5% of Mn, and at least one component selected from the group consisting of Na, Ca and Sr, each mass ratio of which is 0.002 to 0.02%.Type: GrantFiled: July 2, 2008Date of Patent: April 7, 2015Assignees: Nissan Motor Co., Ltd., Nippon Light Metal Company, Ltd.Inventors: Hiroshi Souda, Kouichi Akiyama, Hiroshi Horikawa, Masahiko Shioda
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Publication number: 20150090373Abstract: The disclosure provides an aluminum alloy including having varying ranges of alloying elements. In various aspects, the alloy has a wt % ratio of Zn to Mg ranging from 4:1 to 7:1. The disclosure further includes methods for producing an aluminum alloy and articles comprising the aluminum alloy.Type: ApplicationFiled: September 30, 2014Publication date: April 2, 2015Inventors: Brian M. Gable, James A. Wright, Charles J. Kuehmann, Brian Demers, Chune-Ching Young, Chun-Hsien Chiang
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Publication number: 20150075677Abstract: An aluminum alloy sheet which has high strength enabling application to automobile body sheet and which is excellent in press-formability and shape fixability and a method of production of the same are provided. Aluminum alloy sheet having a composition of ingredients which contains Mg, Fe, and Ti, restricts the impurity Si to less than 0.20 mass %, and has a balance of Al and unavoidable impurities and a metal structure with an average grain size of less than 15 ?m and having second phase particles with a circle equivalent diameter of 3 ?m or more in a number of less than 300/mm2 and having a tensile strength of 240 MPa or more, a yield strength of less than 130 MPa, an elongation of 30% or more, and a plane strain fracture limit at a strain rate of 20/sec of 0.20 or more.Type: ApplicationFiled: January 10, 2013Publication date: March 19, 2015Inventors: Tomoyuki Hirayama, Takeshi Handa, Toshiya Anami
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Aluminum alloy products having improved property combinations and method for artificially aging same
Patent number: 8961715Abstract: Aluminum alloy products about 4 inches thick or less that possesses the ability to achieve, when solution heat treated, quenched, and artificially aged, and in parts made from the products, an improved combination of strength, fracture toughness and corrosion resistance, the alloy consisting essentially of: about 6.8 to about 8.5 wt. % Zn, about 1.5 to about 2.00 wt. % Mg, about 1.75 to about 2.3 wt. % Cu; about 0.05 to about 0.3 wt. % Zr, less than about 0.1 wt. % Mn, less than about 0.05 wt. % Cr, the balance Al, incidental elements and impurities and a method for making same. The instantly disclosed alloys are useful in making structural members for commercial airplanes including, but not limited to, upper wing skins and stringers, spar caps, spar webs and ribs of either built-up or integral construction.Type: GrantFiled: April 17, 2014Date of Patent: February 24, 2015Assignee: Alcoa Inc.Inventors: Gary H. Bray, Dhruba J. Chakrabarti, Diana K. Denzer, Jen C. Lin, John Newman, Gregory B. Venema, Cagatay Yanar, Julien Boselli -
Patent number: 8951370Abstract: An aluminum alloy wire material, which has an alloy composition containing: 0.1 to 0.4 mass % of Fe, 0.1 to 0.3 mass % of Cu, 0.02 to 0.2 mass % of Mg, and 0.02 to 0.2 mass % of Si, and further containing 0.001 to 0.01 mass % of Ti and V in total, with the balance being Al and unavoidable impurities, in which a grain size is 5 to 25 ?m in a vertical cross-section in a wire-drawing direction of the wire material, in which, according to JIS Z 2241, a tensile strength (TS) is 80 MPa or more, an elongation (El) is 15% or more, and a 0.2% yield strength (YS; MPa) satisfies, together with the TS, a relationship represented by formula: 1.5?(TS/YS)?3, and in which an electrical conductivity is 55% IACS or more.Type: GrantFiled: July 18, 2011Date of Patent: February 10, 2015Assignee: Furukawa Electric Co., Ltd.Inventors: Shigeki Sekiya, Kuniteru Mihara, Kyota Susai
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Publication number: 20140326368Abstract: A method for producing an aluminum-alloy shaped product, includes a step of forging a continuously cast rod of aluminum alloy serving as a forging material, in which the aluminum alloy contains Si in an amount of 10.5 to 13.5 mass %, Fe in an amount of 0.15 to 0.65 mass %, Cu in an amount of 2.5 to 5.5 mass % and Mg in an amount of 0.3 to 1.5 mass %, and heat treatment and heating steps including a step of subjecting the forging material to pre-heat treatment, a step of heating the forging material during a course of forging of the forging material and a step of subjecting a shaped product to post-heat treatment, the pre-heat treatment including treatment of maintaining the forging material at a temperature of ?10 to 480° C. for two to six hours.Type: ApplicationFiled: June 19, 2014Publication date: November 6, 2014Applicant: SHOWA DENKO K.K.Inventor: Yasuo OKAMOTO