Magnesium Containing Patents (Class 148/439)
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Publication number: 20140190595Abstract: The invention relates to a method for producing a strip made of an AlMgSi alloy, in which a rolling ingot made of an AlMgSi alloy is cast, the rolling ingot is subjected to homogenization, the rolling ingot having been brought to rolling temperature is hot-rolled and is optionally cold-rolled to the final thickness thereafter. The problem of providing an improved method for producing aluminum strip made of an AlMgSi alloy, with which AlMgSi strips having very good shaping behaviour can be produced reliably, is solved in that immediately after exit from the final rolling pass, the hot strip has a temperature of between more than 130° C., preferably 135° C., and at most 250° C., preferably at most 230° C., and the hot strip is wound up at this temperature.Type: ApplicationFiled: March 12, 2014Publication date: July 10, 2014Applicant: Hydro Aluminum Rolled Products GmbHInventors: Werner Kehl, Dietmar Schröder, Henk-Jan Brinkman, Natalie Hörster, Kai-Friedrich Karhausen, Eike Brünger, Thomas Wirtz
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Publication number: 20140166162Abstract: An aluminum alloy sheet includes an aluminum alloy substrate having a composition containing, by mass percentage, 3.0 to 4.0% of magnesium, 0.2 to 0.4% of manganese, 0.1 to 0.5% of iron, not less than 0.03% but less than 0.10% of copper, and less than 0.20% of silicon, with the remainder being aluminum and unavoidable impurities. A peak concentration of a copper concentration distribution in a thickness direction in a region at a depth of 15 nm to 200 nm from the surface of the aluminum alloy substrate is equal to or more than 0.15%, and the aluminum alloy substrate has a recrystallized structure with an average grain size of 15 ?m or less.Type: ApplicationFiled: July 10, 2012Publication date: June 19, 2014Inventors: Tomoyuki Hirayama, Pizhi Zhao, Takeshi Handa, Toshiya Anami, Yusuke Nagaishi, Koji Itakura, Hirokazu Miyagawa, Tsutomu Hattori, Shigenori Yoshizawa, Akio Yoshizawa
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Aluminum alloy products having improved property combinations and method for artificially aging same
Patent number: 8673209Abstract: Aluminum alloy products about 4 inches thick or less that possesses the ability to achieve, when solution heat treated, quenched, and artificially aged, and in parts made from the products, an improved combination of strength, fracture toughness and corrosion resistance, the alloy consisting essentially of: about 6.8 to about 8.5 wt. % Zn, about 1.5 to about 2.00 wt. % Mg, about 1.75 to about 2.3 wt. % Cu; about 0.05 to about 0.3 wt. % Zr, less than about 0.1 wt. % Mn, less than about 0.05 wt. % Cr, the balance Al, incidental elements and impurities and a method for making same. The invention alloy is useful in making structural members for commercial airplanes including, but not limited to, upper wing skins and stringers, spar caps, spar webs and ribs of either built-up or integral construction. The invention alloy may be aged by 2 or 3 step practices while exceeding the SCC requirements for applications for which the invention alloy is primarily intended.Type: GrantFiled: May 14, 2007Date of Patent: March 18, 2014Assignee: Alcoa Inc.Inventors: Gary H. Bray, Dhurba J. Chakrabarti, Diana Denzer, Jen Lin, John Newman, Greg Venema, Cagatay Yanar -
Publication number: 20140056755Abstract: An aluminum casting alloy contains Si: 3.0 wt.-% to 3.8 wt.-% Mg: 0.3 wt.-% to 0.6 wt.-% Cr: 0.25 wt.-% to 0.35 wt.-% Fe: <0.18 wt.-% Mn: <0.06 wt.-% Ti: <0.16 wt.-% Cu: <0.006 wt.-% Sr: 0.010 wt.-% to 0.030 wt.-% Zr: <0.006 wt.-% Zn: <0.006 wt.-% Contaminants: <0.1 wt.-%, and is supplemented to 100 wt.-%, in each instance, with Al.Type: ApplicationFiled: August 22, 2013Publication date: February 27, 2014Applicant: KSM Castings Group GmbHInventors: Klaus GREVEN, Manikandan LOGANATHAN, Oliver GRIMM, Lutz WOLKENSTEIN, Heinrich HANEKOP, Stephan BUKOWSKI
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Publication number: 20140035323Abstract: In a car body or component thereof with at least one first component of sheet metal of a first aluminum alloy and at least one second component of sheet metal of a second aluminum alloy, the first and second aluminum alloys are of type AlMgSi and in the sheet metal of the second aluminum alloy a substantial part of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, is present in the form of separate Mg2Si and/or Si particles in order to avoid artificial ageing. By reduction of the hardening capacity of the second component during artificial ageing of the body as part of the paint baking cycle, the car body has an improved impact protection for pedestrians in comparison with solutions according to the prior art.Type: ApplicationFiled: September 16, 2013Publication date: February 6, 2014Applicant: Novelis Inc.Inventors: Corrado Bassi, Juergen Timm
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Publication number: 20140020796Abstract: An aluminum alloy conductor, which has a texture in which an area ratio of grains each having a (100) plane and being positioned in parallel to a cross-section vertical to a wire-drawing direction of a wire is 20% or more, and which has a grain size of 1 to 30 ?m on the cross-section vertical to the wire-drawing direction of the wire.Type: ApplicationFiled: September 26, 2013Publication date: January 23, 2014Applicants: FURUKAWA AUTOMOTIVE SYSTEMS INC., Furukawa Electric Co., Ltd.Inventors: Shigeki SEKIYA, Kyota SUSAI
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Publication number: 20130334091Abstract: Heat treatable aluminum alloy strips and methods for making the same are disclosed. The heat treatable aluminum alloy strips are continuously cast and quenched, with optional rolling occurring before and/or after quenching. After quenching, the heat treatable aluminum alloy strip is neither annealed nor solution heat treated.Type: ApplicationFiled: February 22, 2013Publication date: December 19, 2013Applicant: ALCOA INC.Inventors: Ralph R. Sawtell, John M. Newman, Thomas N. Rouns, Raymond J. Kilmer
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Patent number: 8608876Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe<0.25%, and Si<0.12%. Also, a method of manufacturing aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: GrantFiled: July 5, 2007Date of Patent: December 17, 2013Assignee: Aleris Aluminum Koblenz GmbHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Publication number: 20130319585Abstract: An aluminum alloy includes, in weight percent, 0.70-0.85 Si, 0.14-0.25 Fe, 0.25-0.35 Cu, 0.05 max Mn, 0.75-0.90 Mg, 0.12-0.18 Cr, 0.05 max Zn, and 0.04 max Ti, the balance being aluminum and unavoidable impurities. The alloy may be suitable for extruding, and may be formed into an extruded alloy product.Type: ApplicationFiled: May 30, 2013Publication date: December 5, 2013Inventors: Nick C. Parson, Raynald Guay, Alexandre Maltais
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Patent number: 8574382Abstract: A cold-hardening aluminum casting alloy with good thermal stability for the production of thermally and mechanically stressed cast components, wherein the alloy includes from 11.0 to 12.0 wt % silicon from 0.7 to 2.0 wt % magnesium from 0.1 to 1 wt % manganese less than or equal to 1 wt % iron less than or equal to 2 wt % copper less than or equal to 2 wt % nickel less than or equal to 1 wt % chromium less than or equal to 1 wt % cobalt less than or equal to 2 wt % zinc less than or equal to 0.25 wt % titanium 40 ppm boron optionally from 80 to 300 ppm strontium and aluminium as the remainder with further elements and impurities due to production individually at most 0.05 wt %, in total at most 0.2 wt %. The alloy is suitable in particular for the production of cylinder crank cases by the die-casting method.Type: GrantFiled: May 20, 2008Date of Patent: November 5, 2013Assignee: Aluminium Rheinfelden GmbHInventors: Dan Dragulin, Rudiger Franke
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Patent number: 8486206Abstract: A method for the production of swaged aluminum alloy parts, by production of a 0.5 mm-5 mm thick alloy strip made of 1-6 wt. % Mg, <1.2 wt. % Mn, <1 wt. % Cu, <1 wt. % Zn, <3 wt. % Si, <2 wt. % Fe, <0.4 wt. % Cr, Zr<0.3, other elements <0.1 each, total of <0.5, the remainder being Al, cutting a blank from the strip, locally or totally heating the blank at a temperature of 150-350° C. for <30 secs, and swaging the heated blank with the aid of heated tools, at least partially, at a temperature of 150-350° C. in the presence of a lubricant which is compatible with later operations. The swaged parts are automotive body work parts.Type: GrantFiled: February 24, 2004Date of Patent: July 16, 2013Assignee: Constellium FranceInventors: Pierre Litalien, Alain Legendre, Dominique Daniel, Guy-Michel Raynaud
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Publication number: 20130126051Abstract: An aluminum alloy conductor, which has a specific aluminum alloy composition of Al—Fe—Mg—Si—Cu—(TiN), Al—Fe, Al—Fe—Mg—Si, or Al—Fe—Mg—Si—Cu, which has a recrystallized texture of 40% or more of an area ratio of grains each having a (111) plane and being positioned in parallel to a cross-section vertical to a wire-drawing direction of a wire, and which has a grain size of 1 to 30 ?m on the cross-section vertical to the wire-drawing direction of the wire; and a production method thereof.Type: ApplicationFiled: January 14, 2013Publication date: May 23, 2013Applicants: FURUKAWA AUTOMOTIVE SYSTEMS INC., FURUKAWA ELECTRIC CO., LTD.Inventors: Furukawa Electric Co., Ltd., Furukawa Automotive Systems Inc.
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Publication number: 20130126055Abstract: An aluminum alloy conductor, having a specific aluminum alloy composition of Al—Fe—Cu—Mg—Si—(TiN) or Al—Fe—(Cu/Mg/Si)—(TiN), in which, on a cross-section vertical to a wire-drawing direction, a grain size is 1 to 20 ?m, and a distribution density of a second phase with a size of 10 to 200 nm is 1 to 102 particles/?m2; and a production method thereof.Type: ApplicationFiled: January 17, 2013Publication date: May 23, 2013Applicants: FURUKAWA AUTOMOTIVE SYSTEMS INC., FURUKAWA ELECTRIC CO., LTD.Inventors: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
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Publication number: 20130112323Abstract: The present invention provides an aluminum alloy sheet for forming which is a high-Mg-content Al—Mg alloy sheet reduced in ?-phase precipitation and improved in press formability. This aluminum alloy sheet for forming comprises an Al—Mg alloy containing 6.0-15.0 mass % Mg. In each of square regions, each side of which has the dimension of the whole sheet width (W), that are set in a surface of the alloy sheet, the concentration of Mg is measured at width-direction measurement points, Px, set at given intervals a and b respectively in the sheet-width direction and the sheet-length direction, and the average of the values of Mg concentration measured at the plurality of width-direction measurement points (Px) is taken as a width-direction average Mg concentration (Co).Type: ApplicationFiled: August 23, 2011Publication date: May 9, 2013Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Mitsuhiro Abe, Makoto Morishita
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Publication number: 20130092294Abstract: The invention concerns a process to manufacture a flat-rolled product, notably for the aeronautic industry containing aluminum alloy comprising 2.1% to 3.9% Cu by weight, 0.7% to 2.0% Li by weight, 0.1% to 1,0% Mg by weight, 0% to 0.6% Ag by weight, 0% to 1% Zn by weight, at least 0.20% Fe+Si by weight, at least one element chosen from Zr, Mn, Cr, Sc, Hf and Ti, the quantity of said element, if chosen, being 0.05% to 0.18% by weight for Zn, 0.1% to 0.6% by weight for Mn, 0.05% to 0.3% by weight for Cr, 0.02% to 0.2% by weight for Sc, 0.05% to 0.5% by weight for Hf and 0.01% to 0.15% by weight for Ti, the other elements at most 0.05% by weight each and 0.15% by weight in total, the rest being aluminum, in which, notably a flattening and/or stretching is performed with a cumulated deformation of at least 0.5% and less than 3%, and a short heat-treatment is performed in which the sheet reaches a temperature between 130° C. and 170° C. for a period of 0.1 to 13 hours.Type: ApplicationFiled: October 12, 2012Publication date: April 18, 2013Applicant: CONSTELLIUM FRANCEInventor: CONSTELLIUM FRANCE
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Patent number: 8420011Abstract: The present invention provides an Al—Mg series alloy sheet of high-Mg with improved press formability and homogeneity which can be applied to automobile outer panels and inner panels. This is an Al—Mg series aluminum alloy sheet having 0.5 to 3 mm in thickness cast by twin-roll continuous casting and cold rolled, comprising over 8% but not more than 14% Mg, 1.0% or less Fe, and 0.5% or less Si with the remainder being Al and unavoidable impurities wherein the mean conductivity of the aluminum alloy sheet is in the range of at least 20 IACS % but less than 26 IACS %, the strength-ductility balance (tensile strength×total elongation) as a material property of the aluminum alloy sheet is 11000 (MPa %) or more, and the homogeneity and press formability of the sheet have been improved.Type: GrantFiled: January 13, 2006Date of Patent: April 16, 2013Assignee: Kobe Steel, Ltd.Inventors: Makoto Morishita, Katsushi Matsumoto, Shigenobu Yasunaga, Takashi Inaba
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Patent number: 8409373Abstract: A two or three phase aluminum alloy having high strength, modulus, ductility and toughness, comprising a fine grain matrix phase nano L12 alloy having a particle size ranging from about 20 nm to 5 microns and a more ductile larger aluminum alloy coarse grain phase having a particle size ranging from about 25 to 250 microns. The fine grain matrix phase alloy comprises aluminum, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. The alloy may also include ceramic reinforcements in addition to the fine grain matrix phase and the coarse grain phase.Type: GrantFiled: April 18, 2008Date of Patent: April 2, 2013Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Patent number: 8366846Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.Type: GrantFiled: March 26, 2009Date of Patent: February 5, 2013Assignee: Kobe Steel, Ltd.Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
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Patent number: 8357249Abstract: A high strength aluminum alloy is suitable for ultra thick gauge wrought product. The alloy can have 6 to 8 wt % zinc, 1 to 2 wt % magnesium, and dispersoid forming elements such as Zr, Mn, Cr, Ti, and/or Sc with the balance made of aluminum and incidental elements and/or impurities. The alloy is suitable for many uses, including in molds for injection-molded plastics.Type: GrantFiled: June 29, 2007Date of Patent: January 22, 2013Assignee: Constellium Rolled Products Ravenswood, LLCInventors: Alex Cho, Kenneth Paul Smith, Victor B. Dangerfield
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Publication number: 20120291926Abstract: The disclosure relates to an alloy comprising, by weight, about 5.8% to about 6.8% zinc, about 2.5% to about 3.0% magnesium, about 1.5% to about 2.3% copper, 0% to about 0.2% scandium, 0% to about 0.2% zirconium, and optionally less than about 0.50% silver, the balance essentially aluminum and incidental elements and impurities. In embodiments, the alloy has a stress-corrosion cracking threshold stress of at least about 240 MPa using an ASTM G47 short-transverse test specimen and a yield strength of at least about 510 MPa using an ASTM E8 longitudinal test specimen.Type: ApplicationFiled: May 21, 2012Publication date: November 22, 2012Inventors: Abhijeet Misra, James A. Wright
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Publication number: 20120222783Abstract: The invention relates to a method for producing a strip made of an AlMgSi alloy in which a rolling ingot is cast of an AlMgSi alloy, the rolling ingot is subjected to homogenization, the rolling ingot which has been brought to rolling temperature is hot-rolled, and then is optionally cold-rolled to the final thickness thereof. The problem of providing a method for producing an aluminum strip made of an AlMgSi alloy and an aluminum strip, which has a higher breaking elongation with constant strength and therefore enables higher degrees of deformation in producing structured metal sheets, is solved in that the hot strip has a temperature of no more than 130° C. directly at the exit of the last rolling pass, preferably a temperature of no more than 100° C., and the hot strip is coiled at that or a lower temperature.Type: ApplicationFiled: December 29, 2011Publication date: September 6, 2012Applicant: HYDRO ALUMINIUM DEUTSCHLAND GMBHInventors: Henk-Jan Brinkman, Thomas Wirtz, Dietmar Schröder, Eike Brünger, Kai-Friedrich Karhausen
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Publication number: 20120152415Abstract: The invention relates to a manufacturing process for flat-rolled products made of an alloy containing aluminum, including the steps of production, casting, homogenization, rolling at temperature greater than 400° C., solution heat treating, quenching, stretching between 2 and 3.5% and aging. The invention also relates to flat-rolled products obtained by this process, which offer a favorable compromise of properties between mechanical resistance under compression and stretching and fracture toughness. The products according to the invention are useful in particular for the manufacture of upper wing skins.Type: ApplicationFiled: December 16, 2011Publication date: June 21, 2012Applicant: CONSTELLIUM FRANCEInventors: Armelle DANIELOU, Gaelle POUGET, Christophe SIGLI, Timothy WARNER
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Publication number: 20120138195Abstract: The invention relates to a method for manufacturing a product comprising an AlCu alloy comprising (weight per cent): Cu: 3.8-5.5 Mg: 0.2-0.8 Mn: 0.2-0.6 Ag 0.2-0.5 Si<0.15 Fe<0.20 Zn<0.25 Cr<0.05 Zr<0.10, Ti<0.15 others <0.05, remainder aluminium. In an embodiment the method comprises naturally aging the product forming in at least one process, such as stretch forming, drawing, flow spinning, and/or bending and artificial aging at a temperature from 280 to 340° F. (138 to 171° C.) for a duration from 6 to 36 hours. The method is particularly useful to make armor products.Type: ApplicationFiled: December 1, 2011Publication date: June 7, 2012Applicant: CONSTELLIUM ROLLED PRODUCTS RAVENSWOOD, LLCInventors: Michael PHILBROOK, Michael M. NIEDZINSKI
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Publication number: 20120111459Abstract: A production method of the present invention includes a step of obtaining an aluminum alloy melt having an alloy composition containing Fe: 0.2 to 0.35 mass %, Cu: 0.05 to 0.20 mass %, Mn: 0.3 to 0.6 mass %, Mg: 1.3 to 2.0 mass %, Zn: 4.6 to 5.1 mass %, and Zr: 0.1 mass % or more, a sum of Zr and Ti being 0.2 mass % or less, the composition satisfying a relation of ([Mg mass %]??0.5×[Zn mass %]+3.8) and a relation of ([Ti mass %]/[Zr mass %]?0.2), and the balance being aluminum and inevitable impurities, and a step of obtaining an aluminum alloy ingot having a structure that has a DAS of 40 ?m or less and an average crystal grain diameter of 8 pm or less by continuously casting the aluminum alloy melt at a casting rate satisfying ([maximum casting rate (mm/min)]??1.43×[casting diameter (mm)]+500), and a step of obtaining an aluminum alloy cast member by subjecting the aluminum alloy ingot to a homogenization treatment in which the ingot is held for 1 hour at a temperature of 450 to 600° C.Type: ApplicationFiled: April 28, 2010Publication date: May 10, 2012Applicant: SHOWA DENKO K.K.Inventor: Hideki TAKEMURA
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Publication number: 20120103476Abstract: Improved 5xxx aluminum alloys having an improved combination of properties are disclosed. The new 5xxx aluminum alloys generally contain 0.50 to 3.25 wt. % Mg, 0.05 to 0.20 wt. % Sc, 0.05 to 0.20 wt. % Zr, up to 0.50 wt. % in total of Cu and Ag, less than 0.10 wt. % Mn, up to 0.30 wt. % in total of Cr, V and Ti, up to 0.50 wt. % in total of Ni and Co, up to 0.25 wt. % Fe, up to 0.25 wt. % Si, up to 0.50 wt. % Zn, and up to 0.10 wt. % of any other element, with the total of these other elements not exceeding 0.35 wt. %, the balance being aluminum. The new 5xxx aluminum alloys may be used in high strength electrical conductor products, among others.Type: ApplicationFiled: October 28, 2011Publication date: May 3, 2012Applicant: Alcoa Inc.Inventors: John M. Newman, Francine S. Bovard, Ralph R. Sawtell
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Patent number: 8157934Abstract: A wear-resistant aluminum alloy material excellent in workability and wear-resistance is provided. A wear-resistant aluminum alloy material excellent in workability includes Si: 13 to 15 mass %, Cu: 5.5 to 9 mass %, Mg: 0.2 to 1 mass %, Ni: 0.5 to 1 mass %, P: 0.003 to 0.03 mass %, and the balance being Al and inevitable impurities. An average particle diameter of primary Si particles is 10 to 30 ?m, an area occupancy rate of the primary Si particles in cross-section is 3 to 12%, an average particle diameter of intermetallic compounds is 1.5 to 8 ?m, and an area occupancy rate of the intermetallic compounds in cross-section is 4 to 12%.Type: GrantFiled: November 8, 2007Date of Patent: April 17, 2012Assignee: Showa Denko K.K.Inventor: Yasuo Okamoto
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Publication number: 20120087826Abstract: The present invention discloses a high strength Al—Zn—Mg—Cu (7000 series) alloy that can be cast, the cast alloy having a tensile strength of at least 500 megapascals (MPa) and 4% elongation. The cast alloy composition can include about 5.5-9.0 weight percent (wt. %) of zinc, 2.0-3.5 wt. % of magnesium, 0.1-0.5 wt. % scandium, 0.05-0.20 wt. % zirconium, 0.5-3.0 wt. % copper, 0.10-0.45 wt. % manganese, 0.01-0.35 wt. % iron, 0.01-0.20 wt. % silicon with a balance of aluminum and possible casting impurities. The alloy also has good fluidity comparable to high silicon cast aluminum alloys and components can be manufactured using direct chill casting, sand casting, and/or sand casting under high pressure.Type: ApplicationFiled: October 4, 2011Publication date: April 12, 2012Applicant: UES, INC.Inventors: Oleg N. Senkov, Svetlana V. Senkova
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Patent number: 8147624Abstract: The present invention relates to an electrode composed of an Al-M-Cu based alloy, to a process for preparing the Al-M-Cu based alloy, to an electrolytic cell comprising the electrode the use of an Al-M-Cu based alloy as an anode and to a method for extracting a reactive metal from a reactive metal-containing source using an Al-M-Cu based alloy as an anode.Type: GrantFiled: June 13, 2006Date of Patent: April 3, 2012Assignee: University of LeedsInventors: Animesh Jha, Xiaobing Yang
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Publication number: 20120048390Abstract: Aluminum-based alloys for casting or wrought processing having improved combinations of properties, including improved high temperature strength, are provided. The alloys generally comprise copper, magnesium, silver, and titanium, along with scandium and/or cobalt. Zirconium, zinc, and/or vanadium may also optionally be present in the alloy. When cobalt is present in the alloy, nickel may also optionally be present. Cast and wrought products, as well as methods of making the same using the alloys, are also disclosed.Type: ApplicationFiled: August 25, 2011Publication date: March 1, 2012Applicant: SPIRIT AEROSYSTEMS, INC.Inventors: Rahbar Nasserrafi, LaVerne L. Waalkes, Gerald E. Hicks, Kevin Obrachta, David E. Jakstis
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Patent number: 8105449Abstract: An aluminum alloy extruded product includes an aluminum alloy including 6.0 to 7.2 mass % of Zn, 1.0 to 1.6 mass % of Mg, 0.1 to 0.4 mass % of Cu, at least one component selected from the group consisting of Mn, Cr, and Zr in a respective amount of 0.25 mass % or less and a total amount of 0.15 to 0.25 mass %, 0.20 mass % or less of Fe, and 0.10 mass % or less of Si, with the balance substantially being aluminum, the aluminum alloy extruded product having a hollow cross-sectional shape, a recrystallization rate of 20% or less of a cross-sectional area of the extruded product, and a 0.2% proof stress of 370 to 450 MPa.Type: GrantFiled: September 26, 2006Date of Patent: January 31, 2012Assignee: Aisin Keikinzoku Co., Ltd.Inventors: Arata Yoshida, Shinji Makino, Tomoo Yoshida
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Patent number: 8088234Abstract: An AA2000-series alloy including 2 to 5.5% Cu, 0.5 to 2% Mg, at most 1% Mn, Fe <0.25%, Si >0.10 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: GrantFiled: July 5, 2007Date of Patent: January 3, 2012Assignee: Aleris Aluminum Koblenz GmbHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Publication number: 20110297278Abstract: An aluminium alloy product for manufacturing structural components, made from direct chill casting ingots comprises, based on wt %: Zn 7.5˜8.7, Mg 1.1˜2.3, Cu 0.5˜1.9, Zr 0.03˜0.20, the balance being Al, incidental elements and impurities. The levels of Zn, Mg, Cu, and Zr in the aluminum alloy products satisfy the expressions of (a) 10.5?Zn+Mg+Cu?11.0; (b) 5.3?(Zn/Mg)+Cu?6.0; and (c) (0.24?D/4800)?Zr?(0.24?D/5000). D is the minimum length of a line section connecting any two points on the periphery of the cross section of the ingot and passing through the geometrical center of the cross section. 250 mm?D?1000 mm. The aluminum alloy products have a superior combination of strength and damage tolerance, and exhibit homogeneous and consistent performance on the surface, at various depths under the surface, and in the core of the product. A method of producing the aluminum alloy products is also provided.Type: ApplicationFiled: June 25, 2010Publication date: December 8, 2011Applicant: General Research Institute for Nonferrous MetalsInventors: Baiqing Xiong, Yongan Zhang, Baohong Zhu, Xiwu Li, Zhihui Li, Feng Wang, Hongwei Liu
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Publication number: 20110259479Abstract: An aluminium alloy product having high strength, excellent corrosion resistance and weldability, having the following composition in wt. %: Mg 3.5 to 6.0, Mn 0.4 to 1.2, Fe<0.5, Si<0.5, Cu<0.15, Zr<0.5, Cr<0.3, Ti 0.03 to 0.2, Sc<0.5, Zn<1.7, Li<0.5, Ag<0.4, optionally one or more of the following dispersoid forming elements selected from the group consisting of erbium, yttrium, hafnium, vanadium, each<0.5 wt. %, and impurities or incidental elements each<0.05, total<0.15, and the balance being aluminium.Type: ApplicationFiled: July 6, 2011Publication date: October 27, 2011Applicant: Aleris Aluminum Koblenz GmbHInventors: Nadia Telioui, Steven Dirk Meijers, Andrew Norman, Achim Buerger, Sabine Maria Spangel
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Publication number: 20110247736Abstract: An extruded member of Al—M13 Si aluminum alloy specially composed of Mg, Si, Fe, Cu, Zn, Ti, etc. which has the equiaxed re-crystallized grain structure in which intergranular precipitates 1 ?m or larger are separate from one another at large average intervals and there are many cube orientations over the entire thickness region thereof so that it excels in both flexural crushing performance and corrosion resistance. The extruded member is suitable for use as automotive body reinforcement members which need outstanding lateral crushing performance under severe collision conditions as well as good corrosion resistance.Type: ApplicationFiled: June 3, 2011Publication date: October 13, 2011Applicant: KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Keiji MORITA, Shinji Yoshihara, Manabu Nakai, Shigenobu Yasunaga
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Publication number: 20110198003Abstract: An aluminum alloy forging material of the present invention is constituted by an aluminum alloy cast product obtained by subjecting an aluminum alloy ingot having a structure in which a secondary dentrite arm spacing (DAS) is 40 ?m or less and an average grain diameter of crystallized substances is 8 ?m or less to homogenization treatment for holding the ingot for one hour or more under temperature conditions of 450 to 510° C., wherein the ingot is obtained by continuously casting a molten aluminum alloy having an alloy composition consisting of: Si: 0.80 to 1.15 mass %; Fe: 0.2 to 0.5 mass %; Cu: 3.8 to 5 mass %; Mn: 0.8 to 1.15 mass %; Mg: 0.5 to 0.8 mass %; Zr: 0.05 to 0.13 mass %; and Ti contained in such an amount that a sum of Ti and Zr is 0.Type: ApplicationFiled: December 12, 2008Publication date: August 18, 2011Applicant: SHOWA DENKO K.K.Inventor: Hideki Takemura
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Publication number: 20110140517Abstract: An aluminum alloy, an aluminum alloy wire, an aluminum alloy stranded wire, a covered electric wire, and a wire harness that are of high toughness and high electrical conductivity, and a method of manufacturing an aluminum alloy wire are provided. The aluminum alloy wire contains not less than 0.005% and not more than 2.2% by mass of Fe, and a remainder including Al and an impurity. It may further contain not less than 0.005% and not more than 1.0% by mass in total of at least one additive element selected from Mg, Si, Cu, Zn, Ni, Mn, Ag, Cr, and Zr. The Al alloy wire has an electrical conductivity of not less than 58% IACS and an elongation of not less than 10%. The Al alloy wire is manufactured through the successive steps of casting, rolling, wiredrawing, and softening treatment.Type: ApplicationFiled: June 11, 2009Publication date: June 16, 2011Inventors: Misato Kusakari, Yoshihiro Nakai, Taichirou Nishikawa, Yoshiyuki Takaki, Yasuyuki Ootsuka
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Publication number: 20110126947Abstract: The subject of the invention is a cast part with high static mechanical strength, and for fatigue and hot creep, made of aluminum alloy of composition: Si: 3-11%, preferably 5.0-9.0% Fe <0.50%, preferably <0.30%, preferably still <0.19% or even 0.12% Cu: 2.0-5.0%, preferably 2.5-4.2%, preferably still 3.0-4.0% Mn: 0.05-0.50%, preferably 0.08-0.20% Mg: 0.10-0.25%, preferably 0.10-0.20% Zn: <0.30%, preferably <0.10% Ni: <0.30%, preferably <0.10% V: 0.05-0.19%, preferably 0.08-0.19%, preferably still 0.10-0.19% Zr: 0.05-0.25%, preferably 0.08-0.20% Ti: 0.01-0.25%, preferably 0.05-0.20% other elements <0.05% each and 0.15% in total, the rest aluminum. It more particularly relates to cylinder heads for supercharged diesel or petrol internal combustion engines.Type: ApplicationFiled: July 1, 2009Publication date: June 2, 2011Applicant: RIO TINTO ALCAN INTERNATIONAL LIMITEDInventor: Michel Garat
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Patent number: 7909947Abstract: High strength heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, copper, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.Type: GrantFiled: October 7, 2010Date of Patent: March 22, 2011Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Patent number: 7892482Abstract: The invention concerns a method for producing a substance during which an aluminum base alloy is produced that has a content of 5.5 to 13.0% by mass of silicon and a content of magnesium according to formula Mg [% by mass]=1.73×Si [% by mass]+m with m=1.5 to 6.0% by mass of magnesium, and has a copper content ranging from 1.0 to 4.0% by mass. The base alloy is then subjected to at least one hot working and, afterwards, to a heat treatment consisting of solution annealing, quenching and artificial aging. The magnesium is added based on the respectively desired silicon content according to the aforementioned formula. The material obtained by using the inventive method comprises having a low density and a high strength.Type: GrantFiled: February 15, 2005Date of Patent: February 22, 2011Assignees: Mahle GmbH, Peak Werkstoff GmbHInventors: Ulrich Bischofberger, Peter Krug, Gero Sinha
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Publication number: 20110030856Abstract: The invention relates to a wrought product such as an extruded, rolled and/or forged aluminum alloy-based product, comprising, in weight %: Cu: 3.0-3.9; Li: 0.8-1.3; Mg: 0.6-1.0; Zr: 0.05-0.18; Ag: 0.0-0.5; Mn: 0.0-0.5; Fe+Si?0.20; Zn?0.15; at least one element from among: Ti: 0.01-0.15; Sc: 0.05-0.3; Cr: 0.05-0.3; Hf: 0.05-0.5; other elements ?0.05 each and ?0.15 total, remainder aluminum. The invention also relates to the process for producing said product. The products according to the invention are particularly useful in the production of thick aluminum products intended for producing structural elements in the aeronautical industry.Type: ApplicationFiled: June 22, 2010Publication date: February 10, 2011Applicant: ALCAN RHENALUInventors: Timothy WARNER, Christophe Sigli, Cedric Gasqueres, Armelle Danielou
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Patent number: 7883590Abstract: A method of forming high temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, copper, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Lithium is an optional alloying element.Type: GrantFiled: November 4, 2010Date of Patent: February 8, 2011Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Patent number: 7879162Abstract: High strength aluminum magnesium alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. These alloys may also optionally contain zinc, copper, lithium and silicon.Type: GrantFiled: April 18, 2008Date of Patent: February 1, 2011Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20110017370Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf ° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.Type: ApplicationFiled: March 26, 2009Publication date: January 27, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd,)Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
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Publication number: 20110017359Abstract: High strength heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, copper, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.Type: ApplicationFiled: October 7, 2010Publication date: January 27, 2011Applicant: UNITED TECHNOLOGIES CORPORATIONInventor: Awadh B. Pandey
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Patent number: 7875133Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, copper, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Lithium is an optional alloying element.Type: GrantFiled: April 18, 2008Date of Patent: January 25, 2011Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20110011501Abstract: The invention relates, according to a first aspect, to a process for the heat treatment of a cylinder head-type casting made from an aluminium alloy, in particular an alloy of aluminium, of silicon and of magnesium, and where appropriate of copper, comprising the steps of: —solution annealing (L) of the part for a time between three and ten hours; —quenching (S) of the part in air or in a fluidized bed; —tempering (H) of the part at the peak of resistance, or in the vicinity of the peak of resistance to attain a level of resistance of the part at least equal to 85% of the maximum level of resistance at the tempering temperature in question. According to a second aspect, the invention relates to the castings obtained at the end of the process according to the invention, and which have an improved fatigue resistance.Type: ApplicationFiled: June 19, 2008Publication date: January 20, 2011Applicant: MONTUPET S.A.Inventors: Philippe Meyer, Denis Massinon, Julien Morichon
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Patent number: 7824607Abstract: Disclosed is an aluminum alloy sheet resistant to deterioration through natural aging. The aluminum alloy sheet is an Al—Mg—Si aluminum alloy sheet containing 0.35 to 1.0 percent by mass of magnesium; 0.5 to 1.5 percent by mass of silicon; 0.01 to 1.0 percent by mass of manganese; and 0.001 to 1.0 percent by mass of copper, with the remainder being aluminum and inevitable impurities, in which the amount of dissolved silicon is 0.55 to 0.80 percent by mass, the amount of dissolved magnesium is 0.35 to 0.60 percent by mass, and the ratio of the former to the latter is 1.1 to 2. The aluminum alloy sheet may further contain 0.005 to 0.2 percent by mass of titanium with or without 0.0001 to 0.05 percent by mass of boron.Type: GrantFiled: December 17, 2007Date of Patent: November 2, 2010Assignee: Kobe Steel, Ltd.Inventors: Katsura Kajihara, Takeshi Kudo, Yasuhiro Aruga, Katsushi Matsumoto
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Patent number: 7811395Abstract: High strength heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, copper, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.Type: GrantFiled: April 18, 2008Date of Patent: October 12, 2010Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20100252148Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, magnesium, at least one of silicon, copper and manganese, at least one of scandium, erbium, thulium, ytterbium, and lutetium, and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.Type: ApplicationFiled: April 7, 2009Publication date: October 7, 2010Applicant: UNITED TECHNOLOGIES CORPORATIONInventor: Awadh B. Pandey
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Patent number: 7732059Abstract: A heat exchanger tube having enhanced corrosion resistance and improved resistance to high burst pressures. The heat exchanger tube comprises an aluminum alloy that consists essentially of about 0.01-1.5% silicon, up to about 1.2% copper, up to about 2.0% manganese, about 0.01-1.0% iron, about 0.01-5.0% zinc, up to about 0.02% titanium and the balance substantially aluminum and incidental elements and impurities.Type: GrantFiled: June 21, 2005Date of Patent: June 8, 2010Assignee: Alcoa Inc.Inventors: Baolute Ren, Raymond J. Kilmer, John F. Butler, Jr.