Magnesium Containing Patents (Class 148/439)
  • Patent number: 5122196
    Abstract: The sheet metal which has recrystallized as fine grains and has superplastic characteristics consists of a work-hardenable, age-hardenable AlMgZn alloy. After continuous casting, the alloy containing 3-5.5% of magnesium, 2-8% of zinc, 0.4% of copper, 0-1% of manganese, 0-0.5% of iron, 0-0.4% of chromium, 0-0.4% of molybdenum, 0-0.4% of zirconium, 0-0.3% of silicon and 0-0.05% of titanium, the remainder being aluminium of commercial purity, is homogenized and rolled off hot. After an optional intermediate annealing, the strip is rolled off cold to the final thickness using a high degree of cold rolling, recrystallized, using rapid heating to effect softening, and cooled.
    Type: Grant
    Filed: June 4, 1991
    Date of Patent: June 16, 1992
    Assignee: Alusuisse-Lonza Services Ltd.
    Inventor: Philippe Fernandez
  • Patent number: 5122208
    Abstract: An improved aluminum-silicon alloy having relatively substantial additions of tin and bismuth is provided which is particularly wear-resistant and sufficiently self-lubricating so as to be suitable for use in a wearing component even when poorly lubricated. The relatively high tin and bismuth additions within the alloy cooperate with the other elemental additions so as to provide a sufficiently low friction bearing surface (or self-lubricity) which significantly enhances the wear resistant properties of the alloy. In particular, the preferred aluminum alloy is used to form a socket plate which receives high strength steel bearing members within a compressor unit of an automobile air conditioning system. The improved aluminum alloy minimizes wear and alleviates galling of the socket plate during use.
    Type: Grant
    Filed: July 22, 1991
    Date of Patent: June 16, 1992
    Assignee: General Motors Corporation
    Inventor: Muftau M. Alabi
  • Patent number: 5122339
    Abstract: Welding alloys based upon aluminum, copper, mangesium, silver and lithium have been found to possess exceptional properties such as resistance to hot cracking, high strength and ductility, and an unexpected natural aging response. The aluminum-base alloys may contain 3.5 to 7 weight percent Cu, 0.05 to 1.5 weight percent Mg, 0.01 to 2 weight percent Ag, 0.1 to 4 weight percent Li, and 0.01 to 2 weight percent grain refiner.
    Type: Grant
    Filed: February 22, 1990
    Date of Patent: June 16, 1992
    Assignee: Martin Marietta Corporation
    Inventors: Joseph R. Pickens, Frank H. Heubaum, Lawrence S. Kramer
  • Patent number: 5116428
    Abstract: Novel aluminum alloy composition and process for producing aluminum rolled semifinished strip material having a grain structure with grain diameters less than about 11 um, and having less than about 5 vol. % of rod shaped intermetallic phases. The present process comprises the steps of homogenizing rolling ingots of the present alloys, hot-rolling and the cold-rolling the ingots without intermediate annealing, and finally annealing the cold-rolled bars having a thickness between about 40 and 250 um.
    Type: Grant
    Filed: March 7, 1991
    Date of Patent: May 26, 1992
    Assignee: Vereingte Aluminum-Werke Aktiengesellschaft
    Inventor: Jochen Hasenclever
  • Patent number: 5116572
    Abstract: An aluminum-lithium alloy exhibiting good fracture toughness and relatively high strength has a nominal composition of 2.2 percent lithium, 0.6 percent magnesium, 2.5 percent copper, 0.12 percent zirconium with the balance being aluminum and trace elements.
    Type: Grant
    Filed: August 28, 1989
    Date of Patent: May 26, 1992
    Assignee: The Boeing Company
    Inventors: G. Hari Narayanan, R. Eugene Curtis, William E. Quist, Michael V. Hyatt, Sven E. Axter
  • Patent number: 5114505
    Abstract: A composite aluminum-base alloy having a mechanically alloyed matrix alloy. The matrix alloy has about 4-40 percent by volume aluminum-containing intermetallic phase. The aluminum-containing intermetallic phase includes at least one element selected from the group consisting of niobium, titanium and zirconium. The intermetallic phase is essentially insoluble in the matrix alloy below one half of the solidus temperature of the matrix alloy. The balance of the matrix alloy is principally aluminum. A stiffener of 5 to 30 percent by volume of the composite aluminum-base alloy is dispersed within the metal matrix.
    Type: Grant
    Filed: August 30, 1990
    Date of Patent: May 19, 1992
    Assignee: Inco Alloys International, Inc.
    Inventors: Prakash K. Mirchandani, Raymond C. Benn, Walter E. Mattson
  • Patent number: 5108516
    Abstract: The invention concerns an alloy based on Al and essentially containing Li, Cu, Mg and Zr as its chief elements. It has good cold deformation capability, particularly when sheets or strips are being cold rolled, and good damage resistance, that is to say essentially good resistance to fatigue and corrosion under tension, and good fracture toughness. The alloy is of the following composition, by weight: from 1.7 to 2.25% Li; from 1.0 to 1.5% Cu; from 1.0 to 1.8% Mg; from 0.04 to 0.15% Zr; up to 2% Zn; up to 0.15% Fe; up to 0.15% Si; up to 0.5% Mn; up to 0.25% Cr; others: each .ltoreq.0.05%, total .ltoreq.0.15%; remainder Al. The alloy can be used as a structural element, particularly in the aircraft and space industries.
    Type: Grant
    Filed: July 9, 1991
    Date of Patent: April 28, 1992
    Assignee: Cegedur Pechiney Rhenalu
    Inventor: Michel Doudeau
  • Patent number: 5108519
    Abstract: Disclosed is a process for forming a recrystallized forged product having low anisotropy or unrecrystallized forged products having high strength comprising providing a body of a lithium-containing aluminum base alloy comprised of 0.2 to 5 wt. % Li, 0.05 to 6 wt. % Mg, at least 2.45 wt. % Cu, 0.05 to 2 wt. % Zn, 0.5 wt. % max. Fe, 0.5 wt. % max. Si, at least one of the elements selected from the group consisting of Cr, V, Sc, Hf, Mn, Ag, In, Ti, Ni, Fe and Zr, with Cr, V, Ti and Zr in the range of 0.01 to 0.2 wt. %, Mn, Ni, Fe and Ag in the range of 0.01 to 1 wt. % and Hf, Sc and In in the range of 0.01 to 0.5 wt. %.
    Type: Grant
    Filed: June 15, 1990
    Date of Patent: April 28, 1992
    Assignee: Aluminum Company of America
    Inventors: Kevin P. Armanie, G. William Kuhlman, Roberto J. Rioja, Amiya K. Chakrabarti
  • Patent number: 5106429
    Abstract: A process for the production of strip stock from an alloy is provided. The strip stock produced from the alloy is suitable for the fabrication of both container ends and container bodies in thinner gauges than are typically employed, has low earing characteristics and may be derived from recycled aluminum scrap. The alloy preferably has a magnesium concentration of from about 2 to about 2.8 weight percent and a manganese concentration of from about 0.9 to about 1.6 weight percent. The process preferably includes continuous chill block casing the alloy melt into a strip, hot rolling the strip to a first thickness, annealing the hot rolled strip and then cold rolling the annealed strip to a final thickness. Cold rolling preferably includes two stages, with an intermediate anneal step between the two stages. The process increases tensile and yield strength while decreasing earing texture, even in very thin gauges, such as 0.010 inches.
    Type: Grant
    Filed: September 5, 1990
    Date of Patent: April 21, 1992
    Assignee: Golden Aluminum Company
    Inventors: Donald C. McAuliffe, Ivan M. Marsh
  • Patent number: 5104465
    Abstract: An aluminum sheet having novel properties is provided. The strip stock is suitable for the fabrication of both container ends and container bodies in thinner gauges than are typically employed, has low earing characteristics and may be derived from recycled aluminum scrap. An alloy particularly suited to the fabrication of the aluminum sheet preferably has a magnesium concentration of from about 2 to about 2.8 weight percent and a manganese concentration of from about 0.9 to about 1.6 weight percent. A process particularly suited to the fabrication of the aluminum sheet preferably includes continuous chill block casting the alloy melt into a strip, hot rolling the strip to a first thickness, annealing the hot rolled strip and then cold rolling the annealed strip to a final thickness. Cold rolling preferably includes two stages with an intermediate anneal step between the two stages. The process increases tensile and yield strength while decreasing earing percentage, even in very thin gauges, such as 0.
    Type: Grant
    Filed: September 5, 1990
    Date of Patent: April 14, 1992
    Assignee: Golden Aluminum Company
    Inventors: Donald C. McAuliffe, Ivan M. Marsh
  • Patent number: 5080728
    Abstract: Production of a thin aluminum alloy strip containing iron, manganese and silicon by hot rolling and cold rolling with a subsequent final annealing, includes the steps of (a) producing a bar by a continuous casting process, from 0.7-1.15% by weight Fe; 0.5-2.0% by weight Mn; and less than 0.6% by weight Si; as well as impurities, none of which exceeds 0.03% by weight, the remainder of the bar being aluminum; (b) homogenizing the bar for 2 to 20 hours at a temperature from 620.degree. to 480.degree. C., after which the bar is (c) hot rolled in a usual manner to a final thickness of 4 mm; then (d) cold rolled without intermediate annealing to a final thickness of 40 to 250 microns; and (e) annealing the cold-rolled strip for 1 to 6 hours at a temperature of 250.degree. to 400.degree. C. The alloy produced has a sub-grain structure, with an average 10 grain diameter of 0.5 to 5 microns, the subgrains constituting at least 50% of the total structure.
    Type: Grant
    Filed: April 23, 1990
    Date of Patent: January 14, 1992
    Assignee: Vereinigte Aluminium-Werke Aktiengellschaft
    Inventor: Jochen Hasenclever
  • Patent number: 5067994
    Abstract: Aluminium alloy and a method of making it, whereby the alloy contains Zr and from 0 to 1% of one or more of the elements Mg, Si, Ag, Ni and Cu, the balance being mainly Al, the alloy being made on the basis of a melt which contains 0.5 to 2% by weight of Zr and which has been cast into particles by being cooled with such a high velocity that the Zr mainly is present in a supersaturated solution. The particles are consolidated and the Zr is precipitated as finely distributed dispersoids after a heat treatment at 300.degree. to 450.degree. C., and the alloy has an electrical conductivity of at least 58% IACS and a 10% softening temperature of at least 400.degree. C. The consolidation may for instance be carried out by extrusion.
    Type: Grant
    Filed: April 5, 1989
    Date of Patent: November 26, 1991
    Assignee: Raufoss AS
    Inventors: Jens P. Brubak, Bard Eftestol, Ferenc Ladiszlaidesz
  • Patent number: 5066342
    Abstract: An aluminum base alloy wrought product having an isotropic texture and a process for preparing the same is disclosed. The product has the ability to develop improved properties in the 45.degree. direction or more uniform properties throughout the thickness and in the short transverse direction in response to an aging treatment and is comprised of 0.2 to 5.0 wt. % Li, 0.05 to 6.0 wt. % Mg, at least 2.45 wt. % Cu, 0.1 to 1.0 wt. % Mn, 0.05 to 12 wt. % Zn, 0.5 wt. % max. Fe, 0.5 wt. % max. Si, the balance aluminum and incidental impurities. The product has imparted thereto, prior to a hot rolling step, a recrystallization effect to provide therein after hot rolling a metallurgical structure generally lacking intense work texture characteristics. After an aging step, the product has improved levels of properties in the 45.degree. direction or more uniform properties throughout the thickness and in the short transverse direction.
    Type: Grant
    Filed: June 19, 1989
    Date of Patent: November 19, 1991
    Assignee: Aluminum Company of America
    Inventors: Roberto J. Rioja, Joel A. Bowers, R. Steve James
  • Patent number: 5062901
    Abstract: The present invention provides a method of producing a hardened aluminum alloy sheet comprising the steps of casting an aluminum alloy containing 4.0 to 6.0% Mg in a conventional including, homogenizing, hot rolling, cold rolling, intermediate annealing and stabilizing treatment, the improvement which comprises: the aluminum alloy is provided as an Al-Mg-Cu alloy containing, in addition to Mg, 0.05 to 0.50% Cu; and the Al-Mg-Cu alloy is subjected to a final intermediate annealing treatment comprising a heating to temperatures of 350.degree. to 500.degree. C. and rapid cooling to temperatures of 70.degree. C. or less at a cooling rate of 1.degree. C./sec or more and a finishing cold rolling with a reduction of at least 50%, followed by the stabilizing treatment, thereby providing a hardened aluminum alloy sheet having a superior corrosion resistance together with high levels of strength and formability.
    Type: Grant
    Filed: May 15, 1990
    Date of Patent: November 5, 1991
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventors: Hiroki Tanaka, Shin Tsuchida
  • Patent number: 5061327
    Abstract: Disclosed is a method of producing an unrecrystallized aluminum alloy flat rolled product, e.g., plate or sheet, having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of an aluminum base alloy, heating and hot working the body to a first product. This is followed by reheating, cooling and heat treating the first product prior to further working it to an unrecrystallized plate or sheet product, for example.
    Type: Grant
    Filed: April 2, 1990
    Date of Patent: October 29, 1991
    Assignee: Aluminum Company of America
    Inventors: Diana K. Denzer, John Liu
  • Patent number: 5055255
    Abstract: Disclosed is an aluminum alloy suitable for high temperature applications comprised of at least 9 wt. % Si, 3 to 7 wt. % Ni, 1.5 to 6 wt. % Cu, at least one of the elements selected from Mg, Mn, V, Sc, Fe, Ti, Sr, Zn, B and Cr, the remainder aluminum and impurities.
    Type: Grant
    Filed: April 19, 1990
    Date of Patent: October 8, 1991
    Assignee: Aluminum Company of America
    Inventors: Gerald D. Scott, Barrie S. Shabel, Anthony Morales
  • Patent number: 5055257
    Abstract: Superplastic forming of aluminum work stock is improved by including therein about 0.05% to about 10% or 15% scandium together with up to 0.2 or 0.25% zirconium. In preferred practices, soluble elements such as magnesium are also included in the aluminum alloy. One or more of the elements from the group of scandium, yttrium, gadolinium, holminum, dysprosium, erbium, ytterbium, lutetium, and terbium, may be included in addition to or in lieu of scandium. Heat treatable aluminum alloys such as 7XXX alloys and 2XXX alloys can be made superplastic by including scandium and zirconium to provide very high strength in superplastically formed products.
    Type: Grant
    Filed: September 29, 1989
    Date of Patent: October 8, 1991
    Assignee: Aluminum Company of America
    Inventors: Dhruba J. Chakrabarti, James T. Staley, Stephen F. Baumann, Ralph R. Sawtell, Philip E. Bretz, Craig L. Jensen
  • Patent number: 5053085
    Abstract: The present invention provides high strength, heat resistant aluminum-based alloys having a composition represented by the general formula, Al.sub.a M.sub.b X.sub.cwherein:M is at least one metal element selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Zr, Ti, Mo, W, Ca, Li, Mg, and Si;X is at least one metal element selected from the group consisting of Y, La, Ce, Sm, Nd, Hf, Nb, Ta and Mm (misch metal); anda, b and c are atomic percentages falling within the following ranges:50.ltoreq.a.ltoreq.95, 0.5.ltoreq.b.ltoreq.35 and 0.5.ltoreq.c.ltoreq.25,the aluminum-based alloy being in an amorphous state, microcrystalline state or a composite state thereof. The aluminum-based alloys possess an advantageous combination of properties of high strength, heat resistance, superior ductility and good processability which make them suitable for various applications.
    Type: Grant
    Filed: April 28, 1989
    Date of Patent: October 1, 1991
    Assignees: Yoshida Kogyo K.K., Piston Ring Company, Ltd., Tsuyoshi Masumoto
    Inventors: Tsuyoshi Masumoto, Akihisa Inoe, Katsumasa Odera, Masahiro Oguchi
  • Patent number: 5053286
    Abstract: An aluminum-lead bearing alloy in continuously cast strip form has a lead content in excess of 1% by volume, 4% by weight. The lead phase consists of uniformly distributed spherical particles no more than 25 microns in diameter, and the content of all other constituents other than aluminum totals not more than 10% by weight, the balance being aluminum. The alloy is used in engine bearings wherein an aluminum-lead alloy lining is bonded to a steel backing.
    Type: Grant
    Filed: November 7, 1989
    Date of Patent: October 1, 1991
    Assignee: Federal-Mogul Corporation
    Inventors: George C. Pratt, Warren J. Whitney, Jr.
  • Patent number: 5032359
    Abstract: A family of alloys based upon aluminum-copper-magnesium-silver alloys to which lithium has been added, within specified ranges, exhibits superior ambient- and elevated-temperature strength, superior ductility at ambient and elevated temperatures, extrudability, forgeability, weldability, and an unexpected natural aging response.
    Type: Grant
    Filed: March 23, 1989
    Date of Patent: July 16, 1991
    Assignee: Martin Marietta Corporation
    Inventors: Joseph R. Pickens, Frank H. Heubaum, Lawrence S. Kramer, K. Sharvan Kumar
  • Patent number: 5028393
    Abstract: Disclosed in an Al-based alloy for use as sliding material, superior in fatigue resistance and anti-seizure property consisting, by weight, of 1-10% Zn, 1-15% Si, 0.1-5% Cu, 0.1-5% Pb, 0.005-0.5% Sr, and the balance Al and incidental impurities.
    Type: Grant
    Filed: April 19, 1990
    Date of Patent: July 2, 1991
    Assignee: Daido Metal Company
    Inventors: Tadashi Tanaka, Masaaki Sakamoto, Yoshiaki Sato, Tohru Kato
  • Patent number: 5028276
    Abstract: An improved method of treating an ingot to be made into lithoplate. The method also includes homogenizing and hot and cold rolling the ingot, heating the sheet to cause the formation of crystalline oxides on the surface and then cold rolling the sheet to a finished gauge workpiece.
    Type: Grant
    Filed: February 16, 1990
    Date of Patent: July 2, 1991
    Assignee: Aluminum Company of America
    Inventors: Stephen C. Byrne, M. Elise Hyland
  • Patent number: 5019178
    Abstract: A squeeze formed aluminum-silicon cylinder liner for an internal combustion engine is produced from a melt consisting essentially of the following composition by weight: silicon 14% to 16%, copper 1.9% to 2.2%, nickel 1.0% to 1.4%, magnesium of 0.4% to 0.55%, iron 0.6% to 1.0%, manganese 0.3% to 0.6%, silicon modifier 0.02% to 0.1%, with the balance being aluminum and any unavoidable impurities, the as-formed article having an essentially eutectic microstructure containing not more than 10% of primary alpha-aluminum dendrites and being substantially free from intermetallic particles exceeding 10.mu. in diameter. The growth rate R of the solid phase during solidification is from 1,000 to 2,500 .mu./s and the temperature gradient G at the solid/liquid interface, expressed in .degree.C./cm is such that the ratio G/R is from 100 to 1,000.degree. Cs/cm.sup.2.
    Type: Grant
    Filed: March 21, 1990
    Date of Patent: May 28, 1991
    Assignee: GKN Technology Limited
    Inventors: John Barlow, Philip H. Evans, Nicholas H. Frank, Hamish D. Wilson
  • Patent number: 5017337
    Abstract: An aluminum alloy for magnetic disc substrate excellent in platability is disclosed, which is characterized in that not less than 0.010 wt. % and under 0.03 wt. % of Cu, not less than 2 wt. % and not more than 6 wt. % of Mg and not less than 0.05 wt. % and not more than 2.0 wt. % of Zn are contained, further one or more of over 0.01 wt. % and under 0.05 wt. % of Mn and over 0.01 wt. % and under 0.05 wt. % of Cr are contained, and, as impurity elements, Si, Fe, Ti and other individual unavoidable element are regulated to be not more than 0.1 wt. %, not more than 0.1 wt. %, not more than 0.02 wt. % and not more than 0.02 wt. %, respectively. Zr may be contained additionally in amounts of not less than 0.005 wt. % and under 0.05 wt. %.
    Type: Grant
    Filed: September 26, 1989
    Date of Patent: May 21, 1991
    Assignee: Furukawa Aluminum Co., Ltd.
    Inventors: Motohiro Nabae, Kunihiko Kishino
  • Patent number: 4999061
    Abstract: The combination of strength and fracture toughness properties of aluminum-lithium alloys are significantly enhanced by underaging the alloys at temperatures ranging from 200.degree. F. to below 305.degree. F. for relatively long periods of time.
    Type: Grant
    Filed: April 14, 1989
    Date of Patent: March 12, 1991
    Assignee: The Boeing Company
    Inventors: R. Eugene Curtis, G. Hari Narayanan, William E. Quist
  • Patent number: 4992117
    Abstract: The present invention provides a heat resistant alloy having a composition consisting essentially of, in weight percentages, 4 to 12% of Fe, 1 to less than 4.0% of Si, 1 to 6% of Cu, 0.3 to 3% of Mg, and the balance aluminum and incidental impurities. The aluminum alloy may further contain one or more elements selected from 0.5 to 5 wt. % of V, 0.5 to 5 wt. % of Mo and 0.4 to 4 wt. % of Zr, the total content of these components not exceeding 8 wt. %. Since the heat-resistant aluminum alloys have a superior combination of properties of high tensile strength, good ductility and high fatigue strength at elevated temperatures up to 200.degree. C. as well as moderate temperatures, they can be applied to structural members, such as connecting rods, of internal combustion engines, thereby considerably reducing the weight of such structural components. The use of the alloys results in an increased output power and high efficiency in the internal combustion engines.
    Type: Grant
    Filed: April 18, 1989
    Date of Patent: February 12, 1991
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventors: Yoshimasa Okubo, Kazuhisa Shibue, Hideo Yoshida
  • Patent number: 4992242
    Abstract: The invention relates to an aluminum alloy component retaining a good fatigue strength when used hot. The alloy contains by weight 11 to 26% silicon, 2 to 5% iron, 0.5 to 5% copper, 0.1 to 2% magnesium, 0.1 to 0.4% zirconium and 0.5 to 1.5% manganese, the alloy in the molten state is subjected to a fast solidification means, bringing it into the form of parts of components and optionally subjecting the latter to a heat treatment at between 490.degree. and 520.degree. C., followed by water hardening and annealing at between 170.degree. and 210.degree. C. Components formed of the alloy are used more particularly as rods, piston rods and pistons.
    Type: Grant
    Filed: July 23, 1990
    Date of Patent: February 12, 1991
    Assignee: Pechiney Recherche Groupement d'Interet Economique
    Inventor: Jean-Francois Faure
  • Patent number: 4975243
    Abstract: Disclosed is an aluminum alloy suitable for high temperature applications comprised of at least 9.0 wt. % Si, 3.0 to 7.0 wt. % Ni, 1.5 to 6.0 wt. % Cu, at least one of the elements selected from Mg, Mn, V, Sc, Fe, Ti, Sr, Zn, B and Cr, the remainder aluminum and impurities.
    Type: Grant
    Filed: February 13, 1989
    Date of Patent: December 4, 1990
    Assignee: Aluminum Company of America
    Inventors: Gerald D. Scott, Barrie S. Shabel, Anthony Morales
  • Patent number: 4973363
    Abstract: The present invention is related to an aluminum alloy having an improved workability and mechanical characteristics such as shear cutting ability, a high strength and a high abrasion resistance. The present invention is also related to a method for making the above-mentioned alloy.There is provided by the present invention an aluminum alloy having an improved shear cutting characteristics comprising; from 8 to 13 weight percent of silicon, from 2.5 to 6 weight percent of copper, from 0.3 to 1.2 weight percent of magnesium, from 0.25 to 1.0 total weight percent of iron and/or manganese, from 0.005 to 0.25 total weight percent of titanium and boron, and the balance consisting of aluminum and impurities, whereby more than 80 percent of an arbitrary sectional surface is covered by equi-axial crystal, silicon crystal in aluminum-silicon eutectic structure is 8 .mu.m at most in diameter, and surface hardness is between 67 and 75 according to the Rockwell hardness scale F.
    Type: Grant
    Filed: July 11, 1988
    Date of Patent: November 27, 1990
    Assignees: Showa Denko Kabushiki Kaisha, Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Ikeda Hayato, Sekiguchi Tunehisa, Yokoi Katsumi, Suzuki Kenji
  • Patent number: 4946517
    Abstract: Disclosed is a method of producing an unrecrystallized A1-Zn-Mg thin gauge flat rolled product having improved levels of strength and fracture toughness. The method comprising the steps of providing a body of a Zn-Mg containing aluminum base alloy, working the body to a flat rolled product and then subjecting the product to a ramp anneal followed by solution heat treating, quenching and aging.
    Type: Grant
    Filed: October 12, 1988
    Date of Patent: August 7, 1990
    Assignee: Aluminum Company of America
    Inventor: Alex Cho
  • Patent number: 4938810
    Abstract: The present invention relates to an aluminum alloy powder.Aluminum alloy powder having a high Si content is known but its heat resistance, wear resistance, and strength are poor.The aluminum alloy powder according to the present invention is characterized in that it contains from approximately 10.0% to approximately 30.0% of silicon and at least one element selected from the group consisting of from approximately 5.0% to approximately 15.0% of nickel, from approximately 3.0% to approximately 15.0% of iron, and from approximately 5.0% to approximately 15.0% of manganese, the silicon crystals in the aluminum alloy powder being 15 .mu.m or less in size. Due to the high content of nickel, iron, and manganese, the matrix is hardened and strengthed by the presence of finely dispersed intermetallic compounds and the silicon crystals, and thereby the high-temperature characteristics are improved.The shaped body, e.g.
    Type: Grant
    Filed: October 18, 1988
    Date of Patent: July 3, 1990
    Assignees: Showa Denko Kabushiki Kaisha, Kabushiki Kaisha Riken
    Inventors: Fumio Kiyota, Tatsuo Fujita, Tadao Hirano, Shin'ichi Horie
  • Patent number: 4929285
    Abstract: There is provided a method of fabricating sheet stock having reduced earing during container forming. The method comprises the steps of providing a body of an aluminum base alloy suitable for rolling into sheet stock for forming containers therefrom and hot rolling the body to provide a flat rolled product having a hot rolled structure. The flat rolled product is provided with 5 to 20% of the structure being recrystallized. Thereafter, it is annealed in the temperature range of 400.degree. to 700.degree. F. to provide a fully recrystallized product which is cold rolled to sheet stock having reduced earing during container forming.
    Type: Grant
    Filed: May 4, 1989
    Date of Patent: May 29, 1990
    Assignee: Aluminum Company of America
    Inventor: Mohammad A. Zaidi
  • Patent number: 4927470
    Abstract: Disclosed is a method of producing an unrecrystallized aluminum base, wrought product having improved levels of strength and fracture toughness. The method comprises providing a body of the aluminum base alloy, hot working the body to a wrought product and then subjecting it to an isothermal soak followed by a ramp anneal.
    Type: Grant
    Filed: October 12, 1988
    Date of Patent: May 22, 1990
    Assignee: Aluminum Company of America
    Inventor: Alex Cho
  • Patent number: 4921548
    Abstract: Disclosed is a method of producing an unrecrystallized wrought aluminum-lithium product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy; heating the body to a hot working temperature and hot working the body to a first product. The product is cold worked to a second wrought product and then reheated while avoiding substantial recrystallization thereof, the reheating adapted to relieve stored energy capable of causing recrystallization during a subsequent heat treating step. The product is then solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: May 1, 1990
    Assignee: Aluminum Company of America
    Inventor: Chul W. Cho
  • Patent number: 4919736
    Abstract: An aluminum alloy for abrasion resistant die castings comprising by weight, 6.0 to 9.0% Cu, 0.5 to 2.0% Mn, 1.6 to 3.0% Fe, 3% or less Mg, together with 13.5 to 20.0% Si, 0.5% or less Ni, an inevitable impurity of 0.3% or less Sn, and the remainder being Al, prepared by crystallizing out primary Si crystals of Si and Al-Fe-Mn-Si compounds and by forming a solid solution with Cu and Mg in the alloy's matrix.
    Type: Grant
    Filed: July 29, 1988
    Date of Patent: April 24, 1990
    Assignee: Ryobi Limited
    Inventors: Naomi Nishi, Yosuke Takahashi
  • Patent number: 4917739
    Abstract: The present invention provides a method for producing an aluminum alloy which includes the step of carbo-thermically reducing an aluminous material to provide an alloy consisting essentially of the formula Al.sub.bal TM.sub.d Si.sub.e, wherein TM is at least one element selected from the group consisting of Fe, Ni, Co, Ti, V, Zr, Cu and Mn, "d" ranges from about 2-20 wt %, "e" ranges from about 2.1-20 wt %, and the balance is aluminum and incidental impurities. The alloy is placed in the molten state and rapidly solidified at a quench rate of at least about 10.sup.6 K/sec to produce a rapidly solidified alloy composed of a predominately microeutectic and/or microcellular structure.
    Type: Grant
    Filed: April 29, 1988
    Date of Patent: April 17, 1990
    Assignee: Allied-Signal Inc.
    Inventors: Colin M. Adam, Kenji Okazaki, David J. Skinner, Robert G. Corey
  • Patent number: 4915747
    Abstract: Disclosed is a method of producing an unrecrystallized, thin gauge cold rolled aluminum-lithium sheet product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy, heating the body to a hot rolling temperature, and hot rolling the body to a first intermediate sheet product. After cold rolling to a second intermediate thickness, the sheet product is reheated and hot rolled to produce a final sheet product while avoiding substantial recrystallization there, the hot rolling adapted to relieve stored energy capable of initiating recrystallization during a subsequent heat treating step. Thereafter, the sheet product is solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: April 10, 1990
    Assignee: Aluminum Company of America
    Inventor: Chul W. Cho
  • Patent number: 4909861
    Abstract: An aluminum alloy sheet according to the present invention essentially consists of an aluminum alloy containing 0.5 to 1.4% magnesium, 0.6 to 1.5% silicon, and 0.005 to 0.1% titanium, all by weight, and aluminum and inevitable impurities for the remainder, and is adjusted so that the ratio of the silicon content to the magnesium content is 0.65 or more. The average crystal grain size and the electric conductivity of the aluminum alloy sheet are 70 .mu.m or less and 43 to 51% IACS, respectively.The composition of the aluminum alloy is adjusted in this manner, and the crystal grain size and the electric conductivity are restricted within the specific ranges by controlling the manufacturing conditions. Thus, there may be provided an aluminum alloy sheet which is improved in arc-weldability and resistance to filiform corrosion, as well as in formability and bake-hardenability at low temperature.
    Type: Grant
    Filed: September 2, 1988
    Date of Patent: March 20, 1990
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yasuo Muraoka, Mituo Hino, Yasunori Sasaki, Seiji Sasabe
  • Patent number: 4908077
    Abstract: Forged compressor scrolls are made of an aluminum-silicon alloy consisting essentially of 8.5 to 10.5% silicon and not more than 0.2% antimony wherein the silicon is present as eutectic particles having an average particle diameter in the range of 2 to 8 .mu.m, the particles being uniformly dispersed with a degree of dispersion in the range of 10,000 to 30,000 particles/mm.sup.2. Such scrolls are free of internal defects and have reduced susceptibility to seizing and cracking combined with high abrasion resistance.
    Type: Grant
    Filed: August 2, 1988
    Date of Patent: March 13, 1990
    Assignee: Oshida Patent Agency
    Inventors: Kouji Nakamura, Yukiji Ohshima, Hajime Kamio
  • Patent number: 4908078
    Abstract: Herein disclosed is a material for making conductive parts such as lead frames or connectors of semiconductor elements or integrated circuits (i.e., ICs). The material is an aluminum-based alloy containing 0.3 to 4.0 wt. % of manganese and 0.10 to 5.0 wt. % of magnesium, the remainder being aluminum and unavoidable impurities. The material may additionally contain: at least one of copper and zinc; and/or at least one of chromium, zirconium, vanadium and nickel, if necessary. The material having the composition specified above can be made at a reasonable cost with excellent softening resistance, electric and thermal conductivities, solderability and platability, a high mechanical strength, and an excellent bending repeatability.
    Type: Grant
    Filed: May 27, 1988
    Date of Patent: March 13, 1990
    Assignee: Sky Aluminium Co., Ltd.
    Inventors: Toshiki Muramatsu, Mamoru Matsuo, Shigeo Tsuchida, Hiroyoshi Gungi
  • Patent number: 4902353
    Abstract: An improved method of making a lithoplate from a 5XXX type alloy which includes controlling the composition and casting practices to eliminate forming a pine tree metal structure in an ingot used for rolling a workpiece to be made into lithoplate. The method also includes homogenizing and hot rolling the ingot at a controlled initial temperature to produce a desired grain and metal microstructure in the sheet rolled from the ingot which is suited for providing a surface having substantially uniform and evenly distributed craters produced by an electrochemical method of graining.
    Type: Grant
    Filed: October 19, 1988
    Date of Patent: February 20, 1990
    Assignee: Aluminum Company of America
    Inventors: Elwin L. Rooy, Gerald R. Petrey, James R. Weaver, Douglas A. Granger, Raymond T. Richter, H. Gray Reavis, Jr.
  • Patent number: 4889569
    Abstract: Aluminum-lithium alloy sheets are stretched under predetermined temperature and stretch rate conditions to provide contoured metal sheets. The temperature and stretch rate conditions provide a stretched sheet which is substantially free of Luder lines that are conventionally associated with stretch-formed aluminum-lithium alloy sheets.
    Type: Grant
    Filed: March 24, 1988
    Date of Patent: December 26, 1989
    Assignee: The Boeing Company
    Inventors: Wesley H. Graham, Sven E. Axter, Fu-Shiong Lin
  • Patent number: 4885045
    Abstract: Aluminium alloys particularly useful as sacrificial anodes and processes for the preparation thereof are disclosed. The alloys of the invention exhibit a range of superior properties enabling high performance and reliability under a wide range of environmental conditions.
    Type: Grant
    Filed: June 14, 1988
    Date of Patent: December 5, 1989
    Assignee: Comalco Aluminum Limited
    Inventor: Robin F. May
  • Patent number: 4874440
    Abstract: Superplastic forming of aluminum work stock is improved by including therein about 0.05% to about 10% or 15% scandium. In preferred practices, soluble elements such as magnesium are also included in the aluminum alloy. One or more of the elements from the group of scandium, yttrium, gadolinium, holminum, dysprosium, erbium, ytterbium, lutetium, and terbium, may be included in addition to or in lieu of scandium.
    Type: Grant
    Filed: August 14, 1987
    Date of Patent: October 17, 1989
    Assignee: Aluminum Company of America
    Inventors: Ralph R. Sawtell, Philip E. Bretz, Craig L. Jensen
  • Patent number: 4872921
    Abstract: The invention relates to sheets of aluminium alloy containing magnesium, suitable for producing bodies of cans by drawing and ironing, and a method of obtaining said sheets.The sheets are characterized in that they have, over 10 to 25% of their surface, uniformly distributed particles formed by amorphous aluminium oxides and crystalline magnesium and aluminium oxides, in the form of flat discs less than 5 microns thick and with a mean diameter distributed round a means value from 2 to 15 microns.One of the methods of obtaining said sheets is characterized in that the strip is taken as it comes from the casting machine or after at least one rolling pass and subjected to chemical etching so as to reduce its thickness by a maximum of 2 microns, before being annealed in air at from 330.degree. to 450.degree. C. for at least 30 minutes.
    Type: Grant
    Filed: May 27, 1987
    Date of Patent: October 10, 1989
    Assignee: Cegedur Societe de Transformation de 1'Aluminium Pechiney
    Inventor: Didier Teirlinck
  • Patent number: 4869870
    Abstract: An aluminum base alloy suitable for forming into a wrought product having improved combinations of strength and fracture toughness is provided. The alloy is comprised of 0.2 to 5.0 wt. % Li, 0.05 to 6.0 wt. % Mg, 0.2 to 5.0 wt. % Cu, 0 to 2.0 wt. % Mn, 0 to 1.0 wt. % Zr, 0.05 to 12.0 wt. % Zn, 0.05 to 1.0 wt. % Hf, 0.5 wt. % max. Fe, 0.5 wt. % max. Si, the balance aluminum and incidental impurities.
    Type: Grant
    Filed: March 24, 1988
    Date of Patent: September 26, 1989
    Assignee: Aluminum Company of America
    Inventors: Roberto J. Rioja, Philip E. Bretz, John Jacoby
  • Patent number: 4867805
    Abstract: Improved superplastic aluminum alloys are formulated to contain less than 0.05 weight percent each of iron and silicon based on the total weight of the superplastic aluminum alloy. Advantageously these two elements are present at levels of 0.03 weight percent or below, preferably 0.01 weight percent or below. Advantageous superplastic forming properties are achieved with these low iron, low silicon alloys. Further advantageous superplastic forming properties are achieved by subjecting aluminum alloys to a thermomechanical treatment followed by a rapid recrystallization-anneal treatment as, for instance, a recrystallization-anneal treatment utilizing a molten salt bath. When these formulations and processes are practiced alone, in combination with each other or together with cavitation supression improvements in superplastic forming of component parts are achieved.
    Type: Grant
    Filed: February 3, 1988
    Date of Patent: September 19, 1989
    Inventors: Suphal P. Agrawal, Bennie R. Ward
  • Patent number: 4867806
    Abstract: Al-alloy containing Si, Fe, Cu and Mg and at least one kind of Mn and Co in the basic composition range of 8.0.ltoreq.Si.ltoreq.30.0 wt. %, 2.0.ltoreq.Fe.ltoreq.33.0 wt. %, 0.8.ltoreq.Cu.ltoreq.7.5 wt. %, 0.3.ltoreq.Mg.ltoreq.3.5 wt. %, 0.5.ltoreq.Mn.ltoreq.5.0 wt. % and 0.5.ltoreq.Co.ltoreq.3.0 wt. %, are provided in a powder state. A sindered member formed of these Al-alloys has a high strength and reveals excellent heat-resistivity and stress corrosion cracking resistivity. A structural member made of the sintered all-alloy is manufactured through the steps of subjecting a powder press-shaped body formed at a temperature of 350.degree. C. or lower and at a pressure of 1.5.about.5.0 ton/cm.sup.2 to hot extrusion working at a temperature of 300.degree..about.400.degree. C. to form a raw material for forging, and then forge shaping the raw material at a temperature of 300.degree..about.495.degree. C.
    Type: Grant
    Filed: May 31, 1988
    Date of Patent: September 19, 1989
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventor: Haruo Shiina
  • Patent number: 4865665
    Abstract: The invention concerns a metal alloy with large lattice spacings (>than 1 nm), and consisting essentially of, by weight: at least one element selected from a group A consisting of Al, Zn and Cu, total group A elements being 44-92%; at least one element selected from a group B consisting of Ag, Ga and Au, total group B elements being 0-46%, with % group A+group B=88-92%, and ##EQU1## a group C element which is Li in an amount of 7.2-12%; at least one element selected from a group D consisting of Mg, K, Na, and Ca, total group D elements being 0-12%, with % group C+% group D=8-12%, ##EQU2## and % group A+% group B+% group C+% group D=100%; said alloy additionally comprising elemental impurities in an amount of less than 1% each and less than 5% total, based on the total weight of the alloy.
    Type: Grant
    Filed: June 1, 1988
    Date of Patent: September 12, 1989
    Assignee: Pechiney
    Inventors: Bruno Dubost, Marc Audier
  • Patent number: 4863528
    Abstract: There is disclosed a method for producing an aluminum alloy product and the resulting product having improved combinations of strength and corrosion resistance. The method includes providing an alloy consisting essentially of about 6-16% zinc, about 1.5-4.5% magnesium, about 1-3% cooper, one or more elements selected from zirconium, chromium, manganese, titanium, vanadium and hafnium, the total of said elements not exceeding about 1%, the balance aluminum and incidental impurities. The alloy is then solution heat treated; precipitation hardened to increase its strength to a level exceeding the as-solution heat treated strength level by at least about 30% of the difference between as-solution heat treated strength and peak strength; subjected to treatment at a sufficient temperature or temperatures for improving its corrosion resistance properties; and again precipitation hardened to raise its yield strength and produce a high strength, highly corrosion resistant alloy product.
    Type: Grant
    Filed: September 21, 1987
    Date of Patent: September 5, 1989
    Assignee: Aluminum Company of America
    Inventors: Melvin H. Brown, James T. Staley, John Liu, Sootae Lee