Magnesium Containing Patents (Class 148/439)
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Patent number: 5122196Abstract: The sheet metal which has recrystallized as fine grains and has superplastic characteristics consists of a work-hardenable, age-hardenable AlMgZn alloy. After continuous casting, the alloy containing 3-5.5% of magnesium, 2-8% of zinc, 0.4% of copper, 0-1% of manganese, 0-0.5% of iron, 0-0.4% of chromium, 0-0.4% of molybdenum, 0-0.4% of zirconium, 0-0.3% of silicon and 0-0.05% of titanium, the remainder being aluminium of commercial purity, is homogenized and rolled off hot. After an optional intermediate annealing, the strip is rolled off cold to the final thickness using a high degree of cold rolling, recrystallized, using rapid heating to effect softening, and cooled.Type: GrantFiled: June 4, 1991Date of Patent: June 16, 1992Assignee: Alusuisse-Lonza Services Ltd.Inventor: Philippe Fernandez
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Patent number: 5122208Abstract: An improved aluminum-silicon alloy having relatively substantial additions of tin and bismuth is provided which is particularly wear-resistant and sufficiently self-lubricating so as to be suitable for use in a wearing component even when poorly lubricated. The relatively high tin and bismuth additions within the alloy cooperate with the other elemental additions so as to provide a sufficiently low friction bearing surface (or self-lubricity) which significantly enhances the wear resistant properties of the alloy. In particular, the preferred aluminum alloy is used to form a socket plate which receives high strength steel bearing members within a compressor unit of an automobile air conditioning system. The improved aluminum alloy minimizes wear and alleviates galling of the socket plate during use.Type: GrantFiled: July 22, 1991Date of Patent: June 16, 1992Assignee: General Motors CorporationInventor: Muftau M. Alabi
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Patent number: 5122339Abstract: Welding alloys based upon aluminum, copper, mangesium, silver and lithium have been found to possess exceptional properties such as resistance to hot cracking, high strength and ductility, and an unexpected natural aging response. The aluminum-base alloys may contain 3.5 to 7 weight percent Cu, 0.05 to 1.5 weight percent Mg, 0.01 to 2 weight percent Ag, 0.1 to 4 weight percent Li, and 0.01 to 2 weight percent grain refiner.Type: GrantFiled: February 22, 1990Date of Patent: June 16, 1992Assignee: Martin Marietta CorporationInventors: Joseph R. Pickens, Frank H. Heubaum, Lawrence S. Kramer
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Patent number: 5116428Abstract: Novel aluminum alloy composition and process for producing aluminum rolled semifinished strip material having a grain structure with grain diameters less than about 11 um, and having less than about 5 vol. % of rod shaped intermetallic phases. The present process comprises the steps of homogenizing rolling ingots of the present alloys, hot-rolling and the cold-rolling the ingots without intermediate annealing, and finally annealing the cold-rolled bars having a thickness between about 40 and 250 um.Type: GrantFiled: March 7, 1991Date of Patent: May 26, 1992Assignee: Vereingte Aluminum-Werke AktiengesellschaftInventor: Jochen Hasenclever
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Patent number: 5116572Abstract: An aluminum-lithium alloy exhibiting good fracture toughness and relatively high strength has a nominal composition of 2.2 percent lithium, 0.6 percent magnesium, 2.5 percent copper, 0.12 percent zirconium with the balance being aluminum and trace elements.Type: GrantFiled: August 28, 1989Date of Patent: May 26, 1992Assignee: The Boeing CompanyInventors: G. Hari Narayanan, R. Eugene Curtis, William E. Quist, Michael V. Hyatt, Sven E. Axter
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Patent number: 5114505Abstract: A composite aluminum-base alloy having a mechanically alloyed matrix alloy. The matrix alloy has about 4-40 percent by volume aluminum-containing intermetallic phase. The aluminum-containing intermetallic phase includes at least one element selected from the group consisting of niobium, titanium and zirconium. The intermetallic phase is essentially insoluble in the matrix alloy below one half of the solidus temperature of the matrix alloy. The balance of the matrix alloy is principally aluminum. A stiffener of 5 to 30 percent by volume of the composite aluminum-base alloy is dispersed within the metal matrix.Type: GrantFiled: August 30, 1990Date of Patent: May 19, 1992Assignee: Inco Alloys International, Inc.Inventors: Prakash K. Mirchandani, Raymond C. Benn, Walter E. Mattson
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Patent number: 5108516Abstract: The invention concerns an alloy based on Al and essentially containing Li, Cu, Mg and Zr as its chief elements. It has good cold deformation capability, particularly when sheets or strips are being cold rolled, and good damage resistance, that is to say essentially good resistance to fatigue and corrosion under tension, and good fracture toughness. The alloy is of the following composition, by weight: from 1.7 to 2.25% Li; from 1.0 to 1.5% Cu; from 1.0 to 1.8% Mg; from 0.04 to 0.15% Zr; up to 2% Zn; up to 0.15% Fe; up to 0.15% Si; up to 0.5% Mn; up to 0.25% Cr; others: each .ltoreq.0.05%, total .ltoreq.0.15%; remainder Al. The alloy can be used as a structural element, particularly in the aircraft and space industries.Type: GrantFiled: July 9, 1991Date of Patent: April 28, 1992Assignee: Cegedur Pechiney RhenaluInventor: Michel Doudeau
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Patent number: 5108519Abstract: Disclosed is a process for forming a recrystallized forged product having low anisotropy or unrecrystallized forged products having high strength comprising providing a body of a lithium-containing aluminum base alloy comprised of 0.2 to 5 wt. % Li, 0.05 to 6 wt. % Mg, at least 2.45 wt. % Cu, 0.05 to 2 wt. % Zn, 0.5 wt. % max. Fe, 0.5 wt. % max. Si, at least one of the elements selected from the group consisting of Cr, V, Sc, Hf, Mn, Ag, In, Ti, Ni, Fe and Zr, with Cr, V, Ti and Zr in the range of 0.01 to 0.2 wt. %, Mn, Ni, Fe and Ag in the range of 0.01 to 1 wt. % and Hf, Sc and In in the range of 0.01 to 0.5 wt. %.Type: GrantFiled: June 15, 1990Date of Patent: April 28, 1992Assignee: Aluminum Company of AmericaInventors: Kevin P. Armanie, G. William Kuhlman, Roberto J. Rioja, Amiya K. Chakrabarti
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Patent number: 5106429Abstract: A process for the production of strip stock from an alloy is provided. The strip stock produced from the alloy is suitable for the fabrication of both container ends and container bodies in thinner gauges than are typically employed, has low earing characteristics and may be derived from recycled aluminum scrap. The alloy preferably has a magnesium concentration of from about 2 to about 2.8 weight percent and a manganese concentration of from about 0.9 to about 1.6 weight percent. The process preferably includes continuous chill block casing the alloy melt into a strip, hot rolling the strip to a first thickness, annealing the hot rolled strip and then cold rolling the annealed strip to a final thickness. Cold rolling preferably includes two stages, with an intermediate anneal step between the two stages. The process increases tensile and yield strength while decreasing earing texture, even in very thin gauges, such as 0.010 inches.Type: GrantFiled: September 5, 1990Date of Patent: April 21, 1992Assignee: Golden Aluminum CompanyInventors: Donald C. McAuliffe, Ivan M. Marsh
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Patent number: 5104465Abstract: An aluminum sheet having novel properties is provided. The strip stock is suitable for the fabrication of both container ends and container bodies in thinner gauges than are typically employed, has low earing characteristics and may be derived from recycled aluminum scrap. An alloy particularly suited to the fabrication of the aluminum sheet preferably has a magnesium concentration of from about 2 to about 2.8 weight percent and a manganese concentration of from about 0.9 to about 1.6 weight percent. A process particularly suited to the fabrication of the aluminum sheet preferably includes continuous chill block casting the alloy melt into a strip, hot rolling the strip to a first thickness, annealing the hot rolled strip and then cold rolling the annealed strip to a final thickness. Cold rolling preferably includes two stages with an intermediate anneal step between the two stages. The process increases tensile and yield strength while decreasing earing percentage, even in very thin gauges, such as 0.Type: GrantFiled: September 5, 1990Date of Patent: April 14, 1992Assignee: Golden Aluminum CompanyInventors: Donald C. McAuliffe, Ivan M. Marsh
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Patent number: 5080728Abstract: Production of a thin aluminum alloy strip containing iron, manganese and silicon by hot rolling and cold rolling with a subsequent final annealing, includes the steps of (a) producing a bar by a continuous casting process, from 0.7-1.15% by weight Fe; 0.5-2.0% by weight Mn; and less than 0.6% by weight Si; as well as impurities, none of which exceeds 0.03% by weight, the remainder of the bar being aluminum; (b) homogenizing the bar for 2 to 20 hours at a temperature from 620.degree. to 480.degree. C., after which the bar is (c) hot rolled in a usual manner to a final thickness of 4 mm; then (d) cold rolled without intermediate annealing to a final thickness of 40 to 250 microns; and (e) annealing the cold-rolled strip for 1 to 6 hours at a temperature of 250.degree. to 400.degree. C. The alloy produced has a sub-grain structure, with an average 10 grain diameter of 0.5 to 5 microns, the subgrains constituting at least 50% of the total structure.Type: GrantFiled: April 23, 1990Date of Patent: January 14, 1992Assignee: Vereinigte Aluminium-Werke AktiengellschaftInventor: Jochen Hasenclever
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Patent number: 5067994Abstract: Aluminium alloy and a method of making it, whereby the alloy contains Zr and from 0 to 1% of one or more of the elements Mg, Si, Ag, Ni and Cu, the balance being mainly Al, the alloy being made on the basis of a melt which contains 0.5 to 2% by weight of Zr and which has been cast into particles by being cooled with such a high velocity that the Zr mainly is present in a supersaturated solution. The particles are consolidated and the Zr is precipitated as finely distributed dispersoids after a heat treatment at 300.degree. to 450.degree. C., and the alloy has an electrical conductivity of at least 58% IACS and a 10% softening temperature of at least 400.degree. C. The consolidation may for instance be carried out by extrusion.Type: GrantFiled: April 5, 1989Date of Patent: November 26, 1991Assignee: Raufoss ASInventors: Jens P. Brubak, Bard Eftestol, Ferenc Ladiszlaidesz
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Patent number: 5066342Abstract: An aluminum base alloy wrought product having an isotropic texture and a process for preparing the same is disclosed. The product has the ability to develop improved properties in the 45.degree. direction or more uniform properties throughout the thickness and in the short transverse direction in response to an aging treatment and is comprised of 0.2 to 5.0 wt. % Li, 0.05 to 6.0 wt. % Mg, at least 2.45 wt. % Cu, 0.1 to 1.0 wt. % Mn, 0.05 to 12 wt. % Zn, 0.5 wt. % max. Fe, 0.5 wt. % max. Si, the balance aluminum and incidental impurities. The product has imparted thereto, prior to a hot rolling step, a recrystallization effect to provide therein after hot rolling a metallurgical structure generally lacking intense work texture characteristics. After an aging step, the product has improved levels of properties in the 45.degree. direction or more uniform properties throughout the thickness and in the short transverse direction.Type: GrantFiled: June 19, 1989Date of Patent: November 19, 1991Assignee: Aluminum Company of AmericaInventors: Roberto J. Rioja, Joel A. Bowers, R. Steve James
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Patent number: 5062901Abstract: The present invention provides a method of producing a hardened aluminum alloy sheet comprising the steps of casting an aluminum alloy containing 4.0 to 6.0% Mg in a conventional including, homogenizing, hot rolling, cold rolling, intermediate annealing and stabilizing treatment, the improvement which comprises: the aluminum alloy is provided as an Al-Mg-Cu alloy containing, in addition to Mg, 0.05 to 0.50% Cu; and the Al-Mg-Cu alloy is subjected to a final intermediate annealing treatment comprising a heating to temperatures of 350.degree. to 500.degree. C. and rapid cooling to temperatures of 70.degree. C. or less at a cooling rate of 1.degree. C./sec or more and a finishing cold rolling with a reduction of at least 50%, followed by the stabilizing treatment, thereby providing a hardened aluminum alloy sheet having a superior corrosion resistance together with high levels of strength and formability.Type: GrantFiled: May 15, 1990Date of Patent: November 5, 1991Assignee: Sumitomo Light Metal Industries, Ltd.Inventors: Hiroki Tanaka, Shin Tsuchida
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Patent number: 5061327Abstract: Disclosed is a method of producing an unrecrystallized aluminum alloy flat rolled product, e.g., plate or sheet, having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of an aluminum base alloy, heating and hot working the body to a first product. This is followed by reheating, cooling and heat treating the first product prior to further working it to an unrecrystallized plate or sheet product, for example.Type: GrantFiled: April 2, 1990Date of Patent: October 29, 1991Assignee: Aluminum Company of AmericaInventors: Diana K. Denzer, John Liu
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Patent number: 5055255Abstract: Disclosed is an aluminum alloy suitable for high temperature applications comprised of at least 9 wt. % Si, 3 to 7 wt. % Ni, 1.5 to 6 wt. % Cu, at least one of the elements selected from Mg, Mn, V, Sc, Fe, Ti, Sr, Zn, B and Cr, the remainder aluminum and impurities.Type: GrantFiled: April 19, 1990Date of Patent: October 8, 1991Assignee: Aluminum Company of AmericaInventors: Gerald D. Scott, Barrie S. Shabel, Anthony Morales
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Patent number: 5055257Abstract: Superplastic forming of aluminum work stock is improved by including therein about 0.05% to about 10% or 15% scandium together with up to 0.2 or 0.25% zirconium. In preferred practices, soluble elements such as magnesium are also included in the aluminum alloy. One or more of the elements from the group of scandium, yttrium, gadolinium, holminum, dysprosium, erbium, ytterbium, lutetium, and terbium, may be included in addition to or in lieu of scandium. Heat treatable aluminum alloys such as 7XXX alloys and 2XXX alloys can be made superplastic by including scandium and zirconium to provide very high strength in superplastically formed products.Type: GrantFiled: September 29, 1989Date of Patent: October 8, 1991Assignee: Aluminum Company of AmericaInventors: Dhruba J. Chakrabarti, James T. Staley, Stephen F. Baumann, Ralph R. Sawtell, Philip E. Bretz, Craig L. Jensen
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Patent number: 5053085Abstract: The present invention provides high strength, heat resistant aluminum-based alloys having a composition represented by the general formula, Al.sub.a M.sub.b X.sub.cwherein:M is at least one metal element selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Zr, Ti, Mo, W, Ca, Li, Mg, and Si;X is at least one metal element selected from the group consisting of Y, La, Ce, Sm, Nd, Hf, Nb, Ta and Mm (misch metal); anda, b and c are atomic percentages falling within the following ranges:50.ltoreq.a.ltoreq.95, 0.5.ltoreq.b.ltoreq.35 and 0.5.ltoreq.c.ltoreq.25,the aluminum-based alloy being in an amorphous state, microcrystalline state or a composite state thereof. The aluminum-based alloys possess an advantageous combination of properties of high strength, heat resistance, superior ductility and good processability which make them suitable for various applications.Type: GrantFiled: April 28, 1989Date of Patent: October 1, 1991Assignees: Yoshida Kogyo K.K., Piston Ring Company, Ltd., Tsuyoshi MasumotoInventors: Tsuyoshi Masumoto, Akihisa Inoe, Katsumasa Odera, Masahiro Oguchi
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Patent number: 5053286Abstract: An aluminum-lead bearing alloy in continuously cast strip form has a lead content in excess of 1% by volume, 4% by weight. The lead phase consists of uniformly distributed spherical particles no more than 25 microns in diameter, and the content of all other constituents other than aluminum totals not more than 10% by weight, the balance being aluminum. The alloy is used in engine bearings wherein an aluminum-lead alloy lining is bonded to a steel backing.Type: GrantFiled: November 7, 1989Date of Patent: October 1, 1991Assignee: Federal-Mogul CorporationInventors: George C. Pratt, Warren J. Whitney, Jr.
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Patent number: 5032359Abstract: A family of alloys based upon aluminum-copper-magnesium-silver alloys to which lithium has been added, within specified ranges, exhibits superior ambient- and elevated-temperature strength, superior ductility at ambient and elevated temperatures, extrudability, forgeability, weldability, and an unexpected natural aging response.Type: GrantFiled: March 23, 1989Date of Patent: July 16, 1991Assignee: Martin Marietta CorporationInventors: Joseph R. Pickens, Frank H. Heubaum, Lawrence S. Kramer, K. Sharvan Kumar
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Al-based alloy for use as sliding material, superior in fatigue resistance and anti-seizure property
Patent number: 5028393Abstract: Disclosed in an Al-based alloy for use as sliding material, superior in fatigue resistance and anti-seizure property consisting, by weight, of 1-10% Zn, 1-15% Si, 0.1-5% Cu, 0.1-5% Pb, 0.005-0.5% Sr, and the balance Al and incidental impurities.Type: GrantFiled: April 19, 1990Date of Patent: July 2, 1991Assignee: Daido Metal CompanyInventors: Tadashi Tanaka, Masaaki Sakamoto, Yoshiaki Sato, Tohru Kato -
Patent number: 5028276Abstract: An improved method of treating an ingot to be made into lithoplate. The method also includes homogenizing and hot and cold rolling the ingot, heating the sheet to cause the formation of crystalline oxides on the surface and then cold rolling the sheet to a finished gauge workpiece.Type: GrantFiled: February 16, 1990Date of Patent: July 2, 1991Assignee: Aluminum Company of AmericaInventors: Stephen C. Byrne, M. Elise Hyland
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Patent number: 5019178Abstract: A squeeze formed aluminum-silicon cylinder liner for an internal combustion engine is produced from a melt consisting essentially of the following composition by weight: silicon 14% to 16%, copper 1.9% to 2.2%, nickel 1.0% to 1.4%, magnesium of 0.4% to 0.55%, iron 0.6% to 1.0%, manganese 0.3% to 0.6%, silicon modifier 0.02% to 0.1%, with the balance being aluminum and any unavoidable impurities, the as-formed article having an essentially eutectic microstructure containing not more than 10% of primary alpha-aluminum dendrites and being substantially free from intermetallic particles exceeding 10.mu. in diameter. The growth rate R of the solid phase during solidification is from 1,000 to 2,500 .mu./s and the temperature gradient G at the solid/liquid interface, expressed in .degree.C./cm is such that the ratio G/R is from 100 to 1,000.degree. Cs/cm.sup.2.Type: GrantFiled: March 21, 1990Date of Patent: May 28, 1991Assignee: GKN Technology LimitedInventors: John Barlow, Philip H. Evans, Nicholas H. Frank, Hamish D. Wilson
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Patent number: 5017337Abstract: An aluminum alloy for magnetic disc substrate excellent in platability is disclosed, which is characterized in that not less than 0.010 wt. % and under 0.03 wt. % of Cu, not less than 2 wt. % and not more than 6 wt. % of Mg and not less than 0.05 wt. % and not more than 2.0 wt. % of Zn are contained, further one or more of over 0.01 wt. % and under 0.05 wt. % of Mn and over 0.01 wt. % and under 0.05 wt. % of Cr are contained, and, as impurity elements, Si, Fe, Ti and other individual unavoidable element are regulated to be not more than 0.1 wt. %, not more than 0.1 wt. %, not more than 0.02 wt. % and not more than 0.02 wt. %, respectively. Zr may be contained additionally in amounts of not less than 0.005 wt. % and under 0.05 wt. %.Type: GrantFiled: September 26, 1989Date of Patent: May 21, 1991Assignee: Furukawa Aluminum Co., Ltd.Inventors: Motohiro Nabae, Kunihiko Kishino
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Patent number: 4999061Abstract: The combination of strength and fracture toughness properties of aluminum-lithium alloys are significantly enhanced by underaging the alloys at temperatures ranging from 200.degree. F. to below 305.degree. F. for relatively long periods of time.Type: GrantFiled: April 14, 1989Date of Patent: March 12, 1991Assignee: The Boeing CompanyInventors: R. Eugene Curtis, G. Hari Narayanan, William E. Quist
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Patent number: 4992117Abstract: The present invention provides a heat resistant alloy having a composition consisting essentially of, in weight percentages, 4 to 12% of Fe, 1 to less than 4.0% of Si, 1 to 6% of Cu, 0.3 to 3% of Mg, and the balance aluminum and incidental impurities. The aluminum alloy may further contain one or more elements selected from 0.5 to 5 wt. % of V, 0.5 to 5 wt. % of Mo and 0.4 to 4 wt. % of Zr, the total content of these components not exceeding 8 wt. %. Since the heat-resistant aluminum alloys have a superior combination of properties of high tensile strength, good ductility and high fatigue strength at elevated temperatures up to 200.degree. C. as well as moderate temperatures, they can be applied to structural members, such as connecting rods, of internal combustion engines, thereby considerably reducing the weight of such structural components. The use of the alloys results in an increased output power and high efficiency in the internal combustion engines.Type: GrantFiled: April 18, 1989Date of Patent: February 12, 1991Assignee: Sumitomo Light Metal Industries, Ltd.Inventors: Yoshimasa Okubo, Kazuhisa Shibue, Hideo Yoshida
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Patent number: 4992242Abstract: The invention relates to an aluminum alloy component retaining a good fatigue strength when used hot. The alloy contains by weight 11 to 26% silicon, 2 to 5% iron, 0.5 to 5% copper, 0.1 to 2% magnesium, 0.1 to 0.4% zirconium and 0.5 to 1.5% manganese, the alloy in the molten state is subjected to a fast solidification means, bringing it into the form of parts of components and optionally subjecting the latter to a heat treatment at between 490.degree. and 520.degree. C., followed by water hardening and annealing at between 170.degree. and 210.degree. C. Components formed of the alloy are used more particularly as rods, piston rods and pistons.Type: GrantFiled: July 23, 1990Date of Patent: February 12, 1991Assignee: Pechiney Recherche Groupement d'Interet EconomiqueInventor: Jean-Francois Faure
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Patent number: 4975243Abstract: Disclosed is an aluminum alloy suitable for high temperature applications comprised of at least 9.0 wt. % Si, 3.0 to 7.0 wt. % Ni, 1.5 to 6.0 wt. % Cu, at least one of the elements selected from Mg, Mn, V, Sc, Fe, Ti, Sr, Zn, B and Cr, the remainder aluminum and impurities.Type: GrantFiled: February 13, 1989Date of Patent: December 4, 1990Assignee: Aluminum Company of AmericaInventors: Gerald D. Scott, Barrie S. Shabel, Anthony Morales
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Patent number: 4973363Abstract: The present invention is related to an aluminum alloy having an improved workability and mechanical characteristics such as shear cutting ability, a high strength and a high abrasion resistance. The present invention is also related to a method for making the above-mentioned alloy.There is provided by the present invention an aluminum alloy having an improved shear cutting characteristics comprising; from 8 to 13 weight percent of silicon, from 2.5 to 6 weight percent of copper, from 0.3 to 1.2 weight percent of magnesium, from 0.25 to 1.0 total weight percent of iron and/or manganese, from 0.005 to 0.25 total weight percent of titanium and boron, and the balance consisting of aluminum and impurities, whereby more than 80 percent of an arbitrary sectional surface is covered by equi-axial crystal, silicon crystal in aluminum-silicon eutectic structure is 8 .mu.m at most in diameter, and surface hardness is between 67 and 75 according to the Rockwell hardness scale F.Type: GrantFiled: July 11, 1988Date of Patent: November 27, 1990Assignees: Showa Denko Kabushiki Kaisha, Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Ikeda Hayato, Sekiguchi Tunehisa, Yokoi Katsumi, Suzuki Kenji
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Patent number: 4946517Abstract: Disclosed is a method of producing an unrecrystallized A1-Zn-Mg thin gauge flat rolled product having improved levels of strength and fracture toughness. The method comprising the steps of providing a body of a Zn-Mg containing aluminum base alloy, working the body to a flat rolled product and then subjecting the product to a ramp anneal followed by solution heat treating, quenching and aging.Type: GrantFiled: October 12, 1988Date of Patent: August 7, 1990Assignee: Aluminum Company of AmericaInventor: Alex Cho
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Patent number: 4938810Abstract: The present invention relates to an aluminum alloy powder.Aluminum alloy powder having a high Si content is known but its heat resistance, wear resistance, and strength are poor.The aluminum alloy powder according to the present invention is characterized in that it contains from approximately 10.0% to approximately 30.0% of silicon and at least one element selected from the group consisting of from approximately 5.0% to approximately 15.0% of nickel, from approximately 3.0% to approximately 15.0% of iron, and from approximately 5.0% to approximately 15.0% of manganese, the silicon crystals in the aluminum alloy powder being 15 .mu.m or less in size. Due to the high content of nickel, iron, and manganese, the matrix is hardened and strengthed by the presence of finely dispersed intermetallic compounds and the silicon crystals, and thereby the high-temperature characteristics are improved.The shaped body, e.g.Type: GrantFiled: October 18, 1988Date of Patent: July 3, 1990Assignees: Showa Denko Kabushiki Kaisha, Kabushiki Kaisha RikenInventors: Fumio Kiyota, Tatsuo Fujita, Tadao Hirano, Shin'ichi Horie
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Patent number: 4929285Abstract: There is provided a method of fabricating sheet stock having reduced earing during container forming. The method comprises the steps of providing a body of an aluminum base alloy suitable for rolling into sheet stock for forming containers therefrom and hot rolling the body to provide a flat rolled product having a hot rolled structure. The flat rolled product is provided with 5 to 20% of the structure being recrystallized. Thereafter, it is annealed in the temperature range of 400.degree. to 700.degree. F. to provide a fully recrystallized product which is cold rolled to sheet stock having reduced earing during container forming.Type: GrantFiled: May 4, 1989Date of Patent: May 29, 1990Assignee: Aluminum Company of AmericaInventor: Mohammad A. Zaidi
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Patent number: 4927470Abstract: Disclosed is a method of producing an unrecrystallized aluminum base, wrought product having improved levels of strength and fracture toughness. The method comprises providing a body of the aluminum base alloy, hot working the body to a wrought product and then subjecting it to an isothermal soak followed by a ramp anneal.Type: GrantFiled: October 12, 1988Date of Patent: May 22, 1990Assignee: Aluminum Company of AmericaInventor: Alex Cho
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Patent number: 4921548Abstract: Disclosed is a method of producing an unrecrystallized wrought aluminum-lithium product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy; heating the body to a hot working temperature and hot working the body to a first product. The product is cold worked to a second wrought product and then reheated while avoiding substantial recrystallization thereof, the reheating adapted to relieve stored energy capable of causing recrystallization during a subsequent heat treating step. The product is then solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.Type: GrantFiled: July 1, 1988Date of Patent: May 1, 1990Assignee: Aluminum Company of AmericaInventor: Chul W. Cho
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Patent number: 4919736Abstract: An aluminum alloy for abrasion resistant die castings comprising by weight, 6.0 to 9.0% Cu, 0.5 to 2.0% Mn, 1.6 to 3.0% Fe, 3% or less Mg, together with 13.5 to 20.0% Si, 0.5% or less Ni, an inevitable impurity of 0.3% or less Sn, and the remainder being Al, prepared by crystallizing out primary Si crystals of Si and Al-Fe-Mn-Si compounds and by forming a solid solution with Cu and Mg in the alloy's matrix.Type: GrantFiled: July 29, 1988Date of Patent: April 24, 1990Assignee: Ryobi LimitedInventors: Naomi Nishi, Yosuke Takahashi
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Patent number: 4917739Abstract: The present invention provides a method for producing an aluminum alloy which includes the step of carbo-thermically reducing an aluminous material to provide an alloy consisting essentially of the formula Al.sub.bal TM.sub.d Si.sub.e, wherein TM is at least one element selected from the group consisting of Fe, Ni, Co, Ti, V, Zr, Cu and Mn, "d" ranges from about 2-20 wt %, "e" ranges from about 2.1-20 wt %, and the balance is aluminum and incidental impurities. The alloy is placed in the molten state and rapidly solidified at a quench rate of at least about 10.sup.6 K/sec to produce a rapidly solidified alloy composed of a predominately microeutectic and/or microcellular structure.Type: GrantFiled: April 29, 1988Date of Patent: April 17, 1990Assignee: Allied-Signal Inc.Inventors: Colin M. Adam, Kenji Okazaki, David J. Skinner, Robert G. Corey
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Patent number: 4915747Abstract: Disclosed is a method of producing an unrecrystallized, thin gauge cold rolled aluminum-lithium sheet product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy, heating the body to a hot rolling temperature, and hot rolling the body to a first intermediate sheet product. After cold rolling to a second intermediate thickness, the sheet product is reheated and hot rolled to produce a final sheet product while avoiding substantial recrystallization there, the hot rolling adapted to relieve stored energy capable of initiating recrystallization during a subsequent heat treating step. Thereafter, the sheet product is solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.Type: GrantFiled: July 1, 1988Date of Patent: April 10, 1990Assignee: Aluminum Company of AmericaInventor: Chul W. Cho
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Patent number: 4909861Abstract: An aluminum alloy sheet according to the present invention essentially consists of an aluminum alloy containing 0.5 to 1.4% magnesium, 0.6 to 1.5% silicon, and 0.005 to 0.1% titanium, all by weight, and aluminum and inevitable impurities for the remainder, and is adjusted so that the ratio of the silicon content to the magnesium content is 0.65 or more. The average crystal grain size and the electric conductivity of the aluminum alloy sheet are 70 .mu.m or less and 43 to 51% IACS, respectively.The composition of the aluminum alloy is adjusted in this manner, and the crystal grain size and the electric conductivity are restricted within the specific ranges by controlling the manufacturing conditions. Thus, there may be provided an aluminum alloy sheet which is improved in arc-weldability and resistance to filiform corrosion, as well as in formability and bake-hardenability at low temperature.Type: GrantFiled: September 2, 1988Date of Patent: March 20, 1990Assignees: Kabushiki Kaisha Kobe Seiko Sho, Honda Giken Kogyo Kabushiki KaishaInventors: Yasuo Muraoka, Mituo Hino, Yasunori Sasaki, Seiji Sasabe
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Patent number: 4908077Abstract: Forged compressor scrolls are made of an aluminum-silicon alloy consisting essentially of 8.5 to 10.5% silicon and not more than 0.2% antimony wherein the silicon is present as eutectic particles having an average particle diameter in the range of 2 to 8 .mu.m, the particles being uniformly dispersed with a degree of dispersion in the range of 10,000 to 30,000 particles/mm.sup.2. Such scrolls are free of internal defects and have reduced susceptibility to seizing and cracking combined with high abrasion resistance.Type: GrantFiled: August 2, 1988Date of Patent: March 13, 1990Assignee: Oshida Patent AgencyInventors: Kouji Nakamura, Yukiji Ohshima, Hajime Kamio
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Patent number: 4908078Abstract: Herein disclosed is a material for making conductive parts such as lead frames or connectors of semiconductor elements or integrated circuits (i.e., ICs). The material is an aluminum-based alloy containing 0.3 to 4.0 wt. % of manganese and 0.10 to 5.0 wt. % of magnesium, the remainder being aluminum and unavoidable impurities. The material may additionally contain: at least one of copper and zinc; and/or at least one of chromium, zirconium, vanadium and nickel, if necessary. The material having the composition specified above can be made at a reasonable cost with excellent softening resistance, electric and thermal conductivities, solderability and platability, a high mechanical strength, and an excellent bending repeatability.Type: GrantFiled: May 27, 1988Date of Patent: March 13, 1990Assignee: Sky Aluminium Co., Ltd.Inventors: Toshiki Muramatsu, Mamoru Matsuo, Shigeo Tsuchida, Hiroyoshi Gungi
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Patent number: 4902353Abstract: An improved method of making a lithoplate from a 5XXX type alloy which includes controlling the composition and casting practices to eliminate forming a pine tree metal structure in an ingot used for rolling a workpiece to be made into lithoplate. The method also includes homogenizing and hot rolling the ingot at a controlled initial temperature to produce a desired grain and metal microstructure in the sheet rolled from the ingot which is suited for providing a surface having substantially uniform and evenly distributed craters produced by an electrochemical method of graining.Type: GrantFiled: October 19, 1988Date of Patent: February 20, 1990Assignee: Aluminum Company of AmericaInventors: Elwin L. Rooy, Gerald R. Petrey, James R. Weaver, Douglas A. Granger, Raymond T. Richter, H. Gray Reavis, Jr.
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Patent number: 4889569Abstract: Aluminum-lithium alloy sheets are stretched under predetermined temperature and stretch rate conditions to provide contoured metal sheets. The temperature and stretch rate conditions provide a stretched sheet which is substantially free of Luder lines that are conventionally associated with stretch-formed aluminum-lithium alloy sheets.Type: GrantFiled: March 24, 1988Date of Patent: December 26, 1989Assignee: The Boeing CompanyInventors: Wesley H. Graham, Sven E. Axter, Fu-Shiong Lin
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Patent number: 4885045Abstract: Aluminium alloys particularly useful as sacrificial anodes and processes for the preparation thereof are disclosed. The alloys of the invention exhibit a range of superior properties enabling high performance and reliability under a wide range of environmental conditions.Type: GrantFiled: June 14, 1988Date of Patent: December 5, 1989Assignee: Comalco Aluminum LimitedInventor: Robin F. May
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Patent number: 4874440Abstract: Superplastic forming of aluminum work stock is improved by including therein about 0.05% to about 10% or 15% scandium. In preferred practices, soluble elements such as magnesium are also included in the aluminum alloy. One or more of the elements from the group of scandium, yttrium, gadolinium, holminum, dysprosium, erbium, ytterbium, lutetium, and terbium, may be included in addition to or in lieu of scandium.Type: GrantFiled: August 14, 1987Date of Patent: October 17, 1989Assignee: Aluminum Company of AmericaInventors: Ralph R. Sawtell, Philip E. Bretz, Craig L. Jensen
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Patent number: 4872921Abstract: The invention relates to sheets of aluminium alloy containing magnesium, suitable for producing bodies of cans by drawing and ironing, and a method of obtaining said sheets.The sheets are characterized in that they have, over 10 to 25% of their surface, uniformly distributed particles formed by amorphous aluminium oxides and crystalline magnesium and aluminium oxides, in the form of flat discs less than 5 microns thick and with a mean diameter distributed round a means value from 2 to 15 microns.One of the methods of obtaining said sheets is characterized in that the strip is taken as it comes from the casting machine or after at least one rolling pass and subjected to chemical etching so as to reduce its thickness by a maximum of 2 microns, before being annealed in air at from 330.degree. to 450.degree. C. for at least 30 minutes.Type: GrantFiled: May 27, 1987Date of Patent: October 10, 1989Assignee: Cegedur Societe de Transformation de 1'Aluminium PechineyInventor: Didier Teirlinck
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Patent number: 4869870Abstract: An aluminum base alloy suitable for forming into a wrought product having improved combinations of strength and fracture toughness is provided. The alloy is comprised of 0.2 to 5.0 wt. % Li, 0.05 to 6.0 wt. % Mg, 0.2 to 5.0 wt. % Cu, 0 to 2.0 wt. % Mn, 0 to 1.0 wt. % Zr, 0.05 to 12.0 wt. % Zn, 0.05 to 1.0 wt. % Hf, 0.5 wt. % max. Fe, 0.5 wt. % max. Si, the balance aluminum and incidental impurities.Type: GrantFiled: March 24, 1988Date of Patent: September 26, 1989Assignee: Aluminum Company of AmericaInventors: Roberto J. Rioja, Philip E. Bretz, John Jacoby
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Patent number: 4867805Abstract: Improved superplastic aluminum alloys are formulated to contain less than 0.05 weight percent each of iron and silicon based on the total weight of the superplastic aluminum alloy. Advantageously these two elements are present at levels of 0.03 weight percent or below, preferably 0.01 weight percent or below. Advantageous superplastic forming properties are achieved with these low iron, low silicon alloys. Further advantageous superplastic forming properties are achieved by subjecting aluminum alloys to a thermomechanical treatment followed by a rapid recrystallization-anneal treatment as, for instance, a recrystallization-anneal treatment utilizing a molten salt bath. When these formulations and processes are practiced alone, in combination with each other or together with cavitation supression improvements in superplastic forming of component parts are achieved.Type: GrantFiled: February 3, 1988Date of Patent: September 19, 1989Inventors: Suphal P. Agrawal, Bennie R. Ward
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Patent number: 4867806Abstract: Al-alloy containing Si, Fe, Cu and Mg and at least one kind of Mn and Co in the basic composition range of 8.0.ltoreq.Si.ltoreq.30.0 wt. %, 2.0.ltoreq.Fe.ltoreq.33.0 wt. %, 0.8.ltoreq.Cu.ltoreq.7.5 wt. %, 0.3.ltoreq.Mg.ltoreq.3.5 wt. %, 0.5.ltoreq.Mn.ltoreq.5.0 wt. % and 0.5.ltoreq.Co.ltoreq.3.0 wt. %, are provided in a powder state. A sindered member formed of these Al-alloys has a high strength and reveals excellent heat-resistivity and stress corrosion cracking resistivity. A structural member made of the sintered all-alloy is manufactured through the steps of subjecting a powder press-shaped body formed at a temperature of 350.degree. C. or lower and at a pressure of 1.5.about.5.0 ton/cm.sup.2 to hot extrusion working at a temperature of 300.degree..about.400.degree. C. to form a raw material for forging, and then forge shaping the raw material at a temperature of 300.degree..about.495.degree. C.Type: GrantFiled: May 31, 1988Date of Patent: September 19, 1989Assignee: Honda Giken Kogyo Kabushiki KaishaInventor: Haruo Shiina
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Patent number: 4865665Abstract: The invention concerns a metal alloy with large lattice spacings (>than 1 nm), and consisting essentially of, by weight: at least one element selected from a group A consisting of Al, Zn and Cu, total group A elements being 44-92%; at least one element selected from a group B consisting of Ag, Ga and Au, total group B elements being 0-46%, with % group A+group B=88-92%, and ##EQU1## a group C element which is Li in an amount of 7.2-12%; at least one element selected from a group D consisting of Mg, K, Na, and Ca, total group D elements being 0-12%, with % group C+% group D=8-12%, ##EQU2## and % group A+% group B+% group C+% group D=100%; said alloy additionally comprising elemental impurities in an amount of less than 1% each and less than 5% total, based on the total weight of the alloy.Type: GrantFiled: June 1, 1988Date of Patent: September 12, 1989Assignee: PechineyInventors: Bruno Dubost, Marc Audier
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Patent number: 4863528Abstract: There is disclosed a method for producing an aluminum alloy product and the resulting product having improved combinations of strength and corrosion resistance. The method includes providing an alloy consisting essentially of about 6-16% zinc, about 1.5-4.5% magnesium, about 1-3% cooper, one or more elements selected from zirconium, chromium, manganese, titanium, vanadium and hafnium, the total of said elements not exceeding about 1%, the balance aluminum and incidental impurities. The alloy is then solution heat treated; precipitation hardened to increase its strength to a level exceeding the as-solution heat treated strength level by at least about 30% of the difference between as-solution heat treated strength and peak strength; subjected to treatment at a sufficient temperature or temperatures for improving its corrosion resistance properties; and again precipitation hardened to raise its yield strength and produce a high strength, highly corrosion resistant alloy product.Type: GrantFiled: September 21, 1987Date of Patent: September 5, 1989Assignee: Aluminum Company of AmericaInventors: Melvin H. Brown, James T. Staley, John Liu, Sootae Lee