With Electrocoating (e.g., Electroplating, Anodizing, Sputtering, Etc.) Patents (Class 148/518)
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Publication number: 20150000797Abstract: The invention relates to a cold-rolled flat steel product which, despite high strength values, has a high level of deformability characterised by a high elongation at break and a good hole expansion ratio A. For this purpose the flat steel product is produced from a steel that is composed of (in % by weight) C: 0.12-0.19%, Mn: 1.5-2.5%, Si: >0.60-1.0%, Al: ?0.1%, Cr: 0.2-0.6%, Ti: 0.05-0.15% with the remainder being iron and unavoidable impurities caused by the production process, and which comprises a perlite- and bainite-free structure having 4-20% by vol. martensite, 2-15% by vol. residual austenite, remainder ferrite, an elongation at break A80 of at least 15%, a tensile strength Rm of at least 880 MPa, a yield strength ReL of at least 550 MPa and a hole expansion ratio ?M of more than 6%. The invention also relates to a method which easily enables production of a flat steel product according to the invention.Type: ApplicationFiled: July 10, 2013Publication date: January 1, 2015Applicant: ThyssenKrupp Steel Europe AGInventors: Roland Sebald, Dorothea Mattissen, Sigrun Ebest, Stefan Follner
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Publication number: 20140377582Abstract: A high-strength cold-rolled steel sheet includes, as a component composition, by mass %: C: 0.075% to 0.300%; Si: 0.30% to 2.50%; Mn: 1.30% to 3.50%; P: 0.001% to 0.050%; S: 0.0001% to 0.0100%; Al: 0.001% to 1.500%; and N: 0.0001% to 0.0100%, in which a surface microstructure contains residual austenite of 3% to 10% and ferrite of 90% or less by volume fraction, an inner microstructure at a depth of t/4 from the surface assuming that a sheet thickness is t contains residual austenite of 3% to 20% by volume fraction, a ratio Hvs/Hvb between a surface hardness Hvs of the steel sheet surface and a hardness Hvb at a depth of ¼ of the thickness is more than 0.75 to 0.90, and a maximum tensile strength is 700 MPa or more.Type: ApplicationFiled: February 4, 2013Publication date: December 25, 2014Inventors: Masafumi Azuma, Takayuki Nozaki, Chisato Wakabayashi, Koichi Sato, Hiroyuki Kawata, Nobuhiro Fujita
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Patent number: 8904620Abstract: A metallic housing forming method includes steps as follows: friction stir welding metallic members to form a metallic housing; immersing the metallic housing in an alkali solution to remove contaminants from the metallic housing, and forming a black salt layer on the metallic housing; stripping the black salt layer away from the metallic housing; electro-polishing the metallic housing to dissolve the outermost surface of the metallic housing; anode-oxiding the metallic housing; and sealing and drying the metallic housing.Type: GrantFiled: October 1, 2012Date of Patent: December 9, 2014Assignees: Fu Tai Hua Industry (Shenzhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.Inventors: Meng-Yu Tsou, Wei-Jian Dai
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Publication number: 20140342185Abstract: A cold rolled steel sheet according to the present invention satisfies an expression of (5×[Si]+[Mn])/[C]>11 when [C] represents an amount of C by mass %, [Si] represents an amount of Si by mass %, and [Mn] represents an amount of Mn by mass %, a metallographic structure before hot stamping includes 40% to 90% of a ferrite and 10% to 60% of a martensite in an area fraction, a total of an area fraction of the ferrite and an area fraction of the martensite is 60% or more, a hardness of the martensite measured with a nanoindenter satisfies an H2/H1<1.10 and ?HM<20 before the hot stamping, and TS×? which is a product of a tensile strength TS and a hole expansion ratio ? is 50000 MPa·% or more.Type: ApplicationFiled: January 11, 2013Publication date: November 20, 2014Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
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Patent number: 8854451Abstract: An automated hydrogen bubble detection apparatus includes a horizontal support surface on which a test coupon can be supported, a transparent tube having an open top and an open bottom and operable to contain a test solution when positioned on a test coupon, a camera arranged to view a test solution in the transparent tube, and a controller in communication with the camera and effective to operate the camera such that at least one video segment is recorded by the camera and analyzed to detect first bubble and continuous bubble generation. A method of evaluating corrosion resistance of coatings on aluminum and steel in acidic solution is also included.Type: GrantFiled: October 19, 2011Date of Patent: October 7, 2014Assignee: Lam Research CorporationInventors: Josh Cormier, Fangli Hao, Hong Shih, Tuochuan Huang, John Daugherty, Allan Ronne, Fred Dennis Egley
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Publication number: 20140246127Abstract: A high-strength aluminum alloy material having a chemical composition which includes Zn: more than 7.2% (mass %, the same applies hereafter) and 8.7% or less, Mg: 1.3% or more and 2.1% or less, Cu: 0.01% or more and 0.10% or less, Zr: 0.01% or more and 0.10% or less, Cr: less than 0.02%, Fe: 0.30% or less, Si: 0.30% or less, Mn: less than 0.05%, Ti: 0.001% or more and 0.05% or less, the balance being Al and unavoidable impurities, is provided. It has a proof stress of 350 MPa or more, and a metallographic structure formed of a recrystallized structure, and L* and b* values, as defined in JIS Z8729 (ISO 7724-1), are 85 or more and 95 or less and 0 or more and 0.8 or less, respectively, as measured after anodization using a sulfuric acid bath.Type: ApplicationFiled: November 5, 2012Publication date: September 4, 2014Applicant: UACJ CORPORATIONInventor: Hidenori Hatta
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Publication number: 20140242414Abstract: The present invention provides a high-strength steel sheet excellent in shape fixability. The high-strength steel sheet contains C, Si, Mn, P, S, Al, N, and O with predetermined contents, in which a retained austenite phase of 5 to 20% in volume fraction is contained, an amount of solid-solution C contained in the retained austenite phase is 0.80 to 1.00% in mass %, WSi? is 1.10 times or more WSi*, WMn? is 1.10 times or more WMn*, and when a frequency distribution is measured with respect to a sum of a ratio between WSi and WSi* and a ratio between WAl and WAl*, a mode value of the frequency distribution is 1.95 to 2.05, and a kurtosis is 2.00 or more.Type: ApplicationFiled: July 27, 2012Publication date: August 28, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Akinobu Minami, Hiroyuki Kawata, Akinobu Murasato, Yuji Yamaguchi, Natsuko Sugiura, Takuya Kuwayama, Naoki Maruyama, Takamasa Suzuki
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Publication number: 20140209215Abstract: A copper-based alloy wire made of a material selected from the group consisting of a copper-gold alloy, a copper-palladium alloy and a copper-gold-palladium alloy is provided. The alloy wire has a polycrystalline structure of a face-centered cubic lattice and consists of a plurality of equi-axial grains. The quantity of grains having annealing twins is 10 percent or more of the total quantity of the grains of the copper-based alloy wire.Type: ApplicationFiled: January 16, 2014Publication date: July 31, 2014Inventors: Tung-Han CHUANG, Jun-Der LEE, Hsing-Hua TSAI
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Publication number: 20140170440Abstract: High strength steel sheet which secures tensile maximum strength 900 MPa or more high strength while having excellent shapeability, which high strength steel sheet which is excellent in shapeability characterized by having a predetermined composition of ingredients, by the steel sheet structure including a ferrite phase and martensite phase, by the ratio of Cu particles incoherent with the bcc iron being 15% or more with respect to the Cu particles as a whole, by a density of Cu particles in the ferrite phase being 1.0×1018/m3 or more, and by an average particle size of Cu particles in the ferrite phase being 2.0 nm or more.Type: ApplicationFiled: July 27, 2012Publication date: June 19, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroyuki Kawata, Naoki Maruyama, Akinobu Murasato, Akinobu Minami, Masafumi Azuma, Takuya Kuwayama, Shigeru Yonemura
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Publication number: 20140150930Abstract: The present invention relates to a hot press forming steel plate made of a composition comprising: 0.3-1.0 wt % of C; 0.0-4.0 wt % of Mn; 1.0-2.0 wt % of Si; 0.01-2.0 wt % of Al; 0.015 wt % or less of S; 0.01 wt % or less of N; and the remainder being Fe and unavoidable impurities. Further, the present. invention relates to a method for manufacturing the hot press forming steel plate, characterized by comprising the steps of: heating, to between 1100 and 1300° C., a steel slab having the composition; performing hot rolling finishing between. an Ar3 transformation point and 950° C.; and performing winding between MS and 720° C. Further, the present invention. relates to a hot press formed member characterized by having the composition, and having a dual phase microstructure made of bainite and residual austenite.Type: ApplicationFiled: July 15, 2011Publication date: June 5, 2014Inventors: Kyoo-Young Lee, Jin-Keun Oh, Jong-Sang Kim, Tae-Kyo Han
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Publication number: 20140147697Abstract: An apparatus for producing annealed steels and annealed steels produced thereby.Type: ApplicationFiled: July 15, 2012Publication date: May 29, 2014Applicants: TATA STEEL NEDERLAND TECHNOLOGY BV, TATA STEEL IJMUIDEN BVInventors: Basjan Berkhout, David Neal Hanlon, Steven Celotto, Gerardus Jacobus Paulussen, Jacques Pierre Jean Verberne
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Patent number: 8734961Abstract: A Ni-plated steel sheet is provided in which the occurrence of scratches at the time of forming a battery can is suppressed. Also provided is a method which includes a step where a surface of a steel sheet is plated with Ni in a Ni adhesion amount of 0.3-2 ?m, a step where the Ni-plated steel sheet is heated to 600-800° C. to form an Fe?Ni diffusion layer as an outermost surface layer, and a step where the steel sheet is rolled by temper rolling so as to adjust the Fe?Ni diffusion layer so that the steel sheet has the surface roughness Ra of 0.9-2.0 ?m and the surface roughness Ry of 4.0-15 ?m. A Ni-plated steel sheet which includes an Fe?Ni diffusion layer as an outermost surface layer and in which the diffusion layer has the surface roughness Ra of 0.9-2.0 ?m and the surface roughness Ry of 4.0-15 ?m and the diffusion layer has such an Fe/Ni ratio that the Fe accounts for 20-50% in Auger analysis is subjected to drawing using a water-soluble liquid which contains water-soluble emersion as a press lubricant.Type: GrantFiled: May 31, 2010Date of Patent: May 27, 2014Assignee: Toyo Kohan Co., Ltd.Inventors: Shinichi Takematsu, Eiji Okamatsu, Hideyuki Minagi
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Publication number: 20140137989Abstract: The present invention relates to a method for manufacturing Ni/In/Sn/Cu multilayer structure, in which a Ni/In/Sn/Cu multilayer structure is formed between a first substrate (copper substrate) and a second substrate (such as silicon wafer), and further, a plurality of intermetallic layers are formed in the Ni/In/Sn/Cu multilayer structure through a reflow bonding process and an aging heat treatment, wherein the intermetallic layers comprises a first intermetallic layer of (Cu,Ni)6(Sn,In)5, a second intermetallic layer of (Cu,Ni)6(Sn,In)5 and a third intermetallic layer of (Cu,Ni)3(Sn,In)4. Therefore, the formed intermetallic layers makes the Ni/In/Sn/Cu multilayer structure performs good wettability, ductility, creep resistance, and fatigue resistance.Type: ApplicationFiled: November 20, 2012Publication date: May 22, 2014Applicant: National Taiwan University of Science and TechnologyInventor: National Taiwan University of Science and Technology
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Publication number: 20140134450Abstract: The invention relates to a method for manufacturing a product from a flexibly rolled strip material comprising the steps: providing a strip material made from sheet steel, flexible rolling of the strip material, wherein a variable thickness is produced along the length of the strip material, electrolytic coating with a metallic coating material, which contains at least 93% of zinc, wherein the electrolytic coating is carried out after the flexible rolling, heat treatment at temperatures above 350° C. and below a solidus line of the coating material, wherein the heat treatment is carried out after the electrolytic coating, working a blank from the flexibly rolled strip material and cold or hot forming of the blank.Type: ApplicationFiled: November 12, 2013Publication date: May 15, 2014Applicant: Muhr und Bender KGInventors: Wolfgang Eberlein, Jorg Dieter Brecht
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Publication number: 20140124103Abstract: A high-strength aluminum material having a chemical composition which includes Zn: more than 7.2% (mass %, the same applies hereafter) and 8.7% or less, Mg: 1.3% or more and 2.1% or less, Cu: less than 0.50%, Fe: 0.30% or less, Si: 0.30% or less, Mn: less than 0.05%, Cr: 0.20% or less; Zr: less than 0.05%, Ti: 0.001% or more and 0.05% or less, the balance being Al and unavoidable impurities, is provided. It has a proof stress of 350 MPa or more, and a metallographic structure formed of a recrystallized structure. The recrystallized structure is comprised of crystal grains having an average particle diameter of 500 ?m or less, and a crystal grain length in a direction parallel to a hot working direction is 0.5 to 4 times as long as a crystal grain length in a direction perpendicular to the hot working direction.Type: ApplicationFiled: August 18, 2011Publication date: May 8, 2014Applicant: UACJ CORPORATIONInventor: Hidenori Hatta
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Publication number: 20140126977Abstract: Disclosed herein is a method of manufacturing a wheel nut. The method includes annealing an aluminum (Al) alloy material and preheating the annealed Al alloy material. The Al alloy material is also forged to form a wheel nut. Furthermore, the method includes performing an anodizing treatment to form a primary coating on the wheel nut and performing a vacuum deposition to form a secondary coating on the wheel nut. In addition, the method includes performing a surface treatment using powder paint to form a tertiary coating on the wheel nut.Type: ApplicationFiled: March 15, 2013Publication date: May 8, 2014Applicants: KIA MOTORS CORPORATION, HYUNDAI MOTOR COMPANYInventors: Chul Hong Bae, Kwang Min Yoon, Young Chan Kim
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Patent number: 8709612Abstract: A laminated ceramic capacitor includes a rectangular solid-shaped electronic component element. External electrodes of terminal electrodes are disposed at one end surface and the other end surface of the electronic component element. First plated films including a Ni plating are disposed on the surfaces of external electrodes. On the surfaces of the first plated films, second plated films containing Sn are disposed as Sn-plated films defining outermost layers of the external electrodes. The second plated films have a polycrystalline structure, and flake-shaped Sn—Ni alloy grains are located at a Sn crystal grain boundary and within a Sn crystal grain, respectively.Type: GrantFiled: April 12, 2012Date of Patent: April 29, 2014Assignee: Murata Manufacturing Co., Ltd.Inventors: Akihiro Motoki, Makoto Ogawa, Atsuko Saito, Toshinobu Fujiwara, Kenji Masuko
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Patent number: 8702877Abstract: A cathodic member for electrochemical cells used in hypochlorite production comprises a zirconium plate coated with a zirconium oxide layer, which is particularly suitable for minimising the decomposition of the hypochlorite product while ensuring a prolonged lifetime. The coated zirconium plate can be used as the cathodic plate in a monopolar cell, or can be welded to a titanium plate for use in a bipolar configuration.Type: GrantFiled: March 28, 2011Date of Patent: April 22, 2014Assignee: Industrie de Nora S.p.A.Inventors: Carl W. Brown, Jr., Richard C. Carlson, Kenneth L. Hardee
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Patent number: 8637164Abstract: A silver-coated composite material for movable contact parts, which has: an underlying layer composed of any one of nickel, cobalt, a nickel alloy, and a cobalt alloy at least provided on a part of the surface of a stainless steel substrate; an intermediate layer composed of copper or a copper alloy provided thereon; and a silver or silver alloy layer provided thereon as an outermost layer, wherein a thickness of the intermediate layer is 0.05 to 0.3 ?m, and wherein an average grain size of the silver or silver alloy provided as the outermost layer is 0.5 to 5.0 ?m.Type: GrantFiled: August 10, 2012Date of Patent: January 28, 2014Assignee: Furukawa Electric Co., Ltd.Inventors: Yoshiaki Kobayashi, Satoru Zama, Satoshi Suzuki, Masato Ohno
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Patent number: 8617323Abstract: The method according to the invention comprises the following operations: a) prepare a substrated formed of the said intermetallic alloy; b) deposit a coating of gold on the surface to be protected of the substrate; and c) subject the substrate thus equipped with the gold coating to annealing in controlled conditions in order to bring about limited diffusion of the gold into the surface to be protected. The invention is applicable in particular to parts of gas turbines, e.g. parts of aircraft engines.Type: GrantFiled: July 8, 2008Date of Patent: December 31, 2013Assignee: ONERA (Office National d'Etudes et de Recherches Aerospatiales)Inventors: Marie-Pierre Bacos, Pierre Josso
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Publication number: 20130292009Abstract: The present invention provides a method for manufacturing a hot stamped body, the method including: a hot-rolling step; a coiling step; a cold-rolling step; a continuous annealing step; and a hot stamping step, in which the continuous annealing step includes a heating step of heating the cold-rolled steel sheet to a temperature range of equal to or higher than Ac1° C. and lower than Ac3° C.; a cooling step of cooling the heated cold-rolled steel sheet from the highest heating temperature to 660° C. at a cooling rate of equal to or less than 10° C./s; and a holding step of holding the cooled cold-rolled steel sheet in a temperature range of 550° C. to 660° C. for one minute to 10 minutes.Type: ApplicationFiled: October 21, 2011Publication date: November 7, 2013Inventors: Kunio Hayashi, Toshimitsu Aso, Toshimasa Tomokiyo, Hitoshi Tanino, Ryozo Wada
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Patent number: 8556088Abstract: The present invention is aimed to fabricate nanoporous anodic oxide ceramic membrane tubes with excellent pore characteristics by anodizing metal tubes located in a cylindrical symmetry with respect to a cathode which itself has a cylindrical symmetry. The membrane tubes may have protruded portions acting as supports and joints. The present invention also deals with stacks and bundles consisted of numbers of the anodic oxide ceramic tubes for filter and dialysis applications.Type: GrantFiled: September 20, 2012Date of Patent: October 15, 2013Assignee: Korea Electrotechnology Research InstituteInventor: Dae Yeong Jeong
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Patent number: 8524376Abstract: In an Sn-plated strip in which a copper alloy containing 15 to 40 mass % of Zn in terms of an average concentration is used as an alloy strip and the layers of an Sn phase, an Sn—Cu alloy phase and an Ni phase constitute a plating film from the surface to the alloy strip, the Zn concentration of the surface of the Sn phase is adjusted to a range of 0.1 to 5.0 mass %. The alloy may further contain 0.005 to 3.0 mass % in total of an arbitrary constituent selected from Sn, Ag, Pb, Fe, Ni, Mn, Si, Al and Ti. Moreover, the alloy may be a copper base alloy containing 15 to 40 mass % of Zn, 8 to 20 mass % of Ni, 0 to 0.5 mass % of Mn and a balance of Cu and unavoidable impurities, and may further contain 0.005 to 10 mass % in total of the above arbitrary constituent. There is provided a Cu/Ni double layer base reflowed Sn-plated Cu—Zn alloy strip in which generation of whiskers is suppressed.Type: GrantFiled: April 26, 2007Date of Patent: September 3, 2013Assignee: JX Nippon Mining & Metals CorporationInventor: Takaaki Hatano
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Publication number: 20130220490Abstract: The present invention provides a steel sheet with chemical components including, by mass%, 0.18-0.35% of C, 1.0%-3.0% of Mn, 0.01%-1.0% of Si, 0.001%-0.02% of P, 0.0005%-0.01% of S, 0.001%-0.01% of N, 0.01%-1.0% of Al, 0.005%-0.2% of Ti, 0.0002%-0.005% of B, and 0.002%-2.0% of Cr, and the balance of Fe and inevitable impurities, wherein: by volume%, a fraction of the ferrite is 50% or more, and a fraction of a non-recrystallized ferrite is 30% or less; and Cr?/CrM is 2 or less, where Cr? is a concentration of Cr subjected to solid solution in iron carbide and CrM is a concentration of Cr subjected to solid solution in a base material, or Mn0/MnM is 10 or less, where Mn0 is a concentration of Mn subjected to solid solution in an iron carbide, and MnM is a concentration of Mn subjected to solid solution in a base material.Type: ApplicationFiled: October 21, 2011Publication date: August 29, 2013Inventors: Kunio Hayashi, Toshimitsu Aso, Toshimasa Tomokiyo
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Patent number: 8505744Abstract: The present invention is directed to methods of fabricating nanoporous anodic oxide ceramic membrane tubes with excellent pore characteristics by anodizing metal tubes located in a cylindrical symmetry with respect to a cathode which itself has a cylindrical symmetry. The membrane tubes may have protruded portions acting as supports and joints. The present invention also deals with stacks and bundles consisted of numbers of the anodic oxide ceramic tubes for filter and dialysis applications.Type: GrantFiled: September 7, 2011Date of Patent: August 13, 2013Assignee: Korea Electrotechnology Research InstituteInventor: Dae Yeong Jeong
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Publication number: 20130199676Abstract: The present invention provides a method for manufacturing a hot stamped body having a vertical wall, the method including: a hot-rolling step; a coiling step; a cold-rolling step; a continuous annealing step; and a hot stamping step, in which the continuous annealing step includes a heating step of heating the cold-rolled steel sheet to a temperature range of equal to or higher than Ac1° C. and lower than Ac3° C.; a cooling step of cooling the heated cold-rolled steel sheet from the highest heating temperature to 660° C. at a cooling rate of equal to or less than 10° C./s; and a holding step of holding the cooled cold-rolled steel sheet in a temperature range of 550° C. to 660° C. for one minute to 10 minutes.Type: ApplicationFiled: October 21, 2011Publication date: August 8, 2013Inventors: Toshimasa Tomokiyo, Kunio Hayashi, Toshimitsu Aso
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Publication number: 20130183542Abstract: A production process for producing an iron-tin alloy layer on a packaging steel substrate and to a substrate provided with said layer wherein one or both sides of a SR- or DR-blackplate substrate is coated with an iron-tin alloy layer which contains at least 80 weight percent (wt. %) of FeSn (50 at. % tin and 50 at. % iron).Type: ApplicationFiled: October 5, 2011Publication date: July 18, 2013Applicant: TATA STEEL IJMUIDEN BVInventors: Ilja Portegies Zwart, Jacques Hubert Olga Joseph Wijenberg
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Publication number: 20130171470Abstract: An alloy wire made of a material selected from one of a group consisting of a silver-gold alloy, a silver-palladium alloy and a silver-gold-palladium alloy is provided. The alloy wire is with a polycrystalline structure of a face-centered cubic lattice and includes a plurality of grains. A central part of the alloy wire includes slender grains or equi-axial grains, and the other parts of the alloy wire consist of equi-axial grains. A quantity of the grains having annealing twins was 20 percent or more of the total quantity of the grains of the alloy wire.Type: ApplicationFiled: June 13, 2012Publication date: July 4, 2013Inventors: Jun-Der LEE, Hsing-Hua TSAI, Tung-Han CHUANG
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Patent number: 8460481Abstract: The invention is directed to providing, for application in automobiles, construction materials, household appliances and the like, high-strength sheets excellent in formability properties such as hole expansibility and ductility, and also in fatigue resistance, characterized in comprising, in specified contents expressed in mass %, C, Si, Mn, P, S, Al, N and O and a balance of iron and unavoidable impurities, and having a steel sheet structure composed mainly of ferrite and hard structures, a crystal orientation difference between some ferrite adjacent to hard structures and the hard structures of less than 9°, and a maximum tensile strength of 540 MPa or greater.Type: GrantFiled: April 9, 2009Date of Patent: June 11, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Masafumi Azuma, Noriyuki Suzuki, Naoki Maruyama, Naoki Yoshinaga, Akinobu Murasato
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Publication number: 20130074993Abstract: A nickel based alloy coating and a method for applying the nickel based alloy as a coating to a substrate. The nickel based alloy comprises about 0.1-15% rhenium, about 5-55% of an element selected from the group consisting of cobalt, iron and combinations thereof, sulfur included as a microalloying addition in amounts from about 100 parts per million (ppm) to about 300 ppm, the balance nickel and incidental impurities. The nickel-based alloy of the present invention is applied to a substrate, usually an electro-mechanical device such as a MEMS, by well-known plating techniques. However, the plating bath must include sufficient sulfur to result in deposition of 100-300 ppm sulfur as a microalloyed element. The coated substrate is heat treated to develop a two phase microstructure in the coating.Type: ApplicationFiled: November 13, 2012Publication date: March 28, 2013Applicant: TYCO ELECTRONICS CORPORATIONInventor: TYCO ELECTRONICS CORPORATION
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Publication number: 20130061986Abstract: The invention relates to a process for coating a metal strip, in which a layer of an oxidizable metal or an oxidizable metal alloy or a metal oxide is vacuum-deposited on a metal strip precoated with zinc or with a zinc alloy, the coated metal strip is then coiled, and the wound coil undergoes a static diffusion treatment so as to obtain a strip having a coating that comprises, in the upper portion, a layer of an alloy formed by diffusion of the oxidizable metal or the oxidizable metal alloy in all or part of the zinc or zinc alloy layer, and also to equipment for implementing the process.Type: ApplicationFiled: February 18, 2009Publication date: March 14, 2013Applicant: ARCELORMITTAL INVESTIGACIONInventors: Luc Vanhee, Maxime Monnoyer, Bruno Schmitz, Eric Silberberg, Qi He
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Publication number: 20130048153Abstract: A high-temperature solder with multi-layer structure and method for manufacturing the same are disclosed. The high-temperature solder with multi-layer structure comprises: at least one first substrate and a second substrate. Wherein a first metal layer is formed on one surface of the first substrate by way of electroplating, and a second metal layer and a third metal layer are sequentially formed on the two surfaces of the second substrate through the electroplating. The first substrate is stacked on the third metal layer of the second substrate by the surface thereof provided with the first metal layer, so that the third metal layer and the first metal layer may jointly form an intermetallic (IMC) layer by way of the solid-liquid interdiffusion joint, in which the IMC layer includes at least one intermetallic compound for making the melting point of the high-temperature solder with multi-layer structure higher than 300-deg Celsius.Type: ApplicationFiled: September 27, 2011Publication date: February 28, 2013Applicant: National Taiwan University of Science and TechnologyInventors: Yee-Wen Yen, Pei-Sheng Shao
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Publication number: 20120325379Abstract: The invention relates to a method of producing corrosion-resistant and workable sheet metal consisting of uncoated steel sheets (1, 1?), comprising the following steps: —placing the steel sheets (1, 1?) in abutting relationship, —welding the or each joint groove (14) by butt joint welding by means of a welding beam (13) for forming a weld (2) along the respective joint groove (4), —thermal treatment of the or each weld (2) directly after or even during the forming of the weld (2) by means of an annealing beam (15), —full-surface coating of the joined steel sheets (1, 1?), including the or each weld (2), after cooling the welds (2), with a metallic coating.Type: ApplicationFiled: July 26, 2007Publication date: December 27, 2012Applicant: RASSELSTEIN GMBHInventors: Harald Baulig, Bernd Baumann, Josef Kesselem, Helmut Oberhoffer, Andrea Link, Reiner Sauer
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Patent number: 8337997Abstract: A composite material for an electrical/electronic part, which is used as a material for use in an electrical/electronic part, containing: a metal base material having at least a surface formed of Cu or a Cu alloy; and an insulating film provided on at least a part of the metal base material; wherein a metal layer having Cu diffused in Ni or a Ni alloy is interposed between the metal base material and the insulating film; and wherein the ratio of the number of Cu atoms to the number of Ni atoms (Cu/Ni) obtained by analyzing the outermost surface of the metal layer by Auger electron spectroscopy is 0.005 or more.Type: GrantFiled: December 23, 2010Date of Patent: December 25, 2012Assignee: The Furukawa Electric Co., Ltd.Inventors: Chikahito Sugahara, Satoru Zama, Akira Tachibana
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Publication number: 20120298513Abstract: The present invention provides an aluminum alloy component having an anodic oxide film less causing cracks and high in surface smoothness, which is capable of reducing abrasion of a cutting tool regardless of the excellent machinability. The aluminum alloy component (1) has an anodic oxide film formed on a surface of a base metal of an aluminum alloy. The aluminum alloy consists of Fe: 0.5 to 2 mass %, Cu: 0.35 to 0.6 mass %, Mg: 0.35 to 1.3 mass %, Si: 0.2 to 1.3 mass %, Cr: 0.005 to 0.3 mass %, Mn: 0.01 to 0.3 mass %, Ti: 0.005 to 0.1 mass %, and the balance being inevitable impurities, wherein Zn is controlled to be less than 0.25 mass %, and wherein Al—Fe series crystals and Al—Fe—Si series crystals having a maximum grain diameter of 30 ?m or less exist in the anodic oxide film in a dispersed manner with an average center-to-center distance of 10 to 100 ?m, and a percentage of a total occupied area of the Al—Fe series crystals and Al—Fe—Si series crystals in the anodic oxide film is 5% or more.Type: ApplicationFiled: December 17, 2010Publication date: November 29, 2012Applicant: SHOWA DENKO K.K.Inventors: Ryousuke Shimao, Shigekazu Nagai
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Patent number: 8308876Abstract: A system and method for direct manufacturing and stress relieving a metal part without removing the metal part from a vacuumed chamber. The system may comprise the chamber, a wire feeder for depositing a metal wire onto a metal plate, an electron beam (EB) source for providing an electron beam to melt the metal wire during deposition, and a current-providing apparatus for joule heating the metal plate to provide heat treatment to the metal part. The method may comprise depositing the metal wire onto the metal plate within the vacuumed chamber, then providing intermediate stress relief after a portion of the metal wire is deposited onto the metal plate by applying an electrical current to the metal part. The electron beam may also be set at a temperature below a melting point of a particular metal of the metal part for relieving stress in the metal part.Type: GrantFiled: July 7, 2009Date of Patent: November 13, 2012Assignee: Spirit AeroSystems, Inc.Inventors: Bryan David Woods, Rahbar Nasserrafi, Helen Ehlers
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Publication number: 20120222781Abstract: High strength steel plate with an ultimate tensile strength of 900 MPa or more which is excellent in hydrogen embrittlement resistance characterized in that, in the structure of the steel plate, (a) by volume fraction, ferrite is present in 10 to 50%, bainitic ferrite and/or bainite in 10 to 60%, and tempered martensite in 10 to 50%, and (b) iron-based carbides which contain Si or Si and Al in 0.1% or more are present in 4×108 (particles/mm3) or more.Type: ApplicationFiled: November 30, 2010Publication date: September 6, 2012Inventors: Masafumi Azuma, Noriyuki Suzuki, Naoki Maruyama, Akinobu Murasato, Yasuharu Sakuma, Hiroyuki Kawata, Chisato Wakabayashi
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Patent number: 8252128Abstract: A population of extrusion billets has a specification such that every billet is of an alloy of composition (in wt. %): Fe<0.35; Si 0.20-0.6; Mn<0.10; Mg 0.25-0.9; Cu<0.015; Ti<0.10; Cr<0.10; Zn<0.03; balance Al of commercial purity. After ageing to T5 or T6 temper, extruded sections can be etched and anodised to give extruded matt anodised sections having improved properties.Type: GrantFiled: March 14, 2008Date of Patent: August 28, 2012Assignee: Alcan International LimitedInventors: Nicholas Charles Parson, Barry Roy Ellard, Graeme John Marshall
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Patent number: 8246765Abstract: A method for inhibiting growth of tin whiskers is provided. The method includes providing a metal substrate, forming a tin layer to cover the surface of the metal substrate, and treating the metal substrate covered the tin layer by an annealing process, wherein the annealing process is performed at 400° C.-600° C. and the surface of the tin layer is subsequently inhibited from growing tin whiskers.Type: GrantFiled: February 9, 2010Date of Patent: August 21, 2012Assignee: National Taiwan University of Science & TechnologyInventors: Yee-Wen Yen, Meng-Yu Tsou, Chien-Chung Jao
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Patent number: 8231990Abstract: The present invention concerns an alloy film for a metal separator for a fuel cell characterized by containing at least one noble metal element selected from Au and Pt and at least one non-noble metal element selected from the group consisting of Ti, Zr, Nb, Hf, and Ta, at a content ratio of noble metal element/non-noble metal element of 35/65 to 95/5, and having a film thickness of 2 nm or more. The present invention also relates to a manufacturing method of an alloy film for the metal separator for the fuel cell and a target material for sputtering, as well as the metal separator and the fuel sell. The alloy film for the metal separator for the fuel cell according to the invention is excellent in the corrosion resistance, has low contact resistance, can maintain the low contact resistance for a long time even in a corrosive environment, and is excellent further in the productivity.Type: GrantFiled: December 12, 2007Date of Patent: July 31, 2012Assignee: Kobe Steel, Ltd.Inventors: Toshiki Sato, Jun Suzuki, Yoshinori Ito, Hirotaka Ito, Shinichi Tanifuji
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Publication number: 20120164472Abstract: A method by which a steel component can be produced, which is provided with a metallic coating which adheres well and which provides protection against corrosion, from a flat steel product produced from a steel material containing 0.3-3 wt.-% manganese and having a yield point of 150-1100 MPa and a tensile strength of 300-1200 MPa coated with an anti-corrosion coating which comprises a coating of ZnNi alloy which is electrolytically deposited on the flat steel product, which coating is composed in a single phase of ?-ZnNi phase and which contains, as well as zinc and unavoidable impurities, 7-15 wt.-% nickel.Type: ApplicationFiled: February 24, 2010Publication date: June 28, 2012Applicant: THYSSENKRUPP STEEL EUROPE AGInventors: Patrick Kuhn, Manfred Meurer, Jens Kondratiuk, Wilhelm Warnecke, Werner Schuler
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Publication number: 20120153803Abstract: A luminescent element includes a luminescent glass and a metal layer with a metal microstructure formed on a surface of the luminescent glass; wherein the luminescent glass has a chemical composition: aR2O.bZnO.cSiO2.nMnO2, wherein R represents the alkali metal element, a, b, c, and n are, by mole parts, 9.5˜40, 8˜40, 35˜70, and 0.01˜1, respectively. A preparation method of a luminescent element and a luminescence method are also provided. The luminescent element has good luminescence homogeneity, high luminescence efficiency, good luminescence stability and simple structure, and can be used in luminescent device with ultrahigh brightness.Type: ApplicationFiled: August 26, 2009Publication date: June 21, 2012Applicant: OCEAN'S KING LIGHTING SCIENCE & TECHNOLOGY CO., LTD.Inventors: Mingjie Zhou, Wenbo Ma, Yugang Liu, Qingtao Li
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Patent number: 8177926Abstract: Amorphous Fe100-a-bPaMb foil, preferably in the form of a free-standing foil, process for its production by electrodeposition or electroforming of an aqueous plating solution, and its uses as a constitutive element of a transformer, generator, motor, pulse applications and magnetic shieldings. “a” is a real number ranging from 13 to 24, b is a real number ranging from 0 to 4, and M is at least one transition element other than Fe. The amorphous Fe100-a-bPaMb foil has the properties of being amorphous as established by the X-ray diffraction method, an average thickness greater than 20 micrometers, a tensile strength in the range of 200-1100 MPa, an electrical resistivity of over 120 ??cm, and at least one of a high saturation induction (Bs) greater than 1.4 T, a coercive field (Hc) of less than 40 A/m, a loss (W60), at power frequencies (60 Hz), and for a peak induction of at least 1.35 T, of less than 0.65 W/kg, and a relative magnetic permeability (B/?0H) greater than 10000, for low values of ?0H.Type: GrantFiled: February 1, 2008Date of Patent: May 15, 2012Assignee: Hydro-QuebecInventors: Robert Lacasse, Estelle Potvin, Michel Trudeau, Julian Cave, Francois Allaire, Georges Houlachi
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Publication number: 20120090736Abstract: Coated components and methods of fabricating coated components and coated turbine disks are provided. In an embodiment, by way of example only, a coated component includes a substrate comprising a superalloy in an unmodified form and a coating disposed over the substrate, where the coating comprises the superalloy in a modified form.Type: ApplicationFiled: December 30, 2011Publication date: April 19, 2012Applicant: HONEYWELL INTERNATIONAL INC.Inventor: Vladimir K. Tolpygo
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Patent number: 8142906Abstract: In Sn-plated copper or a Sn-plated copper alloy according to the present invention, a surface plating layer including a Ni layer, a Cu—Sn alloy layer, and a Sn layer which are deposited in this order is formed on a surface of a base material made of copper or a copper alloy. An average thickness of the Ni layer is 0.1 to 1.0 ?m, an average thickness of the Cu—Sn alloy layer is 0.55 to 1.0 ?m, and an average thickness of the Sn layer is 0.2 to 1.0 ?m. The Cu—Sn alloy layer includes Cu—Sn alloy layers having two compositions, a portion thereof in contact with the Ni layer is formed of an ?-phase having an average thickness of 0.5 to 0.95 ?m, and a portion thereof in contact with the Sn layer is formed of a ?-phase having an average thickness of 0.05 to 0.2 ?m.Type: GrantFiled: February 25, 2010Date of Patent: March 27, 2012Assignee: Kobe Steel, Ltd.Inventors: Kouichi Taira, Yasushi Masago
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Publication number: 20120018057Abstract: A surface layer structure of a silver article and a forming method thereof. The silver article is a decoration made of a silver metal body (or silver alloy body) or a silver decoration body such as in the form of a sheet. After the silver metal body is formed, at least a part of the surface of the silver metal body is heated to a recrystallization temperature to form a recrystallized surface layer. Accordingly, the residual stresses of the silver metal body are eliminated and the malleability thereof is enhanced. The crystalline grains of the recrystallized surface layer can regrow to present the specific qualities of cubic lattices. The recrystallized surface layer can be further processed by fine electrolysis to enhance the clearness and brilliance of the recrystallized surface layer. The recrystallized surface layer can be further electroplated with a colored electroplating material to form a colorful electroplated layer.Type: ApplicationFiled: October 6, 2010Publication date: January 26, 2012Inventor: KUANG-SHI KUO
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Publication number: 20120018058Abstract: The present invention is related to a process comprising a cold rolling step, for the production of uncoated, electro-galvanised or hot dip galvanised TRIP steel products, hot rolling a slab of a specific composition, wherein the finishing rolling temperature is higher than the Ar3 temperature, to form a hot-rolled substrate, cooling said substrate to a coiling temperature (CT) between 500° C. and 680° C., coiling said substrate at said coiling temperature, pickling said substrate to remove the oxides, cold rolling said substrate to obtain a reduction of thickness, with a minimum reduction of 40%.Type: ApplicationFiled: September 23, 2011Publication date: January 26, 2012Applicant: Arcelor France S.A.Inventors: Joachim ANTONISSEN, Liesbeth BARBE, Marijke DE MEYER, Lucia TOSAL-MARTINEZ, Serge CLAESSENS, Sven VANDEPUTTE, Sigrid JACOBS, Bruno DE COOMAN
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Patent number: 8101285Abstract: A metallic material for a connecting part, having a rectangular wire material of copper or a copper alloy as a base material, and formed at an outermost surface thereof, a copper-tin alloy layer substantially composed of copper and tin, wherein the copper-tin alloy layer of the outermost surface further contains at least one selected from the group consisting of zinc, indium, antimony, gallium, lead, bismuth, cadmium, magnesium, silver, gold, and aluminum, in a total amount of 0.01% or more and 1% or less in terms of mass ratio with respect to the content of the tin.Type: GrantFiled: September 29, 2010Date of Patent: January 24, 2012Assignee: The Furukawa Electric Co., Ltd.Inventors: Kengo Mitose, Shuichi Kitagawa, Yoshiaki Ogiwara
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Patent number: 8080116Abstract: The invention relates to a cooling element, particularly for use in walls of furnaces that are subjected to high levels of thermal stress, and to a method for producing a cooling element. The cooling element is comprised of cast copper or of a low-alloyed copper alloy and is provided with coolant channels, which consist of tubes cast inside the copper or the copper alloy and which are placed inside the cooling element. In order to create a cooling element with an improved material bond on the contact surfaces between the cooling tube and the metal cast around it and thus with an increased heat transfer, the invention provides that the tubes of the coolant channels are provided with an electrolytic coating on the exterior thereof. The use of copper tubes has been shown to be particularly advantageous, and the coating of the tube exteriors thereof ensues in an electroplating bath.Type: GrantFiled: December 8, 2003Date of Patent: December 20, 2011Assignee: Hundt & Weber GmbHInventors: Karlfried Pfeifenbring, Marcus Hering, Peter H. Müller
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Patent number: 8070889Abstract: The invention is directed to providing, for application in automobiles, construction materials, household appliances and the like, high-strength sheets excellent in formability properties such as hole expansibility and ductility, and also in fatigue resistance, characterized in comprising, in specified contents expressed in mass %, C, Si, Mn, P, S, Al, N and O and a balance of iron and unavoidable impurities, and having a steel sheet structure composed mainly of ferrite and hard structures, a crystal orientation difference between some ferrite adjacent to hard structures and the hard structures of less than 9°, and a maximum tensile strength of 540 MPa or greater.Type: GrantFiled: April 9, 2009Date of Patent: December 6, 2011Assignee: Nippon Steel CorporationInventors: Masafumi Azuma, Noriyuki Suzuki, Naoki Maruyama, Naoki Yoshinaga, Akinobu Murasato