With Working Patents (Class 148/534)
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Patent number: 6911268Abstract: Disclosed are a high strength hot-dip galvanized or galvannealed steel sheet, which has improved press formability and plating adhesion and is useful as a member for automobile, building, electric or other members, and a process for producing the same. This high strength hot-dip galvanized or galvannealed steel sheet comprises: (a) a steel sheet substrate comprising, by weight, carbon (C): 0.05 to 0.2%, silicon (Si): 0.2 to 2.0%, manganese (Mn): 0.2 to 2.5%, and aluminum (Al): 0.01 to 1.5%, the silicon and the aluminum having a mutual relationship represented by formula 0.4(%)?Si+0.8 Al (%)?2.0(%), the steel sheet substrate further comprising at least one member selected from the group consisting of (i) 0.003 to 1.0% of tin (Sn), (ii) 0.005 to 1.0% in total of at least one member selected from antimony (Sb), bismuth (Bi), and selenium (Se), (iii) 0.005 to 1.0% in total of at least one member selected from beryllium (Be), magnesium (Mg), calcium (Ca), and zirconium (Zr), and (iv) 0.005 to 1.Type: GrantFiled: December 27, 2001Date of Patent: June 28, 2005Assignee: Nippon Steel CorporationInventors: Yoshihisa Takada, Masayoshi Suehiro, Takehide Senuma
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Patent number: 6902829Abstract: A high strength dual phase cold rolled steel having controlled amounts of carbon, manganese, and molybdenum is used as a starting material in a hot-dip zinc coating process to manufacture a high strength dual phase cold rolled steel having a conventional galvanized or galvannealed coating applied to at least one surface thereof, the zinc coated steel product having a uniform coating of zinc in spite of the high manganese content of the steel.Type: GrantFiled: July 25, 2003Date of Patent: June 7, 2005Assignee: ISG Technologies Inc.Inventors: Rajendra Pradhan, C. Ramadeva Shastry
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Patent number: 6887590Abstract: The present invention relates to a method for the manufacture of galvannealed metal sheet, wherein a hot strip is produced from an IF steel containing 0.01 to 0.1 wt. % silicon, wherein the hot strip is coiled at a coiler temperature no lower than 700° C. and no higher than 750° C., wherein a cold strip is rolled from the coiled hot strip, wherein the cold strip is recrystallization-annealed in an annealing furnace in an annealing gas atmosphere, wherein the cold strip thus annealed is provided with a zinc coating in a zinc bath, and wherein the coated cold strip is post-annealed at a galvannealing temperature no lower than 500° C. and no higher than 540° C. The invention also relates to a galvannealed metal sheet which possesses improved adhesion of the coating layer to the base material and proposes a method which is suited for the manufacture of metal sheet having such properties.Type: GrantFiled: May 15, 2001Date of Patent: May 3, 2005Assignee: ThyssenKrupp Stahl AGInventors: Sabine Zeizinger, Horst Berndsen, Frank Friedel, Manfred Meurer, Michael Westholt
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Patent number: 6866942Abstract: There is provided a tailored blank article for press forming, the article having an excellent formability and comprising multiple different plates of different thickness, which can evade a break of a low strength plate (or low-thickness plate) due to strength rate-determining is provided in press forming. The tailored blank article for press forming, having an excellent formability and comprising two or more kinds of raw plates, continuously welded together, each having a different tensile strength, is characterized in that a ratio (n1/n2) of a work hardening property value (n1) of a higher tensile strength plate and a work hardening property value (n2) of a lower tensile strength plate is set to be 0.75 or more and 3.8 or less.Type: GrantFiled: October 20, 2000Date of Patent: March 15, 2005Assignee: Nippon Steel CorporationInventors: Koji Hashimoto, Yukihisa Kuriyama, Toru Yoshida, Yasunobu Miyazaki
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Patent number: 6815087Abstract: An aluminum-coated structural member includes an Al—Si—Fe alloy layer formed on a steel substrate layer. The alloy layer includes a softer region having a hardness smaller than or equal to a hardness of the steel substrate layer, extends from the surface of the steel substrate layer toward a surface of the alloy layer, over a depth range greater than or equal to 50% of a thickness of the alloy layer. The Al—Si—Fe alloy layer has an oxide weight smaller than or equal to 500 mg/dm2.Type: GrantFiled: June 24, 2003Date of Patent: November 9, 2004Assignee: Nissan Motor Co., Ltd.Inventors: Kiyoshi Takagi, Eizaburo Nakanishi, Tomoyuki Yoshida
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Patent number: 6740178Abstract: A method for producing a metallic honeycomb configuration is described. The method includes forming a honeycomb body by stacking and/or winding layers of steel sheet containing chromium and aluminum resulting in the honeycomb body having channels through which a fluid can flow. The honeycomb body is introduced into a tubular jacket. Connections are formed between neighboring layers of steel sheet by thermal treatment. The honeycomb body is then cooled down. It is preferred for the layers of steel sheet to be provided with a rolling oil having a high carbon content before the forming of the honeycomb body, with the effect that a layer of carbon enhancing the sintering process is formed in the thermal treatment. The number of connections produced in individual regions can be further influenced by selective introduction of stresses or by stress relief.Type: GrantFiled: March 14, 2002Date of Patent: May 25, 2004Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Ferdi Kurth, Andree Bergmann, Helge Schlotmann, Günther Faust, Ludwig Wieres
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Patent number: 6699592Abstract: The invention provides a galvannealed steel sheet which has an oxide layer having 10 nm or larger thickness on the plateau of the coating layer flattened by temper rolling. With the use of the galvannealed steel sheet, no powdering occurs during press-forming, and stable and excellent sliding performance is attained. By selecting the area percentage of the plateau of the flattened coating layer to a range from 20 to 80%, making the coating layer single layer of &dgr;1 phase, and letting &zgr; phase exist in the &dgr;1 phase, further improved sliding performance and anti-powdering property are obtained.Type: GrantFiled: October 21, 2002Date of Patent: March 2, 2004Assignee: NKK CorporationInventors: Shoichiro Taira, Yoshiharu Sugimoto, Junichi Inagaki, Toru Imokawa, Shuji Nomura, Michitaka Sakurai, Masaaki Yamashita, Kaoru Sato, Masayasu Nagoshi, Akira Gamou, Yoichi Miyakawa, Shunsaku Node, Masahiro Iwabuchi
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Patent number: 6641931Abstract: The present invention aims to produce a cold rolled metal coated multi-phase steel, characterized by a tensile strength of at least 500 MPa, a yield ratio (Re/Rm) lower than 0.65 in skinned conditions, lower than 0.60 in unskinned conditions, and with good metal coating adhesion behavior. In the case of the aluminized steel according to the invention, the steel also has superior resistance to temperature corrosion up to 900° C. and excellent mechanical properties at this high temperature. The hot metal coated steel product having a steel composition with a manganese content lower than 1.5%, chrome content between 0.2 and 0.5%, molybdenum content between 0.1 and 0.25%, and a relation between the chrome and molybdenum content as follows Cr+2 Mo higher than or equal to 0.7%, undergoes a thermal treatment in the hot dip metal coating line defined by a soaking temperature between Ac1 and Ac3, a primary cooling speed higher than 25° C./sec and a secondary cooling speed higher than 4° C./sec.Type: GrantFiled: December 8, 2000Date of Patent: November 4, 2003Assignee: Sidmar N.V.Inventors: Serge Claessens, Dirk Vanderschueren
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Patent number: 6635313Abstract: A method of coating dual phase high strength cold rolled steel having controlled amounts of carbon, manganese, and molybdenum is used as a starting material in a galvanizing/galvannealing process. Conditions in a multi-zone furnace of the galvanizing line can be controlled in a conventional manner while still effectively coating the high strength steel. A dual phase high strength steel product is made having a uniform coating of zinc in spite of the high manganese content of the steel.Type: GrantFiled: November 15, 2001Date of Patent: October 21, 2003Assignee: ISG Technologies, Inc.Inventors: Rajendra Pradhan, C. Ramadeva Shastry
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Patent number: 6582835Abstract: Dip-coated ferrite stainless steel sheet usable in the automobile exhaust sector, characterized in that it comprises a steel core with the following composition by weight: 10.5%≦chromium≦20% 0%≦aluminum≦0.6% 0.003%≦carbon≦0.06% 0.003%≦nitrogen≦0.04% 0%≦silicon≦0.6% 0%≦manganese≦0.6% 0%≦sulfur≦0.002% iron and impurities inherent in processing, and a metal coating deposited by dipping the strip in a molten metal bath containing in particular aluminum and at least one rare earth element: cerium, lanthanum, praseodymium, neodymium, mixed metal and/or yttrium.Type: GrantFiled: March 29, 2001Date of Patent: June 24, 2003Assignee: UsinorInventors: Laurent Antoni, Raphael Craen
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Patent number: 6517954Abstract: The invention relates to an aluminium alloy, in particular for a layer of a friction bearing, for example, which, apart from aluminium and smelt-related impurities, additionally contains soft-phase formers, e.g. Sn, Pb, Bi, Sb or similar. The alloy contains added quantities of at least one element from the group of elements consisting of Sc, Y, Hf, Nb, Ta, La, lanthanides and actinides in a maximum of 10% by weight, preferably 4% by weight, in particular between 0.015% by weight and 3.25% by weight, relative to 100% by weight of alloy, the remainder being aluminium with smelt-related impurities.Type: GrantFiled: December 8, 2000Date of Patent: February 11, 2003Assignee: Miba Gleitlager AktiengesellschaftInventors: Robert Mergen, Markus Manner
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Patent number: 6517955Abstract: The invention relates to a high strength hot-dip galvanized and galvannealed steel sheets with excellent drawability for press forming and excellent plating adhesion that is useful as a member for automobiles, construction, electric devices and the like, and to a process for its manufacture. According to an embodiment of the invention, the steel sheet contains in terms of weight percent, C: 0.05-0.2%, Si: 0.2-2.0%, Mn: 0.2-2.5%, Al: 0.01-1.5%, Ni: 0.2-5.0%, P: <0.03% and S: <0.02%, the relationship between Si and Al being such that 0.4(%)≦Si+0.8 Al(%)≦2.0% and the remainder consisting of Fe and unavoidable impurities, the volume percentage of the retained austenite is 2-20% and the steel sheet surface wherein the relationship between the Ni and Si, Al in 0.5 &mgr;m of the steel sheet surface layer is such that Ni(%)≦¼ Si+⅓Al(%), has a Zn plating layer comprising Al: ≦1% with the remainder Zn and unavoidable impurities.Type: GrantFiled: December 29, 2000Date of Patent: February 11, 2003Assignee: Nippon Steel CorporationInventors: Yoshihisa Takada, Masayoshi Suehiro
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Patent number: 6506503Abstract: The invention relates to an intermediate layer, in particular a bonding layer, made from an alloy with an aluminium base, for multi-layered materials with layers of differing composition, in particular friction bearings. The alloy contains added quantities of at least one element from a group of elements consisting of Sc, Y, Hf, Nb, Ta, La, lanthanides and actinides in a maximum of 10% by weight, preferably 4% by weight, in particular between 0.015% by weight and 3.25% by weight, relative to 100% by weight of alloy, the remainder being aluminium with smelt-related impurities.Type: GrantFiled: February 26, 2001Date of Patent: January 14, 2003Assignee: Miba Gleitlager AktiengesellschaftInventors: Robert Mergen, Markus Manner
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Patent number: 6454884Abstract: A vehicle structural beam, such as a door intrusion beam, which possesses an elongate tubular beam part which at opposite ends is provided with mounting flanges for securement to a vehicle frame. The elongate tubular beam part and the flanges provided at opposite ends are defined by an integral, one-piece, monolithic steel structure which has been initially roll-formed from an elongate flat metal sheet to define the closed tubular structure of the tubular beam part, and which has been subjected to heating and quenching so that the elongate tubular beam part is of relatively high strength steel throughout its entire length, whereas the integrally and monolithically joined end flanges remain as lower strength steel which has been significantly unaffected by the heat treatment and quenching so as to permit appropriate shaping thereof and ease of welding to the vehicle frame.Type: GrantFiled: February 6, 2001Date of Patent: September 24, 2002Assignee: Pullman Industries, Inc.Inventors: Frank G. McNulty, Gerald Hackstock, Jeffrey L. Bladow
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Patent number: 6440584Abstract: A hot-dip galvanized steel sheet is produced by rough rolling a steel, finish rolling the rough rolled steel at a temperature of Ar3 point or more, coiling the finish rolled steel at a temperature of 700° C. or less, and hot-dip galvanizing the coiled steel at a pre-plating heating temperature of Ac1 to Ac3. A continuous hot-dip galvanizing operation is performed by soaking a pickled strip at a temperature of 750 to 850° C., cooling the soaked strip to a temperature range of 600° C. or less at a cooling rate of 1 to 50° C. per second, hot-dip galvanizing the cooled strip, and cooling the galvanized strip so that the residence time at 400 to 600° C. is within 200 seconds. The steel sheet has a structure consisting essentially of ferrite and martensite.Type: GrantFiled: September 17, 2001Date of Patent: August 27, 2002Assignee: NKK CorporationInventors: Yasunobu Nagataki, Toshiaki Urabe, Fusato Kitano, Akio Kobayashi, Kunikazu Tomita, Shunsaku Node, Kozo Harada, Shogo Sato, Toru Inazumi
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Patent number: 6436556Abstract: The invention relates to a method and a device for the production of a strip-like metallic composite material by the high-temperature dip coating of a metallic carrier strip, consisting of a metallurgic vessel for receiving the liquid depositing material, through which the carrier strip is capable of being led in a preferably vertical run-through direction by means of pairs of rollers arranged on the entry and the exit side, and of a preheating device for the carrier strip, said preheating device being located upstream of the metallurgic vessel. At the same time, the preheating device (41) is arranged in a housing (61) which is arranged in the entry region upstream of the metallurgic vessel (11) and surrounds the carrier strip (21) and into which the medium coming from a media supply (52) is capable of being introduced via at least one feed (51) led into the housing.Type: GrantFiled: August 11, 2000Date of Patent: August 20, 2002Assignees: SMS Demag AG, Thyssen Krupp Stahl AGInventors: Wolfgang Bleck, Rolf Bünten, Frank Friedel, Oliver Picht, Wolfgang Reichelt, Wilhelm Schmitz, Dieter Senk, Paul Splinter, Ulrich Urlau
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Patent number: 6423426Abstract: A steel sheet having a composition comprising C: 0.05-0.20 mass %, Si: 0.3-1.8 mass %, Mn: 1.0-3.0 mass %, Fe of the balance and inevitable impurities is subjected to a primary step of primary heat treatment and subsequent rapid cooling to Ms point or lower, a secondary step of secondary heat treatment and subsequent rapid cooling, and a tertiary step of galvanizing treatment and rapid cooling, so as to turn the structure of the steel sheet into a composite structure of 20% or more by volume of tempered martensite, 2% or more by volume of retained austenite, ferrite and a low-temperature transformation phase. A galvanized layer is deposited on the surface of the steel sheet. It is preferred to cool the steel sheet to 300° C. at a cooling rate of 5 ° C./sec. or more after the galvanizing treatment. After the galvanizing treatment, alloying treatment may be conducted.Type: GrantFiled: March 5, 2001Date of Patent: July 23, 2002Assignee: Kawasaki Steel CorporationInventors: Takashi Kobayashi, Kei Sakata, Akio Shinohara
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Patent number: 6406800Abstract: A bent pipe for use in piping arrangement for transporting materials conaining solids, the bent pipe being prepared by subjecting to high-frequency bending work a straight blank pipe prepared by centrifugal casting and having a plurality of layers. The straight blank pipe comprises an outer layer made of a steel having high weldability, and an inner layer made of a high Cr cast iron containing at least Cr in an amount of 10 to 35 wt. % and having high wear resistance, the outer layer and the inner layer being metallurgically joined. Preferably, a barrier layer is provided between the outer layer and the inner layer for preventing an alloy component in each of the layers from diffusing into the other layer. The barrier layer is preferably about 10 to about 100 &mgr;m in thickness.Type: GrantFiled: March 8, 2000Date of Patent: June 18, 2002Assignee: Kubota CorporationInventors: Makoto Ozaki, Daisuke Minohara
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Publication number: 20020057983Abstract: A method of cold fabricating an intermetallic alloy composition, comprising steps of coating an article of an intermetallic alloy composition with a viscous medium which provides a moisture resistant barrier on the surface of the article, fabricating the coated article into a desired shape, and optionally removing the coating from the shaped article. The coating step can be carried out by applying oil to the surface of the article or immersing the article in oil. The intermetallic article can be an iron aluminide and the fabrication step can include stamping, bending, drawing, forming, cutting, shearing or punching. During the fabrication step a surface oxide film is cracked and metal surfaces exposed by the cracked oxide film are protected from exposure to moisture in the air by the viscous medium.Type: ApplicationFiled: September 14, 2001Publication date: May 16, 2002Inventors: Firooz Rasouli, Clive R. Scorey
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Patent number: 6379473Abstract: A laminated ring for use as a belt in transmitting power in a continuously variable transmission is produced by welding opposite ends of a sheet of maraging steel to produce a plurality of rings, and rolling said rings to a predetermined length. The rings are nitrided in a salt-bath nitriding process by dipping the rings in a molten salt containing 38-46% of CNO31 and 1-2% of CN− and heated to a temperature in the range from 480 to 530° C., for a period of time ranging from 10 to 25 minutes. The nitrided rings are finally stacked into a laminated ring.Type: GrantFiled: May 26, 2000Date of Patent: April 30, 2002Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Hitoshi Imai, Katsuyuki Nakajima
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Patent number: 6372062Abstract: A process for the production of a metal sheet having a multi-layered structure and a fine composite structure, which process comprises stacking at least two kinds of thin sheets selected from thin sheets of pure metals and thin sheets of alloys alternately so as to have multiple layers in total, integrating the stacked sheets by circumferential welding or placing the stacked sheets in a steel or stainless steel box to integrate these, and then, bonding all the layers of the integrated sheets metallically by hot rolling, and a metal sheet obtained thereby.Type: GrantFiled: January 27, 2000Date of Patent: April 16, 2002Assignee: Nippon Metal Industry Co., Ltd.Inventors: Sasaki Masahiro, Seiichi Takeda
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Patent number: 6368728Abstract: Galvannealed steel sheet and method, made by applying hot-dip galvanizing to a steel sheet, heating at a heating rate of at least about 10° C./second to a maximum sheet temperature within a range of from about 470 to 550° C., and applying an alloying treatment; the Al content XAl% in the hot-dip galvannealing layer and the coating weight W g/m2 satisfy the following equation (1); thereby producing a Zn—Fe galvannealing layer having an iron content of from about 7 to 12%; the galvannealed steel sheet has intensities of &zgr;-phase, &dgr;1-phase and &Ggr;-phase that satisfy the following equations (4) and (5) as observed through X-ray diffraction with the galvannealing layer peeled off the galvannealed steel sheet at the galvannealing/steel sheet interface, and the galvannealed steel sheet having excellent press workability, having a whiteness and a glossiness within prescribed ranges: 5≦W×(XAl−0.12)≦15 (1) I(&zgr;:1.26)/I(&dgr;1:2.13)≦0.Type: GrantFiled: November 10, 1999Date of Patent: April 9, 2002Assignee: Kawasaki Steel CorporationInventors: Yoichi Tobiyama, Chiaki Kato
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Patent number: 6329079Abstract: A tube for a cracker unit in which ethylene is produced withstands, without oxidizing or losing its strength, the elevated temperatures required to effect cracking, yet retards coking. The tube has a shell formed from stainless steel or high nickel alloy and a liner formed from an iron-aluminum alloy. The liner retards the deposit of carbon and its build up known as coking. To form the tube, a high alloy ingot is bored to provide a bore that extends through its center. Then a weld overlay is applied to surface of the bore, with the overlay being derived from a weld metal containing at least 16% aluminum and the balance essentially iron. Thereafter, the ingot is heated to its hot working temperature and extruded through sets of opposed rollers, with the direction of advance being in the direction of the bore. The extruding transforms the ingot into a lined tube.Type: GrantFiled: October 27, 1999Date of Patent: December 11, 2001Assignee: Nooter CorporationInventor: John J. Meyer
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Patent number: 6322642Abstract: Process for manufacturing a pressure vessel intended to work under pressure between −40° C. and 200° C. in the presence of H2S under conditions defined by the NACE MR 0175-97 standard, in which: components of the vessel are manufactured from a steel of chemical composition: 0.03%≦C≦0.15%; 0%≦Si≦0.5%; 0.4%≦Mn≦2.5%; 0.5%≦Ni≦3%; 0%≦Cr≦1%; 0%≦Mo≦0.5%; 0%≦Al≦0.070%; 0%≦Ti≦0.04%; 0%≦B≦0.004%; 0%≦V≦0.02%; 0%≦Nb≦0.05%; Cu≦1%; S≦0.015%; P≦0.03%; the balance being iron and impurities resulting from the smelting operation; CET=C+(Mn+Mo)/10+(Cr+Cu)/20+Ni/40<0.35; 800/500 cct<10 s; the components being quenched and tempered; the structure is martensitic or martensitic-bainitic with less than 10% ferrite; the temper temperature is <680° C. Optionally, a stress-relieving operation is carried out at a temperature ≧595° C.Type: GrantFiled: July 21, 1999Date of Patent: November 27, 2001Assignee: Creusot Loire IndustrieInventors: Pierre Bocquet, Philippe Mabelly, Philippe Bourges
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Patent number: 6316122Abstract: A metal fiber of titanium or titanium alloy has given equivalent area diameter and specific surface area and is produced by a bundle drawing method wherein mild steel is used as a material for covering layer and outer housing and a composite wire is subjected to a heat treatment at a given temperature.Type: GrantFiled: August 31, 1998Date of Patent: November 13, 2001Assignee: Bridgestone Metalpha CorporationInventor: Shuji Amamoto
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Patent number: 6312834Abstract: The present invention, which is aimed at providing a method for manufacturing a clad material that can be used for the anode cases and cathode cases of button-type microbatteries and other miniature electronic devices requiring the use of comparatively thin, drawable sheets, allows the difference between r values, or Lankford values (which characterize the plastic anisotropy between the rolling/bonding direction of a clad material and a direction at a prescribed angle to the rolling/bonding direction) to be reduced by preforming cold rolling at a reduction of 30% or lower in addition to performing a conventional method for manufacturing a clad material, making it possible to substantially enhance the mechanical strength of the clad material and to mass-produce clad materials that have low reduction anisotropy.Type: GrantFiled: February 2, 2000Date of Patent: November 6, 2001Assignee: Sumitomo Special Metals Co., Ltd.Inventors: Masaaki Ishio, Yoshiki Takai
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Patent number: 6224691Abstract: A honeycomb body is produced in which metal sheets are stacked and/or wound in a layered configuration. The metal sheets are suitably structured so as to form passages through which a fluid can flow. At least a part of the sheet layers initially comprises a laminate material with a layer of chromium-containing steel and a layer primarily formed of aluminum. The laminate is substantially homogenized by diffusion to a stratified sheet in a subsequent heat treatment. The honeycomb body is assembled with at least a part of the sheet layers provided a structure which increases the degree of elasticity of the honeycomb body and/or the pressure in relation to surface area of the contact locations prior to and in the heat treatment. The honeycomb body is fitted into a tubular casing with such a prestressing that in the heat treatment the contact locations between the sheet layers remain in contact.Type: GrantFiled: February 23, 1998Date of Patent: May 1, 2001Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbHInventors: Wolfgang Maus, Ludwig Wieres
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Patent number: 6153028Abstract: A device and a process for producing thin steel metal bars in which an elongated metal product is brought into contact with a molten metal causing the latter to crystallize. Different materials are used for the elongated metal product and the molten metal, whereby one of the materials is a stainless steel. A temperature of the elongated metal product, a temperature of the molten metal and a dwelling time of the elongated metal product in the molten metal are set in such a way that the molten metal crystallizes on the elongated metal product so as to form a layer having a thickness of 2% to 20% of a thickness of the elongated metal product.Type: GrantFiled: February 12, 1999Date of Patent: November 28, 2000Assignee: Mannesmann AGInventors: Fritz-Peter Pleschiutschnigg, Ingo Von Hagen, Markus Ring, Wolfgang Bleck, Tarek El Gammal, Paul Splinter, Peter Lorenz Hamacher, Oliver Richard Picht
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Patent number: 6153027Abstract: A method of manufacturing a battery can-forming material, comprising the steps of spreading metal powder on a hot-rolled steel plate (hot coil) or applying said metal powder in the form of paste to a surface thereof; annealing and then rolling the hot-rolled steel plate having the metal powder applied to the surface thereof to form a metal layer consisting of the metal powder on the surface thereof; cold-rolling the hot-rolled steel plate and the metal layer; annealing the hot-rolled steel plate and the metal layer; and rolling the hot-rolled steel plate and the metal layer by a skin pass roller. Instead of forming the metal layer of the metal powder, the metal powder may be plated on the surface of the hot-rolled steel plate.Type: GrantFiled: June 11, 1998Date of Patent: November 28, 2000Assignee: Katayama Special Industries, Ltd.Inventor: Hirofumi Sugikawa
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Patent number: 6143099Abstract: A process for the production of a brazed honeycomb body with sheets having a layer-like configuration, includes stacking and/or winding sheet metal layers at least partially having a structure for forming passages through which a fluid can flow. At least a portion of the sheet metal layers is initially formed of a layered material having at least one layer of chromium-containing steel and at least one substantially aluminum-containing layer. The aluminum-containing layer is substantially homogenized in a later heat treatment and the heat treatment is effected firstly under a vacuum or in a reducing and then an oxidizing atmosphere. The heat treatment is part of a brazing procedure in which contact locations between the sheet metal layers are brazed together at least in partial regions by the addition of brazing material.Type: GrantFiled: February 23, 1998Date of Patent: November 7, 2000Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbHInventors: Wolfgang Maus, Ludwig Wieres
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Patent number: 6106637Abstract: A ready-to-use metal wire comprising microalloyed steel with a structure almost entirely made up of a cold-hammered annealed martensite is disclosed. The wire diameter is of at least 0.10 mm and at most 0.50 mm, and the ultimate tensile strength of the wire is of at least 2800 MPa. The method of producing said wire comprises deforming a wire rod, performing a hardening heat treatment on the deformed wire and heating it to an annealing temperature to cause the formation of a structure almost entirely made up of annealed martensite. The wire is then cooled and deformed. Assemblies comprising at least one such wire, and wire or assemblies used in particular for reinforcing pneumatic tires, are also disclosed.Type: GrantFiled: July 14, 1998Date of Patent: August 22, 2000Assignee: Michelin & CieInventors: Jean-Claude Arnaud, Eric Depraetere, Marc Francois, Raoul Serre
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Patent number: 6086689Abstract: Process for manufacturing a foil of ferritic stainless steel having a high aluminum content, which can be used in particular for a catalyst support in a motor-vehicle exhaust, wherein a ferritic stainless steel sheet of the following composition:0.005%<carbon<0.060%10%<chromium<23%0.1%<aluminum<3%0.003%<nitrogen<0.030%0.1%<manganese<2%0.1%<silicon<2%rare-earth elements in a proportion of between 0.03% and 0.15%, is subjected to:plating between two sheets of aluminum in order to obtain a laminate, rolling the laminate to a thickness of 0.03-0.25 mm to form a foil, static diffusion annealing the foil in a hydrogen atmosphere, and finish rolling greater than 20%.Type: GrantFiled: March 2, 1998Date of Patent: July 11, 2000Assignee: UsinorInventors: Herve Sassoulas, Jean-Marc Herbelin, Jean-Michel Hauser, Frederic Moser
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Patent number: 6074500Abstract: A method for producing a metal component which is made up of at least two partial elements with differing material properties is distinguished in that a first partial element made of a steel material, which can be tempered, is preassembled in a recess in a second partial element made of a magnetic iron material of low retentivity. A copper based solder is applied to the preassembled component at the recess in the transition area between the first partial element and the second partial element. Thereafter, the component is heated to a temperature which lies above the melting temperature of the solder. After the liquid solder has been distributed in a contact area of the two partial elements, the component is cooled. The component is then brought at least once to the tempering temperature of the steel material of the first partial element, is maintained at this temperature for a predetermined length of time and then is completely cooled.Type: GrantFiled: July 30, 1998Date of Patent: June 13, 2000Assignee: FEV Motorentechnik GmbH & Co. KGInventors: Michael Schebitz, Franz-Reiner Carduck
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Patent number: 6024276Abstract: The method provides a diffusion-bonding of dual-phase stainless steel material having excellent strength and corrosion. The method includes: cold-working a material to be bonded so as to enhance the proof stress; inserting into the bonding portion an insert material; applying pressure thereto while performing shielding by mixed nitrogen/argon gas; heating the restricted bonding portion; cooling at a restricted rate; so as to form a bonded portion having the ferritic phase percentage of 30-70% by volume.Type: GrantFiled: July 17, 1998Date of Patent: February 15, 2000Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hiroyuki Hirata, Yuuichi Komizo, Yasuto Fukada, Masakatsu Ueda
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Patent number: 5997665Abstract: A block is produced by juxtaposition and joining of at least one plate made of tool steel and of at least one plate made from mild steel. The block is hot rolled and then it is cooled to a temperature below 200.degree. C. The rolled block is tempered at a temperature above 450.degree. C. after cooling. The clad sheet obtained includes a layer made of tool steel having a tempered martensitic structure and containing primary carbides and a fine dispersion of secondary carbides.Type: GrantFiled: January 26, 1999Date of Patent: December 7, 1999Assignee: Creusot Loire IndustrieInventors: Jean-Georges Brisson, Jean Beguinot
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Patent number: 5935351Abstract: The present invention is a metallic composite which is resistant to erosion and corrosion at the high temperatures and pressures which are encountered in gun tubes, including projectile launchers. This composite comprises a ductile layer of rhenium or a rhenium alloy containing more than 20 percent rhenium, and a layer of a lower cost high strength material such as steel, nickel, nickel alloy, cobalt, or cobalt alloy. A solid solution of the two metals is formed between the two layers making a metallurgical bond. The metallurgical bond may be enhanced through the use of a bond promoter having solubility with both metallic layers.Type: GrantFiled: November 14, 1997Date of Patent: August 10, 1999Assignee: UltrametInventors: Andrew Sherman, Victor Arrietta
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Patent number: 5855699Abstract: In a method of the present invention for manufacturing a welded clad steel tube, an alloy including a corrosion-resisting or heat-resisting alloy is overlaid on a raw steel tube to manufacture a cold steel tube. Then, a cold or warm working is subjected to the clad steel tube. The clad steel tube is subjected to a heat treatment at a temperature exceeding a recrystallization temperature of the alloy.Type: GrantFiled: April 9, 1997Date of Patent: January 5, 1999Assignees: Daido Tokushuko Kabushiki Kaisha, Nippon Kokan Co., Ltd.Inventors: Motoaki Oyama, Minoru Yuzuki, Kazuto Terai, Yuko Takeuchi, Hitoshi Hayakawa
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Patent number: 5704993Abstract: Electrical conductors and methods of producing them, where the conductors possess both high strength and high conductivity. Conductors are comprised of carbon steel and a material chosen from a group consisting of copper, nickel, silver, and gold. Diffusion barriers are placed between these two materials. The components of a conductor are assembled and then the assembly is subjected to heat treating and mechanical deformation steps.Type: GrantFiled: November 30, 1995Date of Patent: January 6, 1998Assignee: The Regents of the Univerisity of California, Office of Technology TransferInventors: Ruoyi Zhou, James L. Smith, John David Embury
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Patent number: 5656102Abstract: Rolled articles such as hot rolled or cold rolled and annealed sheet and/or strip include effective amounts of vanadium in low carbon steels to produce an improved bake hardenable product especially adapted for automotive use. The use of vanadium in the alloy steel chemistry controls bake hardenability, permits solution annealing at lower temperatures in its manufacturing sequence and specifies a composition range which is more easily cast within desired limits and causes less variation in final mechanical properties. Controlling the vanadium to carbon ratio to maintain a value of about 10 or greater also improves aging resistance.Type: GrantFiled: February 27, 1996Date of Patent: August 12, 1997Assignee: Bethlehem Steel CorporationInventors: Keith A. Taylor, John G. Speer
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Patent number: 5647922Abstract: A high manganese steel having superior hot workability is disclosed, in which small amounts of the alloying elements are added into a high manganese steel of Fe-Mn-Al-C system, so that the rupture strength of the grain boundaries of columnar crystals can be improved, thereby realizing an improved hot workability. Further, a process for manufacturing a high manganese hot rolled steel sheet is disclosed, in which the above mentioned high manganese steel is subjected to be controlled the initial hot rolling conditions during a hot rolling, so that large cracks would not be generated on the edges and on the surface of the hot rolled steel sheet. The process for manufacturing a hot rolled high manganese steel without any cracks includes the following the steps. That is, the process includes the steps of: preparing the ingot or the continuous casting slabs of the conventional Fe-Mn-Al-C steel with one or more elements selected from a group consisting of 0.0005-0.04% of B, 0.0005-0.050% of Ti, 0.0005-0.Type: GrantFiled: November 22, 1995Date of Patent: July 15, 1997Assignees: Pohang Iron & Steel Co., Ltd., Research Institute of Industrial Science & TechnologyInventors: Tai Woung Kim, Young Gil Kim, Shin Hwa Park
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Patent number: 5629099Abstract: An alloying-treated iron-zinc alloy dip-plated steel sheet excellent in press-formability, having, on the surface thereof, numerous fine concavities which satisfy the following conditions: (1) that the number of fine concavities having a depth of at least 2 .mu.m is within a range of from 200 to 8,200 per mm.sup.2 of the plating layer, and (2) that the total opening area per unit area of the fine concavities in the plating layer is within a range of from 10 to 70% of the unit area. The above-mentioned plated steel sheet is manufactured by subjecting a cold-rolled steel sheet to a zinc dip-plating treatment in a zinc dip-plating bath having an aluminum content of from 0.05 to 0.30 wt. %, in which the temperature region causing an initial reaction for forming an iron-aluminum layer is limited within a range of from 500.degree. to 600.degree. C., an alloying treatment in which an alloying treatment temperature is limited within a range of from 480.degree. to 600.degree. C., and a temper-rolling treatment.Type: GrantFiled: December 19, 1994Date of Patent: May 13, 1997Assignee: NKK CorporationInventors: Michitaka Sakurai, Kenji Tahara, Junichi Inagaki, Toyofumi Watanabe
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Patent number: 5618401Abstract: A method of making, for cathode ray tubes and the like, an inner shield material that has superior magnetic characteristics and rust resistance. The method does not require conventional blackening processes. Sheet steel or strip is nickel-plated with a nickel-iron diffusion layer and then annealed. The annealing improves the magnetic characteristics. The sheet is cold-rolled prior to annealing to provide a roughened surface, which decreases the chances of sticking during the annealing process. In one embodiment the sheet is pickled, cold-rolled, annealed, cold rolled again, nickel plated, and then annealed again. Annealing between the first and second cold-rolling operations improves the magnetic characteristics.Type: GrantFiled: January 24, 1995Date of Patent: April 8, 1997Assignee: Toyo Kohan Co., Ltd.Inventors: Giichiro Nomura, Osamu Yubuta
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Patent number: 5603782Abstract: A steel plate having a plated layer on the upper and lower surfaces thereof to be processed into a battery can which is cylindrical and open in one end thereof by drawing and ironing processing. The plated steel plate has more than 1.2 as a Lankford value (r) which is a width deformation degree in a lengthwise direction thereof/a thickness deformation degree in the lengthwise direction thereof, a width deformation degree in a widthwise direction thereof/a thickness deformation degree in the widthwise direction thereof, a width deformation degree in an oblique direction thereof/a thickness deformation degree in the oblique direction thereof. In-plane anisotropy .DELTA.r which is the difference among the Lankford values (r) is set to be less than .+-.0.15. In order to make the elongation coefficient of the plated steel plate constant in the three directions, a very low carbon steel plate is used. The steel plate is cold-rolled at 80-90%.Type: GrantFiled: April 18, 1995Date of Patent: February 18, 1997Assignee: Katayama Special Industries, Ltd.Inventors: Hirofumi Sugikawa, Sachio Michibata, Keiichi Hayashi
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Patent number: 5598968Abstract: A process is provided for manufacturing and repairing components, and particularly superalloy components such as gas turbine engine components. The invention entails forming precipitates in a surface of the article that has been cold worked as a result of surface machining, cleaning, handling, etc. The precipitates serve to prevent recrystallization and formation of a secondary reaction zone in the cold worked surface of the superalloy when subsequently exposed to temperatures approaching the solution temperature of the superalloy, such that the microstructure and mechanical properties of the superalloy article are preserved.Type: GrantFiled: November 21, 1995Date of Patent: February 4, 1997Assignee: General Electric CompanyInventors: Jon C. Schaeffer, Andi K. Bartz, Paul J. Fink
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Patent number: 5571347Abstract: Disclosed is an improved aluminum base alloy comprising an improved aluminum base alloy comprising 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0 to 1.2 wt. % Cu, 0 to 1.1 wt. % Mn, 0.01 to 0.4 wt. % Cr, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities. Also disclosed are methods of casting and thermomechanical processing of the alloy.Type: GrantFiled: September 12, 1994Date of Patent: November 5, 1996Assignee: Northwest Aluminum CompanyInventor: S. Craig Bergsma
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Patent number: 5529644Abstract: A pressure-bonded composite material includes at least one layer of a stabilized low carbon steel core material and one layer of a stainless steel joined at an interface, wherein the stabilized carbon steel includes columbium (niobium) and at least one other carbide-forming element in amounts effective to prevent carbon migration from the carbon steel to the stainless steel and the composite material has a physical grain size no larger than ASTM #6.Type: GrantFiled: May 30, 1995Date of Patent: June 25, 1996Assignee: Allegheny Ludlum CorporationInventor: Thomas R. Parayil
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Patent number: 5503688Abstract: A metal wire having a substrate and a coating. The substrate is a steel the carbon content of which is equal to at least 0.05% and at most 0.6%, this steel having a structure comprising more than 90% work-hardened tempered martensite. The substrate is coated with a metal alloy other than steel. Method of obtaining this wire. A steel machine wire comprising 28% to 96% proeutectoid ferrite and 72% to 4% pearlite is work hardened. A hardening treatment is carried out in order to obtain a structure comprising more than 90% martensite. A depositing of metals is then effected, the wire is heated to cause the formation of an alloy and the formation of a structure comprising more than 90% tempered martensite. The wire is cooled and work hardened. This wire is used, for instance, to reinforce tires.Type: GrantFiled: August 10, 1993Date of Patent: April 2, 1996Assignee: Compagnie Generale Des Etab. Michelin Michelin & CieInventors: Jean-Claude Arnaud, Bernard Prudence, Raoul Serre
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Patent number: 5376464Abstract: The clad sheet comprises a first layer or cladding of an iron-base or nickel-base alloy including at least 11% chromium and at least 17% nickel and resisting corrosion by very corrosive mediums such as acids, and a second layer or base of austenitic stainless steel including at least 11% chromium and at the most 17% nickel resisting atmospheric corrosion. The clad sheets may be cold re-rolled down to a thickness of 2 mm.Type: GrantFiled: April 30, 1993Date of Patent: December 27, 1994Assignee: Creusot-Loire IndustrieInventors: Francois Dupoiron, Daniel Jobard
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Patent number: 5366569Abstract: The object of the invention is a corrosion-resistant composite wire with diameters <10 mm, which has a concentric, homogeneous high-grade steel coating, wherein this coating, depending on the diameter of the wire and the application, can vary 15-30% by volume, and its strength can vary, depending on the core wire used and the degree of forming, up to .ltoreq.2000 N/mm.sup.2. To produce such a composite wire, for example, a high-strength, patented and surface-pretreated steel wire is sheathed with a strip of high-grade steel. In the first forming step, the longitudinally welded high-grade steel sheath is pressed tightly onto the core wire and in subsequent drawing steps, the composite wire is drawn to the final dimensions. At least between two forming steps, there is a selective annealing treatment of the composite wire by means of a rotary arc, whereby only the high-grade steel layer is heated to the annealing temperature.Type: GrantFiled: March 30, 1993Date of Patent: November 22, 1994Assignee: SKET Schwermaschinenbau Magdeburg GmbHInventors: Volker Muller, Manfred Fehn, Hans Sommer, Hans-Jurgen Grunwald, Ulf Holtge
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Patent number: 5342457Abstract: In a method for the production of a switch diamond for switch rails and double crossovers with a switch diamond point out of carbon steel and connector rails, the switch diamond point is rolled and submitted to heat treatment, by which the switch diamond point is transformed over its total cross-section into a fine pearlite texture, whereby subsequently the switch diamond point is tempered and at least in the area where the wheels roll over, a material removing treatment for the removal of the wheel zone texture different from the fine pearlite texture is put underneath and afterwards the switch diamond point is welded to connector rails, so that the production of a switch diamond is simplified and heat treatment in a conventional apparatus is made possible.Type: GrantFiled: April 3, 1992Date of Patent: August 30, 1994Assignee: Voest-Alpine Eisenbahnsysteme Gesellschaft m.b.H.Inventor: Johannes Blumauer