With Extruding Or Drawing Patents (Class 148/550)
  • Patent number: 12043886
    Abstract: The present invention relates to extrusions for structural components, such as bumper, side impact beam, seat sill in vehicles and more particularly to a method for optimizing strength and energy absorption of 6XXX aluminium alloys extrusions by variations in thermomechanical ageing (TMA) consisting in i) an artificial preageing treatment with a duration t1 at a temperature T1 selected to increase the yield strength of said extrusion between 5% and 20%, said temperature T1 being typically between 120° C. and 180° C. and said duration t1 being typically between 1 and 100 hours, to obtain an artificially preaged extrusion, ii) a plastic deformation of said artificially preaged extrusion between 1% and 80% to obtain a deformed extrusion, iii) a final artificial ageing treatment of said deformed extrusion with a duration t2 at a temperature T2, said temperature T2 being typically between 140° C. and 200° C. and said the duration t2 being typically between 1 and 100 hours.
    Type: Grant
    Filed: October 19, 2017
    Date of Patent: July 23, 2024
    Assignee: CONSTELLIUM SINGEN GMBH
    Inventors: Emmanuel Beslin, Jochen Frank, Martin Jarrett, Alexis Skubich, Arnas Gerald Fitzner
  • Patent number: 11746400
    Abstract: Provided herein are ultra-high strength aluminum alloys and products prepared therefrom, along with methods of processing the ultra-high strength aluminum alloys. The aluminum alloys described herein are high solute alloys, including significant amounts of zinc (Zn), magnesium (Mg), copper (Cu), and other elements in addition to aluminum. The aluminum alloys described herein are amenable to post-aging processing without cracking.
    Type: Grant
    Filed: May 8, 2020
    Date of Patent: September 5, 2023
    Assignee: Novelis Inc.
    Inventors: Sazol Kumar Das, Rajeev G. Kamat, Samuel Robert Wagstaff, Simon William Barker, Rajasekhar Talla, Tudor Piroteala
  • Patent number: 11472532
    Abstract: Extrados structural element made from an aluminum, copper and lithium alloy and method for manufacturing same. An alloy with composition (in wt %) 4.2-5.2 Cu, 0.9-1.2 Li, 0.1-0.3 Ag, 0.1-0.25 Mg, 0.08-0.18 Zr, 0.01-0.15 Ti, an Fe and Si content level less than or equal to 0.1% each, and other element with content level less than or equal to 0.05% each and 0.15% in total, is poured, homogenized, deformed hot, placed in a solution at a temperature of at least 515° C., pulled from 0.5 to 5% and annealed. The combination of magnesium, copper and manganese content with the temperature in solution can reach an advantageous elasticity under compression limit. Products having a thickness of at least 12 mm have, in the longitudinal direction, an elasticity under compression limit of at least 645 MPa and an elongation of at least 7%.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: October 18, 2022
    Assignee: Constellium Issoire
    Inventors: Armelle Danielou, Gaelle Pouget, Christophe Sigli
  • Patent number: 11466345
    Abstract: An aluminum-iron alloy for casting includes aluminum, iron, silicon, and niobium present in the aluminum-iron alloy in an amount according to formula (I): (Al3Fe2Si)1-x+x Nb, wherein x is from 0.25 parts by weight to 2.5 parts by weight based on 100 parts by weight of the aluminum-iron alloy. A method of forming a component including forming the aluminum-iron alloy is also described.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: October 11, 2022
    Assignee: GM Global Technology Operations LLC
    Inventors: Zhongyi Liu, Bin Hu, James R. Salvador, Daad B. Haddad
  • Patent number: 11420249
    Abstract: Aluminum wheels include a rim and a disc having a mounting portion. The mounting portion includes an inner mounting face and an outer mounting face. The mounting portion also includes a coarse grain region and a fine grain region. The coarse grain region can be adjacent, and at least partially form, one of the inner mounting face or the outer mounting face. The coarse grain region includes aluminum alloy grains of a first average grain length that is greater than 1 mm. The fine grain region extends between the coarse grain region and the other of the inner mounting face or the outer mounting face. The fine grain region includes aluminum alloy grains of a second average grain length that is less than 0.5 mm.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: August 23, 2022
    Assignee: ACCURIDE CORPORATION
    Inventor: Nicholas E. Nanninga
  • Patent number: 11248286
    Abstract: A method of forming a high strength aluminum alloy. The method comprises subjecting an aluminum material containing at least one of magnesium, manganese, silicon, copper, and zinc at a concentration of at least 0.1% by weight to an equal channel angular extrusion (ECAE) process. The method produces a high strength aluminum alloy having an average grain size from about 0.2 ?m to about 0.8 ?m and a yield strength from about 300 MPa to about 650 MPa.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: February 15, 2022
    Assignee: Honeywell International Inc.
    Inventors: Stephane Ferrasse, Susan D. Strothers, Patrick K. Underwood, Marc D. Ruggiero, Wayne D. Meyer, Lucia M. Feng, Frank C. Alford
  • Patent number: 11136658
    Abstract: An aluminum alloy extruded material that exhibits high strength by air cooling immediately after extrusion processing and excellent stress corrosion cracking resistance, and a method for manufacturing the same are disclosed. The material includes, by mass: 6.0 to 8.0% of Zn, 1.50 to 2.70% of Mg, 0.20 to 1.50% of Cu, 0.005 to 0.05% of Ti, 0.10 to 0.25% of Zr, 0.3% or less of Mn, 0.05% or less of Cr, 0.25% or less of Sr, and 0.10 to 0.50% in total among Zr, Mn, Cr and Sr, with the balance being Al and unavoidable impurities.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: October 5, 2021
    Inventors: Karin Shibata, Tomoo Yoshida
  • Patent number: 10837086
    Abstract: The present disclosure generally provides 6xxx series aluminum alloys and methods of making the same, such as through casting and rolling. The disclosure also provides products made from such alloys. The disclosure also provides various end uses of such products, such as in automotive, transportation, electronics, aerospace, and industrial applications, among others.
    Type: Grant
    Filed: May 25, 2018
    Date of Patent: November 17, 2020
    Assignee: NOVELIS INC.
    Inventors: Sazol Kumar Das, Rajeev G. Kamat, Milan Felberbaum
  • Patent number: 10767678
    Abstract: A fastening member includes: a first alloy section made of aluminum alloy containing zinc in an amount of 0.005 wt % or more and 6.5 wt % or less and containing magnesium in an amount of 0.6 wt % or more and 2.0 wt % or less, and provided at a portion being in contact with at least one of the plurality of members; and a second alloy section made of an aluminum alloy containing magnesium in an amount of greater than 0.2 wt % and 2.3 wt % or less and containing copper in an amount of greater than 1.0 wt % and 8.0 wt % or less, and bonded to the first alloy section.
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: September 8, 2020
    Assignee: NHK Spring Co., Ltd.
    Inventors: Toshio Kazama, Noriyoshi Kaneda, Shun Hirai
  • Patent number: 10472708
    Abstract: A method of hot forming an aluminum alloy component may include heating the aluminum alloy component in a heating furnace to a solutionizing temperature, cooling the aluminum alloy component to a desired forming temperature, deforming the aluminum alloy component into a desired shape in a forming device while the aluminum alloy component is at the desired forming temperature, maintaining a constant temperature during the deformation of the aluminum alloy component, and quenching the aluminum alloy component to a low temperature below a solvus temperature.
    Type: Grant
    Filed: September 27, 2016
    Date of Patent: November 12, 2019
    Assignee: NOVELIS INC.
    Inventors: Rashmi Ranjan Mohanty, Duane E. Bendzinski, Rahul Vilas Kulkarni
  • Patent number: 10475547
    Abstract: An aluminum-alloy sheet for a bus bar has a chemical composition containing Mg: 0.3%-0.9% (mass %, likewise below), Si: 0.2%-1.2%, Cu: 0.2% or less, and Fe: 0.5% or less, the remainder being Al and unavoidable impurities. In addition, acicular particles containing Mg and Si are present in the Al matrix at 900-4,000 particles/?m2. In addition, Fe-based particles present in the above-mentioned Al matrix have an average circle-equivalent diameter of 5 ?m or less, and the number of particles having a circle-equivalent diameter of more than 2 ?m is 10,000 particles/mm2 or less.
    Type: Grant
    Filed: April 8, 2015
    Date of Patent: November 12, 2019
    Assignee: UACJ CORPORATION
    Inventors: Hidetaka Nakanishi, Mineo Asano
  • Patent number: 10344364
    Abstract: Described are processes for shaping a hardened heat treatable, age-hardenable aluminum alloys, such as hardened 2XXX, 6XXX and 7XXX aluminum alloys, or articles made from such alloys, including aluminum alloy sheets. The processes involve heating the article, which may be in a form of a sheet or a blank, before and/or concurrently with a forming step. In some examples, the alloy is heated to a specified temperature in the range of 125-425° C. at a specified heating rate within the range of about 3-200° C./s, for example, 3-90° C./s or 90-150° C./s. Such a combination of the temperature and the heating rate can result in an advantageous combination of article properties.
    Type: Grant
    Filed: October 5, 2016
    Date of Patent: July 9, 2019
    Assignee: Novelis Inc.
    Inventors: Corrado Bassi, Etienne Combaz, Aude Despois, Pasquier Romain, Maude Fumeaux, Julie Richard
  • Patent number: 10144997
    Abstract: An aluminum alloy member resistant to cracking and having high strengths and excellent stress corrosion cracking resistance is manufactured by crushing a 7xxx aluminum alloy extrudate. Specifically, a 7xxx aluminum alloy extrudate containing Zn of 3.0-8.0%, Mg of 0.4-2.5%, Cu of 0.05-2.0%, and Ti of 0.005-0.2%, in mass percent, and prepared through press quenching is subjected to a reversion treatment, to crushing within 72 hours after the reversion treatment, and then to aging. The reversion treatment includes heating at a temperature rise rate of 0.4° C./second or more, holding in a temperature range of 200-550° C. for longer than 0 second, and cooling at a rate of 0.5° C./second or more. The ratio of the tensile residual stress ?rs to the 0.2% yield stress ?0.2 after aging and the total content X of Mg and Zn satisfy a condition specified by Expression (1): Y??0.1X+1.4??(1).
    Type: Grant
    Filed: November 10, 2017
    Date of Patent: December 4, 2018
    Assignee: KOBE STEEL, LTD.
    Inventors: Narikazu Hashimoto, Takahiro Shikama, Tsunetake Tsuyoshi
  • Patent number: 9765419
    Abstract: New methods for aging aluminum alloys having zinc and magnesium are disclosed. The methods may include first aging the aluminum alloy at a first temperature of from about 310° F. to 530° F. and for a first aging time of from 1 minute to 6 hours, and then second aging the aluminum alloy at a second temperature for a second aging time of at least 30 minutes, with the second temperature being lower than the first temperature.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: September 19, 2017
    Assignee: ALCOA USA CORP.
    Inventors: Xinyan Yan, Wenping Zhang, Dana Clark, James Daniel Bryant, Jen Lin
  • Patent number: 9481920
    Abstract: Disclosed is an aluminum alloy forging for use in automotive suspension parts and the like, and a method of manufacture for same. The aluminum alloy forging contains Si 0.4-1.5 wt %, Fe greater than 0.4 wt % and equal to or less than 1.0 wt %, Cu equal to or less than 0.40 wt %, Mg 0.8-1.3 wt % and Ti 0.01-0.1 wt %; Zn is restricted to equal to or less than 0.05 wt %; and the aluminum alloy forging contains at least one selected from among the following group comprising: Mn 0.01-1.0 wt % and Cr 0.1-0.4%; and Zr 0.05-0.2 wt %. Hydrogen content is restricted to 0.25 ml or less per 100 g of Al, and the remainder is composed of unavoidable impurities and Al. The average grain size is 50 ?m or less, the crystallized area ratio is 3% or less, and the average crystallized grain size is 8 ?m or less.
    Type: Grant
    Filed: March 8, 2011
    Date of Patent: November 1, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Masayuki Hori, Yoshiya Inagaki
  • Patent number: 9279173
    Abstract: An aluminum alloy forged material for automotive vehicles comprises 0.6˜1.2 mass % of Mg, 0.7˜1.5 mass % of Si, 0.1.˜0.5 mass % of Fe, 0.01˜0.1 mass % of Ti, 0.3˜1.0 mass % of Mn, at least one of 0.1˜0.4 mass % of Cr and 0.05˜0.2 mass % of Zr, a restricted amount of Cu that is less than or equal to 0.1 mass %, a restricted amount of Zn that is less than or equal to 0.05 mass %, a restricted amount of H that is less than or equal to 0.25 ml in 100 g Al and a remainder of Al and inevitably contained impurities, and the material includes precipitated crystalline particles among which the largest one has a maximum equivalent circle diameter equal to or less than 8 ?m and an area ratio of the precipitated crystalline particles is equal to or less than 3.6%.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: March 8, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Masayuki Hori, Yoshiya Inagaki, Manabu Nakai
  • Publication number: 20150129370
    Abstract: A wrought aluminium alloy product having the following chemical composition, expressed in wt %: 1.3%?Si?12%, 1.35%?Fe?1.8% wherein the total Fe+Si content is higher than 3.4%, preferably 3.6%; 0.15%?Cu?6%; 0.6%?Mg?3%; optionally, one or more of the following elements: Mn?1%; Cr?0.25%; Ni?3%; Zn?1%; Ti?0.1%; Bi?0.7%; In?0.7%; Sn?0.7%; other elements <0.05% each and 0.15% in total; and the balance aluminium.
    Type: Application
    Filed: May 15, 2013
    Publication date: May 14, 2015
    Inventors: Ravi Shahani, Lukasz Dolega, Ivo Kolarik
  • Publication number: 20150068649
    Abstract: This relates to an aluminum alloy product, in particular an age-hardenable Al—Zn—Mg type alloy product for structural members, the alloy product combining a high strength with high toughness and reduced quench sensitivity, and having a chemical composition including, in wt. %: Zn about 3 to 11%, Mg about 1 to 3%, Cu about 0.9 to 3%, Ge about 0.03 to 0.4%, Si max. 0.5%, Fe max. 0.5%, balance aluminum and normal and/or inevitable elements and impurities. Furthermore, this relates to a method of producing such aluminum alloy products.
    Type: Application
    Filed: November 19, 2014
    Publication date: March 12, 2015
    Inventors: Shangping CHEN, Linzhong ZHUANG, Sunil KHOSLA, Hugo VAN SCHOONEVELT, Andrew NORMAN, Achim BURGER
  • Publication number: 20150027595
    Abstract: An aluminum material for producing light-weight components includes aluminum (Al), scandium (Sc), zirconium (Zr) and ytterbium (Yb), where a weight ratio of scandium (Sc) to zirconium (Zr) to ytterbium (Yb) [Sc/Zr/Yb] is in a range from 10/5/2.5 to 10/2.5/1.25.
    Type: Application
    Filed: July 23, 2014
    Publication date: January 29, 2015
    Inventor: Frank PALM
  • Publication number: 20150000799
    Abstract: The present application discloses wrought 2xxx Al—Li alloy products that are work insensitive. The wrought aluminum alloy products generally include from about 2.75 wt. % to about 5.0 wt. % Cu, from about 0.2 wt. % to about 0.8 wt. % Mg, where the ratio of copper-to-magnesium ratio (Cu/Mg) in the aluminum alloy is in the range of from about 6.1 to about 17, from about 0.1 wt. % to 1.10 wt. % Li, from about 0.3 wt. % to about 2.0 wt. % Ag, from 0.50 wt. % to about 1.5 wt. % Zn, up to about 1.0 wt. % Mn, the balance being aluminum, optional incidental elements, and impurities. The wrought aluminum alloy products may realize a low strength differential and in a short aging time due to their work insensitive nature.
    Type: Application
    Filed: September 15, 2014
    Publication date: January 1, 2015
    Inventors: Cagatay Yanar, Roberto J. Rioja, Jen C. Lin, Ralph R. Sawtell
  • Patent number: 8877123
    Abstract: The invention relates to an age-hardenable aluminium alloy product for structural members having a chemical composition including, in wt. %: Cu about 3.6 to 6.0%, Mg about 0.15 to 1.2%, Ge about 0.15 to 1.1%, Si about 0.1 to 0.8%, Fe<0.25%, balance aluminium and normal and/or inevitable elements and impurities. Zn, Ag and/or Ni may or may not be present. A typical range for Zn is <0.3 or, in a further embodiment about 0.3 to 1.3%. A typical range for Ag is <0.1 or, in a further embodiment about 0.1 to 1.0%. Products made from this aluminium alloy product are very suitable for aerospace applications. The alloy can be processed to various product forms, e.g. sheet, thin plate, thick plate, extruded or forged products. Products made from this alloy can be used also as a cast product, ideally as die-cast product.
    Type: Grant
    Filed: February 28, 2008
    Date of Patent: November 4, 2014
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Linzhong Zhuang, Shangping Chen, Andrew Norman
  • Patent number: 8857037
    Abstract: A method for producing a product includes the steps of taking heated and cooled extrusion, preferably aluminum, and reheating a selected area of the extrusion. There is the step of requenching the extrusion. There is the step of forming the reheated area into a desired shape. A method for producing a ladder.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: October 14, 2014
    Assignee: Werner Co.
    Inventor: Richard M. Kelly
  • Publication number: 20140290809
    Abstract: The aluminum alloy forged material for an automobile according to the present invention is composed of an aluminum alloy including Si: 0.7-1.5 mass %, Fe: 0.5 mass % or less, Cu: 0.1-0.6 mass %, Mg: 0.6-1.2 mass %, Ti: 0.01-0.1 mass % and Mn: 0.25-1.0 mass %, further including at least one element selected from Cr: 0.1-0.4 mass % and Zr: 0.01-0.2 mass %, restricting Zn: 0.05 mass % or less, and a hydrogen amount: 0.25 ml/100 g-Al or less, with the remainder being Al and inevitable impurities, wherein the aluminum alloy forged material has an area ratio the <111> texture of 60% or more in a cross section parallel to the extrusion direction.
    Type: Application
    Filed: February 27, 2014
    Publication date: October 2, 2014
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Masayuki HORI, Yoshiya Inagaki, Manabu Nakai
  • Publication number: 20140283958
    Abstract: An aluminum alloy comprising 2.1 to 2.8 wt. % Cu, 1.1 to 1.7 wt. % Li, 0.1 to 0.8 wt. % Ag, 0.2 to 0.6 wt. % Mg, 0.2 to 0.6 wt. % Mn, a content of Fe and Si less or equal to 0.1 wt. % each, and a content of unavoidable impurities less than or equal to 0.05 wt. % each and 0.15 wt. % total, and the alloy being substantially zirconium free.
    Type: Application
    Filed: May 12, 2014
    Publication date: September 25, 2014
    Applicant: Constellium France
    Inventors: Bernard BES, Herve RIBES, Christophe SIGLI, Timothy WARNER
  • Publication number: 20140224386
    Abstract: An Al—Zn—Mg—Cu alloy with improved damage tolerance-strength combination properties. The present invention relates to an aluminium alloy product comprising or consisting essentially of, in weight %, about 6.5 to 9.5 zinc (Zn), about 1.2 to 2.2% magnesium (Mg), about 1.0 to 1.9% copper (Cu), preferable (0.9 Mg?0.6)?Cu?(0.9 Mg+0.05), about 0 to 0.5% zirconium (Zr), about 0 to 0.7% scandium (Sc), about 0 to 0.4% chromium (Cr), about 0 to 0.3% hafnium (Hf), about 0 to 0.4% titanium (Ti), about 0 to 0.8% manganese (Mn), the balance being aluminium (Al) and other incidental elements. The invention relates also to a method of manufacturing such as alloy.
    Type: Application
    Filed: December 27, 2013
    Publication date: August 14, 2014
    Applicant: ALERIS ALUMINUM KOBLENZ GMBH
    Inventors: Rinze BENEDICTUS, Christian Joachim KEIDEL, Alfred Ludwig HEINZ, Nedia TELIOUI
  • Publication number: 20140166161
    Abstract: A heat-resistant Al—Cu—Mg—Ag alloy for producing semifinished parts or products, which is suitable for use at elevated temperatures and has good static and dynamic strength properties combined with an improved creep resistance and comprises: 0.3-0.7% by weight of silicon (Si), not more than 0.15% by weight of iron (Fe), 3.5-4.7% by weight of copper (Cu), 0.05-0.5% by weight of manganese (Mn), 0.3-0.9% by weight of magnesium (Mg), 0.02-0.15% by weight of titanium (Ti), 0.03-0.25% by weight of zirconium (Zr), 0.1-0.7% by weight of silver (Ag), 0.03-0.5% by weight of scandium (Sc), 0.03-0.2% by weight of vanadium (V), not more than 0.05% by weight of others, individually, not more than 0.15% by weight of others, total, balance aluminium, is described. A process for producing a semifinished part or product composed of the abovementioned aluminium alloy is also described.
    Type: Application
    Filed: August 1, 2012
    Publication date: June 19, 2014
    Applicant: Otto Fuchs KG
    Inventors: Gregor Terlinde, Thomas Witulski, Matthias Hilpert
  • Publication number: 20140130944
    Abstract: The present invention relates to an AlMgSi-based aluminum alloy comprising 1.0-1.4 wt % of silicon (Si), 0.70-0.85 wt % of magnesium (Mg), 0.8-1.20 wt % of tin (Sn), 0.01-0.4 wt % of manganese (Mn), 0.001-0.50 wt % of iron (Fe), 0.01-0.10 wt % of copper (Cu), 0.01-0.25 wt % of chromium (Cr), 0.01-0.20 wt % of zinc (Zn), and the balance of unavoidable impurities and aluminum (Al), and to a manufacturing method thereof.
    Type: Application
    Filed: November 7, 2013
    Publication date: May 15, 2014
    Applicant: HYUNDAI MOBIS CO., LTD.
    Inventor: Doo Yeon KIM
  • Publication number: 20140102601
    Abstract: A high-strength aluminum alloy exhibiting excellent stress corrosion cracking resistance and excellent extrudability, and a method for producing an extruded shape using the same are disclosed. The aluminum alloy includes 1.6 to 2.6 mass % of Mg, 6.0 to 7.0 mass % of Zn, 0.5 mass % or less of Cu, and 0.01 to 0.05 mass % of Ti, with the balance being Al and unavoidable impurities.
    Type: Application
    Filed: April 24, 2012
    Publication date: April 17, 2014
    Applicant: AISIN KEIKINZOKU CO., LTD.
    Inventor: Tomoo Yoshida
  • Publication number: 20140083569
    Abstract: An aluminum alloy composition includes, in weight percent: 0.7-1.10 manganese; 0.05-0.25 iron; 0.21-0.30 silicon; 0.005-0.020 nickel; 0.10-0.20 titanium; 0.014 max copper; and 0.05 max zinc, with the balance being aluminum and unavoidable impurities. The alloy may tolerate higher nickel contents than existing alloys, while providing increased corrosion resistance, as well as similar extrudability, strength, and performance. Billets of the alloy may be homogenized at 590-640° C. and controlled cooled at less than 250° C. per hour. The homogenized billet may be extruded into a product, such as an aluminum alloy heat exchanger tube.
    Type: Application
    Filed: September 20, 2013
    Publication date: March 27, 2014
    Applicant: Rio Tinto Alcan International Limited
    Inventors: Nicholas C. Parson, Raynald Guay, Alexandre Maltais
  • Publication number: 20140020796
    Abstract: An aluminum alloy conductor, which has a texture in which an area ratio of grains each having a (100) plane and being positioned in parallel to a cross-section vertical to a wire-drawing direction of a wire is 20% or more, and which has a grain size of 1 to 30 ?m on the cross-section vertical to the wire-drawing direction of the wire.
    Type: Application
    Filed: September 26, 2013
    Publication date: January 23, 2014
    Applicants: FURUKAWA AUTOMOTIVE SYSTEMS INC., Furukawa Electric Co., Ltd.
    Inventors: Shigeki SEKIYA, Kyota SUSAI
  • Publication number: 20130269840
    Abstract: The invention relates to an extruded product made of an alloy containing aluminum comprising 4.2 wt % to 4.8 wt % of Cu, 0.9 wt % to 1.1 wt % of Li, 0.15 wt % to 0.25 wt % of Ag, 0.2 wt % to 0.6 wt % of Mg, 0.07 wt % to 0.15 wt % of Zr, 0.2 wt % to 0.6 wt % of Mn, 0.01 wt % to 0.15 wt % of Ti, a quantity of Zn less than 0.2 wt %, a quantity of Fe and Si less than or equal to 0.1 wt % each, and unavoidable impurities with a content less than or equal to 0.05 wt % each and 0.15 wt % in total. The profiles according to the invention are particularly useful as fuselage stiffeners or stringers, circumferential frames, wing stiffeners, floor beams or profiles, or seat tracks, notably owing to their improved properties in relation to those of known products, in particular in terms of energy absorption during an impact, static mechanical strength and corrosion resistance properties and their low density.
    Type: Application
    Filed: March 13, 2013
    Publication date: October 17, 2013
    Applicant: CONSTELLIUM FRANCE
    Inventors: Armelle Danielou, Mathieu Marquette, Jerome Pignatel, Gaelle Pouget, Timothy Warner
  • Publication number: 20130255841
    Abstract: It is an object to provide an aluminum alloy forged material for an automobile excellent in tensile strength while maintaining excellent corrosion resistance, and a method for manufacturing the same. Provided are the aluminum alloy forged material for an automobile and a method for manufacturing the same, the aluminum alloy forged material being composed of an aluminum alloy including Si: 0.7-1.5 mass %, Fe: 0.1-0.5 mass %, Mg: 0.6-1.2 mass %, Ti: 0.01-0.1 mass % and Mn: 0.3-1.0 mass %, further including at least one element selected from Cr: 0.1-0.4 mass % and Zr: 0.01-0.2 mass %, restricting Cu: 0.1 mass % or less and Zn: 0.05 mass % or less, and a hydrogen amount: 0.25 ml/100 g-Al or less, the remainder being Al and unavoidable impurities, in which the depth of recrystallization from the surface is 5 mm or less.
    Type: Application
    Filed: March 13, 2013
    Publication date: October 3, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Masayuki HORI, Yoshiya Inagaki
  • Publication number: 20130255842
    Abstract: An aluminum alloy forged material for automotive vehicles comprises 0.6˜1.2 mass % of Mg, 0.7˜1.5 mass % of Si, 0.1.˜0.5 mass % of Fe, 0.01˜0.1 mass % of Ti, 0.3˜1.0 mass % of Mn, at least one of 0.1˜0.4 mass % of Cr and 0.05˜0.2 mass % of Zr, a restricted amount of Cu that is less than or equal to 0.1 mass %, a restricted amount of Zn that is less than or equal to 0.05 mass %, a restricted amount of H that is less than or equal to 0.25 ml in 100 g Al and a remainder of Al and inevitably contained impurities, and the material includes precipitated crystalline particles among which the largest one has a maximum equivalent circle diameter equal to or less than 8 ?m and an area ratio of the precipitated crystalline particles is equal to or less than 3.6%.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 3, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventor: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
  • Patent number: 8486206
    Abstract: A method for the production of swaged aluminum alloy parts, by production of a 0.5 mm-5 mm thick alloy strip made of 1-6 wt. % Mg, <1.2 wt. % Mn, <1 wt. % Cu, <1 wt. % Zn, <3 wt. % Si, <2 wt. % Fe, <0.4 wt. % Cr, Zr<0.3, other elements <0.1 each, total of <0.5, the remainder being Al, cutting a blank from the strip, locally or totally heating the blank at a temperature of 150-350° C. for <30 secs, and swaging the heated blank with the aid of heated tools, at least partially, at a temperature of 150-350° C. in the presence of a lubricant which is compatible with later operations. The swaged parts are automotive body work parts.
    Type: Grant
    Filed: February 24, 2004
    Date of Patent: July 16, 2013
    Assignee: Constellium France
    Inventors: Pierre Litalien, Alain Legendre, Dominique Daniel, Guy-Michel Raynaud
  • Publication number: 20130126055
    Abstract: An aluminum alloy conductor, having a specific aluminum alloy composition of Al—Fe—Cu—Mg—Si—(TiN) or Al—Fe—(Cu/Mg/Si)—(TiN), in which, on a cross-section vertical to a wire-drawing direction, a grain size is 1 to 20 ?m, and a distribution density of a second phase with a size of 10 to 200 nm is 1 to 102 particles/?m2; and a production method thereof.
    Type: Application
    Filed: January 17, 2013
    Publication date: May 23, 2013
    Applicants: FURUKAWA AUTOMOTIVE SYSTEMS INC., FURUKAWA ELECTRIC CO., LTD.
    Inventors: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
  • Publication number: 20120261036
    Abstract: The disclosure provides for wrought products made of Al—Cu—Mg aluminum alloy composed as follows, as a percentage by weight, Cucorr: 2.6-3.7; Mgcorr: 1.5-2.6, Mn: 0.2-0.5; Zr: ?0.16; Ti: 0.01-0.15; Cr?0.25; Si?0.2; Fe?0.2; other elements <0.05 the rest aluminum; with Cucorr>?0.9 (Mgcorr)+4.3 and Cucorr<?0.9 (Mgcorr)+5.0; where Cucorr?Cu?0.74 (Mn?0.2)?2.28 Fe and Mgcorr?Mg 1.73 (Si?0.05) for Si?0.05 and Mgcorr?Mg for Si<0.05 and their manufacturing process.
    Type: Application
    Filed: April 13, 2012
    Publication date: October 18, 2012
    Applicant: CONSTELLIUM FRANCE
    Inventors: Gaelle POUGET, Christophe SIGLI
  • Publication number: 20120217060
    Abstract: An aluminum alloy wire having excellent bending characteristics, strength, and electrically conductive characteristics, an aluminum alloy stranded wire, a covered electric wire including the above-described alloy wire or stranded wire, and a wire harness including the covered electric wire are provided. The aluminum alloy wire contains not less than 0.1% and not more than 1.5% by mass of Mg, not less than 0.03% and not more than 2.0% of Si, not less than 0.05% and not more than 0.5% of Cu, and a remainder including Al and an impurity, satisfies 0.8?Mg/Si ratio by mass ?3.5, has an electrical conductivity from 35% IACS to 58% IACS, a tensile strength from 150 MPa to 400 MPa, and an elongation not less than 2%. The aluminum alloy wire is manufactured through the steps of casting?rolling?wiredrawing?solution heat treatment.
    Type: Application
    Filed: October 27, 2010
    Publication date: August 30, 2012
    Inventors: Misato Kusakari, Taichiro Nishikawa, Yoshihiro Nakai, Yoshiyuki Takaki, Yasuyuki Otsuka
  • Patent number: 8252128
    Abstract: A population of extrusion billets has a specification such that every billet is of an alloy of composition (in wt. %): Fe<0.35; Si 0.20-0.6; Mn<0.10; Mg 0.25-0.9; Cu<0.015; Ti<0.10; Cr<0.10; Zn<0.03; balance Al of commercial purity. After ageing to T5 or T6 temper, extruded sections can be etched and anodised to give extruded matt anodised sections having improved properties.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: August 28, 2012
    Assignee: Alcan International Limited
    Inventors: Nicholas Charles Parson, Barry Roy Ellard, Graeme John Marshall
  • Patent number: 8168013
    Abstract: A method includes: preparing a molten aluminum alloy consisting of 0.3-0.8 mass % Mg, 0.5-1.2 mass % Si, 0.3 mass % or more excess Si relative to the Mg2Si stoichiometric composition, 0.05-0.4 mass % Cu, 0.2-0.4 mass % Mn, 0.1-0.3 mass % Cr, 0.2 mass % or less Fe, 0.2 mass % or less Zr, and 0.005-0.1 mass % Ti, with the balance being aluminum and unavoidable impurities; casting the alloy into a billet at a speed of 80 mm/min or more and a cooling rate of 15° C./sec or more; extruding the billet into an extruded product; water cooling the product immediately after extrusion at 500° C./min or more; and artificially aging the product, thereby yielding an extruded product with fatigue strength of 140 MPa or more, fatigue ratio of 0.45 or more, an interval between striations on a fatigue fracture surface of 5.0 ?m or less, and a maximum length of Al—Fe—Si crystallized products of 10 ?m or less.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: May 1, 2012
    Assignees: Aisin Keikinzoku Co., Ltd., Sumitomo Chemical Company, Limited
    Inventors: Karin Shibata, Tomoo Yoshida, Hiroshi Tabuchi, Hidetoshi Takagi
  • Patent number: 8105530
    Abstract: A reinforced aluminum alloy with high electric and thermal conductivity of the present invention has the weight percentage below: Mg 0.61˜0.65%, Si 0.4˜0.45%, rare earth elements 0.21˜0.3%, B 0.03˜0.10% and the balances essentially Al and unavoidable impurities. The reinforced aluminum alloy enhanced the containing of Mg and Si elements compared to the conventional aluminum alloy such as 6063, and controlled the containing of the Mg and Si in a certain relatively narrower range so as to control the desired quality of the aluminum alloy. At the same time, a Ce of the rare earth elements and B element are added into the aluminum alloy and completely solid melted the added alloys to the aluminum alloy. It is not only remaining the strength of the aluminum alloy, but also increasing the electric and thermal conductivity.
    Type: Grant
    Filed: September 29, 2008
    Date of Patent: January 31, 2012
    Inventor: Zhou Cai
  • Patent number: 8105449
    Abstract: An aluminum alloy extruded product includes an aluminum alloy including 6.0 to 7.2 mass % of Zn, 1.0 to 1.6 mass % of Mg, 0.1 to 0.4 mass % of Cu, at least one component selected from the group consisting of Mn, Cr, and Zr in a respective amount of 0.25 mass % or less and a total amount of 0.15 to 0.25 mass %, 0.20 mass % or less of Fe, and 0.10 mass % or less of Si, with the balance substantially being aluminum, the aluminum alloy extruded product having a hollow cross-sectional shape, a recrystallization rate of 20% or less of a cross-sectional area of the extruded product, and a 0.2% proof stress of 370 to 450 MPa.
    Type: Grant
    Filed: September 26, 2006
    Date of Patent: January 31, 2012
    Assignee: Aisin Keikinzoku Co., Ltd.
    Inventors: Arata Yoshida, Shinji Makino, Tomoo Yoshida
  • Publication number: 20110297278
    Abstract: An aluminium alloy product for manufacturing structural components, made from direct chill casting ingots comprises, based on wt %: Zn 7.5˜8.7, Mg 1.1˜2.3, Cu 0.5˜1.9, Zr 0.03˜0.20, the balance being Al, incidental elements and impurities. The levels of Zn, Mg, Cu, and Zr in the aluminum alloy products satisfy the expressions of (a) 10.5?Zn+Mg+Cu?11.0; (b) 5.3?(Zn/Mg)+Cu?6.0; and (c) (0.24?D/4800)?Zr?(0.24?D/5000). D is the minimum length of a line section connecting any two points on the periphery of the cross section of the ingot and passing through the geometrical center of the cross section. 250 mm?D?1000 mm. The aluminum alloy products have a superior combination of strength and damage tolerance, and exhibit homogeneous and consistent performance on the surface, at various depths under the surface, and in the core of the product. A method of producing the aluminum alloy products is also provided.
    Type: Application
    Filed: June 25, 2010
    Publication date: December 8, 2011
    Applicant: General Research Institute for Nonferrous Metals
    Inventors: Baiqing Xiong, Yongan Zhang, Baohong Zhu, Xiwu Li, Zhihui Li, Feng Wang, Hongwei Liu
  • Publication number: 20110278397
    Abstract: The present disclosure relates to an alloy containing aluminum including, as a % by weight, 2.1 to 2.4% of Cu, 1.3 to 1.6% of Li, 0.1 to 0.5% of Ag, 0.2 to 0.6% of Mg, 0.05 to 0.15% of Zr, 0.1 to 0.5% of Mn, 0.01 to 0.12% of Ti, optionally at least one element chosen from among Cr, Sc, and Hf, the quantity of the element, if it is chosen, being from 0.05 to 0.3% for Cr and Sc, 0.05 to 0.5% for Hf, a quantity of Fe and Si each less than or equal to 0.1 and inevitable impurities at a rate of less than or equal to 0.05 each and 0.15 in total. The alloy can be used to produce extruded, rolled and/or forged products particularly suitable for the manufacture of elements for the lower wing skin of aircrafts.
    Type: Application
    Filed: May 12, 2011
    Publication date: November 17, 2011
    Applicant: ALCAN RHENALU
    Inventors: Bernard BES, Frank EBERL, Gaelle POUGET
  • Publication number: 20110253266
    Abstract: High strength forged aluminum alloys and methods for producing the same are disclosed. The forged aluminum alloy products may have grains having a high aspect ratio in at least two planes, generally the L-ST and the LT-ST planes. The forged aluminum alloy products may also have a high amount of texture. The forged products may realize increased strength relative to conventionally prepared forged products of comparable product form, composition and temper.
    Type: Application
    Filed: April 20, 2010
    Publication date: October 20, 2011
    Applicant: Alcoa Inc.
    Inventors: Dustin M. Bush, Edward L. Colvin, Roberto J. Rioja, Ralph R. Sawtell
  • Publication number: 20110247730
    Abstract: The present application discloses wrought 2xxx Al—Li alloy products that are work insensitive. The wrought aluminum alloy products generally include from about 2.75 wt. % to about 5.0 wt. % Cu, from about 0.2 wt. % to about 0.8 wt. % Mg, where the ratio of copper-to-magnesium ratio (Cu/Mg) in the aluminum alloy is in the range of from about 6.1 to about 17, from about 0.1 wt. % to 1.10 wt. % Li, from about 0.3 wt. % to about 2.0 wt. % Ag, from 0.50 wt. % to about 1.5 wt. % Zn, up to about 1.0 wt. % Mn, the balance being aluminum, optional incidental elements, and impurities. The wrought aluminum alloy products may realize a low strength differential and in a short aging time due to their work insensitive nature.
    Type: Application
    Filed: April 11, 2011
    Publication date: October 13, 2011
    Applicant: Alcoa Inc.
    Inventors: Cagatay Yanar, Roberto J. Rioja, Jen C. Lin, Ralph R. Sawtell
  • Publication number: 20110240178
    Abstract: A method includes: preparing a molten aluminum alloy consisting of 0.3-0.8 mass % Mg, 0.5-1.2 mass % Si, 0.3 mass % or more excess Si relative to the Mg2Si stoichiometric composition, 0.05-0.4 mass % Cu, 0.2-0.4 mass % Mn, 0.1-0.3 mass % Cr, 0.2 mass % or less Fe, 0.2 mass % or less Zr, and 0.005-0.1 mass % Ti, with the balance being aluminum and unavoidable impurities; casting the alloy into a billet at a speed of 80 mm/min or more and a cooling rate of 15° C./sec or more; extruding the billet into an extruded product; water cooling the product immediately after extrusion at 500° C./sec or more; and artificially aging the product, thereby yielding an extruded product with fatigue strength of 140 MPa or more, fatigue ratio of 0.45 or more, an interval between striations on a fatigue fracture surface of 5.0 ?m or less, and a maximum length of Al—Fe—Si crystallized products of 10 ?m or less.
    Type: Application
    Filed: June 15, 2011
    Publication date: October 6, 2011
    Applicants: AISIN KEIKINZOKU CO., LTD., SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Karin SHIBATA, Tomoo YOSHIDA, Hiroshi TABUCHI, Hidetoshi TAKAGI
  • Patent number: 8002913
    Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si >0.12 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, in particular i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: August 23, 2011
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
  • Publication number: 20110140517
    Abstract: An aluminum alloy, an aluminum alloy wire, an aluminum alloy stranded wire, a covered electric wire, and a wire harness that are of high toughness and high electrical conductivity, and a method of manufacturing an aluminum alloy wire are provided. The aluminum alloy wire contains not less than 0.005% and not more than 2.2% by mass of Fe, and a remainder including Al and an impurity. It may further contain not less than 0.005% and not more than 1.0% by mass in total of at least one additive element selected from Mg, Si, Cu, Zn, Ni, Mn, Ag, Cr, and Zr. The Al alloy wire has an electrical conductivity of not less than 58% IACS and an elongation of not less than 10%. The Al alloy wire is manufactured through the successive steps of casting, rolling, wiredrawing, and softening treatment.
    Type: Application
    Filed: June 11, 2009
    Publication date: June 16, 2011
    Inventors: Misato Kusakari, Yoshihiro Nakai, Taichirou Nishikawa, Yoshiyuki Takaki, Yasuyuki Ootsuka
  • Publication number: 20110114228
    Abstract: An aluminum alloy extruded product exhibiting excellent surface properties, contains 0.8 to 1.6% of Mn and 0.4 to 0.8% of Si at a ratio of Mn content to Si content (Mn %/Si %) of 0.7 to 2.4, with the balance being Al and inevitable impurities, the number of intermetallic compounds with a diameter (circle equivalent diameter) of 0.1 to 0.9 ?m dispersed in a matrix being 2×105 or more per square millimeter. The aluminum alloy extruded product allows extrusion of a thin multi-port tube at a high limiting extrusion rate, prevents deposits from adhering to the surface of the extruded tube, and may be suitably used as a constituent member for an aluminum alloy automotive heat exchanger.
    Type: Application
    Filed: January 18, 2011
    Publication date: May 19, 2011
    Inventors: Tomohiko Nakamura, Masaaki Kawakubo, Yoshiharu Hasegawa, Naoki Yamashita, Tatsuya Hikida
  • Publication number: 20110111081
    Abstract: This relates to an aluminum alloy product, in particular an age-hardenable Al—Zn—Mg type alloy product for structural members, the alloy product combining a high strength with high toughness and reduced quench sensitivity, and having a chemical composition including, in wt. %: Zn about 3 to 11%, Mg about 1 to 3%, Cu about 0.9 to 3%, Ge about 0.03 to 0.4%, Si max. 0.5%, Fe max. 0.5%, balance aluminum and normal and/or inevitable elements and impurities. Furthermore, this relates to a method of producing such aluminum alloy products.
    Type: Application
    Filed: June 12, 2009
    Publication date: May 12, 2011
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Shangping Chen, Linzhong Zhuang, Sunil Khosla, Hugo Van Schoonevelt, Andrew Norman, Achim Burger