With Flattening, Straightening, Or Tensioning By External Force Patents (Class 148/645)
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Patent number: 12228114Abstract: A deployable panel is provided comprising a first subpanel, a second subpanel, and a shape memory alloy hinge connecting the subpanels. The shape memory alloy hinge enables the subpanels to move between a position in which the first and second subpanels are folded over each other and an unfolded position in response to an energy source that changes the shape of the shape memory alloy hinge, wherein the unfolded position is trained into the shape memory alloy hinge to ensure precise kinematic mating between the subpanels. Shape memory alloy springs are connected to the first subpanel and respective tethers connect the shape memory alloy springs to the second subpanel. The shape memory alloy springs contract in response to a second energy source to pull the subpanels together via the tethers when the subpanels are in the unfolded position to produce a seamless, featureless surface of the deployable panel.Type: GrantFiled: September 19, 2023Date of Patent: February 18, 2025Assignee: The Boeing CompanyInventors: Christopher R. Shurilla, Zackary L. Endsley, John C. Mooney, Steven Fulton Griffin, Alexander C. Klein, Frederick Theodore Calkins
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Patent number: 12139779Abstract: Provided is a steel sheet by weight percentage (wt %), carbon (C): 0.005 to 0.08%, manganese (Mn): 1.25% or less (excluding 0%), phosphorus (P): 0.03% or less (excluding 0%), sulfur (S): 0.01% or less (excluding 0%), nitrogen (N): 0.01% or less (excluding 0%), soluble aluminum (sol.Al): 0.01 to 0.06%, chromium (Cr): 1.15 to 2.5%, antimony (Sb): 0.1% or less (excluding 0%), at least one selected from the group consisting of nickel (Ni): 0.3% or less (excluding 0%), silicon (Si): 0.3% or less (excluding 0%), molybdenum (Mo): 0.2% or less (excluding 0%), and boron (B): 0.003% or less (excluding 0%), and a remainder of iron (Fe) and other unavoidable impurities, satisfying Expression 1: 1.3?Mn(wt %)+Cr(wt %)/1.5+Sb(wt %)?2.7, where Mn, Cr, and Sb refer to contents (wt %) of corresponding elements, respectively; and 1 to 5% of martensite and a remainder of ferrite by an area percentage (area %).Type: GrantFiled: November 22, 2022Date of Patent: November 12, 2024Assignee: POSCO CO., LTDInventors: Sang-Ho Han, Je-Woong Lee
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Patent number: 12098439Abstract: A steel sheet having a tensile strength (TS) of 1180 MPa or more, high LME resistance, and good weld fatigue properties. The steel sheet has a specific chemical composition and a specific steel microstructure. Crystal grains containing an oxide of Si and/or Mn in a region within 4.9 ?m in a thickness direction from a surface of the steel sheet have an average grain size in the range of 3 to 10 ?m, the lowest Si concentration LSi and the lowest Mn concentration LMn in the region within 4.9 ?m in the thickness direction from the surface of the steel sheet and a Si concentration TSi and a Mn concentration TMn at a quarter thickness position of the steel sheet satisfy a specified formula.Type: GrantFiled: March 25, 2021Date of Patent: September 24, 2024Assignee: JFE STEEL CORPORATIONInventors: Lingling Yang, Yoshiyasu Kawasaki, Tatsuya Nakagaito, Shotaro Terashima, Shunsuke Yamamoto, Katsuya Hoshino, Yuki Takeda
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Patent number: 11819954Abstract: A metallic part is disclosed. The part may comprise a functionally graded monolithic structure characterized by a variation between a first material composition of a first structural element and a second material composition of at least one of a second structural element. The first material composition may comprise an alpha-beta titanium alloy. The second material composition may comprise a beta titanium alloy.Type: GrantFiled: July 20, 2020Date of Patent: November 21, 2023Assignee: GOODRICH CORPORATIONInventors: Noel C. Haynes, Eric Goldring, Karthik Narayan
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Patent number: 11591668Abstract: Grain-oriented electrical steel sheet excellent in magnetic properties and excellent in adhesion of a primary coating to the steel sheet is provided. The grain-oriented electrical steel sheet is provided with a base steel sheet having a chemical composition containing C: 0.005% or less, Si: 2.5 to 4.5%, Mn: 0.050 to 1.000%, a total of S and Se: 0.005% or less, sol. Al: 0.005% or less, and N: 0.005% or less and having a balance of Fe and impurities and a primary coating having Mg2 SiO4 as a main constituent formed on a surface of the base steel sheet. A peak position of Al emission intensity obtained when conducting elemental analysis by glow discharge spectrometry from a surface of the primary coating in a thickness direction is present in a range of 2.0 to 12.0 ?m from a surface of the primary coating to the thickness direction. A sum of perimeters of the Al oxides at the peak position of Al emission intensity is 0.20 to 1.00 ?m/?m2, and a number density of Al oxides is 0.02 to 0.20/?m2.Type: GrantFiled: January 8, 2020Date of Patent: February 28, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Ichiro Tanaka, Ryutaro Yamagata, Nobusato Morishige, Takashi Kataoka, Masaru Takahashi
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Patent number: 11408042Abstract: A method for manufacturing a grain-oriented electrical steel sheet including a step of hot-rolling a slab containing a predetermined component composition with a remainder including Fe and an impurity to obtain a hot-rolled steel sheet, a step of, after carrying out hot-rolled steel sheet annealing on the hot-rolled steel sheet, carrying out cold rolling to obtain a cold-rolled steel sheet, a step of carrying out primary recrystallization annealing including a rapid temperature increase at an average temperature increase velocity V of 400° C./s or more and imparting of a steel sheet tensile force S on the cold-rolled steel sheet, and a step of applying an annealing separating agent to a surface of the cold-rolled steel sheet after the primary recrystallization annealing and then carrying out flattening annealing.Type: GrantFiled: March 20, 2019Date of Patent: August 9, 2022Assignee: NIPPON STEEL CORPORATIONInventors: Nobusato Morishige, Takashi Kataoka, Haruhiko Atsumi, Yasuhiro Mayumi, Atsushi Suzuki, Tomoya Suenaga, Teruyuki Tamaki
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Patent number: 11401572Abstract: The present invention relates to wear-resistant steel used in construction machines, among others, and more specifically, to high-hardness wear-resistant steel having excellent wear resistance to a thickness of 40 to 130 t (mm) as well as high strength and impact toughness, and to a method for manufacturing the high-hardness wear-resistant steel.Type: GrantFiled: December 4, 2017Date of Patent: August 2, 2022Assignee: POSCOInventors: Seng-Ho Yu, Mun-Young Jung, Young-Jin Jung
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Patent number: 11319622Abstract: A high-strength steel sheet satisfies a predetermined chemical composition in which a content of martensite is 93% by volume or more, contents of ferrite, pearlite, and bainite are 2% by volume or less in total, and a content of retained austenite is 7% by volume or less, based on an entire metal structure, a number of laths in martensite measured by a cutting method in a total length of 300 ?m in an image of the metal structure observed under a scanning electron microscope is 240 or more, and a tensile strength of the high-strength steel sheet is 1470 MPa or more.Type: GrantFiled: March 11, 2019Date of Patent: May 3, 2022Assignee: Kobe Steel, Ltd.Inventors: Michitaka Tsunezawa, Michiharu Nakaya, Haruka Araki
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Patent number: 11299798Abstract: Excellent CTOD properties for multilayer welding joint is provided for a steel plate. The steel plate comprises a specific chemical composition with Ceq of 0.45% or less where Ceq (%)=[C]+[Mn]/6+([Cu]+[Ni])/15+([Cr]+[Mo]+[V])/5 . . . (1) and Pcm of 0.22% or less where Pcm (%)=[C]+[Si]/30+([Mn]+[Cu]+[Cr])/20+[Ni]/60+[Mo]/15+[V]/10+5 [B] . . . (2); an average effective grain size of 20 ?m or less at a mid-thickness part of the steel plate; and porosities having an equivalent circular diameter of 200 ?m or more, the number of the porosities per mm2 being 0.1/mm2 or less.Type: GrantFiled: May 21, 2018Date of Patent: April 12, 2022Assignee: JFE STEEL CORPORATIONInventors: Yoshiko Takeuchi, Katsuyuki Ichimiya, Kazukuni Hase
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Patent number: 11155892Abstract: The invention relates to a method for producing a patterned stainless steel sheet with modified visual characteristics in the wavelength area of visible light the deformed stainless steel having a thickness of 0.3-3.5 mm. In the method the deformed stainless steel sheet is pretreated by at least one heat treatment step and at least one mechanical treatment step on at least one surface of the heat treated stainless steel sheet. The pretreated stainless steel sheet is further transferred to a patterning process, and at least one heat treatment step is carried out on the patterned stainless steel sheet surface.Type: GrantFiled: May 18, 2016Date of Patent: October 26, 2021Assignee: Outokumpu OyjInventors: Jörn Teipel, Dirk Wiemer, Lutz Zoppke, Patrick Vogel, Andreas Jääger, Michael Weg, Burkhard Arnold, Frank Wörster
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Patent number: 11001906Abstract: A high-strength steel sheet having a tensile strength of at least 780 MPa and excellent punchability comprises a ferrite phase, a martensite phase, and a bainite phase. The area ratio of the martensite phase is 20%-50%; the area ratio of crystal grains having an average crystal grain diameter of less than 1.0 ?m in the martensite phase is 5%-30%; the area ratio of crystal grains having an average crystal grain diameter of 1.0-4.0 ?m is 70%-95%; and the area ratio of crystal grains having an average crystal grain diameter of more than 4.0 ?m is less than 5%.Type: GrantFiled: August 20, 2015Date of Patent: May 11, 2021Assignee: JFE STEEL CORPORATIONInventors: Kenji Kawamura, Noriaki Kohsaka, Yasuhiro Nishimura
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Patent number: 10886055Abstract: A wound core is formed by laminating a plurality of bent bodies formed from a grain-oriented electrical steel sheet having a coating containing phosphorus formed on a surface, in a sheet thickness direction of the grain-oriented electrical steel sheet, in which the bent body is formed in a rectangular shape by having four flat portions and four corner portions adjacent to the flat portions, the corner portion has a bent region having a total bending angle of approximately 90° in a side view, the number of deformation twins present in the bent region in the side view is five or less per 1 mm of a length of a center line in the bent region in the sheet thickness direction, and the amount of phosphorus eluted from the corner portion in a case of being boiled in water for 30 minutes is 6.0 mg or less per 1 m2 of a surface area of the corner portion.Type: GrantFiled: January 10, 2018Date of Patent: January 5, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Takahito Mizumura, Masato Mizokami, Masao Yabumoto, Toshihiko Uemura, Eisuke Minematsu, Fumiaki Takahashi
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Patent number: 10704117Abstract: Provided are a cold-rolled steel sheet which can preferably be used for manufacturing a high-strength galvanized steel sheet and methods for manufacturing the steel sheets. The cold-rolled steel sheet has a specified chemical composition, in which the Mn concentration in a surface layer of the steel sheet satisfies relational expression (1) and relational expression (2) below. 8?(Cp/Cc)×Mn . . . (1) (Cmin/Cc)×Mn?2.5 . . . (2) where Cp: maximum Mn concentration in a region within 0.5 ?m of the surface of a steel sheet in the thickness direction; Cc: average Mn concentration in a region from a position located 5 ?m from a surface of a steel sheet in the thickness direction to a position located 5 ?m from an opposite surface in the thickness direction; Cmin: minimum Mn concentration in a region from 0.5 ?m to 5 ?m from the surface of a steel sheet in the thickness direction; and Mn: Mn content (mass %).Type: GrantFiled: July 28, 2016Date of Patent: July 7, 2020Assignee: JFE Steel CorporationInventors: Kenji Kawamura, Noriaki Kohsaka, Yoshimasa Funakawa, Mai Aoyama, Yoshitsugu Suzuki
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Patent number: 10662496Abstract: Disclosed is a high-strength steel sheet having a tensile strength (TS) of 780 MPa or more and excellent in ductility, fatigue properties, balance between high strength and ductility, surface characteristics, and sheet passage ability that can be obtained by providing a predetermined chemical composition and a steel microstructure that contains, by area, 20-50% of ferrite, 5-25% of bainitic ferrite, and 5-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, and the retained austenite has a mean free path of 1.2 ?m or less.Type: GrantFiled: August 5, 2015Date of Patent: May 26, 2020Assignee: JFE STEEL CORPORATIONInventors: Yoshiyasu Kawasaki, Hiroshi Matsuda, Kazunori Tahara, Takeshi Yokota, Kaneharu Okuda, Kazuhiro Seto
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Patent number: 10662495Abstract: Disclosed is a high-strength steel sheet having a tensile strength (TS) of 780 MPa or more and excellent in ductility, fatigue properties, stretch flangeability, surface characteristics, and sheet passage ability that can be obtained by providing a predetermined chemical composition and a steel microstructure that contains, by area, 20-50% of ferrite, 5-25% of bainitic ferrite, 1-10% of martensite, and 5-15% of tempered martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, the retained austenite has a mean free path of 1.2 ?m or less, and the tempered martensite has a mean free path of 1.2 ?m or less.Type: GrantFiled: August 5, 2015Date of Patent: May 26, 2020Assignee: JFE STEEL CORPORATIONInventors: Yoshiyasu Kawasaki, Hiroshi Matsuda, Kazunori Tahara, Takeshi Yokota, Kaneharu Okuda, Kazuhiro Seto
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Patent number: 10643771Abstract: A method of manufacturing a non-oriented electrical steel sheet is disclosed. A method of manufacturing a non-oriented electrical steel sheet according to the present invention includes reheating slab consisting of Si: 2.0-4.0%, acid-soluble Al: 0.01-0.04%, Mn: 0.20% or less, Sb: 0.005-0.10%, N: 0.005% or less, S:0.005% or less, C: 0.005-0.015%, Fe in a balance amount, and other inevitable impurities in weight percent (wt %); hot rolling the slab to prepare a hot rolled steel sheet; cold rolling the hot rolled steel sheet to prepare a cold rolled steel sheet; primarily recrystallization-annealing the cold rolled steel sheet; and high-temperature annealing the cold rolled steel sheet subjected to the primarily recrystallization-annealing.Type: GrantFiled: December 5, 2014Date of Patent: May 5, 2020Assignee: POSCOInventors: Hunju Lee, Sang-Woo Lee, Su-Yong Sin
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Patent number: 10526687Abstract: Provided is an ultra-high-strength steel sheet having a component composition that includes specific amounts of each of C, Mn, and Al and a remainder of iron and unavoidable impurities, and in which the amounts of each of P, S, and N among the unavoidable impurities are limited to a specific amount. The ultra-high-strength steel sheet includes 2 area% or more of a region having a structure that includes 90% or more of martensite and 0.5% or more of residual austentite by area ratio relative to the entire structure, the local Mn concentration in said region being at least 1.1 times that of the Mn content of the entire steel sheet. The ultra-high-strength steel sheet has a tensile strength of 1470 MPa or more.Type: GrantFiled: February 8, 2016Date of Patent: January 7, 2020Assignee: KOBE STEEL, LTD.Inventors: Kosuke Shibata, Toshiya Nakata, Toshio Murakami, Takahiro Ozawa, Fumio Yuse, Atsuhiro Shiraki, Kenji Saito, Yukihiro Utsumi
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Patent number: 10400299Abstract: There is provided a high-carbon hot-rolled steel sheet and method for producing the same. The steel sheet has excellent hardenability consistently, even when annealed in a nitrogen atmosphere, and excellent workability. The steel sheet has a hardness in the range of 65 or less in terms of HRB and a total elongation El of 40% or more before a quenching treatment is performed.Type: GrantFiled: July 8, 2014Date of Patent: September 3, 2019Assignee: JFE STEEL CORPORATIONInventors: Yuka Miyamoto, Takashi Kobayashi, Chikara Kami
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Patent number: 10400298Abstract: There is provided is a high-carbon hot-rolled steel sheet and method for producing the same. The steel sheet has excellent hardenability consistently, even when annealed in a nitrogen atmosphere, and excellent formability. The steel sheet has a hardness in the range of 83 HRB or less and a total elongation of 30% or more before being subjected to a quenching treatment.Type: GrantFiled: July 8, 2014Date of Patent: September 3, 2019Assignee: JFE STEEL CORPORATIONInventors: Yuka Miyamoto, Takashi Kobayashi, Chikara Kami, Hayato Saito, Kaneharu Okuda
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Patent number: 10260120Abstract: A process for reducing flatness deviations in an alloy article is disclosed. An alloy article may be heated to a first temperature at least as great as a martensitic transformation start temperature of the alloy. A mechanical force may be applied to the alloy article at the first temperature. The mechanical force may tend to inhibit flatness deviations of a surface of the alloy article. The alloy article may be cooled to a second temperature no greater than a martensitic transformation finish temperature of the alloy. The mechanical force may be maintained on the alloy article during at least a portion of the cooling of the alloy article from the first temperature to the second temperature.Type: GrantFiled: September 1, 2017Date of Patent: April 16, 2019Assignee: ATI PROPERTIES LLCInventors: Glenn J. Swiatek, Ronald E. Bailey
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Patent number: 10156005Abstract: A steel sheet includes a microstructure containing a volume fraction of 20% to 55% of ferrite having an average grain size of 7 ?m or less, a volume fraction of 5% to 15% of retained austenite, a volume fraction of 0.5% to 7% of martensite having an average grain size of 4 ?m or less, and a structure composed of bainite and/or tempered martensite and having an average grain size of 6 ?m or less, and a difference in nano-hardness between ferrite and the structure composed of bainite and/or tempered martensite being 3.5 GPa or less and a difference in nano-hardness between the structure composed of bainite and/or tempered martensite and martensite being 2.5 GPa or less.Type: GrantFiled: July 18, 2014Date of Patent: December 18, 2018Assignee: JFE Steel CorporationInventors: Katsutoshi Takashima, Yoshihiko Ono, Kohei Hasegawa
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Patent number: 10100385Abstract: A high-formability, super-high-strength, hot-dip galvanized steel plate, the chemical composition of which comprises, based on weight percentage, C: 0.15-0.25 wt %, Si: 1.00-2.00 wt %, Mn: 1.50-3.00 wt %, P?0.015 wt %, S?0.012 wt %, Al: 0.03-0.06 wt %, N?0.008 wt %, and the balance of iron and unavoidable impurities. The room temperature structure of the steel plate comprises 10-30% ferrite, 60-80% martensite and 5-15% residual austenite. The steel plate has a yield strength of 600-900 MPa, a tensile strength of 980-1200 MPa, and an elongation of 15-22%. Through an appropriate composition design, a super-high-strength, cold rolled, hot-dip galvanized steel plate is manufactured by continuous annealing, wherein no expensive alloy elements are added; instead, remarkable increase of strength along with good plasticity can be realized just by appropriate augment of Si, Mn contents in combination with suitable processes of annealing and furnace atmosphere control.Type: GrantFiled: February 21, 2013Date of Patent: October 16, 2018Assignee: Baoshan Iron & Steel Co., Ltd.Inventors: Yong Zhong, Li Wang, Weijun Feng, Liyang Zhang
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Patent number: 10100383Abstract: Provided is martensitic steel which is used in structures such as buildings and bridges, and automotive underbody, and mechanical parts such as gears and is more suitably used for steel products such as thick steel sheets, shape steel, a deformed steel bar, steel bars, or steel wires. The martensitic steel has a microstructure of a martensite structure containing a chemical composition, by mass %, of Si: 1.0 to 3.5%, Mn: 4.5 to 5.5%, Al: 0.001 to 0.080%, Nb: 0.045% or less, and C having an amount in which the following regression equation (1) is satisfied and the maximum stress (TS) becomes 1800 to 2160 MPa, a balance being Fe and inevitable impurities of: P: 0.030% or less, S: 0.020% or less, and N: 0.010% or less, the martensitic steel having total elongation of 13 to 15%. TS(maximum stress) [MPa]=4000×C[mass %]+1050??(1).Type: GrantFiled: July 9, 2014Date of Patent: October 16, 2018Assignee: NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Toshihiro Hanamura, Shiro Torizuka
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Patent number: 10000833Abstract: A thick, high-toughness high-strength steel plate has excellent strength and toughness in the central area through the plate thickness. The thick steel plate has a specific chemical composition and includes a microstructure having, throughout an entire region in the plate thickness direction, an average prior austenite grain size of not more than 50 ?m and a martensite and/or bainite phase area fraction of not less than 80%. A continuously cast slab having the specific chemical composition is heated to 1200° C. to 1350° C., hot worked with a strain rate of not more than 3/s and a cumulative working reduction of not less than 15%, and thereafter hot rolled and heat treated.Type: GrantFiled: March 11, 2014Date of Patent: June 19, 2018Assignee: JFE STEEL CORPORATIONInventors: Shigeki Kitsuya, Naoki Matsunaga, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
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Patent number: 9777358Abstract: A thick-walled high-strength steel plate with excellent low-temperature toughness (Charpy impact and CTOD properties of a weld bond) in a multilayer weld zone, and a method for manufacturing the steel plate.Type: GrantFiled: September 4, 2013Date of Patent: October 3, 2017Assignee: JFE STEEL CORPORATIONInventors: Katsuyuki Ichimiya, Masao Yuga, Kenji Hayashi
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Patent number: 9725782Abstract: In a hot stamped steel, when [C] represents an amount of C (mass %), [Si] represents an amount of Si (mass %), and [Mn] represents an amount of Mn (mass %), an expression of 5×[Si]+[Mn])/[C]>10 is satisfied, a metallographic structure includes 80% or more of a martensite in an area fraction, and optionally, further includes one or more of 10% or less of a pearlite in an area fraction, 5% or less of a retained austenite in a volume ratio, 20% or less of a ferrite in an area fraction, and less than 20% of a bainite in an area fraction, TS×?, which is a product of TS that is a tensile strength and ? that is a hole expansion ratio is 50000 MPa·% or more, and a hardness of the martensite measured with a nanoindenter satisfies H2/H1<1.10 and ?HM<20.Type: GrantFiled: January 11, 2013Date of Patent: August 8, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
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Patent number: 9728312Abstract: A non-oriented electrical steel sheet containing: in mass %, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.Type: GrantFiled: November 9, 2012Date of Patent: August 8, 2017Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori
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Patent number: 9605329Abstract: When the amount of C, the amount of Si and the amount of Mn are respectively represented by [C], [Si] and [Mn] in unit mass %, the cold rolled steel sheet satisfies a relationship of (5×[Si]+[Mn])/[C]>10, the metallographic structure contains, by area ratio, 40% to 90% of a ferrite and 10% to 60% of a martensite, further contains one or more of 10% or less of a pearlite by area ratio, 5% or less of a retained austenite by volume ratio and 20% or less of a bainite by area ratio, the hardness of the martensite measured using a nanoindenter satisfies H20/H10<1.10 and ?HM0<20, and TS×? representing the product of TS that is a tensile strength and ? that is a hole expansion ratio is 50000 MPa·% or more.Type: GrantFiled: January 11, 2013Date of Patent: March 28, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
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Patent number: 9359663Abstract: Provided is a method for manufacturing a hot press formed steel member that has high strengths, an excellent balance between strength and ductility, and good deformation properties upon crush on collision (crashworthiness). The manufacturing method is highly efficient and allows a high degree of freedom with respect to the shape to be formed. The method manufactures a steel member by heating a steel sheet having a specific chemical composition and subjecting the steel sheet to at least one time of hot press forming. In the method, the heating temperature is equal to or higher than the Ac3 transformation temperature, and a starting temperature of the hot press forming is in the range from the heating temperature to martensite start (Ms) temperature. Cooling from [(Ms temperature)?150° C.] down to 80° C. is performed so that a tempering parameter (?) specified by Expression (1) is in the range from 7100 to 8030.Type: GrantFiled: January 17, 2014Date of Patent: June 7, 2016Assignee: Kobe Steel, Ltd.Inventors: Naoki Mizuta, Tatsuya Asai, Takayuki Yamano, Tetsuji Hoshika
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Patent number: 9062363Abstract: The present invention provides a hot coil for line pipe use which can reduce deviation in ordinary temperature strength and improve low temperature toughness despite the numerous restrictions in production conditions due to the coiling step and provides a method of production of the same, specifically makes the steel plate stop for a predetermined time between rolling passes in the recrystallization temperature range and performs cooling by two stages after hot rolling so as to thereby make the steel structure at the center part of plate thickness and effective crystal grain size of 3 to 10 ?m, make the total of the area ratios of bainite and acicular ferrite 60 to 99%, and make the absolute value of A-B 0 to 30% when the totals of the area ratios of bainite and acicular ferrite at any two portions are designated as respectively A and B.Type: GrantFiled: September 27, 2012Date of Patent: June 23, 2015Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takuya Hara, Takeshi Kinoshita, Kazuaki Tanaka
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Patent number: 9061335Abstract: A cooling apparatus for hot rolling is installed on a downstream side of a finishing mill of a continuous hot rolling mill, and cools a steel sheet rolled by the finishing mill while being conveyed. The cooling apparatus includes first pinch rolls which, during an interval when the steel sheet fed out from a final stand of the finishing mill moves from a position of the final stand to a position where a surface temperature of the steel sheet reaches 850° C. or less, pinch the steel sheet while applying tension of 3.9 MPa or greater.Type: GrantFiled: October 7, 2009Date of Patent: June 23, 2015Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yoshihiro Serizawa, Shigeru Ogawa, Yoji Nakamura, Tooru Akashi, Noriyuki Hishinuma, Tetsuo Kishimoto
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Publication number: 20150144233Abstract: Provided is a mold steel for plastic injection that is excellent in fatigue strength and tensile strength and available for long term use, where the mold steel includes: 0.15 to 0.40 wt. % of carbon (C), 0.15 to 0.50 wt. % of silicon (Si), 0.70 to 1.50 wt. % of manganese (Mn), 0.50 to 1.20 wt. % of nickel (Ni), 1.50 to 2.50 wt. % of chrome (Cr), 0.25 to 0.70 wt. % of molybdenum (Mo), 0.20 wt. % or less of vanadium (V), 0.010 wt. % or less of boron (B), and a trace of iron (Fe) and a plurality of impurities.Type: ApplicationFiled: November 26, 2014Publication date: May 28, 2015Applicant: DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO., LTD.Inventors: Young Chul PARK, Soo Mok LEE, Myeong Su JANG, Jei Yeong JEON
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Patent number: 9034118Abstract: A method for manufacturing a hot-rolled sheet attains grain refinement of the steel sheet whose grain size is extremely fine. In particular, a ferrite grain size of less than average 2 ?m is obtained, which is not laminar but has ferrite grains with equiaxed morphology and exhibits high formability in forming. The method comprises the steps of rolling and cooling, wherein the rolling reductions, cooling steps, and temperature are closely regulated. A hot rolled sheet made from the method of manufacturing has a controlled ferrite grain in different regions of sheet thickness.Type: GrantFiled: March 11, 2013Date of Patent: May 19, 2015Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Suguhiro Fukushima, Manabu Eto, Tamotsu Sasaki, Kaori Kawano, Masayuki Wakita
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Publication number: 20150129094Abstract: This bearing steel material satisfies a predetermined elemental composition, and is characterized by having, in the region (boundary region) from the boundary surface of spheroidal cementite to a position at 20 nm away in a base material, no greater than 0.6% (excluding 0%) of Si (boundary Si), no greater than 0.10% (excluding 0%) of Ni (boundary Ni), no greater than 0.10% (excluding 0%) of Cu (boundary Cu), no greater than 0.03% (including 0%) of Mo (boundary Mo), no greater than 0.10% (excluding 0%) of Mn (boundary Mn), and no greater than 0.9% (excluding 0%) of Cr (boundary Cr), and the circularity coefficient of the spheroidized cementite being at least 0.80. The bearing steel material exhibits favorable cold-workability during the production of a bearing component by means of cold working.Type: ApplicationFiled: March 5, 2013Publication date: May 14, 2015Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Masaki Kaizuka, Yosuke Shindo
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Publication number: 20150090370Abstract: A steel plate has a chemical composition containing, by mass %, C: 0.03% or more and 0.08% or less, Si: 0.01% or more and 1.0% or less, Mn: 1.2% or more and 3.0% or less, P: 0.015% or less, S: 0.005% or less, Al: 0.08% or less, Nb: 0.005% or more and 0.07% or less, Ti: 0.005% or more and 0.025% or less, N: 0.010% or less, O: 0.005% or less and the balance being Fe and inevitable impurities, a structure being a dual-phase structure consisting of a bainite phase and island martensite, wherein the area fraction of the island martensite is 3% to 15%, the equivalent circle diameter of the island martensite is 3.0 ?m or less, and the remainder of the structure is a bainite phase.Type: ApplicationFiled: March 29, 2013Publication date: April 2, 2015Applicant: JFE Steel CorporationInventors: Junji Shimamura, Kimihiro Nishimura
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Publication number: 20150075682Abstract: The present invention provides a high tensile strength steel plate having a chemical composition containing, in percent by mass, 0.03% to 0.12% of C, 0.01% to 0.30% of Si, 0.5% to 1.95% of Mn, 0.008% or less of P, 0.005% or less of S, 0.015% to 0.06% of Al, 0.011% to 0.05% of Nb, 0.005% to 0.02% of Ti, 0.001% to 0.006% of N, 0.0005% to 0.003% of Ca, optionally, one or two or more of Cr, Mo, V, Cu, and Ni, in which Ceq is 0.44 or less, Ti/N is 1.5 to 3.5, and parameter formulas composed of specific elements for controlling the sulfide morphology and the degree of center segregation in the steel are satisfied, and the balance being Fe and incidental impurities, in which the hardness of the center segregation area of the steel sheet is further specified.Type: ApplicationFiled: March 1, 2012Publication date: March 19, 2015Applicant: JFE Steel CorporationInventors: Masao Yuga, Shigeki Kitsuya, Yusuke Terazawa, Minoru Suwa, Kenji Hayashi
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Publication number: 20150047757Abstract: The present invention provides a steel sheet for a rotor core for an IPM motor, wherein the steel sheet has a magnetic flux density B8000 of 1.65 T or more as measured when magnetic field strength is 8000 A/m, and a residual magnetic flux density Br of 0.5 T or more as measured at that time, and optionally, a coercivity Hc of 100 A/m or more as measured after magnetization reaches 8000 A/m. By using the steel sheet of the present, invention for a rotor core of an IPM motor, it is possible to increase further an output torque in a high-speed rotational range and raise further the maximum, rotational speed.Type: ApplicationFiled: March 27, 2013Publication date: February 19, 2015Applicant: NISSHIN STEEL CO., LTD.Inventors: Tomonaga Iwatsu, Yukio Katagiri, Susumu Fujiwara, Akito Kawamoto
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Publication number: 20150041024Abstract: In a process for producing a cold- or hot-rolled steel strip from an ultrahigh-strength multiphase steel having a particular composition the required multiphase microstructure is generated during continuous heat treatment. The cold- or hot-rolled steel strip is heated in the continuous heat treatment furnace to a temperature in the range from 700 to 950° C. and the heat-treated steel strip is subsequently cooled from the heat treatment temperature at a cooling rate of from 15 to 100° C./s to a first intermediate temperature of from 300 to 500° C. followed by cooling at a cooling rate of from 15 to 100° C./s to a second intermediate temperature of from 200 to 250° C.; the steel strip is subsequently cooled at a cooling rate of from 2 to 30° C./s in air to room temperature or the cooling at a cooling rate of from 15 to 100° C./s is maintained from the first intermediate temperature to room temperature.Type: ApplicationFiled: January 15, 2013Publication date: February 12, 2015Inventors: Thomas Schulz, Andreas Wedemeier, Wilfried Sprock, Volker Flaxa, Friedrich Luther, Ingwer Denks, Sven Schulz
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Publication number: 20150041029Abstract: The present invention is a steel for a mechanical structure for cold working, the steel characterized in containing C, Si, Mn, P, S, Al, N, and Cr, the remainder being iron and inevitable impurities; the metal composition having pearlite and pro-eutectoid ferrite; the combined area of the pearlite and pro-eutectoid ferrite being 90% or more of the total composition; the area percentage A of the pro-eutectoid ferrite having the relationship A>Ae, where Ae=(0.8?Ceq)×96.75 (Ceq=[C]+0.1×[Si]+0.06×[Mn]?0.11×[Cr], and “(element names)” indicates the element content (percent in mass); and the mean grain size of the pro-eutectoid ferrite and the ferrite in the pearlite being 15 to 25 ?m.Type: ApplicationFiled: April 4, 2013Publication date: February 12, 2015Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Koji Yamashita, Takehiro Tsuchida, Masamichi Chiba
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Publication number: 20150034219Abstract: A steel sheet has a microstructure including ferrite phase: 40% to 60%, bainite phase: 10% to 30%, tempered martensite phase: 20% to 40%, and retained austenite phase: 5% to 20% by volume fraction, and satisfying a condition that a ratio of tempered martensite phase having major axis length ?5 ?m to a total volume fraction of the tempered martensite phase is 80% to 100%.Type: ApplicationFiled: February 28, 2013Publication date: February 5, 2015Inventors: Hidetaka Kawabe, Takeshi Yokota, Reiko Sugihara, Shigeyuki Aizawa, Kazuki Nakazato
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Publication number: 20150037610Abstract: A high-strength cold-rolled steel sheet includes a composition having controlled amounts of carbon, silicon, manganese, phosphorous, sulfur, titanium, niobium, sol. Aluminum, chromium, molybdenum, vanadium, boron, calcium, REM, and iron. A microstructure thereof has a main phase of ferrite of at least 40 area %, and a second phase of a low-temperature transformation phase consisting either or both of martensite and bainite, which comprises at least 10 area % in total and retained austenite (?) at least comprising 3 area %. An average grain diameter of ferrite has a tilt angle of at least 15° is at most 5.0 mm, an average grain diameter of the low-temperature transformation-produced phase is at most 2.0 mm, an average grain diameter of lump-like retained ? having an aspect ratio of less than 5 is at most 1.5 mm, and an area fraction of the lump-like retained ? relative to the retained ? is at least 50%.Type: ApplicationFiled: February 13, 2013Publication date: February 5, 2015Inventors: Kengo Hata, Toshiro Tomida, Norio Imai, Jun Haga, Takuya Nishio
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Publication number: 20150007914Abstract: The invention discloses a process and apparatus for micro-treating an iron-based alloy including heating and immediately quenching to room temperature to produce high tensile iron-based alloy with varying thicknesses. The process may or may not be practiced with or without tension, under various controllable tensions in order to create desirable effects. The micro-treated iron-based alloy contains desirable bainite to increase its formability and tensile strength. The varying thickness of the iron-based alloys is desirable for different applications, such as forming automobile panels.Type: ApplicationFiled: July 8, 2013Publication date: January 8, 2015Applicant: SFP Works, LLCInventors: Gary M. Cola, JR., Jeff W. Ziolkowski, Todd C. Ziolkowski
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Publication number: 20140360632Abstract: A method of manufacturing a high strength steel sheet having excellent formability suitable for the material of an automotive part has a tensile strength (TS) of 980 MPa or more and total elongation (EL) is 25% or more. A steel slab has a chemical composition containing C: 0.03% to 0.35%, Si: 0.5% to 3.0%, Mn: 3.5% to 10.0%, P: 0.100% or less, S: 0.02% or less, and the remainder includes Fe and incidental impurities on a percent by mass basis is hot-rolled, a heat treatment is performed, in which an achieved temperature of Ac1 to Ac1+100° C. is held for 3 minutes or more, subsequently, cold rolling is performed at a rolling reduction of 20% or more and, annealing is performed, in which an achieved temperature of Ac1?30° C. to Ac1+100° C. is held for 1 minute or more.Type: ApplicationFiled: October 17, 2012Publication date: December 11, 2014Applicant: JFE Steel CorporationInventors: Hiroshi Hasegawa, Yoshiyasu Kawasaki, Tatsuya Nakagaito, Shinjiro Kaneko, Yasunobu Nagataki
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Publication number: 20140332123Abstract: Provided are a high-strength steel sheet and a method for producing the same. A high-strength steel sheet has a composition containing 0.10% to 0.18% C, more than 0.5% to 1.5% Si, 0.5% to 1.5% Mn, 0.05% or less P, 0.005% or less S, and 0.05% or less Al on a mass basis, the remainder being Fe and inevitable impurities and also has a microstructure containing ferrite and pearlite. The volume fraction of the ferrite is 70% to 97%. The volume fraction of the pearlite is 3% or more. The volume fraction of cementite present at grain boundaries of the ferrite is 2% or less. The sum of the volume fractions of phases other than the ferrite, the pearlite, and the cementite is less than 3%. The average grain size of the ferrite is 7 ?m or less.Type: ApplicationFiled: November 29, 2012Publication date: November 13, 2014Applicant: JFE STEELCORPORATIONInventors: Kouichi Nakagawa, Kenji Kawamura, Takeshi Yokota, Kazuhiro Seto
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Patent number: 8882942Abstract: A Ni-added steel plate contains, by mass %, C: 0.03% to 0.10%, Si: 0.02% to 0.40%, Mn: 0.3% to 1.2%, Ni: 5.0% to 7.5%, Cr: 0.4% to 1.5%, Mo: 0.02% to 0.4%, Al: 0.01% to 0.08%, T.O: 0.0001% to 0.0050%, P: limited to 0.0100% or less, S: limited to 0.0035% or less, and N: limited to 0.0070% or less with a remainder composed of Fe and inevitable impurities, in which a Ni segregation ratio at a position of ¼ of a plate thickness away from a plate surface in a thickness direction is 1.3 or less, a fraction of austenite after deep cooling is 2% or more, an austenite unevenness index after deep cooling is 5.0 or less, and an average equivalent circle diameter of austenite after deep cooling is 1 ?m or less.Type: GrantFiled: July 7, 2011Date of Patent: November 11, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hitoshi Furuya, Naoki Saitoh, Motohiro Okushima, Yasunori Takahashi, Takehiro Inoue, Ryuji Uemori
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Publication number: 20140326369Abstract: Provided are a steel for a mechanical structure for cold working, and a method for manufacturing the same, whereby softening and variations in hardness can be reduced even when a conventional spheroidizing annealing process is performed. A steel having a predetermined chemical composition, the total area ratio of pearlite and pro-eutectoid ferrite being at least 90 area % with respect to the total metallographic structure of the steel, the area ratio (A) of pro-eutectoid ferrite satisfying the relationship A>Ae with an Ae value expressed by a predetermined relational expression, the average equivalent circular diameter of bcc-Fe crystal grains being 15-35 ?m, and the average of the maximum grain diameter and the second largest grain diameter of the bcc-Fe crystal grains being 50 ?m or less in terms of equivalent circular diameter.Type: ApplicationFiled: December 11, 2012Publication date: November 6, 2014Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)Inventors: Kouji Yamashita, Takehiro Tsuchida, Masamichi Chiba
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Patent number: 8864921Abstract: A method for annealing a strip of steel having a variable thickness in its length direction with at least thicker and thinner sections, wherein the strip has been cold rolled to form the thicker and thinner sections, one thicker and one thinner section having a length of at most a few meter. The annealing is performed by continuous annealing.Type: GrantFiled: March 19, 2008Date of Patent: October 21, 2014Assignee: Tata Steel Ijmuiden B.V.Inventors: Hai Wu, Camile Wilbert José Hol, Pieter Jacob Van Popta, Willem Cornelis Verloop
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Publication number: 20140299237Abstract: The invention relates to a method for manufacturing a high-strength structural steel and to a high-strength structural steel product. The method comprises a providing step for providing a steel slab, a heating step (1) for heating said steel slab to 950 to 1300 C, a temperature equalizing step (2) for equalizing the temperature of the steel slab, a hot rolling step including a hot rolling stage of type I (5) for hot rolling the steel slab in the no-recrystallization temperature range below the recrystallization stop temperature (RST) but above the ferrite formation temperature A3, a quenching step (6) for quenching said hot-rolled steel at cooling rate of at least 20 C/s to a quenching-stop temperature (QT) between Ms and Mf temperatures, a partitioning treatment step (7, 9) for partitioning said hot-rolled steel in order to transfer carbon from martensite to austenite, and a cooling step (8) for cooling said hot-rolled steel to room temperature.Type: ApplicationFiled: July 2, 2012Publication date: October 9, 2014Applicant: RAUTARUUKKI OYJInventors: Mahesh Chandra Somani, David Arthur Porter, Leo Pentti Karjalainen, Tero Tapio Rasmus, Ari Mikael Hirvi
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Patent number: 8840834Abstract: An ultra-high strength steel sheet has a tensile strength of 1400 MPa or higher that can achieve both high strength and good formability and an advantageous method for manufacturing the steel sheet and includes a composition including, on a mass basis C: 0.12% or more and 0.50% or less; Si: 2.0% or less; Mn: 1.0% or more and 5.0% or less; P: 0.1% or less; S: 0.07% or less; Al: 1.0% or less; and N: 0.008% or less, with the balance Fe and incidental impurities. The steel microstructure includes, on an area ratio basis, 80% or more of autotempered martensite, less than 5% of ferrite, 10% or less of bainite, and 5% or less of retained austenite; and the mean number of precipitated iron-based carbide grains each having a size of 5 nm or more and 0.5 ?m or less and included in the autotempered martensite is 5×104 or more per 1 mm2.Type: GrantFiled: January 29, 2009Date of Patent: September 23, 2014Assignee: JFE Steel CoporationInventors: Hiroshi Matsuda, Reiko Mizuno, Yoshimasa Funakawa, Yasushi Tanaka
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Publication number: 20140261916Abstract: A high strength-high ductility cold rolled steel sheet is provided. The steel sheet has a recovery annealed microstructure, a yield strength greater than 820 megapascals (MPa) and a percent elongation to failure greater than 3.5%. In some instances, the steel alloy sheet has a Rockwell B hardness greater than 100 and may or may not exhibit a yield strength-to-tensile strength ratio between 0.25 and 1.00.Type: ApplicationFiled: July 18, 2013Publication date: September 18, 2014Inventors: Chris John Paul Samuel, Marisa Vann, Bertram Wilhelm Ehrhardt, Stanley Wayne Bevans