Multiple Working Steps Patents (Class 148/692)
  • Patent number: 11566311
    Abstract: An aluminum alloy foil has a composition containing 1.0% to 1.8% by mass of Fe, 0.01% to 0.10% by mass of Si, 0.005% to 0.05% by mass of Cu, and Mn regulated to be 0.01% by mass or less, with the balance Al and incidental impurities, wherein with regard to crystal grains surrounded by high inclination angle grain boundaries which are grain boundaries having a misorientation of 150 or more in analysis of crystal orientation per unit area using electron backscatter diffraction, an average grain size of the crystal grains is 5 m or less, and a maximum grain size of the crystal grains/the average grain size of the crystal grains <3.0, and when a thickness of the foil is 30 m, elongations in directions making 15, 450 and 90 with respect to a rolling direction are 25% or more respectively.
    Type: Grant
    Filed: September 6, 2017
    Date of Patent: January 31, 2023
    Assignee: MITSUBISHI ALUMINUM CO., LTD.
    Inventor: Takashi Suzuki
  • Patent number: 11566312
    Abstract: A manufacturing process of a high-strength aluminum alloy wire/strip includes the following steps: A. subjecting an alloy to smelting and spray forming to obtain a high-strength Al—Zn—Mg—Cu aluminum alloy blank; B. subjecting the blank to semi-solid upset forging to form an ingot; C. subjecting the ingot to hot extrusion and then to vacuum annealing to form a coiled material; D. subjecting the coiled material to hot continuous rolling to obtain a wire blank; and E. subjecting the wire blank to solution heat treatment, multiple stretching treatments, annealing, and multiple continuous stretching treatments to obtain the high-strength aluminum alloy wire/strip. The high-strength aluminum alloy wire/strip has the characteristics of fine and compact grains, uniform structure, clear grain boundaries, no precipitates, and no layered structure affecting the stretching performance.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: January 31, 2023
    Assignee: JIANGSU UNIVERSITY OF TECHNOLOGY
    Inventors: Xiaoping Li, Xiao Liu, Runzhou Li, Yang Zhang, Weining Lei
  • Patent number: 11466351
    Abstract: Disclosed herein are aluminum alloy products and methods of making the aluminum alloy products. Specifically, disclosed herein is an aluminum alloy provided in a temper achieved by rapidly quenching the aluminum alloy product after hot rolling. The aluminum alloys provided in the tempers described herein allow an end user to further process the aluminum alloys using less time and requiring less energy.
    Type: Grant
    Filed: May 14, 2019
    Date of Patent: October 11, 2022
    Assignee: Novells Inc.
    Inventors: Cyrille Bezencon, David Leyvraz, Aude Celine Despois, Samuel R. Wagstaff
  • Patent number: 10415118
    Abstract: An aluminum alloy plate includes peritectic elements and Mg. Wherein plate thickness of the plate is represented as t (mm), a range within ±0.01×t from t/2 is represented as a central portion, a range within ±0.01×t from t/4 is represented as a quarter portion, and a range within 0.02×t from a top surface in the plate thickness direction is represented as a superficial portion, concentration of the peritectic elements is such that a concentration difference between in the central portion and in the quarter portion, and a concentration difference between in the central portion and in the superficial portion are 0.04% (mass %) or less. In addition, concentration of the Mg is such that a concentration difference between in the central portion and in the quarter portion, and a concentration difference between in the central portion and in the superficial portion of the plate thickness are 0.4% or less.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: September 17, 2019
    Assignee: UACJ Corporation
    Inventors: Yusuke Yamamoto, Mineo Asano
  • Patent number: 10364485
    Abstract: An anodized aluminum alloy sheet exhibits excellent surface quality without showing a band-like streak pattern and is formed from a 5000 series aluminum alloy sheet that includes 1.0 to 6.0 mass % of Mg, wherein the concentration of Mg in a solid-solution state that is present in an outermost surface area of the aluminum alloy sheet varies in the widthwise direction of the aluminum alloy sheet in the form of a band having a width of 0.05 mm or more, and the difference in the concentration of Mg between adjacent bands is 0.20 mass % or less.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: July 30, 2019
    Assignee: UACJ CORPORATION
    Inventors: Mineo Asano, Yusuke Yamamoto
  • Patent number: 10301706
    Abstract: An aluminum alloy sheet that exhibits excellent surface quality after anodizing, includes a peritectic element that undergoes a peritectic reaction with at least aluminum, and requires an anodic oxide coating is characterized in that the concentration of the peritectic element in a solid-solution state that is present in the outermost surface area of the aluminum alloy sheet varies in the widthwise direction of the aluminum alloy sheet in the form of a band having a width of 0.05 mm or less, and the difference in the concentration of the peritectic element between adjacent bands is 0.008 mass % or less.
    Type: Grant
    Filed: April 17, 2013
    Date of Patent: May 28, 2019
    Assignee: SUMITOMO LIGHT METAL INDUSTRIES, LTD.
    Inventors: Mineo Asano, Yusuke Yamamoto
  • Publication number: 20150132657
    Abstract: The present invention provides an aluminum alloy foil for electrode current collector, high in strength and superior in heat resistance after the active material coating/drying process of the manufacture of the battery, a manufacturing method thereof, and a lithium ion secondary battery. According to the present invention, an aluminum alloy foil for electrode current collector, including 0.1 to 0.5 mass % (hereinafter mass % is referred to as %) of Fe, 0.01 to 0.5% of Si, 0.01 to 0.2% of Cu, 0.01 to 0.5% of Mn, with the rest being Al and unavoidable impurities, wherein tensile strength of an aluminum alloy foil and a heat treatment selected from 24 hours at 100° C., 3 hours at 150° C., and 15 minutes at 200° C., is 210 MPa or higher, a manufacturing method thereof, and a lithium ion secondary battery are provided.
    Type: Application
    Filed: April 19, 2013
    Publication date: May 14, 2015
    Inventors: Tomohiko Furutani, Kenji Yamamoto, Satoshi Suzuki, Masakazu Seki
  • Publication number: 20150086855
    Abstract: An aluminum alloy sheet material for a lithium-ion battery can significantly reduce the number of welding defects (e.g., bead non-uniformity and underfill) that occur during laser welding. The aluminum alloy sheet material includes 0.8 to 1.5 mass % of Mn, 0.6 mass % or less of Si, 0.7 mass % or less of Fe, 0.2 mass % or less of Cu, and 0.2 mass % or less of Zn, with the balance being Al and unavoidable impurities, Al—Mn—Si-based intermetallic compounds having a maximum length of less than 1.0 ?m being distributed in a matrix of the aluminum alloy sheet material in a number equal to or larger than 0.25 per ?m2, and the area ratio of the intermetallic compounds being 3.0% or more when a field of view having an area of 5000 ?m2 is subjected to image analysis.
    Type: Application
    Filed: March 11, 2013
    Publication date: March 26, 2015
    Applicant: UACJ CORPORATION
    Inventor: Koichiro Takiguchi
  • Patent number: 8844796
    Abstract: Disclosed herein is a method of making a structure by ultrasonic welding and superplastic forming. The method comprises assembling a plurality of workpieces comprising a first workpiece including a first material having superplastic characteristics; ultrasonically welding the first workpiece to a second workpiece, to form an assembly; heating the assembly to a temperature at which the first material having superplastic characteristics is capable of superplastic deformation, and injecting a fluid between the first workpiece and the second workpiece to form a cavity between the first workpiece and the second workpiece.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: September 30, 2014
    Assignee: The Boeing Company
    Inventor: Kevin T. Slattery
  • Patent number: 8613818
    Abstract: Methods of refining the grain size of titanium and titanium alloys include thermally managed high strain rate multi-axis forging. A high strain rate adiabatically heats an internal region of the workpiece during forging, and a thermal management system is used to heat an external surface region to the workpiece forging temperature, while the internal region is allowed to cool to the workpiece forging temperature. A further method includes multiple upset and draw forging titanium or a titanium alloy using a strain rate less than is used in conventional open die forging of titanium and titanium alloys. Incremental workpiece rotation and draw forging causes severe plastic deformation and grain refinement in the titanium or titanium alloy forging.
    Type: Grant
    Filed: September 15, 2010
    Date of Patent: December 24, 2013
    Assignee: ATI Properties, Inc.
    Inventors: Robin M. Forbes Jones, John V. Mantione, Urban J. De Souza, Jean-Philippe Thomas, Ramesh S. Minisandram, Richard L. Kennedy, R. Mark Davis
  • Patent number: 8500926
    Abstract: An aluminum alloy material for high-temperature/high-speed molding containing 2.0 to 8.0 mass % of Mg, 0.05 to 1.0 mass % of Mn, 0.01 to 0.3 mass % of Zr, 0.06 to 0.4 mass % of Si and 0.06 to 0.4 mass % of Fe, with the balance being made of aluminum and inevitable impurities; an aluminum alloy material for high-temperature/high-speed molding containing 2.0 to 8.0% of Mg, 0.05 to 1.5% of Mn and 0.05 to 0.4% of Cr, Fe being restricted to 0.4% or less and Si being restricted to 0.4% or less, the grain diameter of a Cr-base intermetallic compound formed by melt-casting being 20 ?m or less, and grains of intermetallic compounds with a grain diameter in the range from 50 to 1,000 nm as Mn-base and Cr-base precipitates being present in a distribution density of 350,000 grains/mm2 or more, the aluminum alloy material being used for high-temperature/high-speed molding by subjecting the alloy material to cooling at a cooling rate of 20° C./min or more immediately after molding at a temperature range from 200 to 550° C.
    Type: Grant
    Filed: July 11, 2008
    Date of Patent: August 6, 2013
    Assignees: Furukawa-Sky Aluminum Corp, Nippon Steel & Sumitomo Metal Corporation
    Inventors: Koji Ichitani, Tsutomu Tagata, Toshio Komatsubara, Ken Takata
  • Patent number: 8480823
    Abstract: A metal induction forming method includes providing a metal sheet, cold forming the metal sheet by applying shaping pressure to the metal sheet, heating the metal sheet while applying shaping pressure to the metal sheet and quenching the metal sheet.
    Type: Grant
    Filed: June 17, 2010
    Date of Patent: July 9, 2013
    Assignee: The Boeing Company
    Inventors: Marc R. Matsen, William Dykstra
  • Publication number: 20120094103
    Abstract: The invention relates to an aluminium alloy for producing lithographic printing plate supports. The object of providing an aluminium alloy and an aluminium strip made of an aluminium alloy which make it possible to produce printing plate supports having improved flexural fatigue strength transverse to the rolling direction and having improved heat resistance, without impairing roughening properties, is achieved for an aluminium alloy in that the aluminium alloy contains the following alloy components in percent by weight: 0.2%?Fe?0.5%, 0.41%?Mg?0.7%, 0.05%?Si?0.25%, 0.31%?Mn?0.6%, Cu?0.04%, Ti<0.1%, Zn?0.1%, Cr?0.1%, the rest being Al and unavoidable impurities, each in an amount of 0.05% at most to give a total of 0.15% at most.
    Type: Application
    Filed: October 21, 2011
    Publication date: April 19, 2012
    Applicant: HYDRO ALUMINIUM DEUTSCHLAND GMBH
    Inventors: Bernhard Kernig, Jochen Hasenclever, Gerd Steinhoff, Christoph Settele
  • Publication number: 20120060981
    Abstract: Methods of refining the grain size of titanium and titanium alloys include thermally managed high strain rate multi-axis forging. A high strain rate adiabatically heats an internal region of the workpiece during forging, and a thermal management system is used to heat an external surface region to the workpiece forging temperature, while the internal region is allowed to cool to the workpiece forging temperature. A further method includes multiple upset and draw forging titanium or a titanium alloy using a strain rate less than is used in conventional open die forging of titanium and titanium alloys. Incremental workpiece rotation and draw forging causes severe plastic deformation and grain refinement in the titanium or titanium alloy forging.
    Type: Application
    Filed: September 15, 2010
    Publication date: March 15, 2012
    Applicant: ATI Properties, Inc.
    Inventors: Robin M. Forbes Jones, John V. Mantione, Urban J. De Souza, Jean-Philippe Thomas, Ramesh Minisandram, Richard L. Kennedy, R. Mark Davis
  • Patent number: 7922841
    Abstract: An aluminum or aluminum-alloy material sheet comprised of an aluminum material having an ultra-fine, submicron grain structure. The strength and physical properties of the aluminum or aluminum-alloy material sheet are improved over previous aluminum and aluminum-alloy material sheets because the aluminum is produced by cryomilling the aluminum or aluminum-alloy materials into a metal powder with ultra-fine, submicron grain structure. The powder is consolidated and rolled into the form of a sheet.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: April 12, 2011
    Assignee: The Boeing Company
    Inventors: Clifford C. Bampton, Patrick B. Berbon, Steven G. Keener
  • Publication number: 20110017370
    Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf ° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.
    Type: Application
    Filed: March 26, 2009
    Publication date: January 27, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd,)
    Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
  • Patent number: 7727346
    Abstract: A method of making a wrought aluminium-magnesium alloy rolled product, having a composition (in wt. %) of: 3.1<Mg<4.5; 0.4<Mn<0.85; 0.4<Zn<0.8; 0.06<Cu<0.35; 0.06<Cr<0.2; Fe<0.35; Si<0.2; Zr<0.05; Ti<0.3; impurities?0.05 each up to a total of max. 0.15, and balance aluminium.
    Type: Grant
    Filed: April 25, 2007
    Date of Patent: June 1, 2010
    Assignees: Corus Aluminum NV, Corus Aluminum Walzprodukte GmbH
    Inventors: Job Anthonius Van Der Hoeven, Linzong Zhuang, Bruno Schepers, Peter De Smet, Jean Pierre Jules Baekelandt
  • Publication number: 20090068051
    Abstract: Methods of forming materials that contain hydrogen storage materials and nano-structured matrices are described. In one embodiment, the hydrogen storage material is a complex hydride. In another embodiment, the method includes melting at least one compound capable of storing and releasing hydrogen, obtaining an aluminum-containing nano-structured matrix having a melting point higher than the temperature of the at least one compound, and contacting the molten at least one compound with the nano-structured matrix to facilitate the coating of the nano-structured material with the molten at least one compound. The matrix may undergo mechanical working to further modify the nano-structure. In yet another embodiment, the method includes forming a powder including a gas-atomized aluminum-containing powder, and pressing or sintering the powder to form a matrix, such that the matrix has nano-meter scale pores.
    Type: Application
    Filed: October 12, 2007
    Publication date: March 12, 2009
    Inventor: Karl Gross
  • Publication number: 20090014103
    Abstract: An aluminum alloy sheet for a lithographic printing plate is obtained by homogenizing an ingot of an aluminum alloy at 500 to 610° C. for one hour or more, the aluminum alloy containing 0.03 to 0.15% of Si, 0.2 to 0.6% of Fe, 0.005 to 0.05% of Ti, and 2 to 30 ppm of Pb, with the balance being aluminum and unavoidable impurities, subjecting the homogenized product to rough hot rolling, a start temperature of the rough hot rolling being 430 to 500° C. and a finish temperature of the rough hot rolling being 400° C. or more, holding the product subjected to rough hot rolling for 60 to 300 seconds after the completion of the rough hot rolling to recrystallize the surface of the product, and subjecting the resulting product to finish hot rolling that is finished at 320 to 370° C.
    Type: Application
    Filed: June 13, 2008
    Publication date: January 15, 2009
    Inventors: Akio Uesugi, Atsushi Matsuura, Hiroshi Ougi, Atsushi Hibino
  • Publication number: 20080302454
    Abstract: A cold-rolled aluminum alloy sheet has a composition containing 0.7 to 1.5% by mass Mn, 0.8 to 1.7% by mass Mg, 0.1 to 0.7% by mass Fe, 0.05 to 0.5% by mass Si, 0.1 to 0.6% by mass Cu, and Al and inevitable impurities as other elements. In the structure of the cold-rolled aluminum alloy sheet, 50 to 400 particles of particle sizes in the range of 0.05 to 1 ?m are dispersed in an area of 300 ?m2 when observed under a TEM at a magnification in the range of 5,000× to 15,000× magnification, and the ratio of the number of the dispersed particles of sizes of 0.3 ?m or above to the number of all the dispersed particles is in the range of 15 to 70%.
    Type: Application
    Filed: September 14, 2006
    Publication date: December 11, 2008
    Applicant: Kabushiki Kaisha Kobe Seiko Sho ( Kobe Steel, Ltd.)
    Inventors: Katsura Kajihara, Kiyohito Tsuruda
  • Publication number: 20080289731
    Abstract: A method of producing an aluminum alloy sheet for a lithographic printing plate includes homogenizing an ingot of an aluminum alloy at 500 to 610° C. for one hour or more, the aluminum alloy containing 0.05 to 1.5% of Mg, 0.1 to 0.7% of Fe, 0.03 to 0.15% of Si, 0.0001 to 0.10% of Cu, and 0.0001 to 0.1% of Ti, with the balance being aluminum and unavoidable impurities, subjecting the homogenized product to rough hot rolling, a start temperature of the rough hot rolling being 430 to 500° C. and a finish temperature of the rough hot rolling being 400° C. or more, holding the product subjected to the rough hot rolling for 60 to 300 seconds after completion of the rough hot rolling to recrystallize the surface of the product, subjecting the resulting product to finish hot rolling that is finished at 320 to 370° C.
    Type: Application
    Filed: May 13, 2008
    Publication date: November 27, 2008
    Inventors: Akio Uesugi, Atsushi Matsuura, Atsushi Hibino, Hiroshi Ougi
  • Patent number: 7214279
    Abstract: An Al/Cu/Mg/Mn alloy for the production of semi-finished products with high static and dynamic strength properties has the following composition: 0.3–0.7 wt % silicon (Si), max. 0.15 wt. % iron (Fe), 3.5–4.5 wt % copper (Cu), 0.1–0.5 wt. % manganese (Mn), 0.3–0.8 wt. % magnesium (Mg), 0.5–0.15 wt % titanium (Ti), 0.1–0.25 wt % zirconium (Zr), 0.3–0.7 wt. % silver (Ag), max. 0.05 wt. % others individually, max 0.15 wt. % others globally, the remaining wt. % aluminum (Al). The invention further relates to a semi-finished product made for such an alloy and a method of production of a semi-finished product made for such an alloy.
    Type: Grant
    Filed: June 29, 2002
    Date of Patent: May 8, 2007
    Assignee: Otto Fuchs KG
    Inventors: Gernot Fischer, Dieter Sauer, Gregor Terlinde
  • Patent number: 7189294
    Abstract: A method for manufacturing an Al—Mg—Si series alloy plate includes the steps of hot-rolling and subsequently cold-rolling an Al—Mg—Si series alloy ingot. The Al—Mg—Si series alloy ingot consists of Si: 0.2 to 0.8 mass %, Mg: 0.3 to 1 mass %, Fe: 0.5 mass % or less, Cu: 0.5 mass % or less, at least one of elements selected from the group consisting of Ti: 0.1 mass % or less and B: 0.1 mass % or less and the balance being Al and inevitable impurities. Heat-treating for holding a rolled ingot at 200 to 400° C. for 1 hour or more is performed after a completion of the hot-rolling but before a completion of the cold-rolling.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: March 13, 2007
    Assignee: Showa Denko K.K.
    Inventors: Kazuo Kimura, Nobuhiko Akagi
  • Patent number: 7048816
    Abstract: A magnesium, manganese and copper-containing aluminum alloy sheet material suitable for use in high elongation forming processes is produced according to an improved thermomechanical process. The sheet material is produced by continuous casting with an as-cast gage of 5 to 35 millimeters and immediately hot rolling with a final strip exit temperature between 200° C. and 350° C. and then coiling. The hot rolled coil is annealed at 450–560° C. to homogenize the microstructure. After cooling to ambient temperature, the coil is cold rolled to desired sheet thickness with a net gage reduction of 50–90 %. After suitable recrystallization of the cold worked microstructure the sheet is ready for hot, high elongation forming.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: May 23, 2006
    Assignee: General Motors Corporation
    Inventors: Ravi Verma, Sooho Kim
  • Patent number: 6863747
    Abstract: An aluminum sheet material for automobiles is herein disclosed, having an aluminum alloy composition: (i) comprising 3.5 to 5 wt % of Si, 0.3 to 1.5 wt % of Mg, 0.4 to 1.5 wt % of Zn, 0.4 to 1.5 wt % of Cu, 0.4 to 1.5 wt % of Fe, and 0.6 to 1 wt % of Mn, and one or more members selected from the group of 0.01 to 0.2 wt % of Cr, 0.01 to 0.2 wt % of Ti, 0.01 to 0.2 wt % of Zr, and 0.01 to 0.2 wt % of V, with the balance of aluminum and unavoidable impurities, or (ii) comprising between more than 2.6 wt % and 5 wt % of Si, 0.2 to 1.0 wt % of Mg, 0.2 to 1.5 wt % of Zn, 0.2 to 1.5 wt % of Cu, 0.2 to 1.5 wt % of Fe, and between 0.05 and less than 0.6 wt % of Mn, and one or more members selected from the group of 0.01 to 0.2 wt % of Cr, 0.01 to 0.2 wt % of Ti, 0.01 to 0.2 wt % of Zr, and 0.01 to 0.2 wt % of V, with the balance of aluminum and unavoidable impurities.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: March 8, 2005
    Assignees: Furukawa-Sky Aluminum Corp., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kazuhisa Kashiwazaki, Yoichiro Bekki, Noboru Hayashi
  • Patent number: 6811625
    Abstract: A method is disclosed for making relatively low cost sheet material of magnesium- and manganese-containing aluminum alloy for high elongation forming of articles of complex configuration. The alloy is continuously cast with an as-cast gage of 6-30 mm and immediately hot rolled with final strip exit temperature between 200 C. and 350 C., and net rolled gage reduction of 30-80% to 3-12 mm, and coiled. The hot rolled coil is annealed at 470-560° C. to homogenize the microstructure. After cooling to ambient, the coil is cold rolled to desired sheet thickness, but with a net gage reduction of 50-90%. After suitable recrystallization of the cold worked microstructure the sheet is ready for hot, high elongation forming.
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: November 2, 2004
    Assignee: General Motors Corporation
    Inventor: Ravi Verma
  • Publication number: 20040187985
    Abstract: The present invention provides an Al—Mg—Si alloy sheet in which the production of ridging marks during press forming is noticeably inhibited, and in addition, provides a manufacturing method capable of providing such an aluminum alloy sheet, and an intermediate material in the manufacture thereof.
    Type: Application
    Filed: March 24, 2004
    Publication date: September 30, 2004
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Katsushi Matsumoto, Yasuaki Sugizaki
  • Patent number: 6764559
    Abstract: Disclosed is a method for producing aluminum vehicular frame members such as frame members from molten aluminum alloy using a continuous caster to cast the alloy into a slab. The method comprises providing a molten aluminum alloy consisting essentially of 2.7 to 3.6 wt. % Mg, 0.1 to 0.4 wt. % Mn, 0.02 to 0.2 wt. % Si, 0.05 to 0.30 wt. % Fe, 0.1 wt. % max. Cu, 0.1 wt. % max. Cr, 0.2 wt. % max. Zr, the remainder aluminum, incidental elements and impurities and providing a continuous caster such as a belt caster for continuously casting the molten aluminum alloy. The molten aluminum alloy is cast into a slab which is rolled into a sheet product and then annealed. The sheet has an improved distribution of intermetallic particles (Al—Fe—Mn) and improved formability. Thereafter, the sheet product is formed into a tube having a seam which is welded to provide a seam welded tube. The seam welded tube is placed in a forming die and hydroformed to form the frame member.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: July 20, 2004
    Assignee: Commonwealth Industries, Inc.
    Inventors: Zhong Li, Paul Platek
  • Publication number: 20040118493
    Abstract: An Al—Mg—Si series alloy ingot consisting essentially of Si: 0.2 to 0.8 wt %, Mg: 0.3 to 0.9 wt %, Fe: 0.5 wt % or less, Cu: 0.20 wt % or less and the balance being aluminum and inevitable impurities, or an Al—Mg—Si series alloy ingot consisting essentially of Si: 0.2 to 0.8 wt %, Mg: 0.3 to 0.9 wt %, Fe: 0.5 wt % or less, Cu: 0.20 wt % or less, Zn: 0.5 wt % or less and the balance being aluminum and inevitable impurities, is prepared. The alloy ingot is homogenized, then subjected to rough hot rolling and finish hot rolling, and finally to cold rolling. One of plural passes performed at the rough hot rolling is controlled such that material temperature immediately before the aforementioned one of passes is from 350 to 440 ° C., cooling rate during the aforementioned one of plural passes is 50° C./min or more, material temperature immediately after the aforementioned one of passes is from 250 to 340° C.
    Type: Application
    Filed: October 24, 2003
    Publication date: June 24, 2004
    Applicant: SHOWA DENKO K.K.
    Inventors: Kazuo Kimura, Ichizo Tsukuda, Kyohei Taguchi, Ryosuke Shimao
  • Publication number: 20040118492
    Abstract: The invention refers to an aluminium alloy, a clad or unclad material for brazed products containing said alloy as a core, as well as a method of producing materials to be used in brazed products from said alloy. The material is suitable for controlled atmosphere brazing (CAB) using fluxes that manage higher Mg levels in the materials. The alloy is intended as a fin-stock material for brazed products, such as heat exchangers.
    Type: Application
    Filed: October 14, 2003
    Publication date: June 24, 2004
    Inventor: Torkel Stenqvist
  • Patent number: 6736911
    Abstract: An aluminum alloy contains at least 0.0001 mass % and not more than 0.03 mass % of copper, at least 0.0005 mass % and not more than 0.2 mass % of silicon, at least 0.5 mass % and not more than 4 mass % of manganese and at least 0.5 mass % and not more than 3 mass % of iron, and the rest contains aluminum and unavoidable impurities. The aluminum alloy further contains at least one of at least 0.01 mass % and not more than 0.5 mass % of chromium, at least 0.01 mass % and not more than 0.5 mass % of titanium and at least 0.01 mass % and not more than 0.5 mass % of zirconium. An aluminum alloy foil is prepared by heating up the aluminum alloy to a temperature of at leas 350° C. and not more than 580° C., holding the same immediately after the heating up or retaining an ingot of the aluminum alloy at a temperature of at least 350° C. and not more than 530° C. for not more than 15 hours, thereafter performing hot rolling at a starting temperature of at least 350° C. and not more than 530° C.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: May 18, 2004
    Assignee: Toyo Aluminium Kabushiki Kaisha
    Inventors: Akinori Ro, Masaaki Abe, Yoshiki Hashizume
  • Patent number: 6702907
    Abstract: A process for producing an aluminum alloy-made forged scroll part includes a step of casting an aluminum alloy material into a round bar having a diameter of 130 mm or less, the aluminum alloy material comprising 8.0-12.5 mass % of Si, 1.0-5.0 mass % of Cu and 0.2-1.3 mass % of Mg; a step of cutting the aluminum alloy round bar into a stock material for forging; a step of subjecting the stock material to upsetting at an upsetting ratio of 20-70% to form a pre-shaped product that is a workpiece; and a forging step of applying pressure onto the workpiece with a punch at a temperature of 300-450° C. to form a scroll wrap in a direction of the punch pressure, and wherein the forging step includes a single step in which a forged scroll part is press-formed while a back pressure smaller than the punch pressure is applied to an end of the scroll wrap in a direction opposite to the punch pressure direction.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: March 9, 2004
    Assignee: Showa Denko K.K.
    Inventors: Masahiro Sato, Fumihiko Ohmi, Yuichi Ogura
  • Patent number: 6696175
    Abstract: The present invention provides aluminum alloys and layers formed in aluminum alloys as well as methods for their manufacture. Aluminum alloys of the present invention are provided with at least one discrete layer of uncrystallized grains formed therein. Alloys of the present invention can be formed, for example, by a process that includes a final partial anneal that permits softening of the material to essentially an O-temper condition. Processes of the present invention recrystallized substantially the entire material by leave a discrete layer of preferably less than 50 microns of the material unrecrystallized. In preferred embodiments, the aluminum material is a core material that is clad on one or both sides and the discrete unrecrystallized layer forms at the boundary between the clad and the core.
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: February 24, 2004
    Assignee: Pechiney Rolled Products
    Inventors: Scott L. Palmer, Zayna Connor, H. Scott Goodrich
  • Patent number: 6666933
    Abstract: A can end is manufactured by forming an end shell comprising a radially outer seaming flange, a chuck wall adjacent the seaming flange, a center panel, and an axially downward countersink joining the center panel to the chuck wall below the level of the seaming flange. The end shell is converted to an easy-open can end by forming a score on a portion of the center panel, raising a rivet on the center pane, and forming a tab and attaching the tab to the rivet. The end is subsequently formed by moving the center panel and the seaming flange one with respect to the other to raise the center panel above the level of the seaming flange.
    Type: Grant
    Filed: May 22, 2001
    Date of Patent: December 23, 2003
    Assignee: Crown Cork & Seal Technologies Corporation
    Inventors: David Andrew Roberts, Andrew Osborne Blow, John Alfred Perigo
  • Patent number: 6663729
    Abstract: An aluminum alloy foil is formed from an alloy containing about 1.2 to 1.7% by weight Fe and about 0.35 to 0.80% by weight Si, with the balance aluminum and incidental impurities. The alloy is continuously strip cast to form a strip having a thickness less than about 25 mm, which is then cold rolled to interanneal gauge and interannealed at a temperature of at least 400° C. The interannealed strip is cold rolled and further annealed to form the final foil product, having excellent rollability combined with high strength of the final foil.
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: December 16, 2003
    Assignee: Alcan International Limited
    Inventors: Iljoon Jin, Kevin Gatenby, Christopher Gabryel, Toshiya Anami, Takahiko Watai, Ichiro Okamoto
  • Patent number: 6660111
    Abstract: An Al—Mg—Si series alloy ingot consisting essentially of Si:0.2-0.8 wt %, Mg:0.3-0.9 wt %, Fe:0.35 wt % or less, Cu:0.20 wt % or less and the balance of aluminum and inevitable impurities is prepared. The alloy ingot is homogenized, then subjected to rough hot rolling and finish hot rolling, and finally to cold rolling. One of the rough hot rolling is controlled such that material temperature immediately before one of the rough hot rolling is from 350 to 440° C., cooling rate between one of the rough hot rolling and rough hot rolling subsequent thereto is 50° C./min or more, material temperature immediately after one of the rough hot rolling is from 250 to 340° C. and plate thickness immediately after one of the rough hot rolling is 10 mm or less. The cold rolling is controlled such that rolling reduction is 30% or more.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: December 9, 2003
    Assignee: Showa Aluminum Corp.
    Inventors: Kyohei Taguchi, Ichizo Tsukuda, Kazuo Kimura, Ryosuke Shimao
  • Patent number: 6592688
    Abstract: An improved aluminum alloy fin stock is described having both a high strength and a high thermal conductivity. The fin stock contains 1.2-1.8% Fe, 0.7-0.95% Si, 0.3-0.5% Mn, 0.3-1.2% Zn and the balance Al, and is produced by continuously strip casting the alloy at a cooling rate greater than 10° C./sec. but less than 200° C./sec., hot rolling the strip to a re-roll sheet without homogenization, cold rolling the re-roll sheet to an intermediate gauge, annealing the sheet and cold rolling the sheet to final gauge. This fin stock has a conductivity after brazing of greater than 49.8% IACS.
    Type: Grant
    Filed: July 23, 1998
    Date of Patent: July 15, 2003
    Assignee: Alcan International Limited
    Inventors: Iljoon Jin, Jean-Pierre Martin, Willard Mark Truman Gallerneault, Toshiya Anami, Kevin Michael Gatenby, Ichiro Okamoto, Yoshito Oki
  • Patent number: 6579387
    Abstract: The present invention provides an improved process for continuously casting aluminum alloys and improved aluminum alloy compositions. The process includes the steps of continuously annealing the cold rolled strip in an intermediate anneal using an induction heater and/or continuously annealing the hot rolled strip in an induction heater. The alloy composition has mechanical properties that can be varied selectively by varying the time and temperature of a stabilizing anneal.
    Type: Grant
    Filed: July 13, 2000
    Date of Patent: June 17, 2003
    Assignee: Nichols Aluminum - Golden, Inc.
    Inventors: Mark S. Selepack, Theodore E. Blakely, Harry L. Lawrence, Jackie S. Ivy, Charles Pridmore
  • Patent number: 6543122
    Abstract: A process for producing thick aluminum/aluminum alloy sheet useful for truck parts and the like includes the steps of feeding molten aluminum/aluminum alloy (10) into a direct casting apparatus (12) to provide an ingot that is subjected to a cooling (15) and optional scalping step (14), followed by hot rolling (18) to provide a sheet having a thickness for from about 3.2 mm to 5.8 mm and is suitable to coil in step (20), and where the sheet is cooled (21) to less than to 60° C. and cold rolled (22, 24) at from about 120° C. to 160° C. to reduce the sheet to about 0.9 mm to 1.5 mm to 160° C., where heat generated during the cold rolling (22, 24) stabilizes the sheet without additional energy intensive oven furnace annealing. The reduced sheet can then be trimmed (28) and coated (30) as with paint or the like.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: April 8, 2003
    Assignee: Alcoa Inc.
    Inventors: David Perkins, Richard R. Measures, Nancy Ten Eyck
  • Patent number: 6544358
    Abstract: An aluminium alloy in the AA5XXX series has the composition: Si 0.10-0.25 %; Fe 0.18-0.30 %; Cu up to 0.5 %; Mn 0.4-0.7 %; Mg 3.0-3.5%; Cr up to 0.2%; and Ti up to 0.1%. Rolled and annealed sheet of the alloy is readily formed into shaped components for use in vehicles which components have good strength and resistance to stress corrosion cracking.
    Type: Grant
    Filed: July 8, 1999
    Date of Patent: April 8, 2003
    Assignee: Alcan International Limited
    Inventors: Alan Robert Carr, Kevin Michael Gatenby, Michael Bull
  • Patent number: 6531006
    Abstract: An aluminum alloy foil is formed from an alloy containing about 1.2 to 1.7% by weight iron, about 0.4 to 0.8% by weight silicon and about 0.07 to 0.20% by weight manganese, with the balance aluminum and incidental impurities. The alloy is continuously strip cast, e.g. on a belt caster, to form a strip having a thickness of less than about 25 mm, which is then cold rolled to interanneal gauge followed by interannealing at a temperature of about 280 to 350° C. The interanneal strip is cold rolled to final gauge and further annealed to form the final foil product, having high strength and excellent quality.
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: March 11, 2003
    Assignee: Alcan International Limited
    Inventors: Iljoon Jin, Kevin Gatenby, Christopher Gabryel
  • Patent number: 6528183
    Abstract: Clad sheet made up of a core sheet and a cladding layer on one or two core sheet surfaces. The core sheet is formed of an alloy having the composition (% by weight) Si: 0.7-1.3, Mg: 0.6-1.2, Cu: 0.5-1.1, Mn: 0.15-1.0, Zn<0.5, Fe<0.5, Zr<0.2, Cr<0.25, other elements <0.05 each and <0.15 total, the remainder aluminum. The cladding is formed of an AlZn alloy having a thickness of between 1 and 15% of the clad sheet thickness, having the composition (% by weight) Zn: 0.25-0.7, Fe<0.40, Si<0.40, Cu, Mn, Mg, V or Ti <0.10, other elements <0.05 each and 0.15 total.
    Type: Grant
    Filed: July 5, 2001
    Date of Patent: March 4, 2003
    Assignee: Pechiney Rhenalu
    Inventors: Ronan Dif, Bernard Bes, Philippe Lassince, Herve Ribes
  • Publication number: 20020174923
    Abstract: An Al—Mg—Si series alloy ingot consisting essentially of Si:0.2-0.8 wt %, Mg:0.3-0.9 wt %, Fe:0.35 wt % or less, Cu:0.20 wt % or less and the balance of aluminum and inevitable impurities is prepared. The alloy ingot is homogenized, then subjected to rough hot rolling and finish hot rolling, and finally to cold rolling. One of the rough hot rolling is controlled such that material temperature immediately before one of the rough hot rolling is from 350 to 440° C., cooling rate between one of the rough hot rolling and rough hot rolling subsequent thereto is 50° C./min or more, material temperature immediately after one of the rough hot rolling is from 250 to 340° C. and plate thickness immediately after one of the rough hot rolling is 10 mm or less. The cold rolling is controlled such that rolling reduction is 30% or more.
    Type: Application
    Filed: March 27, 2001
    Publication date: November 28, 2002
    Applicant: Showa Aluminum Corporation
    Inventors: Kyohei Taguchi, Ichizo Tsukuda, Kazuo Kimura, Ryosuke Shimao
  • Patent number: 6485585
    Abstract: Pre-straining and thermal recrystallization processes for maximizing formability in SPF sheet alloys of aluminum, magnesium, iron and titanium can be modified to form sheet products with roughened or textured surfaces for low-slip applications or coating adherence or decorative applications. By determination of suitable pre-strain levels and recrystallization/forming temperatures for s sheet metal stock, relatively large grained microstructures are formed in the sheet that yield useful surface texture during forming.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: November 26, 2002
    Assignee: General Motors Corporation
    Inventor: Paul Edward Krajewski
  • Patent number: 6451453
    Abstract: Strip or drawn tube for the manufacture of a brazed heat exchanger, formed from an aluminum alloy containing Si, Cu and Mn, with optional amounts of Mg, Fe, Zn and Ti, where Fe≦Si, and Cu+Mg>0.4. In the form of a strip, the alloy may be coated on one or both surfaces with an aluminum brazing alloy.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: September 17, 2002
    Assignee: Pechiney Rhenalu
    Inventors: Jean-Claude Kucza, Ravi Shahani, Bruce Morere, Jean-Luc Hoffmann
  • Patent number: 6391127
    Abstract: A method for manufacturing aluminum sheet stock which includes hot rolling an aluminum alloy sheet stock, quenching and coiling the feedstock. Then, in a second sequence, the feedstock is uncoiled, annealed and quenched to a temperature for cold rolling.
    Type: Grant
    Filed: September 18, 1995
    Date of Patent: May 21, 2002
    Assignee: Alcoa Inc.
    Inventors: Gavin F. Wyatt-Mair, Donald G. Harrington, Ian Smith, William Betts
  • Patent number: 6387198
    Abstract: In order to produce an aluminum alloy substrate for a lithographic printing plate wherein grain structure refining and homogenizing are promoted, and the uniformity of the appearance of the grained surface is particularly improved, the process of the present invention comprises the steps of: homogenizing an aluminum alloy ingot comprising 0.10 to 0.40 wt % of Fe, 0.03 to 0.30 wt % of Si, 0.004 to 0.050 wt % of Cu, 0.01 to 0.05 wt % of Ti, 0.0001 to 0.02 wt % of B and the balance of Al and unavoidable impurities, at temperatures of 350 to 480° C., successively hot-rolling the ingot with a plurality of passes in such a manner that the aluminum alloy is not recrystallized prior to the hot rolling of the final pass and recrystallized at least in the surface layer of the hot-rolled plate by only the hot rolling thereof to form a recrystallized structure having an average recrystallized grain size of less than 50 &mgr;m in a direction normal to the rolling direction, and cold-rolling the hot-rolled plate.
    Type: Grant
    Filed: February 5, 1999
    Date of Patent: May 14, 2002
    Assignees: Nippon Light Metal Co., Ltd., Fuji Photo Film Co., Ltd.
    Inventors: Hideki Suzuki, Yasuhisa Nishikawa, Tomohide Yamagishi, Kazumitsu Mizushima, Hirokazu Sawada, Hirokazu Sakaki
  • Patent number: 6352789
    Abstract: The invention relates to a brazing sheet with a two-layer structure or a three-layer structure, having a core sheet made of an aluminium alloy core material and on one side or both sides thereof a brazing layer of an aluminium alloy containing silicon as main alloying element, wherein the aluminium alloy of the core sheet has the composition (in weight %) Mn 0.5 to 1.5 Cu 0.5 to 2.0 Si 0.3 to 1.5 Mg <0.05 Fe <0.4 Ti <0.15 Cr <0.35 Zr and/or V <0.35 in total Zn <0.25 balance aluminium and unavoidable impurities, and wherein said brazing sheet has a post-braze 0.2% yield strength of at least 50 MPa and having a corrosion life of more than 12 days in a SWAAT test without perforations in accordance with ASTM G-85, and further to a method of its manufacture.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: March 5, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Timothy John Hurd, Nicolaas Dirk Adrianus Kooij, Achim Bürger, Klaus Vieregge
  • Publication number: 20010050122
    Abstract: The present invention provides an aluminum alloy support body for a presensitized plate in which the uniformity of the grained surface due to electrochemical etching is further improved, and a method of producing the same. The aluminum alloy support body for the presensitized plate according to the present invention has a composition comprising 0.1 to 0.7% by weight of Fe; 0.01 to 0.2% by weight of Si; 0.005 to 1.0% by weight of one or more rare earth elements; and the balance of Al and unavoidable impurities. In the present invention, the aluminum alloy support body may further contain 0.005 to 0.1% by weight of Ni and 0.005 to 0.3% by weight of one or more rare earth elements. One or more elements of Ce, La and Nd can be selected as the rare earth elements.
    Type: Application
    Filed: February 7, 2001
    Publication date: December 13, 2001
    Applicant: KODAK POLYCHROME GRAPHICS LLC and MITSUBISHI ALUMINUM CO., LTD.
    Inventors: Hirotaka Komine, Mitsuo Ishida, Keitarou Yamaguchi
  • Patent number: 6325872
    Abstract: An aluminum alloy sheet and a method for producing an aluminum alloy sheet. The aluminum alloy sheet is useful for forming into drawn and ironed container bodies. The sheet preferably has an after-bake yield strength of at least about 37 ksi and an elongation of at least about 2 percent. Preferably the sheet also has earing of less than about 2 percent.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: December 4, 2001
    Assignee: Nichols Aluminum-Golden, Inc.
    Inventors: William Newton, Jackie S. Ivy, Mark S. Selepack