Abstract: A method of manufacturing a pneumatic tire comprises making a rubber-coated cord-member by coating one or more cords with rubber, and making the tread reinforcement by putting together a plurality of the cord-members around a drum into a cylindrical network of the cords, so that the cords make a first array of cords inclining in one direction with respect to the tire equator and a second array of cords inclining in one direction which is opposite to the cords of the first array with respect to the tire equator. It is possible that the cord-members are woven. It is also possible that the cord-members are not woven and, in the crossings of the cords, one of the two cross cords is curved along the other cord.

Abstract: An improved single-stage method for building a tire includes the steps of forming a cylindrical-shaped carcass with axially extending carcass reinforcing cords, fitting annular bead hoops onto the radially outer surface of the carcass ply at positions axially inward of each of the carcass ply edges, assembling a plurality of breaker plies, including one wide breaker ply, centrally onto and about the radially outer surface of the carcass ply, and fitting onto this cylindrical assembly the remaining components of the tire to form a cylindrical green tire assembly, wherein the radial bias angle of the carcass reinforcing cords in the vulcanized tire changes progressively from 90° in the regions of the bead hoops to as low as 70° in the central crown region.

Abstract: A self-supporting tire for vehicle wheels includes a carcass structure having at least one carcass ply, a belt structure, a tread band, at least one pair of sidewalls, and at least one pair of resilient stiffening inserts incorporated into the carcass structure. The at least one carcass ply includes axially-inner strip lengths and axially-outer strip lengths, and may also include axially-intermediate strip lengths. Each of the strip lengths extend in a U-shaped configuration around a cross-section outline of the carcass structure to define two side portions spaced apart from each other in an axial direction and a crown portion extending at a radially-outer position between the side portions. The resilient stiffening inserts are axially interposed between the side portions of the axially-inner strip lengths and the side portions of the axially-outer strip lengths.

Abstract: A tire building drum has a center section (720) and two end sections (722,724). Each end section i s provided with an expandable bead lock assembly (726) . T he c enter s ection i s preferably expandable. The expandable bead lock assembly comprises a carrier ring (CR) and a plurality of elongate links (K) extending between the carrier ring (CR) and a plurality of radially-expandable segments (S). When the carrier ring moves inward (towards the center section), the radially-expandable segments (S) move radially outward, urging a plurality of axially extending, circumferentially spaced-apart finger segments (F) outward from a collapsed position to an expanded position, and at least one position therebetween. In an embodiment of the invention, the bead lock assembly comprises a cylinder and two pistons (P1, P2) disposed within the cylinder. The pistons are free to move axially within the cylinder, in response to pneumatic pressure.

Abstract: A process for manufacturing, in one stage, a tire comprising a carcass reinforcement (1) which is radial in the sidewalls and oblique radially beneath a crown reinforcement (3), composed of at least two layers (31) and (32) of reinforcement elements (310) and (320) which are crossed from one layer to the next, wherein there is pre-shaped to a diameter D1 and by means of a sleeve of at least one shaping ply N, vulcanized and formed of reinforcement elements forming with the circumferential direction an angle &agr;1, laid on the building drum T of diameter D, at least the central part of a carcass reinforcement ply (1) formed of radial reinforcement elements (10) forming with the circumferential direction an angle ∓&bgr;1. There is laid on the central part at least one crown ply (31, 32) formed of reinforcement elements (310, 320) oriented relative to the circumferential direction at angles ±&ggr;1 (&mgr;&ggr;1), &ggr;1 being little different from &bgr;1.

Abstract: A method of building a tire carcass onto a toroidially expanded building drum core is disclosed which comprises the steps of applying the carcass components onto a cover of the toroidially expanded building drum core at a first diameter D1 while rigidly supporting the sides of the cover with a pair of internal side support mechanisms to form a toroidially shaped uncured carcass. The method of building a tire carcass onto a toroidially expanded building drum core further may employ the steps of: expanding the cover radially by an amount less than 5% greater than the diameter D1 and applying a belt reinforcing structure or a tread and belt reinforcing structure onto the expanded cover to form an uncured tire assembly and may further include the step of curing the uncured tire assembly in a tire curing mold and removing the cured tire assembly from the mold; collapsing the toroidially expanded building drum core; and removing the tire from the collapsed core.

Abstract: A method of manufacturing a tire for a vehicle wheel includes making a carcass structure, applying a belt structure to the carcass structure, applying a tread band to the belt structure, and applying at least one pair of sidewalls to the carcass structure. Making the carcass structure includes applying at least one first part of the at least one carcass ply on a toroidal support, applying at least one circumferentially-inextensible annular anchoring insert, and applying at least one stiffening element. The at least one annular anchoring insert includes a cross-sectional profile of flattened conformation, extending away from an equatorial plane of the tire. The at least one stiffening element includes at least one main portion with a cross-sectional profile tapering away from a rotation axis of the tire. The at least one main portion is located substantially at an axially-inner position relative to the at least one annular anchoring insert.

Abstract: A method for manufacturing a tire includes the steps of preparing strip sections, laying down a first series of the strip sections on a toroidal support, applying at least primary portions of annular reinforcing structures against end flaps of the strip sections of the first series at axially-opposite positions relative to an equatorial plane of the toroidal support, and laying down on the toroidal support at least one second series of the strip sections. Each strip section extends in a substantially U-shaped configuration around a cross-sectional outline of the toroidal support. First series strip sections are circumferentially distributed according to a pitch corresponding to a multiple of their width. Second series strip sections extend between consecutive first series strip sections and include end flaps overlapping respective primary portions of the annular reinforcing structures at an axially-opposite position relative to end flaps of the first series strip sections.

Abstract: A method of manufacturing a tire for a vehicle wheel includes forming a carcass sleeve, transferring the carcass sleeve onto a shaping drum, shaping the carcass sleeve to apply a belt structure and a tread band, and applying a pair of sidewalls against side surfaces of the carcass sleeve. Each of the sidewalls extends between an annular reinforcing structure and a side edge of the tread band. Before transferring the carcass sleeve onto the shaping drum, the sidewalls are positioned on an intermediate drum, the carcass sleeve is transferred onto the intermediate drum, and inner end flaps of each sidewall are engaged against the carcass sleeve at the annular reinforcing structures. A related apparatus for manufacturing tires for vehicle wheels includes a building drum, a shaping drum, one or more transfer devices for moving the carcass sleeve from the building drum to the shaping drum, an intermediate drum, and an auxiliary unit.

Abstract: A method for simultaneously building a plurality of tire carcasses includes the tire building steps of establishing a sequence of work stations, each at a predefined location along a working axis extending through the work stations. Disconnected tire building drums are advanced along the working axis extending through the work stations. The tire building drums are coupled to an intake server at each of the work stations for operating the tire building drums. One or more tire components are applied to the tire building drums at each of the work stations.

Abstract: The invention concerns a method of manufacture of tires and a tire assembly drum having a body with a receiving surface for the products to be assembled, the body being mounted on a center shaft, and at least one lifting device situated at one of the ends of the receiving surface, the lifting device including a plurality of lifting fingers distributed circularly around the center shaft, the fingers extending appreciably radially and presenting a bearing surface for the products to be assembled, the fingers being controlled to be deployed essentially radially toward the outside of the drum.

Abstract: A tire for vehicle wheels includes a carcass, a tread strip, and a belt structure. The carcass has a central crown portion and two axially opposite sidewalls terminating in a pair of beads. Each bead includes at least one circumferentially unextendable annular reinforcing core having a series of spirals of metal wire radially superimposed and axially arranged alongside each other. The carcass has a reinforcing structure including at least one ply of rubberized fabric reinforced with metal cords lying in radial planes containing an axis of rotation of the tire. The reinforcing structure includes ends secured to the annular reinforcing cores and a neutral profile, lying in a radial cross-sectional plane, axially extending from bead to bead. The neutral profile intersects a cross section of a zone enclosing the annular reinforcing cores and has a continuous curvature devoid of inflection points along an extension between the beads.

Abstract: A method and system for building, in at least two stages, an unvulcanized tire carcass (30). The system (20) incorporates a first stage tire building drum (22) on which predetermined, unvulcanized tire building components are layered to form a cylindrically shaped, unvulcanized tire carcass (30), a second stage shaping drum (24) on which the carcass (30) is shaped into a shape suitable for subsequent molding and vulcanization, and a bead tube transfer device (28) that positions tire beads (32a, 32b) on the carcass (30) that is built up on the first stage drum (22) and then transfer the tire carcass (30) and its tire beads between the first and second stage drums while precisely maintaining the axial separation distance between the beads.

Abstract: A method for mounting beads on a tire carcass which is being laid up on tire building drum, particularly applicable to cases wherein the drum has a free end and an opposite end which is supported by a drum support (or comparable impediment to installing a bead from the opposite end of the drum). The method comprises disposing a first of two beads on the drum in an area which is between a carcass layup area and the drum support. The bead is moved into this position from the free end of the drum, and this is done before the process of laying up the carcass has resulted in there being an impediment to installing the bead from the free end of the drum, such as bumps resulting from tire insert components. This may be prior to any carcass components have been laid up, or after an inner liner has been laid up, or after an inner liner and inserts and a ply have been laid up on a drum having pockets (recesses) to alleviate bump formation.

Abstract: Tire including at least one carcass reinforcement of at least one ply anchored in each bead B to at least one bead wire, each bead being reinforced by at least two reinforcement plies formed of reinforcing elements inclined relative to the circumferential direction at an angle between 10° and 30°, said reinforcement plies being axially adjacent to the carcass ply wherein the reinforcing elements of at least one ply of the carcass reinforcement, in each part adjacent to the two bead reinforcement plies, are inclined relative to the circumferential direction at an angle between 50° and 80° and are radial in the part located between the radially upper ends of said two reinforcement plies, said ends being located radially outside the sidewall points that define the maximum axial width of the tire when mounted on its intended wheel rim and inflated.

Abstract: A unistage drum (1) for producing an agricultural tire (2), the drum (1) having a fixed central body (16) for supporting a relatively thin central portion (11) of the carcass (3) of the tire (2), and two movable half-drums (15) located on opposite sides of the central body (16) to support respective thicker lateral portions (12) of the carcass (3). Each half-drum (15) has a respective expandable bead clamping device (23), and is, at least along a portion projecting outwards of the relative bead clamping device (23), of a diameter (D2) smaller than the diameter (D1) of the central body (16) so as to compensate for the differences in thickness between the central portion (11) and the lateral portions (12) of the carcass (3).

Abstract: A self-supporting tyre (1) has reinforcing structures at the beads (4) defining rest surfaces (4a) for a corresponding rim (1a) which have a profile converging towards the tyre rotation axis away from the equatorial plane (X-X) of the tyre itself. The carcass plies (3a, 3b) are each made by sequential deposition of strip-like sections circumferentially distributed on a toroidal support (11). Elastic-support inserts (16, 21) are interposed between the side portions (13a, 14a) of axially internal sections (13), axial intermediate sections (15). In this manner around at least one of said support inserts opening degree of which can be modulated depending on requirements, by modifying the land/empty space ratio determined by the distance existing between the side portions (13a, 14a, 15a) of the strip-like sections (13, 14, 15) covering each of the axially opposite sides of the support insert itself.

Abstract: This invention relates to a segmental tire building drum (10) for laminating tire components (103, 106) having a plurality of circumferentially spaced, radially movable base segments (30) each having a secondary segment (50) radially movable relative to the base segment for providing a cylindrical flat surface to support each of the tire components as it is applied and spliced on the building drum and to compensate for thickened edges of the tire components applied to the tire building drum.

Abstract: A tire (10) has a composite ply (40). The composite ply (40) has a primary ply (40A) reinforced with parallel inextensible cords (41) and a pair of ply extensions (40B) having synthetic cords (43). The method of manufacturing the tire (10) is described. The tire (10) can be made as a runflat type tire.

Abstract: A method and apparatus for assembling multiple tire components onto one or more tire building drums at a work station of a tire building system is disclosed. A first inner set of measuring drums is located at a first loading position between a second outer set of measuring drums at a second loading position. Tire components are loaded onto the first and second sets of measuring drums at the first and second loading positions. The first and second sets of measuring drums are alternatively moved from the first and second loading positions into first and second ready positions, respectively. Then the first and second sets of measuring drums are alternatively moved from the first and second ready positions into first and second transfer positions, respectively, where the tire components are transferred to the one or more tire building drums. Then the first and second sets of measuring drums are retracted away from the first and second transfer positions, respectively, to the first and second ready positions.

Abstract: A method for manufacturing a reinforcing structure for tyres of vehicles includes the steps of preparing a plurality of strip segments having substantially parallel, longitudinal filiform elements at least partially coated by at least one layer of elastomeric material, and applying the plurality of strip segments along a circumference of a toroidal support, to form at least one continuous reinforcing layer about a geometric axis of rotation of the toroidal support. During the applying step, a relative angular rotation, between at least one of the plurality of strip segments and the toroidal support, occurs about an axis of correction substantially radial to the geometric axis of rotation. A related apparatus for manufacturing a reinforcing structure for tyres of vehicles is also disclosed.

Abstract: The invention relates to a feeding device for strip-shaped tire components. The inventive device is situated in a conveying device for a tire construction drum. The feeding device comprises one or several storage means, feeding and cutting devices pertaining thereto as well as transport devices by means of which the cut tire components are transported to the tire construction drum. The transport devices which withdraw the tire component from the storage means and position said tire component under the cutting device and the transport devices which transport the cut tire component to the tire construction drum are configured as an interconnected one-piece transport system in a transport line. The transport system can be displaced between a rear cutting and feeding position and a support position that is moved to the front. The conveying devices are arranged in such a way that the one-piece transport system engages with the cutting devices in the rear position thereof.

Abstract: A tubeless pneumatic tire is provided including a carcass having a carcass cord web and topping rubber layers covering the opposite sides of the carcass cord web, the carcass extending from a tread portion through a sidewall portion to a bead portion and turned up around a bead core outwardly from the inside of the tire in the axial direction of the tire, wherein only the inner one of the topping rubber layers which faces the inside of the tire is made of a butyl-based rubber. The tubeless pneumatic tire is of lightened weight and exhibits anti-airleak property comparable or superior to that of conventional one even if it is provided with no inner liner.

Abstract: In accordance with one aspect of the present invention there is provided improved means for centering of a green vehicle tire carcass on a shaping drum. “Centering” as used herein and unless otherwise stated or obvious from the context of its use, includes positioning of the bead ring-containing. opposite ends of a carcass substantially equidistantly from the centerplane of the drum and substantially radially equidistant from, and substantially concentric about, the rotational axis of the drum.

Abstract: According to the invention, a pneumatic tire and method of manufacturing the pneumatic tire having improved tire uniformity characteristics is disclosed. The carcass reinforcement ply has a plurality of reinforcement cords embedded in a matrix material that can be rendered plastic and non-plastic to, respectively, permit and restricts reorientation of the reinforcement cords after the tire has been at least partially vulcanized. The method includes the steps of rendering the matrix material plastic, reorienting one or more reinforcement cords without their being stretched beyond their elastic limits, and then rendering the matrix material non-plastic. The reorientation can occur while the tire is still in the tire mold or when the tire is still hot from the tire mold and at a temperature of at least the deflection temperature by applying a force for reorienting the reinforcement cords.

Abstract: A higher-barrier acrylic/chlorinated vinyl or acrylic/chlorinated vinyl/vinyl latex adhesive component and a lower-barrier acrylic or acrylic vinyl latex adhesive component are mixed in relative proportions and used to adhere films of low-barrier material, such as films of polyolefins, thereby providing an adhesive layer of controlled gas barrier properties.

Abstract: A method of inflation able to prevent peeling of an inner layer in a process of molding accompanied with inflation and deformation, in particular, a method of molding a hollow composite by giving deformation toward an inner surface of at least one composite member so as to cause it to laminate with another composite member, comprising giving the deformation and performing the molding by a pressurizing and heating medium.

Abstract: A pneumatic tire has a tread portion, a pair of axially spaced bead areas and a pair of sidewalls. A body ply carcass extends axially between the bead areas and contains three body ply layers which turn-up about the bead areas from inside to outside. Two of the body ply layers are of equal axial lengths with the third body ply layer being considerably less or greater than the other two layers. The highest turn-up end of at least one of the body ply layers has a height of between 42% and 55% of the tire section height.

Abstract: A system for manufacturing an elastomeric tire utilizing a separate formation of a package having a tire core shape and containing tire belts, plies and beads. The package is formed by a laying up of layers of pre-cure elastomer intradigitated with sections of porous fabric, where the fabric fibers are placed at desired crossing angles to one another, and the pre-cure elastomer layers are positioned therebetween as a sandwich, with the sandwich then cold rolled into the tire core shape. Inelastic hoop shaped beads are fitted to and encapsulated in the tire core side walls ends and, as required, an inelastic belt is fitted around the tire core tread area that is secured thereto as by cold rolling a layer of pre-cure elastomer thereover, completing the tire core package. The tire core package is fitted into a mold, preferably a spin casting mold, and is supported therein equidistant from the mold cavity walls to receive an elastomer sprayed therein as the mold is spun.

Abstract: A method for applying a plurality of reinforcement belts upon a toroidal tire carcass (50). First and second reinforcement belts (56, 60) are first wrapped around the tire carcass. Then a first belt assembly (68) of a third reinforced belt (69) with elastomeric wedges (72a, 72b) embedded into side edges (70a, 70b) of the third belt is wrapped around the second belt (60) so that the side edges (62a, 62b) of the second belt are spaced from the side edges (70a, 70b) of the third belt. An outer belt (74) and a tread (80) are applied about the third belt, and the tire carcass is ready to be cured in a tire mold.

Abstract: A method of manufacturing components for a tire for vehicle wheels includes the steps of picking up a toroidal support using a robotized arm, feeding at least one elongated element from a delivery member disposed adjacent to the outer surface of the toroidal support, giving the toroidal support a rotatory motion around a geometric axis of rotation of the toroidal support so that the at least one elongated element is circumferentially distributed onto the toroidal support, and carrying out controlled relative displacements, for transverse distribution, between the toroidal support and the delivery member to form with the at least one elongated element a plurality of coils disposed mutually in side-by-side relationship in order to define a tire component. A method of manufacturing a tire, an apparatus for manufacturing components for a tire, a plant for making tires, and a tire including the manufactured components are also disclosed.

Abstract: The present invention is directed toward an improved method of manufacturing a pneumatic tire using a bladderless curing system. The tire is built on an associated tire building drum (26) by the layering of multiple tire components on the drum (26); one of the components is an innerliner strip (28). In accordance with the disclosed invention, the innerliner strip (28) is formed with precured regions (32). The precured regions (32) are formed by curing the innerliner strip (28) at one or more regions intermediate of the ends (30) of the strip (28). The strip (28) is applied to the tire building drum (26) and the ends (30) are spliced to one another.

Abstract: A bead apex subassembly (2) which is formed simultaneously to the formation of a tire carcass (10) but independent of and spaced near the tire building machine (100) is disclosed. The subassembly (2) is transferred to the tire building drum (5) preassembled.

Abstract: A pneumatic tire 1 having a toroidal shape in which bead portions 4 are connected to sidewall portions 3 extending radially inward from opposite ends of a tread portion 2 and a sealant 6 for preventing a blowout is disposed to extend in a circumferential direction in the tread portion 2. A seal unit 7 formed by sealing the sealant 6 for preventing the blowout in a sack-shaped member in advance is disposed to extend in the circumferential direction of the tire in the tread portion 2 prior to vulcanization.

Abstract: A method of manufacturing a carcass structure for vehicle tires includes preparing strip sections, each comprising longitudinal and parallel thread elements coated at least partly with at least one layer of raw elastomer material. A first series of strip sections is laid down onto a toroidal support. First primary portions of annular reinforcing structures are applied against end flaps of the first series strip sections. At least one second series of strip sections is laid down onto the toroidal support. Together, the first and second series define a first carcass ply. A third series of strip sections is laid down onto the toroidal support. Second primary portions of the annular reinforcing structures are applied against end flaps of the third series strip sections. At least one fourth series of strip sections is laid down onto the toroidal support. Together, the third and fourth series define a second carcass ply.

Abstract: A tire carcass is produced by a method in which a narrow carcass ply member including a plurality of cords coated by, and embedded in a rubber material is extruded from an extruder, and an inner liner member is simultaneously extruded from the extruder integrally with the carcass ply member. A narrow band-shaped laminated body is thereby efficiently formed, in which the inner liner member is integral with the carcass ply member.

Abstract: A method and apparatus providing for minimization of the separation of a plurality of radially collapsible, generally circular, mandrels which are mounted for axial movement along the longitudinal axis of a central shaft. The method and apparatus is useful for shaping of a green vehicle tire carcass employing a shaping drum which includes dual mandrels which are axially displace able along the longitudinal axis of the drum and adapted to engage respective ones of first and second beads of the carcass.

Abstract: The invention concerns a process for the manufacture of a tire comprising the following steps: a) laying a carcass reinforcement on a generally flat receiving surface; b) turning up at least one lateral end of the carcass reinforcement over itself to obtain a semi-finished product having a turnup; c) laying a complete turn of the semi-finished product so obtained in the circumferential direction around a generally cylindrical receiving surface; d) joining together the opposing ends of the semi-finished product to obtain a joint; and e) positioning a bead wire over the turnup so formed.

Abstract: A tire forming machine is provided which includes a forming drum having a central drum portion arranged at an axially central location of the forming drum, and right and left drum portions which are arranged on either of the right and left sides of the central drum portion and which are movable in an axial direction of the forming drum. At the time of winding tire-forming materials on the forming drum to assemble a carcass, the right and left drum portions are brought into contact with the central drum portion and stuck with the same to cooperatively form a continuous surface. After the assembly of the carcass, the right and left drum portions are moved to respective bead setting positions to open the forming drum. The thus-constructed tire forming machine is comprised of a plurality of gripping mechanisms arranged around the central drum portion of the forming drum for gripping an axially central portion of the carcass.

Abstract: Process and device for transporting a belt construction strip having parallel reinforcing members embedded in a belt construction material for forming a belt for a pneumatic vehicle tire.

Abstract: A method of producing a pneumatic tire having a reinforcement cord layer at least in a tread portion, wherein the cord layer is formed of sheet members arranged side-by-side in a circumferential direction of the tire. To this end, a sheet member having a predetermined length is prepared by cutting a continuous cord strip comprised of a rubber material and longitudinally oriented cords embedded in the rubber material.

Abstract: A method of making a green tire comprises: winding a carcass ply of rubberized cords around a building drum into a substantially cylindrical body; pressing the cylindrical body against the building drum through the entire circumference not to allow the carcass cords to move axially and circumferentially of the drum; constricting edge portions of the substantially cylindrical body so that the outer diameter thereof is decreased; setting a bead core around each of the constricted edge portions; folding back the edge portions around the bead cores; releasing the cylindrical body from the pressing against the building drum after the edge portions are constricted at the earliest; and swelling a main portion of the cylindrical body between the bead cores while decreasing the width between the bead cores.

Abstract: An apparatus for manufacture of a tire, the apparatus including a drum with shoulder having a generally cylindrical main receiving surface to receive the products to be assembled, the main receiving surface being radially retractable. The drum has a shoulder axially to the side edges of said main receiving surface. The drum is mounted on a shaft. At least one associated axially movable side crown is mounted coaxially with the drum. The drum has a lateral protuberance coaxially juxtaposed to at least one of its shoulders. The side crown is axially slidable at least partly under the lateral protuberance, the lateral protuberance forming a quasi-cylindrical support surface whose outside diameter is smaller than the diameter of the main receiving surface. The side crown has a substantially cylindrical outer surface capable of passing axially outside of the lateral protuberance.

Abstract: A cylindrical body ply is mounted around a cylindrical bladder, and annular beads are set on both axial end portions of the body ply. In this state, while the spacing between both axial ends of the body ply is narrowed, an axial intermediate portion of the body ply is increased in diameter by the bladder. Subsequently, bending members formed of rigid bodies are radially moved from the inside to the outside of the body ply to bend both axial end portions of the body ply by the bending members. The bent portions of the body ply wrap around corresponding beads. With the use of the body ply manufactured in this way in a tire, the resulting tire can be reduced in the manufacturing cost and weight.

Abstract: Formation of a carcass ply takes place by laying down onto a toroidal support (11), a first and a second series of strip-like sections (13, 14) cut to size from a continuous strip-like element (2a) and each comprising longitudinal thread-like elements (15) incorporated into a layer of elastomer material (18). The sections (13) of the first series are sequentially disposed at some circumferential distance from each other, to form side portions (19) to the end flaps (19a) of which primary portions (4a) of respective bead-reinforcing structures (4) are applied. The sections (14) of the second series are each interposed in the space defined between two sections of the first series (13), with the respective end flaps (20a) overlapping the primary portions (4a) of the annular structures (4). Additional portions (24) of the annular structures are applied to the end flaps (20a) of the sections (14) belonging to the second series.

Abstract: A first stage tire building drum for building a run flat tire has a cylindrical central portion for receiving the strip components thereon for fabricating a first stage body ply carcass and has a pair of bead receiving areas adjacent the central portion for receiving bead rings thereon. The central portion and bead areas preferably are formed by a plurality of moveable arcuate segments. A spacer or sleeve is formed by a plurality of arcuate segments and is mounted on the center of the cylindrical drum portion and forms a pair of adjacent recesses. The spacer has a smooth outer cylindrical surface. The spacer has a height equal to the thickness of run flat tire sidewall inserts and a width equal to the distance between the inside edges of the opposed sidewall inserts.

Abstract: A method of preparing a cylindrical-shaped innerliner (10) for storage. The method involves converting the innerliner (10) from a cylinder into a solid torodially-shaped donut (10A).

Abstract: Method and apparatus for manufacturing pneumatic tires, wherein a green case comprised of at least one inner liner rubber member and a carcass ply member is formed on a first drum and transferred to a position around a second drum. The green case is the fixedly secured to the second drum by axially moving a pair of centering elements in opposite directions into pressure contact with opposite inner sides at the bead portions of the green case, and urging the inner peripheries of the bead portions by a pair of lock elements. The second drum is then caused to expand and undergo a width reduction, thereby expanding the green case into a toroidal shape. Sidewall rubber members, which have been previously wound on a pair of side bladders on the outer side of the lock elements, are expanded and reversed by inflating the side bladders and joined to the toroidal green case to thereby form a green tire.

Abstract: Method and apparatus for highly efficiently forming a tire reinforcing layer, such as a carcass ply or belt ply, either directly or indirectly on a rubber member which is supported on a rigid core having a toroidal shape. According to the invention, a continuous strip of reinforcing material comprised of a plurality of single cords or twisted cords is cut into reinforcing elements having a predetermined length. The reinforcing elements are successively fed to the rubber member from one side of the core, synchronously with an indexing movement of the core about its center axis. The reinforcing elements are then urged against the outer surface of the rubber member on the core along their longitudinal direction and thereby progressively pressure-joined to the rubber member.

Abstract: Formation of a carcass ply takes place by laying down onto a toroidal support (11), a first and a second series of strip-like sections (13, 14) cut to size from a continuous strip-like element (2a) and each comprising longitudinal thread-like elements (15) incorporated into a layer of elastomer material (18). The sections (13) of the first series are sequentially disposed at some circumferential distance from each other, to form side portions (19) to the end flaps (19a) of which primary portions (4a) of respective bead-reinforcing structures (4) are applied. The sections (14) of the second series are each interposed in the space defined between two sections of the first series (13), with the respective end flaps (20a) overlapping the primary portions (4a) of the annular structures (4). Additional portions (24) of the annular structures are applied to the end flaps (20a) of the sections (14) belonging to the second series.