Abstract: A light-weight, high-strength composite pin for use in pin-jointed reciprocating mechanisms and a method of preparation thereof is provided. Basically, the pin has a tubular metal sleeve and an interior fiber-reinforced resin core. At least 50% of the fibers in the core are continuous fibers which are oriented at a predetermined specific angle of orientation ranging, in general, from 0.degree. to about .+-.25.degree.. Indeed, in a preferred embodiment of the present invention, the fibers are cross-plied at an angle of orientation of from about 5.degree. to about 12.degree..

Abstract: A drive shaft including a universal coupling is made in the form of a uniy bonded fiber material structure having anisotropic properties. A winding form or mold is assembled to include, for example, an elongated winding sleeve, a flange forming core element, and an elongated winding mandrel joined together. Impregnated fiber material is wound onto the mold so that the fibers of the winding lie at thread angles approximately .+-.45.degree. with respect to the longitudinal axis of the form or mold. The wound structure is compressed whereby the coupling assumes its intended shape after curing or hardening. Portions of the form or mold are removed, for example, by dissolving and washing in a suitable solvent. Alternatively the drive shaft coupling is formed directly on the torque transmitting shafts to be coupled so that the transmitting shafts are integrated into the unitary structure. The annular flange and 45.degree.

Abstract: A composite material and a method for producing a composite material of a highly, multidirectionally elastic nature which includes ultrasonically welding an upper layer to a lower layer along substantially parallel, spaced apart weld seams, feeding elongated strands of an intermediate layer between the upper and lower layers and between the weld seams during the welding operation, and applying a tensile stress to at least one of the upper, lower and intermediate layers during the welding operation with such tensile stress being different from the tensile stress on at least another of the upper, lower and intermediate layers.

Abstract: A coupling comprises a body of fiber glass reinforced plastic which has a rubber sleeve embedded therein. The rubber sleeve is a one piece unit which includes specially shaped sealing gaskets on either end and has a rubber liner spanning the area between these sealing gaskets. This rubber sleeve is stretched onto a steel and plastic molding mandrel. This stretching places the rubber liner under tension which reduces the cross-sectional area of the liner and compensates for thermal expansion of the liner during curing. The mandrel/sleeve combination is rotated in order to wind a thermosetting resin impregnated fiber glass roving around the outer circumference of the mandrel/sleeve combination, thus embedding the sleeve in the fiber glass reinforced resin matrix. The thermosetting resin is cured at elevated temperatures, hardening into a rigid coupling with the embedded rubber sleeve integral therewith.

Abstract: A dispensing container has a spout formed of opposing walls of supple, imperforate material joined along their side edges with at least a portion thereof being formed over a curved surface. The aforementioned portion of the spout is thus set in a curled condition in the direction of discharge with the walls in face-to-face contact to effect a valving action. The spout can include a metering chamber to permit a desired quantity of fluid contents to be separated and milked through the curled portion to the discharge end of the spout. If desired, the entire dispensing container can be similarly formed over a curved surface so that the empty end of the container opposite the spout will also assume a curled conformation as the container's contents are discharged through the spout.

Abstract: A container and method of adhesive bonding of two telescopic container halves wherein each container half has a cylindrical body, the inner container portion being circumferentially loaded to temporarily reduce its diameter and being forced in centered relation to the outer portion into a bead of adhesive laid in the interior of the outer portion to coat the raw edge on the inner portion, the inner portion shearing through the adhesive without wiping it off from the interior of the inner portion and thereafter the hoop stress on the inner portion being relieved so it springs out and squeezes excess bonding material from between the inner and outer portion and thus obtains thin film adhesive bond with good stress shear characteristics while holding the film in compression therebetween during curing or setting of the adhesive.

Abstract: A process and apparatus for making highly adhesive plastic top coatings, more particularly of polyurethane or thermoplastic polyester, on metallic substrates, particularly of braided or plaited wire layers, as pressure substrate, having an inner core of plastic, particularly a polymer of thermoplastic plastic, surrounded by the substrate, the plastic top coating being extruded in an extruder head onto the substrate, characterized in that the substrate having openings is prestressed then heated to approximately the temperature of the extrudate or the extruder head, so that there is generated in the inner core a radially directed prestress which forces at least part of the material thereof, while softening, through the openings in the substrate, and that thereafter a vacuum is created around the substrate or between the head and the flexible tube and that simultaneously with, or immediately after, the creation of the vacuum the top coating fusing intimately and/or bonding together with the material of the inner

Abstract: Transmission lines using tubular extendible elements in which two such elements are combined to form a coaxial type transmission line or a two-wire transmission line and in which a single element is constructed as a two-wire transmission line and tubular extendible elements and other structures using materials having various temperature coefficients.

Abstract: A method and apparatus for manufacturing lined latex girdles in which one end of a fabric sheath which will form the liner of a latex girdle is sewn or otherwise held closed together and slipped over an annular rectangular frame, with the closed end of the bag disposed in the middle of the annular rectangular frame. A flat form, with curved sides, is first covered with a latex film, and while tacky, is pushed through the frame, engaging the fabric liner. As the form is pushed through the frame, the liner slides over the frame, and contacts the sides of the form. When the form has been pushed completely through the frame, the liner will be supported on the form, which may then be easily withdrawn for final processing. Close tolerances between the dimensions of the form and the frame assist in providing quality control with respect to the interpenetration of the fabric liner and the latex film.

Abstract: A flexible preferably tubular article is described having an outer abrasion-resistant protective sleeve which is cured-in-place on a flexible core or tube to form a unitary flexible composite.

Abstract: The method of manufacture of a fiberglass-epoxy flywheel wherein layers of fiberglass cloth, generally forming a circular mass, are pre-stressed by rotation during the curing of epoxy which surrounds and thereby couples together fibers and layers of the cloth.

Abstract: A package including a container protector which is made of an elastic film tube, the circumference of which is smaller than that of the part of a container over which it is fitted. A method and machine for fitting the protector are also described.

Abstract: A method of manufacturing an annular seal for a heat recuperator tube end is disclosed as comprising loosely wrapping without appreciable tension at least one layer of a compressible and resilient blanket of unbonded ceramic fibers about an annular forming mandrel, stabilizing the inner area of the fiber layer, thereafter compressing the fibers to decrease their volume while not destroying the recuperative ability of the fibers to resiliently expand back to a volume substantially greater than their compressed volume when the compression is released by wrapping a retainer exteriorly of the fibers to compress them and to temporarily retain them in compressed condition, the retainer being destructable at operating temperatures of the tube ends of the recuperator in which the seal is to be used. A specific wrapping process utilizing overlapping sheets of heat destructable wrapping material is disclosed.

Abstract: A method for manufacturing unidirectionally fiber reinforced resin products characterized by application of a given initial tension to the fibers at curing of the resinous material and an apparatus for manufacturing the same which essentially comprises means keeping the fibers under a given tension at curing of the resinous material. With the application of initial tension to the fibers, an initial distortion of the fibers is much reduced and a product of uniform quality and great strength is provided.

Abstract: A one-step method of both making and tortuously shaping three component tubular articles is disclosed, the tubular articles being of the hollow skin-core type of the desired complex configuration, strong and rigid, free from porosity, light in weight, resistant to high and low temperatures, comprised of a thin and relatively fragile elongated and longitudinally edge-lapped sheet tube integrally encased in a strongly reinforced plastic shell providing both tube-forming support and tube performance protection for fluid conveying and storage applications. The tube-forming sheet can be of specialized rubbers or plastics or metallic foils. It is advantageously susceptible to inspection to the required degree before incorporation into the article and may be capable of subsequent in place modification.

Abstract: A sheath for a storage battery electrode comprises a braid or weave of inorganic fiber threads and a plurality of axial threads extending along the axial length of the sheath and forming crossing points with the inorganic threads. The axial threads comprise a mixture of at least two thermoplastic materials having different softening temperatures. Fabrication of the sheath involves tensioning the sheath and heating it to a temperature sufficient to soften the thermoplastic fiber having the lower softening temperature to bond the latter to the inorganic fibers at the crossing points. The heating is sufficient to weaken the thermoplastic fibers having the higher softening temperature to enable the latter to be only slightly elongated under tension, to enable internal stresses of the axial threads to be substantially equalized.

Abstract: A conduit such as a metal or flexible material fuel or oil tube is provided with a barrier to metallic fires through the use of the combination of carbon or graphite impregnated with a polymer resin to provide insulative as well as ablative characteristics.

Abstract: A rod construction has an inner core of high tensile strength such as a rod or bar of high tensile steel. The reinforcement core has a plurality of surface indentations, preferably uniformly arranged at spaced intervals along the length of the core periphery. Layers of tensioned longitudinal and spiral filaments embedded in a resin matrix are formed about the core periphery so as to provide a rod of excellent strength and corrosion resistance. Also a rod is formed by spirally winding on a rotating assemblage of longitudinal filaments.

Abstract: A method is disclosed for the production of flexible pipes having a socket in which a socket element is fixed in overlapping relation to one end portion of a fabricated flexible pipe. The end portion of the pipe is elastically reduced in diameter and the socket element overlapped or telescoped with the reduced end portion. The socket element is then fixed to the reduced end portion of the pipe firmly under elastic stress when the reducing pressure is released. An elastic member may be interposed between the end portion of the pipe and the socket element at the overlap.

Abstract: A method for the manufacture of a hose structure incorporating an embedded ground conductor comprising shortening a loosely braided bundle of fine conductor wire in the axial direction by compressing the bundle between two pairs of friction rollers rotating at different speeds. The wires are spread in a direction transversely of the bundle axis and flattened to form a ribbon type conductor that is laid on an uncured extruded tube, along the tube axis, and covered over with a textile wrapping and an elastomeric extrusion. Open steam curing of the structure results in a hose showing no appearance of an embedded conductor wire.

Abstract: An improved press-fit joint between a pipe, such as a length of pipe forming part of a section of pipeline in an irrigation system, and a pipe coupler used in connecting the ends of adjacent pipeline sections in the system. In forming the joint, a sheathing element of thin gauge material is mounted on an end portion of the pipe. The sheathing element includes a skirt portion which bounds the inner circumference of the pipe, allowing a tubular portion of the coupler to be pressed into the end of the pipe without experiencing the galling which normally occurs when the pipe and coupler are both made of a metal such as aluminum. In addition, the sheathing element may be provided with openings for carrying an adhesive bonding agent into the interface region of the joint. A method of making a joint between a length of pipe and another part such as a coupler.

Abstract: An endless tire-mounted anti-skid belt is produced by spreading an endless fibrous mesh to the diameter of the vehicle tire on which the belt is to be mounted, impregnating the spread endless mesh with a hot-vulcanizable elastomer dissolved in a solvent, drying the impregnated spread endless mesh until at least 80% of the solvent has been removed, repeating the impregnation and drying steps several times until a desired thickness of elastomer has been deposited on the spread endless mesh, and curing the elastomer by vulcanization in an autoclave under hot steam.

Abstract: Laminated flexible photoreceptors exemplified by a core or base, a resilient elastomer layer covering the core or base, a shrunk resin film in compressive external contact with the elastomer layer, a charge conductive layer applied to the resin film and a photoconductive layer in blocking contact with the charge conductive layer. The photoreceptors are of generally improved quality producing fewer streaks or spots and with less charge migration in uniform solid areas.

Abstract: A method of insulating tubing comprising the steps of providing the tubing with a jacket of insulating material in web form, fixing the jacket with regard to its described diametrical dimensions, e.g. with a fixing casing, enclosing the jacketed tubing in a continuous tubular outer casing, e.g. by applying relative movement in the longitudinal direction thereof, and subsequently breaking the fixed state of the jacket, thereby to enable the latter to conform in shape to the inner wall of the outer casing.

Abstract: An apparatus and method of using same to form tubular tapered shafts particularly adapted for golf clubs, ski poles, fishing rods and the like. The material used in forming the shafts is a thermo-setting resin sheet that has a number of elongate, laterally spaced, parallel fibers of graphite carbon, boron or like material therein, which fibers have a tensile strength comparable to steel, but are only a fraction of the weight of the latter. The apparatus and method of using the same is characterized by the tubular shaft being formed with exterior and interior cylindrical wall surfaces that are truly concentric, and with the fibers embedded in the polymerized resin being pre-tensioned and spaced from one another.