With Winding Of Filamentary Material Patents (Class 156/169)
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Patent number: 12162229Abstract: Embodiments of the present disclosure provide systems and methods for producing a moulded component, for example a component for an automobile, having at least two unidirectional fibre portions. The unidirectional fibre portions are joined together at nodal points in a first step to produce a network of unidirectional fibres with over-moulded nodal points. The network of unidirectional fibres with over-moulded nodal points is then placed in a large mould tool along with a second moulding material. The large mould tool is then closed to produce a part that comprises the network of unidirectional fibres embedded within the second moulding material.Type: GrantFiled: March 2, 2020Date of Patent: December 10, 2024Assignee: JAGUAR LAND ROVER LIMITEDInventors: Alex Lakic, Pete Kitchen
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Patent number: 12159779Abstract: Methods and apparatus are disclosed for producing a filament assembly with a flat frame. A frame holder is mounted to a lathe and a filament applicator is to the tool holder of the lathe. The applicator is movable along the lathe axis while the frame is rotated so that filament is wound around flat frame in a series of parallel passes. A spool of filament is rotatably supported on the applicator. The filament is guided through a filament path, and a tension control device applies tension to the filament.Type: GrantFiled: August 20, 2019Date of Patent: December 3, 2024Assignee: BC MACHINING TECHNOLOGIES INC.Inventor: Eugene Kokbas
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Patent number: 12117063Abstract: Leaf spring comprising at least one leaf of composite material that comprises: a central body (1), and two eyes (2), wherein the central body (1) comprises its longitudinal end zones (1.1) embedded in a cavity (2.1) of the eyes (2), wherein the sections transversal to the longitudinal direction of the central body (1) of the longitudinal end zones (1.1) of the central body (1) and the cavities (2.1) of the eyes (2) present increasing dimensions towards the longitudinal end of the leaf spring and that comprises fibre fabrics (7, 8, 9) of the central body (1) stacked in a Z-direction perpendicular to the longitudinal direction of the central body (1) and to the longitudinal direction of the hole (3) of the eyes (2) and comprises fibre fabrics (10, 11) of the eyes (2) stacked in a parallel direction to the longitudinal direction of the longitudinal axis of the hole (3).Type: GrantFiled: December 13, 2019Date of Patent: October 15, 2024Assignee: MUELLES Y BALLESTAS HISPANO-ALEMANAS PROJECTS, S.L.Inventors: Miguel Ruiz Dealbert, Roberto Estal Vera, Juan Salamero Laorden
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Patent number: 12117417Abstract: The invention relates to a method for producing a fiber-reinforced plastic (FRP) comparison body for modeling a layer porosity for the non-destructive testing of FRP components, comprising the following steps: i. producing a first part by a. arranging a first FRP layer having a cut-out; b. arranging at least one second FRP layer on the first FRP layer; c. prehardening the assembly of the first FRP layer and the second FRP layer in order to obtain the first part; ii. producing a second part by a. arranging further FRP layers; b. pre-hardening the assembly of further FRP layers in order to obtain the second part; iii. joining the first part to the second part, the cut-out on the first part facing the second part; and iv. hardening the assembly of the first part and the second part, a layer porosity being formed at the cut-out in the first FRP layer.Type: GrantFiled: September 10, 2019Date of Patent: October 15, 2024Assignee: FACC AGInventors: Helmuth Hoeller, Anna Carina Spindler, Stefan Kroissmayr
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Patent number: 12070913Abstract: This application describes a method for manufacturing storage containers by spirally winding with multiple bundles of fibers. Two sets of yarn guide nozzles distributed in a circumferential array form a first spiral winding structure and a second spiral winding structure respectively, and a spiral winding device with the two layers of spiral winding structures cooperates with feeding devices carrying wound containers, to realize the spiral winding of the multiple bundles of fibers on the wound containers; the feeding devices drive the wound containers to do axial reciprocating motion and axial rotation, and the spiral winding device drives the yarn guide nozzles to do radial telescopic motion and self-rotation motion; and according to the lengths of axial dimensions of the wound containers, single-station double-layer spiral winding or double-station single-layer spiral winding is selected.Type: GrantFiled: November 14, 2023Date of Patent: August 27, 2024Assignee: TAIYUAN UNIVERSITY OF TECHNOLOGYInventors: Jianguo Liang, Yujie Duan, Qingxue Huang, Jun Feng, Jianglin Liu, Lianyun Jiang, Xinyu Wen, Zhanchun Chen, Jianhua Hu, Zhaotun Jia
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Patent number: 12073990Abstract: A method of manufacturing a winding-type electronic component using stranded wires which can suppress a disconnection of a winding when a plurality of windings is twisted. The method of manufacturing a winding-type electronic component includes: a preparation step of allowing a chuck to hold a core having a winding core portion (14) and flange portions; a first step of fixing a portion of each of windings supplied from nozzles (N1, N2) to the flange portion; and a second step of twisting the windings by rotating the chuck.Type: GrantFiled: November 1, 2022Date of Patent: August 27, 2024Assignee: Murata Manufacturing Co., Ltd.Inventor: Takayuki Yamakita
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Patent number: 12057757Abstract: A flywheel includes a hub configured to rotate about a longitudinal axis. At least one member having a laminate casing connected to the hub, the laminate casing is formed with an enclosed space for housing at least one mass with a fixed shape. The enclosed space is structured to control radial displacement of the at least one mass. Wherein upon rotation, an operational radial force applies a through thickness laminate radial load to the laminate casing, while simultaneously radially displacing the at least one mass to apply a controllable compressive load on the laminate casing. The applied controllable compressive load increases a predetermined laminate loading capacity by an amount of compressive load counteracting the through thickness laminate radial load, resulting in a corresponding increase in a flywheel angular velocity, that therefore increases an amount of energy stored by the at least one energy storage unit.Type: GrantFiled: January 23, 2023Date of Patent: August 6, 2024Inventor: Michael McAleenan
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Patent number: 11976708Abstract: A pulley belt (100) for transmitting force from a first pulley (12) to a second pulley (14) includes a belt member (110) having a contact surface (120) configured to be in contact with the first pulley (12) and the second pulley (14). A plurality of projections (122) extends from the contact surface (120). The projections have a predetermined height/diameter aspect ratio. In a method of making a pulley belt, an uncured elastomer (316) is placed in a mold (310) having a shape of a belt member (320) with an inner surface from which patterned projections (312) extend inwardly. The uncured elastomer is cured to form a cured belt member (320), which is removed from the mold (310).Type: GrantFiled: October 17, 2020Date of Patent: May 7, 2024Assignee: Georgia Tech Research CorporationInventors: Michael Varenberg, Michael Leamy, Yingdan Wu
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Patent number: 11976686Abstract: A method of manufacturing a connector for a fluid transfer conduit comprises: manufacturing a tube which runs parallel to a central axis C from fibre-reinforced polymer, said tube comprising a hub portion 206 and a flange-forming portion 208 located adjacent to the hub portion 206, wherein the hub portion 206 comprises continuous circumferentially oriented fibre-reinforcement 210; and the hub portion 206 and the flange-forming portion 208 comprise longitudinally oriented fibre-reinforcement 212 which runs continuously from the hub portion 206 into the flange-forming portion 208; and bending the flange-forming portion 208 away from the central axis C such that it extends from the hub portion 206 at an angle to the central axis C.Type: GrantFiled: August 9, 2019Date of Patent: May 7, 2024Assignee: CROMPTON TECHNOLOGY GROUP LIMITEDInventors: James Bernard, Will Pollitt
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Patent number: 11901766Abstract: In accordance with at least one aspect of this disclosure, a method of making a carbon rotor includes, providing a quantity of material, densifying the quantity of material, and forming the densified material into a disk shape.Type: GrantFiled: April 7, 2022Date of Patent: February 13, 2024Assignee: Hamilton Sundstrand CorporationInventors: Iwona Wrobel, Lara Naomi Huapaya Rojas, Tod Policandriotes
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Patent number: 11892104Abstract: An endoscope flexible tube having a cylindrical flexible tube base that has flexibility and a resin layer that coats the flexible tube base includes the resin layer, which is a single layer or multiple layers of two or more layers, comprises a layer A which comprises: polyester elastomers, at least one of polyurethane elastomers or polyamide elastomers, and both a hindered phenol compound and a hindered amine compound, wherein the content of the polyester elastomers in the layer A is 55 mass % or more.Type: GrantFiled: December 30, 2021Date of Patent: February 6, 2024Assignee: FUJIFILM CorporationInventors: Yoshihiro Nakai, Kiyotaka Fukagawa, Nobuharu Takahashi, Kazuya Takeuchi
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Patent number: 11806827Abstract: A method for manufacturing a wire saw apparatus including a wire supply reel; a long roller; wire guides; a wire winding reel; and a tension arm controlled to move within a control angle of ±A (°) set in advance and configured to apply tension to the wire, the method including the steps of: measuring a surface roughness Rmax of the long roller; measuring an angle a (°) of the tension arm at which the tension arm swings outside a range of the control angle set in advance while the wire is extending from the wire supply reel; calculating R1×2×A÷(|a|+A)=R2, where R1 (?m) represents the measured surface roughness Rmax of the long roller; and adjusting the surface roughness Rmax of the long roller to the calculated numerical value R2 or less. The method for manufacturing a wire saw apparatus can prevent the tension arm from greatly swinging outside the control range.Type: GrantFiled: February 24, 2017Date of Patent: November 7, 2023Assignee: SHIN-ETSU HANDOTAI CO., LTD.Inventor: Yoshihiro Usami
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Patent number: 11754205Abstract: Materials and pipes made from woven, knit, spun or braided fiber threads that provide high tensile strength and caustic resistance. A fibrous material, made from a substance such as fiberglass or basalt, is bound to an epoxy resin, which is cured to create a durable material that can be used in several applications, including applications involving high heat and caustic materials.Type: GrantFiled: February 23, 2016Date of Patent: September 12, 2023Assignee: EXOTEX, INC.Inventors: Michael J. Parrella, Bart A. Siegel, Nevil R. Ede
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Patent number: 11738520Abstract: An end effector, for adhesively attaching a first part to a second part, comprises a support and a first nozzle, coupled to the support and movable relative to the support, and a second nozzle, coupled to the support and movable relative to the support. The first nozzle comprises a first-nozzle body, comprising a first-nozzle-body outlet port and a first-nozzle separator plate, extending from the first-nozzle body. The second nozzle comprises a second-nozzle body, comprising a second-nozzle-body inlet port and a second-nozzle separator plate, extending from the second-nozzle body. The end effector further comprises a roller, coupled to the support, rotatable relative to the support about a roller axis, and located between the first nozzle and the second nozzle.Type: GrantFiled: October 5, 2021Date of Patent: August 29, 2023Assignee: The Boeing CompanyInventors: Gary E. Georgeson, Marc J. Piehl, Joseph L. Hafenrichter
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Patent number: 11739764Abstract: The invention provides a rotor assembly for a vacuum pump. The rotor assembly comprises a hub and one or more rotor blade arrays each comprising at least one rotor blade, each rotor blade extending from a rotor blade root contiguous with the hub to a rotor blade tip, wherein each rotor blade comprises a continuous fibre reinforced matrix material. The invention further provides methods of designing and manufacturing rotor blades, and vacuum systems comprising a component comprising a continuous fibre reinforced matrix material.Type: GrantFiled: February 12, 2019Date of Patent: August 29, 2023Assignee: Edwards LimitedInventors: Mayank Verma, Richard Glyn Horler
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Patent number: 11511476Abstract: The present disclosure provides a high-efficiency filament helical winding device, which includes a frame body and a plurality of multi-filar guides. The frame body is provided with a through-hole, the plurality of multi-filar guides distributed in a circumference along a center of the through-hole are rotationally connected to the frame body and filament is extended out from each multi-filar guide in the plurality of multi-filar guides, and the frame body is provided with a first driving mechanism that drives each multi-filar guide to rotate.Type: GrantFiled: June 5, 2022Date of Patent: November 29, 2022Assignee: TAIYUAN UNIVERSITY OF TECHNOLOGYInventors: Jianguo Liang, Weilin Yin, Chunjiang Zhao, Yanchun Zhu, Chen Wang, Qi Zhang, Xiaodong Zhao
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Patent number: 11498259Abstract: A method of determining a void volume during manufacture of a composite pipe formed of concentric layers of adjacently positioned, helical windings of composite tape has the steps of: (a) scanning the surface of a layer of adjacently positioned, helical windings to generate scanning information; (b) using the scanning information to locate gap(s) between adjacent windings and to determine the number of gaps and characteristic dimensions of each gap in the layer; and (c) generating a calculated void volume of the layer, using the number of gaps and the characteristic dimensions of each gap for the layer. The invention also relates to a corresponding apparatus for determining a void volume during manufacture of a composite pipe formed of concentric layers of helically wound composite tape.Type: GrantFiled: July 19, 2018Date of Patent: November 15, 2022Assignee: Magma Global LimitedInventors: Edward William Vernon-Harcourt, Daniel Mark Maynard
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Patent number: 11441001Abstract: A process of preparing carbon fiber reinforced polymer (CFRP) intermediate products is described wherein the carbon fibers are prepared from a carbon fiber precursor and then in-line impregnated with a polymeric resin as part of a continuous process. The process can provide cost savings compared to processes wherein carbon fibers are prepared and then impregnated with polymeric resins in a separate process, thereby making the use of CFRP materials more economically feasible. Also described is a system for preparing carbon fiber from a carbon fiber precursor and impregnating the carbon fiber with polymeric resin to provide CFRP intermediate products, such as continuous tapes or rods or discontinuous flakes or pellets.Type: GrantFiled: November 29, 2019Date of Patent: September 13, 2022Assignee: University of Tennessee Research FoundationInventors: George Ervin Husman, Uday Kumar Vasant Vaidya
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Patent number: 11383425Abstract: A filament winding device includes: a supporting unit that supports a mandrel on which a plurality of fiber bundles impregnated with a resin are wound, the supporting unit movable in the axial direction of the mandrel; and a helical unit having a plurality of fiber bundle guide units arranged radially in the circumferential direction of the mandrel and guide the corresponding plurality of fiber bundles to the mandrel, the helical unit supplying the plurality of fiber bundles to the mandrel through the fiber bundle guide units. Each of the fiber bundle guide units has a pressing roller for pressing a fiber bundle supplied to the mandrel, against the circumferential surface moving in the axial direction. The pressing roller can come into the contact with the circumferential surface of the mandrel and be rotationally driven about a roller axis extending in a roller axis direction perpendicular to the axial direction.Type: GrantFiled: September 26, 2018Date of Patent: July 12, 2022Assignee: Murata Machinery, Ltd.Inventors: Motohiro Tanigawa, Daigoro Nakamura, Hirotaka Wada, Tadashi Uozumi, Hideo Shitamoto, Tatsuhiko Nishida, Masatsugu Goyude, Tetsuya Matsuura, Shu Ikezaki
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Patent number: 11292213Abstract: A method for manufacturing a fiber reinforced structure includes the following. A mandrel of a first material comprises a hollow interior and an aperture that allows a fluid to enter the interior. A layer of a second material provided on the mandrel includes an uncured resin and fibers. The mandrel and the layer are placed in a mold cavity formed by a mold. A pressurized fluid is introduced into the interior of the mandrel via the aperture to generate a force acting to expand the mandrel outward. The mandrel is heated so that it becomes deformable and expand outward to press the layer against the mold. The layer is heated so that it cures. The mandrel is then heated to a temperature above its melting point of the first material so that it melts, after which it is removed.Type: GrantFiled: December 17, 2015Date of Patent: April 5, 2022Assignee: Alpraaz ABInventor: Christian Von Koenigsegg
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Patent number: 11274015Abstract: A filament winding device includes a supporter configured to support a liner in a rotatable manner; a yarn supplying unit configured to support bobbins; a helical winding head configured to helical-wind a fiber bundles onto the liner; and a standard thread guiding mechanism configured to form a standard thread guide channel that guides a standard thread from the bobbins to the liner, the standard thread being different from the fiber bundles and being connected to leading ends of the fiber bundles, the standard thread guiding mechanism including nozzles configured to blow the standard thread with a compressed gas, and guide tubes configured to guide the standard thread blown by the nozzles, and the nozzles and the guide tubes being disposed along a fiber bundle guide channel, and capable of taking up the standard thread from the standard thread guide channel to the fiber bundle guide channel.Type: GrantFiled: August 27, 2018Date of Patent: March 15, 2022Assignee: Murata Machinery, Ltd.Inventors: Motohiro Tanigawa, Daigoro Nakamura, Masatsugu Goyude, Tetsuya Matsuura, Hideo Shitamoto, Tatsuhiko Nishida, Tadashi Uozumi, Shu Ikezaki, Hirotaka Wada
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Patent number: 11167484Abstract: A printing machine for fabricating high performance 3D integrated composite structures. The machine includes a robot having a base portion, a robot arm and an end joint secured to the arm opposite to the base portion, at least one source of an extrudable material, and an end-effector mounted to the end joint. The end-effector includes at least one extruder module for extruding the extrudable material and a rotary assembly, where the extruder module includes a nozzle assembly for extruding heated material out of the end-effector. The extruder module is mounted to the rotary assembly and the rotary assembly is rotatable so as to rotate the nozzle assembly relative to the part without rotating the end-effector.Type: GrantFiled: April 10, 2019Date of Patent: November 9, 2021Assignee: NORTHROP GRUMMAN SYSTEMS CORPORATIONInventors: Eric G. Barnes, Pedro A. Gonzalez, Todd L. Szallay, Steven J. Floyd, Sung S. Park, Brett G. Morham, Cody J. Brown, Reese R. Allen, Ryan L. Bischoff
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Patent number: 11117319Abstract: A printing machine for fabricating high performance 3D integrated composite structures, where the machine includes a robot having a base portion, a robot arm and an end joint secured to the arm opposite to the base portion, a plurality of sources of extrudable material, and an end-effector mounted to the end joint. The end-effector includes a multiple-extruder module having a first extruder and a second extruder each including a separate nozzle assembly, wherein the first extruder receives one extrudable material and the second extruder receives another extrudable material.Type: GrantFiled: April 10, 2019Date of Patent: September 14, 2021Assignee: NORTHROP GRUMMAN SYSTEMS CORPORATIONInventors: Eric G. Barnes, Pedro A. Gonzalez, Todd L. Szallay, Steven J. Floyd, Sung S. Park, Brett G. Morham, Cody J. Brown, Reese R. Allen, Ryan L. Bischoff
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Patent number: 11078979Abstract: A torsion spring may be configured as a torsion bar or a helical spring made of a spring wire made of fiber-composite material. The torsion spring may have a plurality of layers of fiber reinforcement that have been saturated with a matrix material, wherein the layers may have fibers that are tension-loaded and fibers that are compression-loaded. The at least one compression-loaded group may have a lower group stiffness than the tension-loaded group with the highest group stiffness. Methods for designing or making torsion springs made of fiber-composite material are also disclosed.Type: GrantFiled: April 14, 2015Date of Patent: August 3, 2021Assignees: ThyssenKrupp Federn und Stabilisatoren GmbH, ThyssenKrupp AGInventors: Jörn Kiele, Werner Hufenbach, Martin Lepper, Jens Werner
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Patent number: 11047443Abstract: A continuous fiber brake rotor preform and apparatuses and methods for manufacturing the preform are disclosed herein. The preform comprises a plurality of continuous fiber streams or filaments forming a substantially helical structure having layers or flights compressed together in the preform's longitudinal direction. Each continuous fiber stream or filament may comprise the same or different types of fiber, extends substantially between longitudinally disposed preform ends, and resides laterally adjacent to another continuous fiber stream or filament within each layer or flight of the helical structure. The radial distance between each continuous fiber stream or filament and the preform's longitudinal axis varies with angular location about the longitudinal axis.Type: GrantFiled: November 12, 2014Date of Patent: June 29, 2021Assignee: BAM Inc.Inventor: Allen Simpson
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Patent number: 11008192Abstract: A fiber bundle joining apparatus includes: a support table configured to hold a terminal end portion side of a first fiber bundle; a roller mechanism having a roller around which a leading end portion side of a second fiber bundle is capable of being wound; a movement mechanism configured to perform a first movement for moving the roller mechanism to the vicinity of the terminal end portion side of the first fiber bundle, and a second movement for further moving the roller mechanism on the terminal end portion side of the first fiber bundle to create a state where the leading end portion side of the second fiber bundle is stacked on the terminal end portion side of the first fiber bundle; and a thermocompression bonding mechanism configured to pressure-bond the first fiber bundle and the second fiber bundle.Type: GrantFiled: September 19, 2018Date of Patent: May 18, 2021Assignee: Toyota Jidosha Kabushiki KaishaInventor: Kazutoshi Syuto
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Patent number: 10960613Abstract: A fiber texture presents the shape of a strip extending in a longitudinal direction over a determined length between a proximal portion and a distal portion, and in a lateral direction over a determined width between first and second lateral edges. The fiber texture presents three-dimensional or multilayer weaving. The proximal portion of the fiber texture includes an end portion extending in the lateral direction so as to be set back from at least one of the first and second lateral edges and over a determined width that is less than the width of the fiber texture. The end portion projects in the longitudinal direction from at least one longitudinal edge of the fiber texture, the end portion extending in the longitudinal direction between a first end connected to the fiber texture and a free, second end opposite from the first end.Type: GrantFiled: May 24, 2018Date of Patent: March 30, 2021Assignee: SAFRAN AIRCRAFT ENGINESInventors: Jérémy Hellot, Sylvain Corradini, Hubert Jean Marie Fabre
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Patent number: 10943357Abstract: Apparatus and corresponding method are invented for detecting indoor liquid leak in equipment, such as a pump in a pump station. The apparatus includes an image analyzer configured to receive video from one or more cameras and analyze the video to determine if a leak on the equipment is present by comparing the video with a reference and a target color and the image analyzer having an output port for delivering a notification upon the image analyzer determining that a leak is present on the equipment. If a leak alarm happens, the operator can check the remote live video and/or stored clips to confirm the leak and activate a response to stop it.Type: GrantFiled: August 19, 2014Date of Patent: March 9, 2021Assignee: Intelliview Technologies Inc.Inventors: Wael Badawy, Shan Du
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Patent number: 10895515Abstract: A system for the non-volumetric detection of low-threshold leaks with high resolution in underground storage tanks (USTs). A UST may be located underground with a restricted tank entry opening. The interior space of a UST may be accessed with a remotely controlled device. The presence of a liquid fill material or indicia thereof evidencing a leak may be visually observed. Variables affecting volumetric measurements of leak detection, such as temperature, pressure, tank deflection, and groundwater, may be eliminated or controlled. Visual observation may enable high resolution detection of low-threshold leaks.Type: GrantFiled: March 14, 2019Date of Patent: January 19, 2021Assignee: CGRS, Inc.Inventor: Eric L. Hick
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Patent number: 10828882Abstract: A composite acoustic liner has a septumized cellular core. Septa are installed in the core as the individual core cells are being formed. Individual tools are used to both form the cells of the core and index the septa within the cells. The septa and the cellular core are cocured.Type: GrantFiled: January 24, 2018Date of Patent: November 10, 2020Assignee: The Boeing CompanyInventors: Noel Timothy Gerken, Eric Herrera, Nicholas John Patz
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Patent number: 10627049Abstract: An assembly includes a pressure vessel for containing a fluid, the vessel including a domed end portion having an outer surface; and a component positioned at the domed end portion, wherein the component is attached to the outer surface by a plurality of filament bands wound upon the domed end portion and over at least a part of the component. In another aspect, an apparatus is described for preventing damage to a vessel. The apparatus includes a component configured to be positioned at the domed end portion, wherein the component is configured to be attached to the outer surface by a plurality of filament bands wound upon the domed end portion and over at least a part of the component. A method for attaching a component to a vessel is described that includes positioning the component at the domed end portion and winding a plurality of filament bands.Type: GrantFiled: March 7, 2017Date of Patent: April 21, 2020Assignee: HEXAGON TECHNOLOGY ASInventors: John Schimenti, Brian C. Yeggy
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Patent number: 10603852Abstract: A method for making a bicycle crank arm includes (a) providing an inner frame unit, (b) winding a first bundle of unidirectional continuous fibers on the inner frame unit to form an intersecting pattern, (c) impregnating the intersecting pattern with a curable resin material to obtain an impregnated structure, and (d) molding the impregnated structure in a mold.Type: GrantFiled: August 30, 2017Date of Patent: March 31, 2020Assignee: TWDT PRECISION CO., LTDInventor: Cheng-Ho Chen
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Patent number: 10600532Abstract: A top drive service loop cable assembly including a plurality of cabled internal cable components a jacket covering the internal cable components, and a flange connected to the jacket and supporting sat internal cable components. The jacket has an embedded lay line embossed into the cable, aligned with internal cable components.Type: GrantFiled: December 24, 2018Date of Patent: March 24, 2020Assignee: NEXANSInventors: Robert White, Michael Hammons
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Patent number: 10525638Abstract: Closed-loop systems and methods for controlling the temperature at the compaction point as an automated fiber placement (AFP) machine is placing material over complex surface features at varying speeds. The closed-loop system starts with multiple infrared temperature sensors directed at the layup surface in front of the compaction roller and also at the new layup surface behind the compaction roller. These sensors supply direct temperature readings to a control computer, which also receives speed data and a listing of active tows from the AFP machine and is also programmed with the number of plies in the current layup. In accordance with one embodiment, the heater control system uses a proportional-integral-derivative loop to control the temperature at the compaction point (e.g., at the interface of the compaction roller and a newly laid tow) and regulate the heater power to achieve the desired temperature.Type: GrantFiled: August 29, 2017Date of Patent: January 7, 2020Assignee: The Boeing CompanyInventors: Brice A. Johnson, Samuel F. Pedigo, Sayata Ghose, John Z. Lin
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Patent number: 10457016Abstract: A carbon-carbon composite preform including a plurality of layers including carbon fibers or carbon-precursor fibers, the layers include a first exterior layer defining a first major surface, a second exterior layer defining a second major surface, and at least one interior layer disposed between the first exterior layer and the second exterior layer, the at least one interior layer having a peripheral region that forms a portion of an outer surface of the preform. The preform includes needled fibers, where at least some needled fibers extend through two or more layers. The preform has an exterior region and a core region, where the exterior region includes at least the peripheral region of at least one interior layer. The needled fibers define a first needled fiber number density (NFND) in the exterior region and a second greater NFND in at least a portion of the core region.Type: GrantFiled: February 23, 2016Date of Patent: October 29, 2019Assignee: Honeywell International Inc.Inventors: Mark L. La Forest, Neil Murdie, Russell W. Johnson, Mark C. James
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Patent number: 10449733Abstract: Methods of making single piece multi-spar boxes made of composite material for aircraft are provided. Such methods include providing outer spars of the boxes which are made with a C-shaped cross-section such that the spars, during curing, are molded on the inside onto rigid, outer, lateral forming tools. As a result it is possible to obtain very precise outer profiles and positions of the spars.Type: GrantFiled: May 17, 2013Date of Patent: October 22, 2019Assignee: Alenia Aermacchi S.p.A.Inventors: Gianni Iagulli, Giuseppe Totaro, Luigi Avagliano, Pietrantonio Cerreta
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Patent number: 10428979Abstract: A composite pipe comprises a polyetheretherketone innermost pipe around which a reinforcing overwrap is arranged. A protective sheath surrounds the overwrap. Such a composite pipe may be made by selecting a polyetheretherketone pipe having an outer region having a crystallinity of less than 25%; overlaying the selected pipe with overwrap; and subjecting the combination to heat, thereby causing the crystallinity of the outer region of the polyetheretherketone pipe to increase. The method reduces the risk of pipe failure.Type: GrantFiled: October 15, 2015Date of Patent: October 1, 2019Assignee: VICTREX MANUFACTURING LIMITEDInventors: Alan Wood, Horst Sandner
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Patent number: 10336655Abstract: A process is provided for producing shaped bodies including carbon fiber reinforced carbon in which the fibers are present in the form of bundles having a defined length, width and thickness. The defined configuration of the fibers in the bundles allows a targeted configuration of the reinforcing fibers in the carbon matrix and thus a structure of the reinforcement which matches the stress of shaped bodies including carbon fiber reinforced carbon, for example brake disks.Type: GrantFiled: September 28, 2016Date of Patent: July 2, 2019Assignee: SGL Carbon SEInventors: Andreas Kienzle, Ingrid Kraetschmer
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Patent number: 10323667Abstract: A composite product having a junction structure includes a first unit formed of a composite material, a first connector formed of a metal and provided with one end inserted into one end of the first unit and formed integrally with the first unit and another end extending outwards from the first unit, a second unit formed of a composite material, and a second connector formed of a metal and provided with one end inserted into one end of the second unit and formed integrally with the second unit and another end extending outwards from the second unit, wherein the other end of the first connector and the other end of the second connector are joined and fixed by welding under a condition that the ends of the first unit and the second unit are opposite each other adjacently.Type: GrantFiled: July 27, 2016Date of Patent: June 18, 2019Assignee: Hyundai Motor CompanyInventors: Sung Don Pyun, Chang Dong Kim, Moon Seop Lee
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Patent number: 10323710Abstract: A torsion spring may be formed as a bar spring or helical spring comprising a spring wire of fiber composite material. In some examples, the torsion spring comprises a number of layers of fiber reinforcement, which are impregnated with a matrix material. The layers may comprise tensile-loaded fibers and compression-loaded fibers. Groups of layers of the same loading direction may exist and, seen from an inside to an outside, the group stiffness of at least two groups may differ. Likewise, methods for making such torsion springs of fiber composite material are disclosed.Type: GrantFiled: April 13, 2015Date of Patent: June 18, 2019Assignees: THYSSENKRUPP FEDERN UND STABILISATOREN GMBH, THYSSENKRUPP AGInventors: Werner Hufenbach, Jörn Kiele, Martin Lepper, Jens Werner
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Patent number: 10252462Abstract: An apparatus for forming an inflatable closing plug has a winding head rotatable around a path defining a winding plane. The winding head is arranged to dispense one or more continuous lines from a supply of line via a guide arrangement. A preform is rotationally supported on an axis at a shallow angle with respect to the winding plane such than the winding plane intersects the preform. By providing a spreading arrangement to locate the windings on the preform over a band having a width perpendicular to the winding plane, a smoother distribution of windings can be achieved.Type: GrantFiled: January 19, 2012Date of Patent: April 9, 2019Assignee: J. van Beugen Beheer B.V.Inventor: Frederik Johan Govaert
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Patent number: 10173378Abstract: There is disclosed a lay-up head for applying elongate fiber reinforcement material to an application surface. The lay-up head comprises a guide eyelet through which elongate fiber reinforcement material is arranged to pass into the lay-up head. The guide eyelet has an eyelet rim forming a discontinuous contact surface over which elongate fiber reinforcement material is arranged to pass.Type: GrantFiled: March 17, 2017Date of Patent: January 8, 2019Assignee: Composite Technology & Applications LimitedInventor: Stephen Barton
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Patent number: 10029336Abstract: A propulsive engine rotor configured for operation within a gas turbine includes a plurality of spaced airfoil blades circumferentially affixed to an outer hoop-style rim. At least two of the airfoil blades have an integral root configured to extend either through or at least radially inwardly from the rim. A woven fiber system provides that the blade roots are interdigitally wrapped by a plurality of woven fibers before impregnation and/or encapsulation of the fibers and wrapped roots within a ceramic or other composite matrix material to form a composite ring. The composite ring defines the interior body of the rotor, includes a bore through which passes the rotational axis of the rotor, and has a lower mass than the rotor rim. The woven fiber interface between the roots increases the tensile load capacity of the airfoil blades relative to the composite ring, and increases the self-sustaining radius of the rotor.Type: GrantFiled: November 5, 2015Date of Patent: July 24, 2018Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Anthony R. Bifulco, Damon K. Brown, Nicholas Aiello
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Patent number: 10029212Abstract: A hollow-fiber membrane element for forward osmosis which is a both open-ended hollow-fiber membrane element in which both ends of a wound hollow-fiber membrane body are opened, the wound hollow-fiber membrane body having hollow-fiber membranes arranged in an intersecting manner by winding the hollow-fiber membranes around a porous distribution pipe in a helical manner, wherein a) the number of winds per element length in a region from the outermost layer of the wound hollow-fiber membrane body to at least one eighth of the thickness of the wound hollow-fiber membrane body is 0.33 to 1.75, and b) the number of winds per element length in a region from the innermost layer of the wound hollow-fiber membrane body to at least one fourth of the thickness of the wound hollow-fiber membrane body is greater than 1.75.Type: GrantFiled: October 21, 2014Date of Patent: July 24, 2018Assignee: TOYOBO CO., LTD.Inventors: Katsushige Marui, Koji Tokunaga, Yasuki Terashima, Hajime Suenaga, Atsuo Kumano
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Patent number: 10006156Abstract: An optimized fiber tow orientation, to achieve substantially uniform fiber tow volume across the web, e.g., from inner diameter (ID) to the outer diameter (OD) of a disc shaped preform, without substantially varying the angles of the plurality of fiber tows radially or circumferentially is described herein. Utilizing the systems and processes described herein, a net shape preform may be created. A substantially continuous fiber tow may be used to form the preform. The fiber tow angle of each fiber tow may vary, from more radial, such as at the ID, to more tangential, such as at the OD, as the radius increases, such that there is substantially uniform thickness and substantially uniform areal weight from ID to OD of the preform or layer.Type: GrantFiled: March 21, 2014Date of Patent: June 26, 2018Assignee: Goodrich CorporationInventor: Christopher T. Kirkpatrick
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Patent number: 9987832Abstract: A method for curing a composite panel, including the steps of inserting a Biaxially Oriented Polypropylene release film into a mold, and curing the panel using a cold-in/cold-out process at a lowermost temperature within the panel's temperature curing range. The process further includes the use of a twice smoothed caul sheet, where the smoothing includes a coarse sanding and a fine sanding.Type: GrantFiled: February 25, 2015Date of Patent: June 5, 2018Assignee: B/E Aerospace, Inc.Inventors: George T. Franck, Alvin S. Bartolome, Patrick G. Jarvis-Shean
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Patent number: 9957036Abstract: The present invention provides an aircraft structure comprising a first sub-structure, having a first box cross-section, a second sub-structure, having a second box cross-section, and a joint joining a first end region of the first sub-structure to second end region of the second sub-structure, wherein the joint comprises an overlap region where the end regions of the first and the second sub-structures overlap such that the first sub-structure is inside the second sub-structure. The present invention also provides an aircraft comprising such an aircraft structure and a method of manufacturing an aircraft structure.Type: GrantFiled: September 30, 2013Date of Patent: May 1, 2018Assignee: AIRBUS OPERATIONS LIMITEDInventors: Timothy J. Sanderson, Jonathan Price, James Eden, Chetan Korya, Robert James Heath, Peter Baker, Richard Smith, Graham Morgan
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Patent number: 9863258Abstract: A method of forming a structural connection between a spar cap 14 and an aerodynamic fairing 12. A composite comprising an uncured matrix and a compressible solid is applied between the spar cap and fairing and is then compressed and cured to adhere the fairing to the spar cap. The cured matrix composite has a void volume of at least 20%. The high void volume means that as the fairing is compressed into place and compresses the composite, it has space in which to deform so as not to place undue stress on the fairing and to produce a lightweight connection.Type: GrantFiled: March 24, 2015Date of Patent: January 9, 2018Assignee: Blade Dynamics LimitedInventors: Paul Hayden, Harald Behmer
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Patent number: 9840048Abstract: A step of forming a low-angle helical layer on an outer surface of at least part of each liner dome portion and an outer surface of a liner cylindrical portion, a step of forming an inner hoop layer on an outer surface of the low-angle helical layer on the liner cylindrical portion, and a step of forming a mixed layer by alternately laminating a low-angle helical layer and an outer hoop layer on an outer surface of the inner hoop layer and low-angle helical layer on each liner dome portion. Then, on the liner cylindrical portion, 90% or more of the sum of the thickness of the inner hoop layer and the thickness of the outer hoop layer in the mixed layer is arranged within the range of 75% of the fiber reinforced plastics layer adjacent to the liner in a thickness direction of the fiber reinforced plastics layer.Type: GrantFiled: January 19, 2012Date of Patent: December 12, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hirokazu Otsubo, Shiro Nishibu
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Patent number: 9835170Abstract: Provided is a vacuum pump in which the flexing of a rotating cylinder made of a fiber-reinforced resin can be reduced as much as possible to sufficiently reduce the gap between the rotating cylinder and a fixed cylinder, and exhaust performance can thereby be improved to great effect. A vacuum pump comprising a thread groove pump portion equipped with a fixed cylinder portion (2) having a spiraling thread groove portion (1) provided in an internal peripheral surface, and a rotating cylinder portion (3) placed inside the fixed cylinder portion (2), the thread groove pump portion exhausting through a spiraling exhaust flow channel due to the rotating cylinder portion (3) being caused to rotate, and the exhaust flow channel being formed from the thread groove portion (1) and an external peripheral surface of the rotating cylinder portion (3).Type: GrantFiled: November 28, 2012Date of Patent: December 5, 2017Assignees: EDWARDS JAPAN LIMITED, ARISAWA MFG. CO., LTD.Inventors: Takashi Kabasawa, Yuichi Kawai, Masaki Hori, Takahiro Iiyoshi